CN116536002A - Preparation process of high-adhesive-strength laminating adhesive for ethylene-propylene-diene monomer conveyor belt - Google Patents
Preparation process of high-adhesive-strength laminating adhesive for ethylene-propylene-diene monomer conveyor belt Download PDFInfo
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- CN116536002A CN116536002A CN202310536413.0A CN202310536413A CN116536002A CN 116536002 A CN116536002 A CN 116536002A CN 202310536413 A CN202310536413 A CN 202310536413A CN 116536002 A CN116536002 A CN 116536002A
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- adhesive
- diene monomer
- ethylene
- conveyor belt
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- 229920002943 EPDM rubber Polymers 0.000 title claims abstract description 144
- 239000012939 laminating adhesive Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 149
- 239000000853 adhesive Substances 0.000 claims abstract description 142
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 57
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 47
- 239000012190 activator Substances 0.000 claims abstract description 9
- 239000000945 filler Substances 0.000 claims abstract description 9
- 239000004014 plasticizer Substances 0.000 claims abstract description 7
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 64
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 44
- 229920000728 polyester Polymers 0.000 claims description 36
- 239000006229 carbon black Substances 0.000 claims description 33
- 239000004744 fabric Substances 0.000 claims description 33
- 235000021355 Stearic acid Nutrition 0.000 claims description 32
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 32
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 32
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 32
- 239000008117 stearic acid Substances 0.000 claims description 32
- 229910052717 sulfur Inorganic materials 0.000 claims description 32
- 239000011593 sulfur Substances 0.000 claims description 32
- 239000011787 zinc oxide Substances 0.000 claims description 32
- 229920001971 elastomer Polymers 0.000 claims description 31
- 239000005060 rubber Substances 0.000 claims description 31
- LTCGPBFXHHQAIG-UHFFFAOYSA-N C(C)O[SiH](OCC)OCC.OCCN(CCC)CCO Chemical compound C(C)O[SiH](OCC)OCC.OCCN(CCC)CCO LTCGPBFXHHQAIG-UHFFFAOYSA-N 0.000 claims description 26
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 claims description 24
- 239000000843 powder Substances 0.000 claims description 24
- QMOCHTLIIWRLQV-UHFFFAOYSA-N 2-[methyl(3-trimethoxysilylpropyl)amino]ethanol Chemical compound CO[Si](OC)(OC)CCCN(C)CCO QMOCHTLIIWRLQV-UHFFFAOYSA-N 0.000 claims description 23
- 239000003921 oil Substances 0.000 claims description 23
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 22
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 22
- 239000000377 silicon dioxide Substances 0.000 claims description 22
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 22
- 244000043261 Hevea brasiliensis Species 0.000 claims description 20
- 229920003052 natural elastomer Polymers 0.000 claims description 20
- 229920001194 natural rubber Polymers 0.000 claims description 20
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 239000011297 pine tar Substances 0.000 claims description 14
- 229940068124 pine tar Drugs 0.000 claims description 14
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 12
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 12
- 239000011575 calcium Substances 0.000 claims description 12
- 229910052791 calcium Inorganic materials 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 12
- 239000005011 phenolic resin Substances 0.000 claims description 12
- 229920001568 phenolic resin Polymers 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 9
- 239000004902 Softening Agent Substances 0.000 claims description 2
- 150000002978 peroxides Chemical class 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 3
- 230000007704 transition Effects 0.000 abstract description 7
- 239000010410 layer Substances 0.000 description 33
- 238000005096 rolling process Methods 0.000 description 24
- 235000019198 oils Nutrition 0.000 description 22
- 235000012239 silicon dioxide Nutrition 0.000 description 21
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 20
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical compound C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 description 20
- 230000009467 reduction Effects 0.000 description 20
- 238000003490 calendering Methods 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 10
- 239000003963 antioxidant agent Substances 0.000 description 9
- 230000003078 antioxidant effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000032798 delamination Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
- B29B7/005—Methods for mixing in batches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J117/00—Adhesives based on reclaimed rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to the technical field of adhesives, and provides a preparation process of an ethylene-propylene-diene monomer conveyor belt high-adhesive-strength laminating adhesive. The high-adhesive-strength laminating adhesive for the ethylene-propylene-diene monomer conveyor belt comprises the following components in parts by mass: 100 parts of ethylene propylene diene monomer rubber, 40-50 parts of filler, 8-15 parts of softener, 8-10 parts of activator, 1-3 parts of anti-aging agent, 3-5 parts of plasticizer, 3-5 parts of adhesive, 0.5-1 part of accelerator and 3-5 parts of vulcanizing agent; the preparation process of the high-adhesive-strength laminating adhesive for the ethylene-propylene-diene monomer conveyor belt comprises the following steps of: and plasticating the ethylene propylene diene monomer, adding the rest components, and mixing to obtain the high-adhesive-strength laminating adhesive for the ethylene propylene diene monomer conveyor belt. Through the technical scheme, the problem of low adhesive strength of transition rubberizing used between the covering adhesive and the strip blank in the prior art is solved.
