CN116532538A - Profiling device for heat shield sheet of exhaust system - Google Patents
Profiling device for heat shield sheet of exhaust system Download PDFInfo
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- CN116532538A CN116532538A CN202310830827.4A CN202310830827A CN116532538A CN 116532538 A CN116532538 A CN 116532538A CN 202310830827 A CN202310830827 A CN 202310830827A CN 116532538 A CN116532538 A CN 116532538A
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- shaft assembly
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- 230000005540 biological transmission Effects 0.000 claims abstract description 65
- 239000002184 metal Substances 0.000 claims abstract description 3
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 33
- 239000010959 steel Substances 0.000 abstract description 33
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 14
- 238000003825 pressing Methods 0.000 description 13
- 230000006872 improvement Effects 0.000 description 11
- 238000009413 insulation Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
The invention provides a profiling device for a heat shield sheet of an exhaust system, which is applicable to the technical field of sheet metal processing and comprises a mounting bracket (10), a driving roll shaft assembly (20), a driven roll shaft assembly (30), a transmission assembly and a lifting assembly; the mounting bracket (10) comprises a supporting block (11), a connecting plate (12) and a cover plate (13) which are parallel to each other at two sides; the driving roll shaft assembly (20) and the driven roll shaft assembly (30) are arranged between the two supporting blocks (11) in parallel, and the driving roll shaft assembly (20) is positioned at the lower side of the driven roll shaft assembly (30); the transmission component and the lifting component are respectively arranged in the inner cavities of the two supporting blocks (11). The profiling device performs profiling on the steel plate with the concave-convex arc array surface required to be arranged on the surface, can perform adaptive adjustment according to different thicknesses of the steel plate and different distances between the concave-convex surfaces, and is wide in application range and high in profiling efficiency.
Description
Technical Field
The invention relates to the technical field of sheet metal processing, in particular to a profiling device for a heat shield sheet of an exhaust system.
Background
The material of the hot end heat shield product of the automobile exhaust system is usually stainless steel. Along with the development of technology and the improvement of the requirements on heat insulation performance, when the heat shield steel plate is manufactured, spherical concave-convex arc surfaces which are uniformly pressed and distributed in an array are generally pressed on the steel plate, firstly, the product strength of the heat shield steel plate is enhanced, the weight of the steel plate is reduced to the maximum extent, and the light-weight requirement of an automobile is met; secondly, a cavity matrix is formed between the heat shield and the heat insulation surface of the workpiece by utilizing the concave-convex arc surface, so that heat convection is effectively inhibited, heat conduction is blocked, and the heat insulation effect is further improved; thirdly, the cavity matrix is utilized to avoid the problems of cracking or necking of the steel plate in the stamping or extending process, so that the reject ratio is high.
At present, the spherical concave-convex arc surface is uniformly pressed in an array manner aiming at the steel plate, and the uniform array pressing can be realized by adopting two processes: the technology firstly can not effectively adjust the spacing between the spherical concave-convex arc surfaces according to the requirements (the technology can be realized by replacing the pressing plate, but the required pressing plate mould is more, the replacement technology is complex and time and labor are wasted), and secondly, the steel plate needs to be manually placed and removed (namely, the technology automation can not be realized), so that the labor productivity is greatly wasted; the other is through setting up two compression rollers that are parallel to each other, set up spherical concave convex arc surface simultaneously on the compression roller surface correspondence, utilize the rotation of compression roller for place the steel sheet between them by compression molding and remove, however, this technology firstly can't carry out the effective regulation of interval between two compression rollers (adjust need carry out the demolish of compression roller), and then can't adapt to the steel sheet of different thickness, secondly, its regulation to interval between the spherical concave convex arc surface is produced through compression roller rotational speed and the cooperation of steel sheet feed speed, and is loaded down with trivial details and the complex operation of calculation, reduction pressing efficiency.
In summary, when the existing process equipment is used for profiling the heat shield steel plates with the surfaces being provided with the spherical concave-convex arc array surfaces, the problems that the effective adjustment of the distance between the adjacent concave-convex arc surfaces cannot be carried out according to different heat shield requirements, the adjustment cannot be carried out according to different steel plate thicknesses, the process automation cannot be realized, time and labor are wasted, the pressing efficiency is low and the like exist.
