CN116532911A - Rolling machining device with variable rolling depth - Google Patents
Rolling machining device with variable rolling depth Download PDFInfo
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- CN116532911A CN116532911A CN202310821203.6A CN202310821203A CN116532911A CN 116532911 A CN116532911 A CN 116532911A CN 202310821203 A CN202310821203 A CN 202310821203A CN 116532911 A CN116532911 A CN 116532911A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 67
- 238000003754 machining Methods 0.000 title 1
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 35
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
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- 238000011161 development Methods 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000005457 optimization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于金属的其他加工技术领域,涉及滚压加工,尤其涉及一种可变滚压深度的滚压加工装置。The invention belongs to the technical field of other metal processing, and relates to rolling processing, in particular to a rolling processing device with variable rolling depth.
背景技术Background technique
滚压加工技术是加工制造领域使用最广泛的加工工艺之一,然而随着国内航空航天领域、军工领域、汽车制造等领域的快速发展,高效加工已成为制造业对零部件加工的重要需求,因此对传统加工刀具的改进与优化至关重要,其中滚压加工设备的更新换代是必然趋势。目前滚压加工作业中,一般滚压加工装置只能进行同一滚压深度要求的孔表面滚压加工,当待加工孔的孔径发生变化后,一般需要更换滚压加工装置,造成资源浪费,如何提供一种能同时满足一系列不同直径孔的加工需求的滚压加工装置是亟需解决的问题。Rolling processing technology is one of the most widely used processing technologies in the field of processing and manufacturing. However, with the rapid development of domestic aerospace, military, and automobile manufacturing, efficient processing has become an important demand for parts processing in the manufacturing industry. Therefore, the improvement and optimization of traditional processing tools is very important, and the replacement of rolling processing equipment is an inevitable trend. In the current rolling processing operation, the general rolling processing device can only perform rolling processing on the surface of the hole with the same rolling depth requirement. When the diameter of the hole to be processed changes, it is generally necessary to replace the rolling processing device, resulting in waste of resources. It is an urgent problem to be solved to provide a rolling processing device that can simultaneously meet the processing requirements of a series of holes with different diameters.
发明内容Contents of the invention
为解决如何提供一种能同时满足一系列不同直径孔的加工需求的滚压加工装置的技术问题,本发明提供了一种可变滚压深度的滚压加工装置。In order to solve the technical problem of how to provide a rolling processing device that can simultaneously meet the processing requirements of a series of holes with different diameters, the present invention provides a rolling processing device with variable rolling depth.
本发明公开了一种可变滚压深度的滚压加工装置,包括刀体部分和固定连接至刀柄端部的连接件;刀体部分包括竖直活动杆、上轴承座、下轴承座、三个滚柱、三个支撑块、圆筒式挡壁以及端盖,连接件的轴线上开有螺纹通孔,竖直活动杆与螺纹通孔同轴且从上至下包括第一杆段、第二杆段和第三杆段,第一杆段与螺纹通孔螺纹配合,第三杆段的纵截面呈鼓形,圆筒式挡壁的上端部可拆卸固定连接至连接件的下端部;圆筒式挡壁沿周向均匀设置有三个分别用于容置滚柱的矩形窗口,矩形窗口的高度与滚柱的高度适配,矩形窗口的宽度大于滚柱的宽度,圆筒式挡壁包括同轴设置的内筒体和外筒体,且相邻矩形窗口之间的内筒体和外筒体中夹装有可调节弧长的插片组件,相邻插片组件的相近侧端在对应的矩形窗口处组成可调节宽度的限位窗口,限位窗口与对应的滚柱相卡接,限位窗口的最大宽度小于滚柱的直径;上轴承座、下轴承座、和三个支撑块位于圆筒式挡壁与连接件底壁围成的腔体中,上轴承座和下轴承座中间开有与竖直活动杆同轴且用于避让第三杆段的避让通孔,第三杆段可在避让通孔中上下活动,三个支撑块位于上轴承座和下轴承座之间,而且三个支撑块分别布置于三个滚柱之间,上轴承座和下轴承座上均设置有三个分别与三个支撑块本体位置对应的上轴承和下轴承,支撑块本体夹持在与其位置对应的一组上轴承和下轴承之间,支撑块本体通过水平支撑弹簧与内筒体的内壁固定连接,水平支撑弹簧位于内筒体的径向上,支撑块本体上一体成型有抵至第三杆段侧壁上的尖端,支撑块本体的左右两端分别设有拨块,其中一个拨块倾斜向上,另一个拨块倾斜向下,且位于支撑块本体左右两端的拨块分别用于拨动支撑块两侧的滚柱,每根滚柱处的两个拨块倾斜方向相反且交叉布置以夹持滚柱;端盖可拆卸连接至圆筒式挡壁的下端部用以将上轴承座、支撑块和下轴承座夹固至连接件和端盖之间。The invention discloses a rolling processing device with variable rolling depth, which comprises a cutter body part and a connecting piece fixedly connected to the end of a handle of a knife; the cutter body part includes a vertical movable rod, an upper bearing seat, a lower bearing seat, Three rollers, three support blocks, a cylindrical retaining wall and an end cap, a threaded through hole is opened on the axis of the connecting piece, the vertical movable rod is coaxial with the threaded through hole and includes the first rod section from top to bottom , the second rod section and the third rod section, the first rod section is screwed with the threaded through hole, the longitudinal section of the third rod section is drum-shaped, and the upper end of the cylindrical retaining wall is detachably and fixedly connected to the lower end of the connector The cylindrical retaining wall is evenly provided with three rectangular windows for accommodating the rollers along the circumferential direction. The height of the rectangular windows is adapted to the height of the rollers. The retaining wall includes an inner cylinder and an outer cylinder coaxially arranged, and an insert assembly with an adjustable arc length is sandwiched between the inner cylinder and the outer cylinder between adjacent