Description
Technical Field
The invention relates to the technical field of adhesives, in particular to a preparation process of an ethylene-propylene-diene monomer conveyor belt high-adhesive-strength laminating adhesive.
Background
The rubber conveyer belt is used as a second large rubber industrial product and is mainly used for conveying materials in mines, wharfs, metallurgy, machinery and storage industries. The performance of the covering rubber can be divided into a flame-retardant conveying belt, a heat-resistant conveying belt, a wear-resistant conveying belt, an oil-resistant conveying belt, a cold-resistant conveying belt, an acid-alkali-resistant conveying belt, a common-purpose conveying belt and the like.
The ethylene propylene diene monomer rubber has the characteristics of high mechanical strength, low price, excellent ozone resistance, weather resistance, heat resistance and low temperature resistance and excellent electrical insulation property, has better resistance to animal and vegetable oil than natural rubber and styrene-butadiene rubber, has air permeability similar to that of the natural rubber, and is widely used as a main body material of a conveyor belt covering rubber, and a raw rubber system which is used by 2-3 of the natural rubber, the styrene-butadiene rubber and butadiene rubber is generally adopted for rubberizing of corresponding products. However, because the ethylene propylene diene monomer rubber has poor self-adhesion and mutual adhesion, the transition rubberizing is needed to be used between the covering rubberizing and the belt blank to realize the adhesion of the covering rubberizing and the belt blank, but the adhesive strength of the existing transition rubberizing is difficult to reach the standard requirement, so that the ethylene propylene diene monomer conveying belt is easy to generate delamination phenomenon, and the service life of the ethylene propylene diene monomer conveying belt is influenced.
Disclosure of Invention
The invention provides a preparation process of high-adhesive-strength laminating adhesive for an ethylene-propylene-diene monomer conveyor belt, which solves the problem of low adhesive strength of transition laminating adhesive used between a covering adhesive and a belt blank in the related art.
The technical scheme of the invention is as follows:
the high-adhesive-strength laminating adhesive for the ethylene propylene diene monomer conveyor belt comprises the following components in parts by mass: 100 parts of ethylene propylene diene monomer, 40-50 parts of filler, 8-15 parts of softener, 8-10 parts of activator, 1-3 parts of anti-aging agent, 3-5 parts of plasticizer, 3-5 parts of adhesive, 0.5-1 part of accelerator and 3-5 parts of vulcanizing agent.
A preparation process of an ethylene propylene diene monomer conveyor belt high-adhesive-strength laminating adhesive comprises the following steps: and plasticating the ethylene propylene diene monomer, adding the rest components, and mixing to obtain the high-adhesive-strength laminating adhesive for the ethylene propylene diene monomer conveyor belt.