Disclosure of Invention
In view of the above problems in the prior art, an object of the present invention is to provide a profiling device for a heat shield sheet of an exhaust system, which solves the problems mentioned in the background art.
The aim of the invention is achieved by the following technical scheme:
a profiling device for a heat shield sheet of an exhaust system comprises a mounting bracket, a driving roll shaft assembly, a driven roll shaft assembly, a transmission assembly and a lifting assembly; the mounting bracket comprises supporting blocks, connecting plates and cover plates, wherein the two sides of the supporting blocks are parallel to each other, the opposite sides of the bottom ends of the two supporting blocks are connected through the connecting plates, and the tops of the two supporting blocks are connected through the cover plates; the driving roll shaft assembly and the driven roll shaft assembly are arranged between the two supporting blocks in parallel, and the driving roll shaft assembly is positioned at the lower side of the driven roll shaft assembly; the driving roll shaft assembly and the driven roll shaft assembly are respectively driven by the driving assembly, and the driving assemblies are respectively arranged in the inner cavities of the two supporting blocks; the two supporting blocks correspond to the inner cavity of the driven roll shaft assembly and are located on one side, far away from the driven roll shaft assembly, of the transmission assembly, lifting assemblies are respectively arranged on one side, far away from the driven roll shaft assembly, of the transmission assembly, and are connected with the end portions of the driven roll shaft assembly and used for controlling the lifting of the driven roll shaft assembly, further adjusting the gap between the driven roll shaft assembly and the driving roll shaft assembly and adapting to the pressing of heat shield steel plates with different thicknesses.
As an improvement scheme of the invention, the driving roll shaft assembly and the driven roll shaft assembly both comprise a rotating shaft, a sliding block and a plurality of profiling edges, the profiling edges are uniformly distributed on the outer ring of the rotating shaft around the central axis of the rotating shaft, the section of each profiling edge is of a fan-shaped structure, the plurality of profiling edges form a complete annular structure, and the inner ring of each profiling edge (namely, the side surface close to the rotating shaft) is connected with the outer wall of the rotating shaft through a supporting member; the sliding block is sleeved on the outer wall of the rotating shaft at two ends of the profiling rib and is in sliding connection with the rotating shaft, two ends of the inner ring of the profiling rib (namely, the side surface of the inner ring of the profiling rib, which is close to the rotating shaft) are respectively provided with a first rotating groove, one side surface of the sliding block, which is close to the profiling rib, is provided with a second rotating groove corresponding to the first rotating groove, the first rotating groove is connected with the corresponding second rotating groove through a rotating arm, and two ends of the rotating arm are respectively connected with the inner cavities of the first rotating groove and the second rotating groove in a rotating way; the die mould arris outer lane of driven roller subassembly (i.e. the side of keeping away from the rotation axis) and evenly set up the hemisphere lug along rotation axis direction, and the die mould arris outer lane of initiative roller subassembly (i.e. the side of keeping away from the rotation axis) corresponds the hemisphere lug and sets up the hemisphere recess.
As an improvement scheme of the invention, one end of a rotating shaft of the driving roll shaft assembly penetrates through the corresponding supporting block and is in rotating connection with the supporting block, and the other end of the rotating shaft is positioned in an inner cavity of the corresponding supporting block and is in rotating connection with the supporting block.
As an improvement of the invention, the supporting member adopts any one of a telescopic rod and a spring, and the supporting members are uniformly distributed along the central axis direction of the rotating shaft.
As an improvement scheme of the invention, hemispherical convex blocks on the surfaces of two adjacent profiling edges of the driven roll shaft assembly are distributed in a staggered manner, and hemispherical concave grooves on the surfaces of two adjacent profiling edges of the corresponding driving roll shaft assembly are also distributed in a staggered manner.