rectangular windows, and the adjacent insert assemblies are similar to each other. The side ends form a limit window with adjustable width at the corresponding rectangular window, the limit window is engaged with the corresponding roller, and the maximum width of the limit window is smaller than the diameter of the roller; the upper bearing seat, the lower bearing seat, and The three support blocks are located in the cavity surrounded by the cylindrical retaining wall and the bottom wall of the connecting piece. There is an avoidance channel coaxial with the vertical movable rod and used to avoid the third rod section in the middle of the upper bearing seat and the lower bearing seat. hole, the third rod section can move up and down in the avoidance through hole, the three support blocks are located between the upper bearing seat and the lower bearing seat, and the three support blocks are respectively arranged between the three rollers, the upper bearing seat and the lower bearing seat There are three upper bearings and lower bearings respectively corresponding to the positions of the three support block bodies on the bearing seat. The support block body is clamped between a group of upper bearings and lower bearings corresponding to the positions. The support block body is supported by a horizontal support spring. It is fixedly connected with the inner wall of the inner cylinder, the horizontal support spring is located in the radial direction of the inner cylinder, the support block body is integrally formed with a tip that reaches the side wall of the third rod section, and the left and right ends of the support block body are respectively provided with dials One of the shifting blocks is inclined upward, and the other is inclined downward, and the shifting blocks located at the left and right ends of the support block body are respectively used to toggle the rollers on both sides of the support block, and the two shifting blocks at each roller The inclined directions are opposite and arranged crosswise to clamp the rollers; the end cover is detachably connected to the lower end of the cylindrical retaining wall for clamping the upper bearing seat, the support block and the lower bearing seat between the connecting piece and the end cover.
旋转竖直活动杆能使竖直活动杆上下移动,进而使第三杆段上下移动,第三杆段为鼓形,其上端和下端的直径较小,中间的直径较大,且从两端到中间平滑过渡,三个支撑块本体通过上轴承和下轴承夹固在同一水平方向上,且由于支撑块本体上通过其上的尖端抵至第三杆段侧壁上,所以当第三杆段上下移动时,支撑块会逐渐远离第三杆段的中轴线或者靠近其中轴线,支撑块通过水平支撑弹簧与内筒体固定连接,具体的,内筒体的对应位置处一体成型有与水平支撑弹簧相连接的支座,随着第三杆段转动,支撑块会沿水平支撑弹簧的轴线方向来回运动,支撑块两端的拨块也随之位移,当拨块与滚柱的接触位置改变时,滚柱受到的压力也会改变,由于每根滚柱处的两个拨块倾斜方向相反且交叉布置,所以能从两个对称的角度给滚柱施力,滚柱与其对应的两个拨块均为线接触,当支撑块位于第三杆段的最粗位置处,滚柱被推至最靠外,此时该滚压加工装置的滚压深度最大,当支撑块逐渐移动至第三杆段的较细的位置处时,滚柱在限位窗口的作用下,逐渐回缩,当支撑块位于第三杆段的最细位置处时,滚柱的侧壁刚好与圆筒式挡壁的外壁齐平,此时滚压深度为0。三个滚柱分别位于圆筒式挡壁上的矩形窗口处,矩形窗口的高度比滚柱高度略高,所以能限制滚柱在上下方向位移,根据滚压深度要求调整限位窗口的宽度,继而限制了滚柱沿圆筒式挡壁径向移动的深度,限位窗口开到最大也不会大于滚柱的直径,所以滚柱不会从限位窗口处脱落。滚柱在沿圆筒式挡壁径向的移动范围内始终位于矩形窗口之间,而且滚柱与限位窗口和支撑块的挡块也始终包括线接触。通过调节插片组件的弧长可调整限位窗口的大小。通过调节竖直活动杆轴向运动,从而改变支撑块的位置,同时配合限位窗口的宽度,能调节滚柱沿装置径向伸出的长度,实现滚压深度的调节。Rotating the vertical movable rod can make the vertical movable rod move up and down, and then the third rod section moves up and down. Smooth transition to the middle, the three support block bodies are clamped in the same horizontal direction through the upper bearing and the lower bearing, and because the tip of the support block body on the support block body reaches the side wall of the third bar section, when the third bar When the section moves up and down, the support block will gradually move away from the central axis of the third rod section or approach the central axis. The support block is fixedly connected with the inner cylinder through the horizontal support spring. Specifically, the corresponding position of the inner cylinder is integrally formed with a horizontal The support connected to the support spring, as the third rod section rotates, the support block will move back and forth along the axis of the horizontal support spring, and the shift blocks at both ends of the support block will also be displaced accordingly. When the contact position between the shift block and the roller changes , the pressure on the rollers will also change. Since the two shifting blocks at each roller are inclined in opposite directions and arranged crosswise, they can apply force to the rollers from two symmetrical angles. The rollers and their corresponding two The shifting blocks are all in line contact. When the supporting block is at the thickest position of the third bar section, the rollers are pushed to the outermost. At this time, the rolling depth of the rolling processing device is the largest. When the supporting block gradually moves to the At the thinner position of the third bar section, the roller gradually retracts under the action of the limit