The ethylene-propylene-diene monomer conveying belt sequentially comprises a covering adhesive, the ethylene-propylene-diene monomer conveying belt high-adhesive-strength laminating adhesive of claim 1, a plurality of layers of EP polyester cloth, the ethylene-propylene-diene monomer conveying belt high-adhesive-strength laminating adhesive of claim 1 and the covering adhesive from top to bottom; the EP polyester cloths are connected by rubberizing;
the covering adhesive comprises the following components in parts by mass: 100 parts of ethylene propylene diene monomer, 10-15 parts of glass powder, 40-50 parts of filler, 10-20 parts of plasticizer, 4-8 parts of softener, 9-12 parts of activator, 0.5-1 part of accelerator, 3-6 parts of adhesive, 1.5-2.5 parts of anti-aging agent and 4-6 parts of vulcanizing agent;
the rubberizing comprises the following components in parts by mass: 10 parts of natural rubber, 20 parts of styrene-butadiene rubber, 100 parts of reclaimed rubber, 30-40 parts of filler, 2.5-4.5 parts of adhesive, 3-5 parts of softener, 5-8 parts of activator, 1-2 parts of anti-aging agent, 1-2 parts of accelerator, 0.1-0.5 part of scorch retarder and 2-4 parts of vulcanizing agent.
As a further technical scheme, the reclaimed rubber is tire reclaimed rubber.
As a further technical scheme, the number of the EP polyester cloths is more than 2.
As a further technical scheme, the rubberizing also comprises 2-4 parts of compatibilizer; the compatibilizer comprises one or more of 3-aminopropyl triethoxysilane, N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
The surface of the reclaimed rubber is inert, so that the reclaimed rubber is a material containing a cross-linked structure and composed of rubber, carbon black, a softener, a vulcanization accelerator and the like, has poor compatibility with natural rubber and styrene-butadiene rubber, and the inventor improves the compatibility between the reclaimed rubber and the natural rubber and improves the mechanical property and the adhesive property of the rubberizing by adding 3-aminopropyl triethoxysilane, N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane as compatibilizers.
As a further technical scheme, the compatibilizer comprises one or more of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
As a further embodiment, the compatibilizer comprises N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
As a further technical scheme, the mass ratio of the N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to the 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane is 1-3:3-1.
The inventor finds that when N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane with the mass ratio of 1-3:3-1 are used as a compatibilizer, the effect of improving the compatibility between the reclaimed rubber and the natural rubber and between the reclaimed rubber and the styrene-butadiene rubber is optimal, so that the mechanical property and the adhesive property of the rubberizing are further improved.
As a further technical scheme, the mass ratio of the N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to the 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane is 1:1.
As a further technical scheme, the fillers independently comprise one or more of carbon black, calcium powder and silicon dioxide;
the softening agents independently comprise one or more of four-wire oil reducing and pine tar reducing;
the activators each independently include zinc oxide and stearic acid;
the plasticizers are respectively and independently disproportionated rosin;
the anti-aging agents respectively and independently comprise one or more of an anti-aging agent MB, an anti-aging agent RD, an anti-aging agent 4010NA and an anti-aging agent BLE;
the adhesive comprises one or more of coumarone resin C5, adhesive HE, phenolic resin, adhesive RS and adhesive RH independently;
the accelerant comprises one or more of accelerant CZ and accelerant H respectively and independently;
the vulcanizing agents independently comprise one or more of sulfur and peroxide;
the scorch retarder is a scorch retarder CTP.
A preparation process of an ethylene propylene diene monomer conveyor belt comprises the following steps:
a1, preparing a covering adhesive: after plasticating the ethylene propylene diene monomer, adding other components for mixing to obtain a covering rubber for standby;
a2, preparing rubberizing: after plasticating the natural rubber, the styrene-butadiene rubber and the reclaimed rubber, adding other components for mixing to obtain rubberizing for standby;
a3, preparing high adhesive strength laminating adhesive for the ethylene-propylene-diene monomer conveyor belt: after plasticating the ethylene propylene diene monomer, adding other components for mixing to obtain the high-adhesive-strength laminating adhesive of the ethylene propylene diene monomer conveyor belt for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: and coating the adhesive between the coating adhesive, the rubberizing and the ethylene-propylene-diene monomer (EP) polyester cloth layers sequentially from top to bottom to obtain the ethylene-propylene-diene monomer (EPDM) conveyer belt.
As a further technical scheme, the vulcanizing temperature in the A4 is 150-160 ℃.
