Protective equipment for duplex stainless steel welding
Technical Field
The invention relates to the technical field of welding, in particular to protective equipment for duplex stainless steel welding.
Background
Duplex stainless steel (Duplex Stainless Steel, DSS for short) refers to stainless steel in which ferrite and austenite each account for about 50%, and typically the content of the minor phases is as low as 30%. Under the condition of lower C content, the content of Cr is 18% -28%, and the content of Ni is 3% -10%. Some steels also contain alloying elements such as Mo, cu, nb, ti, N. Its main characteristic is that the yield strength can reach 400-550MPa, which is 2 times of that of common stainless steel, so it can save material and reduce the manufacturing cost of equipment. In the aspect of corrosion resistance, particularly under the condition of severe medium environment (such as seawater and high chloride ion content), the duplex stainless steel has obviously better pitting corrosion resistance, crevice corrosion resistance, stress corrosion resistance and corrosion fatigue resistance than the common austenitic stainless steel, and can be compared favorably with high alloy austenitic stainless steel.
In the welding process of the existing duplex stainless steel, most of workers wear protective clothing and protective masks to weld.
But it has the following problems: when carrying out welding work, the staff causes the straight face welding glaring of eyes very easily because misoperation, leads to the eye burn, and the security is not high and when carrying out the welding, need the manual work to carry out one step of welding, and the operation is wasted time and energy and is artifical.
Therefore, design practicality is strong and through being provided with protection machanism, through being provided with the cooperation work of front guard plate, roof and backplate for the device is carrying out welding process, and the welding piece of production can not sputter everywhere, causes personnel safety problem, all through the protection of front guard plate, roof and backplate, is directed to storing the inside protective equipment that is used for duplex stainless steel welded of steamer tray to it and is very necessary.
Disclosure of Invention
The present invention aims to provide a protective device for duplex stainless steel welding, which solves the problems set forth in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: the protective equipment for welding the duplex stainless steel comprises a base, wherein the bottom surface of the base is fixedly provided with four supporting legs which are uniformly distributed on the bottom surface around the base, a protective mechanism is arranged in the base, the top surface of the base is fixedly provided with an adjusting mechanism, and the inner side surface of the adjusting mechanism is fixedly provided with a welding mechanism;
the protection mechanism comprises a protection part and a fixing part, and the front surface of the protection part is fixedly connected with the back surface of the fixing part;
the protection part comprises a back plate, and the bottom surface of the back plate is fixedly connected with the top surface of the back end of the base;
the adjusting mechanism comprises an adjusting part and a power part, and the top surface of the power part is fixedly connected with the bottom surface of the adjusting part;
the adjusting part comprises supporting plates, the upper surfaces of the left end and the right end of the base are respectively and fixedly connected with the bottom surfaces of the two supporting plates, and the left side surface and the right side surface of the backboard are respectively and fixedly connected with the inner side surfaces of the two supporting plates;
the welding mechanism comprises a welding part and a connecting part, and the bottom surface of the connecting part is fixedly connected with the top surface of the welding part;
the welding part comprises a moving block, and a through groove is fixedly formed in the bottom surface of the moving block.
According to the technical scheme, the front of the base is provided with the storage drawer, the back end face of the storage drawer penetrates through the front of the base and extends to the inside of the base, the side face of the storage drawer is in friction sliding contact with the inner wall of the base, the front of the storage drawer is fixedly provided with the handle, and the storage drawer can collect scraps generated by welding for centralized treatment.
According to the technical scheme, the base upper surface is provided with the front guard plate, the terminal surface is fixed respectively to be provided with two connecting strips about the front guard plate, two connecting strip side respectively with two backup pad inner wall seal joint, two the backup pad is openly provided with two fixing bolt respectively, two fixing bolt back of the body terminal surface runs through two backup pads respectively in proper order and two connecting strips openly extend to inside two backup pads, and fixing bolt makes the front guard plate can be fixed.
According to the technical scheme, two fixing bolt surfaces respectively with two backup pads and two connecting strip inner wall threaded connection, two the backup pad top surface is provided with the roof, the roof bottom surface respectively with two backup pads and positive guard plate and backplate top surface sealing contact, the positive guard plate is positive the fixed observation window that is provided with of inner wall, and the inside welding condition can be observed to the convenient staff of observation window.