window. When the support block is at the thinnest position of the third bar section, the side wall of the roller is just in line with the cylindrical The outer wall of the retaining wall is flush, and the rolling depth is 0 at this moment. The three rollers are respectively located at the rectangular window on the cylindrical retaining wall. The height of the rectangular window is slightly higher than the height of the rollers, so the displacement of the rollers in the up and down direction can be limited. Adjust the width of the limit window according to the rolling depth requirements. Then the depth of the radial movement of the roller along the cylindrical retaining wall is limited, and the limit window will not be larger than the diameter of the roller when the limit window is opened to the maximum, so the roller will not fall off from the limit window. The rollers are always located between the rectangular windows within the radial movement range along the cylindrical retaining wall, and the rollers are always in line contact with the limit window and the stopper of the support block. The size of the limit window can be adjusted by adjusting the arc length of the insert piece assembly. By adjusting the axial movement of the vertical movable rod, the position of the support block can be changed. At the same time, the length of the roller protruding radially along the device can be adjusted in conjunction with the width of the limit window, so as to realize the adjustment of the rolling depth.
优选的,插片组件的弧度与其对应的两个矩形窗口之间圆筒式挡壁的弧度一致,插片组件包括结构相同的左插片和右插片,左插片和右插片的部分板体相叠,且相叠的部分设置有相啮合的锯齿,左插片或右插片从相叠位置处的一端至探出矩形窗口的一端板体厚度沿板体弧度逐渐减小。插片组件还可以设置为其他常规结构。通过调整左插片和右插片的锯齿啮合数来控制插片组件整体的弧长,继而调整矩形窗口处限位窗口的宽度,配合竖直活动杆运动,调整支撑块的位置可推动滚柱,滚柱与限位窗口卡接,完成滚压深度的调整。Preferably, the radian of the insert assembly is consistent with the arc of the cylindrical retaining wall between the two corresponding rectangular windows, and the insert assembly includes a left insert and a right insert, and parts of the left insert and the right insert The boards are stacked, and the overlapping parts are provided with meshing serrations, and the thickness of the left insert or the right insert gradually decreases along the arc of the board from one end at the overlapping position to the end protruding out of the rectangular window. The insert assembly can also be set to other conventional structures. The overall arc length of the insert assembly is controlled by adjusting the number of sawtooth meshes between the left insert and the right insert, and then the width of the limit window at the rectangular window is adjusted. With the movement of the vertical movable rod, the position of the support block can be adjusted to push the roller , the roller is clamped with the limit window to complete the adjustment of the rolling depth.
优选的,插片组件中左插片或右插片与圆筒式挡壁固定连接,另外的插片为可活动插片,且可活动插片探出矩形窗口的端部沿水平方向设置有用于调节限位窗口宽度的刻度线。插片组件其中一个固定,另一个活动,这是为了方便调整,另外在可活动插片上设置刻度线是为了便于将三个限位窗口调整至相同大小,通过刻度线能直观读出调整的程度。具体调整时,将端盖卸下,然后将可活动插片从内筒体和外筒体之间取出,移至合适的位置后,再将可活动插片推至固定插片上,将端盖安装固定好即可。左插片和右插片因为锯齿啮合,所以不能左右位移,对滚柱有稳定的限位作用。Preferably, the left insert or the right insert in the insert assembly is fixedly connected to the cylindrical retaining wall, the other insert is a movable insert, and the end of the movable insert protruding out of the rectangular window is arranged along the horizontal direction. The scale line used to adjust the width of the limit window. One of the insert components is fixed and the other is movable. This is for the convenience of adjustment. In addition, the scale line is set on the movable insert to facilitate the adjustment of the three limit windows to the same size. The degree of adjustment can be read intuitively through the scale line . For specific adjustments, remove the end cover, then take out the movable insert from between the inner cylinder and the outer cylinder, move it to a suitable position, then push the movable insert to the fixed insert, and put the end cover Just install it and fix it. The left insert and the right insert cannot move left and right because of the sawtooth engagement, and have a stable limit effect on the roller.
优选的,刀柄上开有与螺纹通孔同轴且相通的光孔,第一杆段的顶部设置有与六角扳手适配的内六角结构凹槽。将加长的六角扳手从刀柄处的光孔伸入,六角扳手卡入内六角结构凹槽,可对竖直活动杆进行旋转调整,从而使支撑块沿竖直活动杆的径向移动。Preferably, a light hole coaxial with and in communication with the threaded through hole is opened on the tool handle, and an inner hexagonal structure groove adapted to a hexagonal wrench is provided on the top of the first rod segment. Insert the extended hexagonal wrench through the light hole at the tool handle, and the hexagonal wrench snaps into the groove of the inner hexagonal structure, so that the vertical movable rod can be rotated and adjusted, so that the support block can move radially along the vertical movable rod.