The working principle and the beneficial effects of the invention are as follows:
1. the invention provides an ethylene-propylene-diene monomer (EPDM) conveyor belt laminating adhesive with high adhesive strength, which replaces the conventional transition adhesive, solves the problem of low adhesive strength of the transition adhesive used between a covering adhesive and a belt blank in the prior art, and has good adhesive strength and low cost.
2. The invention provides an ethylene-propylene-diene monomer conveyor belt, which has the advantages that the ethylene-propylene-diene monomer conveyor belt high adhesive strength laminating adhesive is used, the service life of the ethylene-propylene-diene monomer conveyor belt can reach more than one year by regulating and controlling the composition of each layer, no delamination phenomenon occurs, and the problem that the service life of the ethylene-propylene-diene monomer conveyor belt is influenced due to the fact that the ethylene-propylene-diene monomer conveyor belt is easy to delaminate due to low adhesive strength of transition laminating adhesive in the prior art is solved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following examples and comparative examples, the reclaimed rubber was tire reclaimed rubber, and the ethylene propylene diene monomer rubber was ethylene propylene diene monomer 4045.
Example 1
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of anti-scorching agent CTP, carrying out primary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then calendaring into sheets for rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 2
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 10 parts of glass powder, 40 parts of carbon black N33040 parts, 10 parts of disproportionated rosin, 2 parts of four-wire oil reduction, 2 parts of pine tar, 7 parts of zinc oxide, 2 parts of stearic acid, 3 parts of phenolic resin and 1.5 parts of antioxidant MB, carrying out primary mixing at 115 ℃, adding 0.3 part of accelerator CZ, 0.2 part of accelerator H, 3.5 parts of dicumyl peroxide and 0.5 part of sulfur, carrying out secondary mixing at 100 ℃, and then, calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 0.5 part of adhesive HE, 3 parts of pine tar, 3 parts of zinc oxide, 2 parts of stearic acid, 1 part of anti-aging agent BLE and 0.1 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 1 part of accelerator CZ and 2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then calendaring into sheets for rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then, 660 parts of carbon black N, 5 parts of silicon dioxide, 8 parts of four-wire oil reduction, 7 parts of zinc oxide, 1 part of stearic acid, 0.5 part of an anti-aging agent RD, 0.5 part of an anti-aging agent 4010NA, 3 parts of disproportionated rosin, 1.5 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.5 part of an accelerant CZ, 1.5 parts of dicumyl peroxide and 1.5 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then, the mixture is rolled into sheets and coiled for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between the 6 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a vulcanizing press at 150 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 3
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 15 parts of glass powder, 33050 parts of carbon black, 20 parts of disproportionated rosin, 2 parts of four-wire oil reduction, 6 parts of pine tar, 10 parts of zinc oxide, 2 parts of stearic acid, 6 parts of phenolic resin, 2 parts of antioxidant MB and 0.5 part of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.5 part of accelerator CZ, 0.5 part of accelerator H, 4 parts of dicumyl peroxide and 2 parts of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 330 parts of carbon black N, 10 parts of calcium powder, 20 parts of silicon dioxide, 3.5 parts of coumarone resin C, 1 part of adhesive HE, 5 parts of pine tar, 5 parts of zinc oxide, 3 parts of stearic acid, 2 parts of anti-aging agent BLE and 0.5 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 2 parts of accelerator CZ and 4 parts of sulfur, carrying out secondary mixing at 105 ℃, and then calendaring into sheets for rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then, 660 parts of carbon black N, 5 parts of silicon dioxide, 15 parts of four-wire oil reduction, 7 parts of zinc oxide, 3 parts of stearic acid, 1.5 parts of an anti-aging agent RD, 1.5 parts of an anti-aging agent 4010NA, 5 parts of disproportionated rosin, 2.5 parts of an adhesive RS and 2.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 1 part of an accelerant CZ, 3.5 parts of dicumyl peroxide and 1.5 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then, the mixture is rolled into sheets and coiled for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between the 6 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a plate vulcanizing machine at 160 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 4