According to the technical scheme, the bottom surfaces of the left end and the right end of the top plate are respectively fixedly provided with two clamping blocks, the bottom end surfaces of the two clamping blocks sequentially penetrate through the top surfaces of the left end and the right end of the back plate and extend to the inside of the back plate, the surfaces of the two clamping blocks are respectively in sealing clamping connection with the inner walls of the left end and the right end of the back plate, and the top plate can be fixed through the clamping blocks.
According to the technical scheme, the motor A is fixedly arranged on the bottom surface inside the support plate at the left end, the main threaded rod is fixedly arranged on the top end surface of the output rod of the motor A, the top end surface of the main threaded rod penetrates through the top surface inside the support plate at the left end and extends to the upper side of the support plate at the left end, the top end surface of the main threaded rod is rotationally connected with the inner wall of the support plate at the left end through a bearing, and the motor A (model: Y2-112M-6) provides power for up-and-down movement of the welder.
According to the technical scheme, the right-hand member inside of backup pad is provided with vice threaded rod, vice threaded rod bottom surface and the inside bottom surface of right-hand member backup pad are rotated by the bearing frame and are connected, vice threaded rod top surface runs through the inside top surface of right-hand member backup pad and extends to right-hand member backup pad top, vice threaded rod top surface and right-hand member backup pad inner wall are rotated by the bearing and are connected, and vice threaded rod auxiliary connection board reciprocates.
According to the technical scheme, the fixed cover in auxiliary threaded rod and main threaded rod top surface respectively is equipped with two belts, two the winding of belt pulley surface is provided with the belt, two the belt pulley is connected by belt drive, auxiliary threaded rod and main threaded rod surface thread bush are equipped with the connecting plate, the end side is controlled with two backup pad inner wall friction sliding connection respectively to the connecting plate, belt pulley and belt provide the driving force.
According to the technical scheme, motor B is fixedly arranged on the inner wall of the connecting plate, a threaded rod is fixedly arranged on the right end face of the output rod of motor B, the right end face of the threaded rod is rotationally connected with the inner wall of the connecting plate through a bearing seat, the surface of the threaded rod is in threaded connection with the inner wall of the moving block, the side face of the moving block is in friction sliding connection with the inner wall of the connecting plate, and the motor B provides power for the welding device to move left and right.
According to the technical scheme, the through groove of the movable block is internally provided with the rotating rod, the left end surface and the right end surface of the rotating rod are respectively and rotatably connected with the inner wall of the movable block through two bearings, the left end surface of the rotating rod is fixedly provided with the rotating handle, the surface fixing sleeve of the rotating rod is provided with the welding device, and the welding device can perform the welding work of duplex stainless steel.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the protection mechanism is arranged, and the front protection plate, the top plate and the back plate are matched to ensure that welding scraps generated in the welding process of the device are not sputtered everywhere, so that personnel safety problems are caused, and the welding scraps are guided into the storage drawer through the protection of the front protection plate, the top plate and the back plate;
according to the invention, through the cooperation of the storage drawer and the handle, fragments generated by welding can be collected intensively and effectively, so that the fragments can be cleaned at one time, and the dual-phase stainless steel is protected and the environment is protected;
according to the invention, the adjusting mechanism is arranged, and the motor A and the main threaded rod are arranged to cooperate to enable the connecting plate to move up and down, so that the welding device can automatically perform welding work on the duplex stainless steel, and the welding device can correspondingly move according to the duplex stainless steel with different sizes and heights, so that the welding is performed, the operation is simple and quick, and the time, the labor and the labor are saved;
according to the invention, through the cooperation of the motor B and the threaded rod, the welder can move left and right, so that the welder can be adjusted according to the actual requirements, thereby meeting the requirements of duplex stainless steel welding work at different positions, and the welder is flexible to operate and wide in application range;
according to the invention, the welding mechanism is arranged, and the rotating handle and the rotating rod are arranged to cooperate, so that the welder can rotate at an angle, and accordingly, the welder can correspondingly adjust and move according to different positions, and the welding of the duplex stainless steel is realized, thereby being convenient and quick.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic perspective view of the front structure of the present invention;
FIG. 2 is a schematic perspective cross-sectional view of the front structure of the present invention;
FIG. 3 is a schematic perspective view of the back structure of the present invention;
FIG. 4 is a schematic perspective cross-sectional view of a left-hand structure of the present invention;
FIG. 5 is an enlarged perspective view of the structure of the area A in FIG. 2 according to the present invention;
fig. 6 is an enlarged perspective view of the structure of the area B in fig. 4 according to the present invention.