优选的,圆筒式挡壁的上端部围设至连接件的下端部且二者通过多个螺栓紧固连接。具体的,多个螺栓沿圆筒式挡壁周向均匀分布。Preferably, the upper end of the cylindrical retaining wall surrounds the lower end of the connecting piece, and the two are fastened and connected by a plurality of bolts. Specifically, a plurality of bolts are evenly distributed along the circumference of the cylindrical retaining wall.
优选的,圆筒式挡壁的外筒体上设有用于装配螺栓且朝向内筒体的沉头槽,且螺栓的头部位于沉头槽中,沉头槽槽底与内筒体之间还设置有环形垫片。这样设置结构合理。Preferably, the outer cylinder of the cylindrical retaining wall is provided with countersunk grooves for assembling bolts and facing the inner cylinder, and the heads of the bolts are located in the countersink grooves, and there is a gap between the bottom of the countersink grooves and the inner cylinder. An annular spacer is also provided. This setup makes sense.
优选的,上轴承座、下轴承座分别与内筒体的内壁螺纹连接。这样是为了保证上轴承座和下轴承座连接牢固,具体的,本领域技术人员容易理解的,上轴承座和下轴承座的结构上设置有用于避让滚柱、拨块的缺口槽。Preferably, the upper bearing seat and the lower bearing seat are threadedly connected to the inner wall of the inner cylinder respectively. This is to ensure that the upper bearing seat and the lower bearing seat are firmly connected. Specifically, those skilled in the art can easily understand that the structures of the upper bearing seat and the lower bearing seat are provided with notch grooves for avoiding rollers and shifting blocks.
本发明提供的技术方案与现有技术相比具有如下优点:本申请提出一种可变滚压深度的滚压加工装置,通过调节滚子伸出高度,改变滚压深度,从而可以实现不同滚压深度要求的孔表面滚压加工,满足了一把刀具面对一系列不同直径孔的加工需求;在提高滚压加工效率的同时拓宽了该滚压装置使用范围。Compared with the prior art, the technical solution provided by the present invention has the following advantages: This application proposes a rolling processing device with variable rolling depth, which can realize different rolling depths by adjusting the roller extension height and changing the rolling depth The rolling processing of the hole surface required by the pressing depth meets the processing requirements of a tool for a series of holes with different diameters; while improving the rolling processing efficiency, it also broadens the scope of use of the rolling device.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings on the premise of not paying creative work.
图1为本发明所述一种可变滚压深度的滚压加工装置的A-A剖视图;Fig. 1 is the A-A cross-sectional view of a rolling processing device with variable rolling depth according to the present invention;
图2为本发明所述一种可变滚压深度的滚压加工装置的支撑块在滚压深度为0时的横向剖视图;Fig. 2 is a transverse sectional view of a support block of a rolling processing device with variable rolling depth according to the present invention when the rolling depth is 0;
图3为本发明所述一种可变滚压深度的滚压加工装置的支撑块在滚压深度最大时的横向剖视图;Fig. 3 is a transverse cross-sectional view of a support block of a rolling processing device with variable rolling depth according to the present invention when the rolling depth is maximum;
图4为本发明所述支撑块的俯视图;Fig. 4 is the top view of the support block of the present invention;
图5为本发明所述支撑块的纵向剖视图(图4的B-B方向剖视图);Fig. 5 is a longitudinal sectional view of the support block of the present invention (the B-B direction sectional view of Fig. 4);
图6为本发明所述圆筒式挡壁的轴测图(隐藏内筒体);Fig. 6 is an axonometric view of the cylindrical retaining wall of the present invention (hiding the inner cylinder);
图7为图6的I处结构放大图。FIG. 7 is an enlarged view of the structure at I in FIG. 6 .
图中:1、刀柄;101、光孔;2、竖直活动杆;201、第一杆段;202、第二杆段;203、第三杆段;3、螺栓;301、沉头槽;4、上轴承座;5、上轴承;6、外筒体;7、支撑块;701、尖端;702、拨块;8、内筒体;9、水平支撑弹簧;10、下轴承;11、下轴承座;12、端盖;13、滚柱;14、连接件;1401、螺纹通孔;15、左插片;16、右插片;17、环形垫片;18、矩形窗口;19、限位窗口;20、避让通孔;21、锯齿、22、刻度线、23、内六角结构凹槽。Among the figure: 1, tool handle; 101, light hole; 2, vertical movable rod; 201, first rod section; 202, second rod section; 203, third rod section; 3, bolt; 301, countersunk groove ; 4, upper bearing seat; 5, upper bearing; 6, outer cylinder; 7, support block; 701, tip; 702, dial block; 8, inner cylinder; 9, horizontal support spring; 10, lower bearing; 11 , lower bearing seat; 12, end cover; 13, roller; 14, connector; 1401, threaded through hole; 15, left insert; 16, right insert; 17, ring gasket; 18, rectangular window; 19 , limit window; 20, avoidance through hole; 21, sawtooth, 22, scale line, 23, inner hexagonal structure groove.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面将对本发明的方案进行进一步描述。需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the solutions of the present invention will be further described below. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在描述中,需要说明的是,术语 “第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description, it should be noted that the terms "first" and "second" are used for description purposes only, and should not be understood as indicating or implying relative importance. It should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但本发明还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本发明的一部分实施例,而不是全部的实施例。In the following description, many specific details have been set forth in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here; obviously, the embodiments in the description are only some embodiments of the present invention, and Not all examples.