As an improvement scheme of the invention, a transmission cavity is formed in the support block, a transmission assembly is arranged in the transmission cavity, and the transmission assembly comprises a planetary gear mechanism, a driven gear, two auxiliary gears, a positioning block, two adjusting blocks, a slide bar, a connecting rod and a transmission chain; the planetary gear mechanism comprises a driving gear, a planetary gear and a gear ring, wherein a rotating shaft of the driving roll shaft assembly is positioned at a transmission cavity section and provided with an annular groove, the outer wall of the annular groove is fixedly sleeved with the driving gear, the driving gear and the rotating shaft are coaxial, the transmission cavity is positioned at an outer ring of the driving gear and uniformly provided with a plurality of planetary gears around the central axis of the rotating shaft, the planetary gears are meshed with the driving gear, the transmission cavity is positioned at the outer ring of the planetary gear and provided with the gear ring, the gear ring and the rotating shaft are coaxial, and teeth in the gear ring are meshed with the planetary gears; the outer wall of the rotating shaft of the driven roll shaft assembly is fixedly sleeved with a driven gear corresponding to the gear ring, the outer wall of the rotating shaft of the driven roll shaft assembly is sleeved with a positioning block on the side surface of the driven gear, which is far away from the profiling edges, and the positioning block is rotationally connected with the rotating shaft; the transmission cavity is positioned between the driven gear and the gear ring, a sliding rod is fixedly arranged corresponding to the positioning block, the outer wall of the sliding rod is respectively and slidably connected with two adjusting blocks, the two adjusting blocks are symmetrically arranged about the connecting line between the center of the driving gear and the center of the driven gear, and the two adjusting blocks are respectively connected with the positioning block through connecting rods; the two auxiliary gears are respectively arranged on the two adjusting blocks in a rotating way, the auxiliary gears are correspondingly arranged with the driven gears and the gear ring, and the external teeth of the gear ring, the driven gears and the two auxiliary gears are connected through a transmission chain to realize transmission.
As an improvement scheme of the invention, the number of the planetary gears is 2-4, the planetary gears are fixedly sleeved on the outer wall of the rotating rod, and the two ends of the rotating rod are respectively and rotatably connected with the side wall of the transmission cavity, so that the positioning and rotation of the planetary gears are realized.
As an improvement scheme of the invention, the positioning and rotation of the gear ring are respectively realized by embedding balls between the side surfaces of the two sides of the gear ring and the side wall of the transmission cavity, and the balls are uniformly distributed around the central axis of the gear ring.
As an improvement scheme of the invention, two ends of the connecting rod are respectively connected with the positioning block and the adjusting block in a rotating way through bearing seats.
As an improvement scheme of the invention, the supporting blocks are respectively provided with sliding cavities corresponding to the two end parts of the rotating shaft of the driven roller shaft assembly, lifting assemblies are arranged in the sliding cavities, and each lifting assembly comprises a lifting sliding block and a screw rod; the lifting slide block is arranged in the sliding cavity in a sliding way, the end part of the rotating shaft of the driven roll shaft assembly is rotationally connected with the corresponding side wall of the lifting slide block, the bottom end of the screw rod is rotationally connected with the bottom surface of the sliding cavity, the top end of the screw rod penetrates through the lifting slide block and then is rotationally connected with the top of the sliding cavity, and the screw rod is in threaded connection with the lifting slide block.
As an improvement scheme of the invention, the supporting blocks are positioned at two sides of the transmission cavity and are respectively provided with a vertical chute corresponding to the rotating shafts of the driven roll shaft assemblies, so that interference to lifting of the driven roll shaft assemblies is avoided.
The following technical effects are achieved:
according to the heat shield steel plate pressing device, the driving roll shaft assembly and the driven roll shaft assembly are matched, the roll shaft assemblies are utilized to rotate in the same direction and the opposite direction, heat shield steel plates placed between the driving roll shaft assemblies are pressed, firstly, the steel plates can be subjected to effective pressing forming, secondly, the steel plates are convenient to feed, and accordingly continuous and automatic profiling of spherical concave-convex arc array surfaces is achieved, profiling time is saved, profiling efficiency is improved, and meanwhile time and labor cost consumed by repeated feeding, blanking and the like are reduced.