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 2 parts of 3-aminopropyl triethoxysilane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP, carrying out secondary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, and then rolling into a sheet for standby after rolling;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 5
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber are plasticated at 55 ℃, 2 parts of N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP are added, secondary mixing is carried out at 105 ℃ after adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, and the mixture is rolled into a sheet for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 6
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber are plasticated at 55 ℃, 2 parts of 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP are added, secondary mixing is carried out at 105 ℃ after adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, and the mixture is rolled into sheets for rolling;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 7
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 3 parts of N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane, 1 part of 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then rolling into a sheet, and rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 8
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 2 parts of N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane, 2 parts of 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then rolling into a sheet, and rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 9
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 33046 parts of carbon black, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 1 part of N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane, 3 parts of 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then rolling into a sheet, and rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
Example 10
A1, preparing a covering adhesive: after plasticating 100 parts of ethylene propylene diene monomer at 70 ℃, adding 13 parts of glass powder, 330 parts of carbon black N, 15 parts of disproportionated rosin, 6 parts of four-wire oil reduction, 10 parts of zinc oxide, 1 part of stearic acid, 4 parts of phenolic resin, 1.2 parts of antioxidant MB and 1.2 parts of antioxidant RD, carrying out primary mixing at 115 ℃, adding 0.4 part of accelerator CZ, 0.4 part of accelerator H, 5 parts of dicumyl peroxide and 0.6 part of sulfur, carrying out secondary mixing at 100 ℃, and then calendaring into sheets for rolling for standby;
a2, preparing rubberizing: after plasticating 10 parts of natural rubber, 20 parts of styrene-butadiene rubber and 100 parts of reclaimed rubber at 55 ℃, adding 2 parts of 3-aminopropyl triethoxysilane, 2 parts of 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane, 330 parts of carbon black N, 10 parts of calcium powder, 10 parts of silicon dioxide, 52 parts of coumarone resin C, 1.6 parts of adhesive HE, 4 parts of pine tar, 4.6 parts of zinc oxide, 2 parts of stearic acid, 1.6 parts of anti-aging agent BLE and 0.4 part of scorch retarder CTP, carrying out primary mixing at 120 ℃, adding 1.2 parts of accelerator CZ and 2.2 parts of sulfur, carrying out secondary mixing at 105 ℃, and then rolling into a sheet, and rolling for standby;
a3, preparing laminating adhesive: 100 parts of ethylene propylene diene monomer rubber is plasticated at 70 ℃, then 660 parts of carbon black N, 12 parts of silicon dioxide, 12 parts of four-wire oil reduction, 8.4 parts of zinc oxide, 0.84 part of stearic acid, 1 part of an anti-aging agent RD, 1 part of an anti-aging agent 4010NA, 4 parts of disproportionated rosin, 2.4 parts of an adhesive RS and 1.5 parts of an adhesive RH are added, primary mixing is carried out at 115 ℃, and 0.83 part of an accelerant CZ, 3.3 parts of dicumyl peroxide and 1.25 parts of sulfur are added, secondary mixing is carried out at 100 ℃, and then the mixture is rolled into sheets for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: coating adhesive between 5 layers of EP polyester cloth, attaching adhesive on the surfaces of the uppermost layer and the lowermost layer of EP polyester cloth, attaching cover adhesive on the outer surfaces of the adhesive, and vulcanizing on a flat vulcanizing machine at 155 ℃ to obtain the ethylene-propylene-diene monomer conveying belt.
The ethylene-propylene-diene monomer conveyor belts obtained in examples 1 to 3 were subjected to measurement of adhesive strength by referring to method A in GB/T6759-2013 method for test of adhesive strength between conveyor belts, and the test results are shown in Table 1.
Table 1 examples 1 to 3 ethylene propylene diene monomer conveyor belt interlayer adhesive strength
Adhesive strength (N/mm) of the coverlay adhesive and the laminating adhesive | Adhesive strength (N/mm) of adhesive and EP polyester cloth | |
Example 1 | 20.5 | 17.1 |
Example 2 | 19.6 | 15.9 |
Example 3 | 22.1 | 18.2 |
As can be seen from Table 1, the adhesive strength between the laminating adhesive and the covering adhesive provided by the invention is above 19.6N/mm, the adhesive strength between the laminating adhesive and the EP polyester cloth is above 15.9N/mm, and the adhesive has excellent adhesive property.