下面结合附图1至图7对本发明的具体实施例进行详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with accompanying drawings 1 to 7 .
在一个实施例中,如图1所示,公开了一种可变滚压深度的滚压加工装置,包括刀体部分和固定连接至刀柄1端部的连接件14;刀体部分包括竖直活动杆2、上轴承座4、下轴承座11、三个滚柱13、三个支撑块7、圆筒式挡壁以及端盖12,连接件14的轴线上开有螺纹通孔1401,竖直活动杆2与螺纹通孔1401同轴且从上至下包括第一杆段201、第二杆段202和第三杆段203,第一杆段201与螺纹通孔1401螺纹配合,第三杆段203的纵截面呈鼓形,圆筒式挡壁的上端部可拆卸固定连接至连接件14的下端部;圆筒式挡壁沿周向均匀设置有三个分别用于容置滚柱13的矩形窗口18,矩形窗口18的高度与滚柱13的高度适配,矩形窗口18的宽度大于滚柱13的宽度,圆筒式挡壁包括同轴设置的内筒体8和外筒体6,且相邻矩形窗口18之间的内筒体8和外筒体6中夹装有可调节弧长的插片组件,相邻插片组件的相近侧端在对应的矩形窗口18处组成可调节宽度的限位窗口19,限位窗口19与对应的滚柱13相卡接,限位窗口19的最大宽度小于滚柱13的直径;上轴承座4、下轴承座11、和三个支撑块7位于圆筒式挡壁与连接件14底壁围成的腔体中,上轴承座4和下轴承座11中间开有与竖直活动杆2同轴且用于避让第三杆段203的避让通孔20,第三杆段203可在避让通孔20中上下活动,三个支撑块7位于上轴承座4和下轴承座11之间,而且三个支撑块7分别布置于三个滚柱13之间,上轴承座4和下轴承座11上均设置有三个分别与三个支撑块7本体位置对应的上轴承5和下轴承10,支撑块7本体夹持在与其位置对应的一组上轴承5和下轴承10之间,支撑块7本体通过水平支撑弹簧9与内筒体8的内壁固定连接,水平支撑弹簧9位于内筒体8的径向上,支撑块7本体上一体成型有抵至第三杆段203侧壁上的尖端701,支撑块7本体的左右两端分别设有拨块702,其中一个拨块702倾斜向上,另一个拨块702倾斜向下,且位于支撑块7本体左右两端的拨块702分别用于拨动支撑块7两侧的滚柱13,每根滚柱13处的两个拨块702倾斜方向相反且交叉布置以夹持滚柱13;端盖12可拆卸连接至圆筒式挡壁的下端部用以将上轴承座4、支撑块7和下轴承座11夹固至连接件14和端盖12之间。In one embodiment, as shown in FIG. 1 , a rolling processing device with variable rolling depth is disclosed, which includes a cutter body part and a connecting piece 14 fixedly connected to the end of the handle 1; the cutter body part includes a vertical Straight movable rod 2, upper bearing seat 4, lower bearing seat 11, three rollers 13, three support blocks 7, cylindrical retaining wall and end cover 12, threaded through hole 1401 is opened on the axis of connector 14, The vertical movable rod 2 is coaxial with the threaded through hole 1401 and includes the first rod segment 201, the second rod segment 202 and the third rod segment 203 from top to bottom, the first rod segment 201 is threadedly fitted with the threaded through hole 1401, the second rod segment The longitudinal section of the three-bar segment 203 is drum-shaped, and the upper end of the cylindrical retaining wall is detachably and fixedly connected to the lower end of the connector 14; 13 rectangular window 18, the height of the rectangular window 18 is adapted to the height of the roller 13, the width of the rectangular window 18 is greater than the width of the roller 13, and the cylindrical retaining wall includes an inner cylinder 8 and an outer cylinder coaxially arranged 6, and the inner cylinder 8 and the outer cylinder 6 between the adjacent rectangular windows 18 are sandwiched with an adjustable arc-length insert assembly, and the adjacent side ends of the adjacent insert assemblies are formed at the corresponding rectangular window 18 The limit window 19 with adjustable width, the limit window 19 is engaged with the corresponding roller 13, the maximum width of the limit window 19 is smaller than the diameter of the roller 13; the upper bearing seat 4, the lower bearing seat 11, and three The support block 7 is located in the cavity surrounded by the cylindrical retaining wall and the bottom wall of the connecting piece 14. There is a space between the upper bearing seat 4 and the lower bearing seat 11 which is coaxial with the vertical movable rod 2 and is used to avoid the third rod section. 203, the avoidance through hole 20, the third rod section 203 can move up and down in the avoidance through hole 20, the three support blocks 7 are located between the upper bearing seat 4 and the lower bearing seat 11, and the three support blocks 7 are respectively arranged in three Between the two rollers 13, three upper bearings 5 and lower bearings 10 respectively corresponding to the positions of the three support blocks 7 bodies are arranged on the upper bearing seat 4 and the lower bearing seat 11, and the support block 7 bodies are clamped in positions corresponding to the positions. Between a group of upper bearings 5 and lower bearings 10, the body of the support block 7 is fixedly connected to the inner wall of the inner cylinder 8 through the horizontal support spring 9, the horizontal support spring 9 is located in the radial direction of the inner cylinder 8, and the support block 7 is on the body The tip 701 is integrally formed on the side wall of the third rod section 203, and the left and right ends of the support block 7 body are respectively provided with shifting blocks 702, one of which is inclined upward, and the other is inclined downward, and The shifting blocks 702 located at the left and right ends of the body of the support block 7 are respectively used to toggle the rollers 13 on both sides of the support block 7 , and the two shifting blocks 702 at each roller 13 are inclined in opposite directions and arranged crosswise to clamp the rollers 13 ; The end cover 12 is detachably connected to the lower end of the cylindrical retaining wall for clamping the upper bearing seat 4 , the support block 7 and the lower bearing seat 11 between the connector 14 and the end cover 12 .