In addition, the outer diameter of the roll shaft assembly is adjusted through the driving roll shaft assembly and the driven roll shaft assembly which are composed of the rotating shafts, the sliding blocks and the profiling edges, namely the profiling edges are unfolded or closed by utilizing the sliding of the sliding blocks on the rotating shafts, and the effective support of the unfolded profiling edges is realized by utilizing the arranged elastic assemblies, so that the distance adjustment of the hemispherical convex blocks between the adjacent profiling edges is realized, and the spherical concave-convex arc array surfaces with different distances are generated according to the requirements of different heat shield steel plate patterns (namely different distances between concave-convex arc array surfaces), so that different heat insulation and light weight effects are achieved; when adjusting, this device need not to dismantle the roller subassembly, effectively uses manpower and materials sparingly, improves production efficiency, and can avoid dismantling the back and need calibrate, leveling scheduling problem again. According to the heat shield steel plate press mold, the driving roll shaft assembly and the driven roll shaft assembly are simultaneously and reversely rotated while transmission is realized, and effective compression of the heat shield steel plate is ensured; secondly, utilize the setting of two auxiliary gear, realize driven roller subassembly lift in-process, drive chain keeps the state of stretching out and straight (namely with the effective meshing state between each gear), ensure driven validity, avoid driven roller subassembly lift in-process to appear chain and gear break away from, the clamping stagnation scheduling problem, need dismantle the maintenance, waste time and energy. According to the heat shield steel plate lifting device, the lifting assembly formed by the lifting sliding blocks and the screw rod is used for controlling the lifting and descending of the driven roll shaft assembly, and the distance between the driving roll shaft assembly and the driven roll shaft assembly is changed, so that the heat shield steel plate lifting device is suitable for heat shield steel plates with different thicknesses; and through the lifting assembly that lifting slide block and screw rod are constituteed, effectively avoid the lift process to driven roller pivoted influence, guarantee to rotate and lift process's mutual independence, ensure that whole device is smooth, smooth operation.
After the profiling device is matched with an uncoiler, a shearing machine and the like in an integrated manner, an automatic production line integrating coil stock and roll-package profiling can be formed, the functions of uncoiling, roll-package profiling, material shearing and the like are realized in a concentrated manner, the production efficiency is high, the adaptability is high, and manpower and material resources are effectively saved.
Drawings
Fig. 1 is a schematic structural view of a medium-pressure type apparatus according to an embodiment of the present invention.
Fig. 2 is a partial enlarged view of a in fig. 1.
Fig. 3 is a B-B cross-sectional view of fig. 2.
Fig. 4 is a cross-sectional view of a driven roller assembly of a medium pressure device in accordance with an embodiment of the present invention.
Fig. 5 is a partial enlarged view of C in fig. 4.
Fig. 6 is a D-D cross-sectional view of fig. 4.
Fig. 7 is a view showing a state of use of the driven roller shaft assembly of the medium pressure type apparatus according to the embodiment of the present invention (refer to fig. 6).
10, installing a bracket; 11. a support block; 111. a transmission cavity; 112. a sliding chamber; 113. a vertical chute; 12. a connecting plate; 13. a cover plate; 20. a drive roller assembly; 21. a rotation shaft; 22. A slide block; 221. a second rotating groove; 222. a rotating arm; 23. profiling edges; 230. a first rotating groove; 231. hemispherical bumps; 232. a support member; 233. hemispherical grooves; 30. a driven roller shaft assembly; 411. a drive gear; 412. a planetary gear; 4120. a rotating rod; 413. a gear ring; 42. a driven gear; 43. an auxiliary gear; 44. a positioning block; 45. an adjusting block; 46. a slide bar; 47. a connecting rod; 48. a drive chain; 51. a lifting slide block; 52. and (3) a screw.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1:
as shown in fig. 1 to 6, a profiling device for a heat shield sheet of an exhaust system comprises a mounting bracket 10, a driving roll shaft assembly 20, a driven roll shaft assembly 30, a transmission assembly and a lifting assembly; the mounting bracket 10 comprises supporting blocks 11, connecting plates 12 and cover plates 13, wherein the two sides of the supporting blocks are parallel to each other, as shown in fig. 1, the opposite sides of the bottom ends of the two supporting blocks 11 are connected through the connecting plates 12, and the tops of the two supporting blocks are connected through the cover plates 13, so that the supporting blocks 11 are fixed; meanwhile, the whole mounting bracket 10 can be mounted on the upper side of the fixing frame, so that the whole profiling device can be fixed and mounted.