In the figure: 1 base, 2 supporting legs, 3 protection mechanism, 31 protection part, 32 fixed part, 301 storage drawer, 302 handle, 303 front protection plate, 304 observation window, 305 connecting bar, 306 fixing bolt, 307 top plate, 308 back plate, 309 fixture block, 4 adjustment mechanism, 41 adjustment part, 42 power part, 401 supporting plate, 402 motor A, 403 main threaded rod, 404 auxiliary threaded rod, 405 belt pulley, 406 belt, 407 connecting plate, 408 motor B, 409 threaded rod, 5 welding mechanism, 51 welding part, 52 connecting part, 501 moving block, 502 rotating handle, 503 rotating rod, 504 welding device.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-6, the present invention provides a technical solution: the protective equipment for welding the duplex stainless steel comprises a base 1, wherein supporting legs 2 are fixedly arranged on the bottom surface of the base 1, the number of the supporting legs 2 is four and are uniformly distributed on the bottom surface around the base 1, a protective mechanism 3 is arranged in the base 1, an adjusting mechanism 4 is fixedly arranged on the top surface of the base 1, and a welding mechanism 5 is fixedly arranged on the inner side surface of the adjusting mechanism 4; the protection mechanism 3 comprises a protection part 31 and a fixing part 32, and the front surface of the protection part 31 is fixedly connected with the back surface of the fixing part 32; the protection part 31 comprises a back plate 308, the bottom surface of the back plate 308 is fixedly connected with the top surface of the back end of the base 1, the front surface of the base 1 is provided with a storage drawer 301, the back end surface of the storage drawer 301 extends into the base 1 through the front surface of the base 1, the side surface of the storage drawer 301 is in friction sliding contact with the inner wall of the base 1, the front surface of the storage drawer 301 is fixedly provided with a handle 302, the upper surface of the base 1 is provided with a front protection plate 303, the left end surface and the right end surface of the front protection plate 303 are respectively fixedly provided with two connecting strips 305, the side surfaces of the two connecting strips 305 are respectively clamped with the inner walls of the two support plates 401 in a sealing way, the front surfaces of the two support plates 401 are respectively provided with two fixing bolts 306, the back end faces of the two fixing bolts 306 sequentially penetrate through the two support plates 401 and the two connecting strips 305 respectively, the front faces of the two fixing bolts 306 extend into the two support plates 401, the surfaces of the two fixing bolts 306 are respectively in threaded connection with the inner walls of the two support plates 401 and the two connecting strips 305, top faces of the two support plates 401 are provided with top plates 307, the bottom faces of the top plates 307 are respectively in sealing contact with the top faces of the two support plates 401, the front protection plates 303 and the back plates 308, observation windows 304 are fixedly arranged on the front inner walls of the front protection plates 303, two clamping blocks 309 are respectively fixedly arranged on the bottom faces of the left end and the right end of the top plates 307, the bottom end faces of the two clamping blocks 309 sequentially penetrate through the top faces of the left end and the right end of the back plates 308 to extend into the back plates 308, and the surfaces of the two clamping blocks 309 are respectively in sealing clamping connection with the inner walls of the left end and the right end of the back plates 308.
Furthermore, the protection mechanism 3 is arranged, and the front protection plate 303, the top plate 307 and the back plate 308 are arranged to cooperate, so that welding scraps generated in the welding process of the device cannot be sputtered everywhere, and personnel safety problems are caused, and the welding scraps are guided into the storage drawer 301 through the protection of the front protection plate 303, the top plate 307 and the back plate 308; according to the invention, through the cooperation of the storage drawer 301 and the handle 302, fragments generated by welding can be collected intensively and effectively, so that the fragments can be cleaned at one time, and the dual-phase stainless steel is protected and the environment is protected.