竖直活动杆2中,第一杆段201、第二杆段202和第三杆段203一体成型,第一杆段201的外壁设置有螺纹,第二杆段202和第三杆段203为光滑外壁,第二杆段202将第一杆段201和第二杆段203相连接。旋转竖直活动杆2能使竖直活动杆2上下移动,进而使第三杆段203上下移动,第三杆段203为鼓形,其上端和下端的直径较小,中间的直径较大,且从两端到中间平滑过渡,三个支撑块7本体通过上轴承和下轴承夹固在同一水平方向上,且由于支撑块7本体上通过其上的尖端701抵至第三杆段203侧壁上,所以当第三杆段203上下移动时,支撑块7会逐渐远离第三杆段203的中轴线或者靠近其中轴线,支撑块7通过水平支撑弹簧9与内筒体8固定连接,具体的,内筒体8的对应位置处一体成型有与水平支撑弹簧9相连接的支座,随着第三杆段203转动,支撑块7会沿水平支撑弹簧9的轴线方向来回运动,支撑块7两端的拨块702也随之位移,当拨块702与滚柱13的接触位置改变时,滚柱13受到的压力也会改变,由于每根滚柱13处的两个拨块702倾斜方向相反且交叉布置,所以能从两个对称的角度给滚柱13施力,滚柱13与其对应的两个拨块702均为线接触,当支撑块7位于第三杆段203的最粗位置处,滚柱13被推至最靠外,此时该滚压加工装置的滚压深度最大,当支撑块7逐渐移动至第三杆段203的较细的位置处时,滚柱13在限位窗口19的作用下,逐渐回缩,当支撑块7位于第三杆段203的最细位置处时,滚柱13的侧壁刚好与圆筒式挡壁的外壁齐平,此时滚压深度为0。三个滚柱13分别位于圆筒式挡壁上的矩形窗口18处,矩形窗口18的高度比滚柱13高度略高,所以能限制滚柱13在上下方向位移,根据滚压深度要求调整限位窗口19的宽度,继而限制了滚柱13沿圆筒式挡壁径向移动的深度,限位窗口19开到最大也不会大于滚柱13的直径,所以滚柱13不会从限位窗口19处脱落。滚柱13在沿圆筒式挡壁径向的移动范围内始终位于矩形窗口18之间,而且滚柱13与限位窗口19和支撑块7的拨块702之间均为线接触。通过调节插片组件的弧长可调整限位窗口19的大小。通过调节竖直活动杆2轴向运动,从而改变支撑块7的位置,同时配合限位窗口19的宽度,能调节滚柱13沿装置径向伸出的长度,实现滚压深度的调节。In the vertical movable rod 2, the first rod segment 201, the second rod segment 202 and the third rod segment 203 are integrally formed, the outer wall of the first rod segment 201 is provided with threads, the second rod segment 202 and the third rod segment 203 are The outer wall is smooth, and the second rod segment 202 connects the first rod segment 201 and the second rod segment 203 . Rotating the vertical movable rod 2 can make the vertical movable rod 2 move up and down, and then make the third rod section 203 move up and down, the third rod section 203 is drum-shaped, the diameter of its upper end and lower end is smaller, and the diameter in the middle is larger. And transition smoothly from both ends to the middle, the three support block 7 bodies are clamped in the same horizontal direction by the upper bearing and the lower bearing, and because the tip 701 on the support block 7 body reaches the third rod segment 203 side wall, so when the third rod section 203 moves up and down, the support block 7 will gradually move away from the central axis of the third rod section 203 or approach the central axis, and the support block 7 is fixedly connected with the inner cylinder 8 through the horizontal support spring 9, specifically Yes, the corresponding position of the inner cylinder 8 is integrally formed with a support connected to the horizontal support spring 9, and as the third rod section 203 rotates, the support block 7 will move back and forth along the axis direction of the horizontal support spring 9, and the support block 7. The shifting blocks 702 at both ends are also displaced accordingly. When the contact position between the shifting block 702 and the roller 13 changes, the pressure on the roller 13 will also change. Because the two shifting blocks 702 at each roller 13 are inclined in the direction On the contrary and arranged crosswise, it can apply force to the roller 13 from two symmetrical angles. The roller 13 and the two corresponding shifting blocks 702 are in line contact. When the support block 7 is located at the thickest position of the third rod section 203 , the roller 13 is pushed to the outermost position, and the rolling depth of the rolling processing device is the largest at this time. Under the action of the bit window 19, it retracts gradually. When the support block 7 is located at the thinnest position of the third rod section 203, the side wall of the roller 13 is just flush with the outer wall of the cylindrical retaining wall. The depth is 0. The three rollers 13 are respectively located at the rectangular windows 18 on the cylindrical retaining wall. The height of the rectangular windows 18 is slightly higher than that of the rollers 13, so the displacement of the rollers 13 in the up and down direction can be limited, and the limit can be adjusted according to the requirements of