The adhesive tapes obtained in example 1 and examples 4 to 10 were tested for tensile strength by referring to the method of GB/T528-2009 "measurement of tensile stress Strain Properties of vulcanized rubber or thermoplastic rubber", the ethylene-propylene-diene monomer conveyor belts obtained in example 1 and examples 4 to 10 were tested for adhesive strength between the adhesive tapes and EP polyester fabrics by referring to the method A of GB/T6759-2013 "test method of adhesive strength between conveyor belts", and the test results are shown in Table 2.
Table 2 tensile Strength of the capstock, examples 4 to 10, adhesive Strength of the capstock with EP polyester cloth
Tensile Strength (MPa) | Adhesive strength (N/mm) of rubberizing and EP polyester cloth | |
Example 1 | 15.3 | 21.2 |
Example 4 | 16.0 | 21.5 |
Example 5 | 16.4 | 21.7 |
Example 6 | 16.5 | 21.8 |
Example 7 | 17.6 | 22.3 |
Example 8 | 18.1 | 22.6 |
Example 9 | 17.8 | 22.4 |
Example 10 | 17.1 | 22.0 |
As can be seen from Table 2, the tensile strength of the rubberizing provided by the invention is more than 15.3MPa, the rubberizing has good mechanical properties, and meanwhile, the adhesive strength of the rubberizing and the EP polyester cloth is more than 21.2N/mm, so that the rubberizing has excellent adhesive property.
Examples 4 to 6 are each prepared by adding 3-aminopropyl triethoxysilane in example 4, N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane in example 5, and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane in example 6, and the resulting pastes of examples 4 to 6 have higher tensile strength and adhesive strength to EP polyester cloth than in example 1. It is shown that 3-aminopropyl triethoxysilane, N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane can improve the mechanical properties and adhesive properties of the adhesive tape.
Example 8 the mass ratio of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane in example 8 was 1:1, the mass ratio of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane in example 7 was 3:1, the mass ratio of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane in example 9 was 1:3, and the tensile strength of the resulting capstock to EP polyester cloth of example 8 was better than that of example 7 and example 9. Indicating that the resulting tape had the best chemical and adhesive properties when the mass ratio of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane was 1:1.
Example 10 in comparison with example 8, the N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane added in example 8 had a lower tensile strength than 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane, the 3-aminopropyl triethoxysilane added in example 10 than 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane, and the adhesive strength to EP polyester cloth obtained in example 10 was not as good as that of example 8. The effect of improving the mechanical property and the adhesive property of the rubberizing is better when the N- (hydroxyethyl) -N-methylaminopropyl trimethoxy silane is matched with 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane, than when the 3-aminopropyl triethoxy silane is matched with 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxy silane.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (10)
1. The high-adhesive-strength laminating adhesive for the ethylene propylene diene monomer conveyor belt is characterized by comprising the following components in parts by mass: 100 parts of ethylene propylene diene monomer, 40-50 parts of filler, 8-15 parts of softener, 8-10 parts of activator, 1-3 parts of anti-aging agent, 3-5 parts of plasticizer, 3-5 parts of adhesive, 0.5-1 part of accelerator and 3-5 parts of vulcanizing agent.
2. The process for preparing the high-adhesive-strength laminating adhesive for the ethylene-propylene-diene monomer conveyor belt, as claimed in claim 1, is characterized by comprising the following steps: and plasticating the ethylene propylene diene monomer, adding the rest components, and mixing to obtain the high-adhesive-strength laminating adhesive for the ethylene propylene diene monomer conveyor belt.