Example two
Please refer to fig. 1-6 and reference embodiment two: the adjusting mechanism 4 comprises an adjusting part 41 and a power part 42, and the top surface of the power part 42 is fixedly connected with the bottom surface of the adjusting part 41; the adjusting part 41 comprises support plates 401, the upper surfaces of the left end and the right end of the base 1 are respectively and fixedly connected with the bottom surfaces of the two support plates 401, and the left side surface and the right side surface of the backboard 308 are respectively and fixedly connected with the inner side surfaces of the two support plates 401; the welding mechanism 5 comprises a welding part 51 and a connecting part 52, and the bottom surface of the connecting part 52 is fixedly connected with the top surface of the welding part 51; the welding part 51 comprises a moving block 501, a through groove is fixedly formed in the bottom surface of the moving block 501, a motor A402 is fixedly arranged on the bottom surface of the inside of the left end supporting plate 401, a main threaded rod 403 is fixedly arranged on the top end surface of the output rod of the motor A402, the top end surface of the main threaded rod 403 extends to the upper part of the left end supporting plate 401 through the inner top surface of the left end supporting plate 401, the top end surface of the main threaded rod 403 and the inner wall of the left end supporting plate 401 are rotationally connected through bearings, an auxiliary threaded rod 404 is arranged in the right end supporting plate 401, the bottom surface of the auxiliary threaded rod 404 is rotationally connected with the inner bottom surface of the right end supporting plate 401 through a bearing seat, the top end surface of the auxiliary threaded rod 404 extends to the upper part of the right end supporting plate 401 through the inner top surface of the right end supporting plate 401, the top end surface of the auxiliary threaded rod 404 and the top end surface of the main threaded rod 403 are rotationally connected through bearings, two belts 405 are respectively fixedly sleeved on the top surfaces of the auxiliary threaded rod 404 and the main threaded rod 403, the surface winding of two belt pulleys 405 is provided with belt 406, two belt pulleys 405 are connected by belt 406 transmission, vice threaded rod 404 and main threaded rod 403 surface thread bush are equipped with connecting plate 407, connecting plate 407 left and right sides end face respectively with two backup pad 401 inner walls friction sliding connection, connecting plate 407 inner wall is fixed to be provided with motor B408, motor B408 output pole right-hand member face is fixed to be provided with threaded rod 409, threaded rod 409 right-hand member face and connecting plate 407 inner wall are rotated by the bearing frame and are connected, threaded rod 409 surface and movable block 501 inner wall thread connection, movable block 501 side and connecting plate 407 inner wall friction sliding connection, the logical inslot portion of movable block 501 is provided with dwang 503, dwang 503 left and right end surface respectively with movable block 501 inner wall by two bearing rotation connection, dwang 503 left end face is fixed to be provided with the twist grip 502, the fixed cover in movable rod 503 surface is equipped with welder 504. Further, according to the invention, through the arrangement of the adjusting mechanism 4 and the cooperation of the motor A402 and the main threaded rod 403, the connecting plate 407 can move up and down, so that the welder 504 can automatically perform the welding work on the duplex stainless steel, and the welder can correspondingly move according to the duplex stainless steel with different sizes and heights, thereby performing welding, and the operation is simple and quick, and time and labor are saved; according to the invention, through the cooperation of the motor B408 and the threaded rod 409, the welder 504 can move left and right, so that the welder can be adjusted according to the actual requirements, thereby meeting the requirements of duplex stainless steel welding work at different positions, and having flexible operation and wide application range; according to the invention, through the arrangement of the welding mechanism 5 and the cooperation of the rotating handle 502 and the rotating rod 503, the welder 504 can rotate in angle, so that corresponding adjustment movement can be performed according to different positions, and the welding work can be performed on the duplex stainless steel conveniently and rapidly.
Working principle: firstly, the duplex stainless steel to be welded is placed above the base 1, after connecting strips 305 on two sides of a front protection plate 303 are clamped with sliding grooves of two support plates 401, two fixing bolts 306 are used for fixing the duplex stainless steel to be welded, then two clamping blocks 309 on the rear end of a top plate 307 are clamped and fixed with a back plate 308, internal observation is carried out through an observation window 304, a motor A402 is started, a main threaded rod 403 is rotated, a secondary threaded rod 404 is rotated through transmission actions of two pulleys 405 and a belt 406, a connecting plate 407 is moved downwards until a welder 504 contacts the duplex stainless steel to start welding, when the position is required to move, a motor B408 is started, a threaded rod 409 is rotated, so that the welder 504 is moved left and right, the welder is moved to the position required to weld, and when the angle of the welder 504 is required to be adjusted, namely a rotating handle 502 is rotated, the rotating rod 503 is rotated, and the welder 504 is driven to shift the angle.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.