the rolling depth. The width of the position window 19 limits the depth of the radial movement of the roller 13 along the cylindrical retaining wall. The limit window 19 is opened to the maximum and will not be greater than the diameter of the roller 13, so the roller 13 will not move from the position limit to the maximum. Window 19 falls off. The roller 13 is always located between the rectangular windows 18 within the radial movement range of the cylindrical retaining wall, and the roller 13 is in line contact with the limiting window 19 and the shifting block 702 of the support block 7 . The size of the limiting window 19 can be adjusted by adjusting the arc length of the insert assembly. By adjusting the axial movement of the vertical movable rod 2, the position of the support block 7 is changed, and at the same time, the width of the limit window 19 can be adjusted to adjust the length of the roller 13 protruding radially along the device to realize the adjustment of the rolling depth.
具体使用时,经过多组试验得出滚柱13从限位窗口19探出的深度与限位窗口19的打开宽度的对应关系。那么使用时,先根据需要加工的滚压深度手动调整限位窗口19的大小,然后旋转第三杆段203推动支撑块7将滚柱13顶出至与限位窗口19刚好适配,停止旋转第三杆段203,则滚柱13的位置调整结束,可以开始滚压加工。需要改变滚压深度时,先手动旋转第三杆段203,通过改变支撑块7的位置使滚柱13与限位窗口19松开,将限位窗口19的大小调整到位后,再通过第三杆段203进而将滚柱13顶至与限位窗口19刚好适配,即可以开始滚压加工。During specific use, the corresponding relationship between the protruding depth of the roller 13 from the limit window 19 and the opening width of the limit window 19 has been obtained through multiple sets of tests. When in use, first manually adjust the size of the limit window 19 according to the rolling depth to be processed, then rotate the third rod section 203 to push the support block 7 to push the roller 13 out until it just fits with the limit window 19, and stop the rotation For the third rod section 203, the position adjustment of the roller 13 is completed, and the rolling process can be started. When the rolling depth needs to be changed, the third rod section 203 is first manually rotated, the roller 13 and the limit window 19 are loosened by changing the position of the support block 7, and after the size of the limit window 19 is adjusted in place, the The rod segment 203 further pushes the roller 13 until it just fits with the limit window 19, and then the rolling process can start.
在上述实施例的基础上,在一个优选的实施例中,插片组件的弧度与其对应的两个矩形窗口18之间圆筒式挡壁的弧度一致,插片组件包括结构相同的左插片15和右插片16,左插片15和右插片16的部分板体相叠,且相叠的部分设置有相啮合的锯齿21,左插片15或右插片16从相叠位置处的一端至探出矩形窗口18的一端板体厚度沿板体弧度逐渐减小。插片组件还可以设置为其他常规结构。通过调整左插片15和右插片16的锯齿21啮合数来控制插片组件整体的弧长,继而调整矩形窗口18处限位窗口19的宽度,配合竖直活动杆2运动,调整支撑块7的位置可推动滚柱13,滚柱13与限位窗口19卡接,完成滚压深度的调整。On the basis of the above embodiments, in a preferred embodiment, the radian of the insert assembly is consistent with the arc of the cylindrical retaining wall between the two corresponding rectangular windows 18, and the insert assembly includes a left insert with the same structure 15 and the right insert 16, part of the plate body of the left insert 15 and the right insert 16 overlaps, and the overlapped part is provided with the sawtooth 21 that engages, and the left insert 15 or the right insert 16 from the overlapping position The thickness of the plate body gradually decreases along the arc of the plate body from one end of the plate body to the end protruding out of the rectangular window 18 . The insert assembly can also be set to other conventional structures. The overall arc length of the insert assembly is controlled by adjusting the meshing number of the sawtooth 21 of the left insert 15 and the right insert 16, and then the width of the limit window 19 at the rectangular window 18 is adjusted, and the support block is adjusted in conjunction with the movement of the vertical movable rod 2 The position of 7 can push the roller 13, and the roller 13 is clamped with the limit window 19 to complete the adjustment of the rolling depth.