3. An ethylene-propylene-diene monomer conveyer belt is characterized by sequentially comprising a covering adhesive, the ethylene-propylene-diene monomer conveyer belt high-adhesive-strength laminating adhesive of claim 1, a plurality of layers of EP polyester cloth, the ethylene-propylene-diene monomer conveyer belt high-adhesive-strength laminating adhesive of claim 1 and the covering adhesive from top to bottom; the EP polyester cloths are connected by rubberizing;
the covering adhesive comprises the following components in parts by mass: 100 parts of ethylene propylene diene monomer, 10-15 parts of glass powder, 40-50 parts of filler, 10-20 parts of plasticizer, 4-8 parts of softener, 9-12 parts of activator, 0.5-1 part of accelerator, 3-6 parts of adhesive, 1.5-2.5 parts of anti-aging agent and 4-6 parts of vulcanizing agent;
the rubberizing comprises the following components in parts by mass: 10 parts of natural rubber, 20 parts of styrene-butadiene rubber, 100 parts of reclaimed rubber, 30-40 parts of filler, 2.5-4.5 parts of adhesive, 3-5 parts of softener, 5-8 parts of activator, 1-2 parts of anti-aging agent, 1-2 parts of accelerator, 0.1-0.5 part of scorch retarder and 2-4 parts of vulcanizing agent.
4. An ethylene propylene diene monomer conveyor belt according to claim 3, wherein the rubberizing further comprises 2-4 parts of compatibilizer; the compatibilizer comprises one or more of 3-aminopropyl triethoxysilane, N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
5. The ethylene propylene diene monomer conveyor belt according to claim 4, wherein the compatibilizer comprises one or more of N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
6. An ethylene propylene diene monomer conveyor belt as in claim 5 wherein the compatibilizer comprises N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane and 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane.
7. The ethylene-propylene-diene monomer conveying belt according to claim 6, wherein the mass ratio of the N- (hydroxyethyl) -N-methylaminopropyl trimethoxysilane to the 3- [ bis (2-hydroxyethyl) amino ] propane-triethoxysilane is 1-3:3-1.
8. An ethylene propylene diene monomer conveyor belt according to claim 3, wherein said fillers each independently comprise one or more of carbon black, calcium powder, silica;
the softening agents independently comprise one or more of four-wire oil reducing and pine tar reducing;
the activators each independently include zinc oxide and stearic acid;
the plasticizers are respectively and independently disproportionated rosin;
the anti-aging agents respectively and independently comprise one or more of an anti-aging agent MB, an anti-aging agent RD, an anti-aging agent 4010NA and an anti-aging agent BLE;
the adhesive comprises one or more of coumarone resin C5, adhesive HE, phenolic resin, adhesive RS and adhesive RH independently;
the accelerant comprises one or more of accelerant CZ and accelerant H respectively and independently;
the vulcanizing agents independently comprise one or more of sulfur and peroxide;
the scorch retarder is a scorch retarder CTP.
9. The process for preparing the ethylene-propylene-diene monomer conveyor belt according to any one of claims 3 to 8, which is characterized by comprising the following steps:
a1, preparing a covering adhesive: after plasticating the ethylene propylene diene monomer, adding other components for mixing to obtain a covering rubber for standby;
a2, preparing rubberizing: after plasticating the natural rubber, the styrene-butadiene rubber and the reclaimed rubber, adding other components for mixing to obtain rubberizing for standby;
a3, preparing high adhesive strength laminating adhesive for the ethylene-propylene-diene monomer conveyor belt: after plasticating the ethylene propylene diene monomer, adding other components for mixing to obtain the high-adhesive-strength laminating adhesive of the ethylene propylene diene monomer conveyor belt for standby;
a4, preparing an ethylene propylene diene monomer conveyor belt: and coating the adhesive between the coating adhesive, the rubberizing and the ethylene-propylene-diene monomer (EP) polyester cloth layers sequentially from top to bottom to obtain the ethylene-propylene-diene monomer (EPDM) conveyer belt.
10. The process for preparing an ethylene-propylene-diene monomer conveyor belt according to claim 9, wherein the vulcanizing temperature in the A4 is 150-160 ℃.
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CN117727496A (en) * | 2023-12-21 | 2024-03-19 | 源鑫线缆有限公司 | Silicon rubber insulation special power cable |
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CN117727496A (en) * | 2023-12-21 | 2024-03-19 | 源鑫线缆有限公司 | Silicon rubber insulation special power cable |
CN117727496B (en) * | 2023-12-21 | 2024-07-02 | 源鑫线缆有限公司 | Silicon rubber insulation special power cable |
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