在上述实施例的基础上,在一个优选的实施例中,插片组件中左插片15或右插片16与圆筒式挡壁固定连接,另外的插片为可活动插片,且可活动插片探出矩形窗口18的端部沿水平方向设置有用于调节限位窗口19宽度的刻度线22。插片组件其中一个固定,另一个活动,这是为了方便调整,另外在可活动插片上设置刻度线22是为了便于将三个限位窗口19调整至相同大小,通过刻度线22能直观读出调整的程度。具体调整时,将端盖12卸下,然后将可活动插片从内筒体8和外筒体6之间取出,移至合适的位置后,再将可活动插片推至固定插片上,将端盖12安装固定好即可。左插片15和右插片16因为锯齿21啮合,所以不能左右位移,对滚柱13有稳定的限位作用。On the basis of the above embodiments, in a preferred embodiment, the left insert 15 or the right insert 16 in the insert assembly is fixedly connected to the cylindrical retaining wall, and the other insert is a movable insert, and can The end of the movable insert sticking out of the rectangular window 18 is provided with a scale line 22 along the horizontal direction for adjusting the width of the limit window 19 . One of the insert components is fixed and the other is movable, which is for the convenience of adjustment. In addition, the scale line 22 is set on the movable insert to facilitate the adjustment of the three limit windows 19 to the same size, which can be read intuitively through the scale line 22 degree of adjustment. During specific adjustment, the end cover 12 is removed, and then the movable insert is taken out from between the inner cylinder 8 and the outer cylinder 6, moved to a suitable position, and then the movable insert is pushed onto the fixed insert, The end cover 12 is installed and fixed. The left inserting piece 15 and the right inserting piece 16 can not be displaced left and right because the sawtooth 21 is engaged, and the roller 13 has a stable position-limiting effect.
在上述实施例的基础上,在一个优选的实施例中,刀柄1上开有与螺纹通孔1401同轴且相通的光孔101,第一杆段201的顶部设置有与六角扳手适配的内六角结构凹槽23。将加长的六角扳手从刀柄1处的光孔101伸入,六角扳手卡入内六角结构凹槽23,可对竖直活动杆2进行旋转调整,从而使支撑块7沿竖直活动杆2的径向移动。On the basis of the above embodiments, in a preferred embodiment, the handle 1 is provided with a light hole 101 that is coaxial and communicated with the threaded through hole 1401, and the top of the first rod section 201 is provided with a hexagonal wrench. The inner hexagonal structure groove 23. Insert the extended hexagonal wrench from the light hole 101 at the tool handle 1, and the hexagonal wrench snaps into the groove 23 of the inner hexagonal structure, so that the vertical movable rod 2 can be rotated and adjusted, so that the support block 7 can move along the direction of the vertical movable rod 2. radial movement.
在上述实施例的基础上,在一个优选的实施例中,圆筒式挡壁的上端部围设至连接件14的下端部且二者通过多个螺栓3紧固连接。具体的,多个螺栓3沿圆筒式挡壁周向均匀分布。On the basis of the above embodiments, in a preferred embodiment, the upper end of the cylindrical retaining wall surrounds the lower end of the connecting member 14 and the two are fastened together by a plurality of bolts 3 . Specifically, a plurality of bolts 3 are evenly distributed along the circumference of the cylindrical retaining wall.
在上述实施例的基础上,在一个优选的实施例中,圆筒式挡壁的外筒体6上设有用于装配螺栓3且朝向内筒体8的沉头槽301,且螺栓3的头部位于沉头槽301中,沉头槽301槽底与内筒体8之间还设置有环形垫片17。这样设置结构合理。On the basis of the above embodiments, in a preferred embodiment, the outer cylinder 6 of the cylindrical retaining wall is provided with a countersunk groove 301 for assembling the bolt 3 and facing the inner cylinder 8, and the head of the bolt 3 The part is located in the countersunk groove 301 , and an annular gasket 17 is also arranged between the bottom of the countersunk groove 301 and the inner cylinder 8 . This setup makes sense.
在上述实施例的基础上,在一个优选的实施例中,上轴承座4、下轴承座11分别与内筒体8的内壁螺纹连接。这样是为了保证上轴承座4和下轴承座11连接牢固,具体的,本领域技术人员容易理解的,上轴承座4和下轴承座11的结构上设置有用于避让滚柱13、拨块702的缺口槽。On the basis of the above embodiments, in a preferred embodiment, the upper bearing seat 4 and the lower bearing seat 11 are screwed to the inner wall of the inner cylindrical body 8 respectively. This is to ensure that the upper bearing seat 4 and the lower bearing seat 11 are firmly connected. Specifically, those skilled in the art can easily understand that the structure of the upper bearing seat 4 and the lower bearing seat 11 is provided with rollers 13 and shifting blocks 702 for avoiding notch slot.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。尽管参照前述各实施例进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离各实施例技术方案的范围,其均应涵盖权利要求书的保护范围中。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Although detailed descriptions have been made with reference to the foregoing embodiments, those of ordinary skill in the art should understand that the technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and These modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of each embodiment, and all of them should be covered by the protection scope of the claims.
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