The driving roll shaft assembly 20 and the driven roll shaft assembly 30 are disposed in parallel (i.e., the central axes of the driving roll shaft assembly 20 and the driven roll shaft assembly 30 are parallel to each other) between the two supporting blocks 11 and the driving roll shaft assembly 20 is located at the lower side of the driven roll shaft assembly 30 (as shown in fig. 1). Referring to fig. 4 to 6, it is shown that: the driving roll shaft assembly 20 and the driven roll shaft assembly 30 comprise a rotating shaft 21, a sliding block 22 and a plurality of profiling ribs 23, one end (i.e. the left end shown in fig. 1) of the rotating shaft 21 of the driving roll shaft assembly 20 penetrates through the corresponding supporting block 11 and is rotationally connected with the supporting block 11, the outer wall of the supporting block 11 on the side can be provided with a driving motor, the output shaft of the driving motor is fixedly connected with the end part of the rotating shaft 21 through a coupler, the other end (i.e. the right end shown in fig. 1) of the rotating shaft 21 is positioned in the inner cavity of the corresponding supporting block 11 and is rotationally connected with the supporting block 11, and the two ends of the driven roll shaft assembly 30 are positioned in the inner cavity of the corresponding supporting block 11. The profiling ribs 23 are uniformly distributed on the outer ring of the rotating shaft 21 around the central axis of the rotating shaft 21, the section of the profiling ribs 23 is in a fan-shaped structure (as shown in fig. 6), a plurality of profiling ribs 23 form a complete annular structure (as shown in fig. 6, namely, the outer ring of the rotating shaft 21 is wrapped by the annular structure formed by splicing a plurality of profiling ribs 23 in equal parts of the fan-shaped structure), the inner ring of the profiling ribs 23 (namely, the side surface close to the rotating shaft 21) is connected with the outer wall of the rotating shaft 21 through the supporting members 232, the supporting members 232 adopt any one of telescopic rods or springs (in the embodiment, the supporting members 232 are preferably telescopic rods, and the telescopic rods are controlled through air ducts arranged in the rotating shaft 21), the supporting members 232 (namely, the telescopic rods) are uniformly distributed along the central axis direction of the rotating shaft 21 (the number of the supporting members 232 and the distance between the adjacent supporting members 232 are set according to the actual use condition and the length of the rotating shaft 21, and the setting of the profiling ribs 23 is not excessively limited in the embodiment, and the pressure can be uniformly distributed in the profiling process by the setting of the supporting members 232, so that the profiling ribs 23 are ensured to be capable of uniformly distributing pressure in the profiling process, and the pressure concentration of the profiling ribs 23 is prevented from being caused to be cracked or damaged. The sliding block 22 is sleeved on the outer wall of the rotating shaft 21 at two ends of the profiling rib 23, and the sliding block 22 is in sliding connection with the rotating shaft 21; as shown in fig. 4: the two ends of the inner ring (namely, the side surface close to the rotating shaft 21) of the profiling rib 23 are respectively provided with a first rotating groove 230, the side surface of the sliding block 22 close to the profiling rib 23 is provided with a second rotating groove 221 corresponding to the first rotating groove 230, the first rotating groove 230 is connected with the corresponding second rotating groove 221 through a rotating arm 222, the two ends of the rotating arm 222 are respectively connected with the inner cavities of the first rotating groove 230 and the second rotating groove 221 in a rotating way (namely, the first rotating groove 230 and the second rotating groove 221 are respectively provided with a positioning shaft, and the two ends of the rotating arm 222 are respectively sleeved on the outer wall of the corresponding positioning shaft and are in rotating connection). The outer ring of the profiled edge 23 of the driven roll shaft assembly 30 (i.e. the side surface far from the rotating shaft 21) is uniformly provided with hemispherical convex blocks 231 along the central axis direction of the rotating shaft 21, and the outer ring of the profiled edge 23 of the driving roll shaft assembly 20 (i.e. the side surface far from the rotating shaft 21) is provided with hemispherical grooves 233 corresponding to the hemispherical convex blocks 231; the hemispherical protrusions 231 on the surfaces of the adjacent two profiled edges 23 of the driven roll shaft assembly 30 are staggered (as shown in fig. 1), and the hemispherical recesses 233 on the surfaces of the adjacent two profiled edges 23 of the corresponding driving roll shaft assembly 20 are also staggered.
The two ends of the driving roll shaft assembly 20 and the driven roll shaft assembly 30 are respectively driven by a driving assembly, and the driving assemblies are respectively arranged in the inner cavities of the two supporting blocks 11; the method comprises the following steps: a transmission cavity 111 is formed in the supporting block 11, and a transmission assembly is arranged in the transmission cavity 111 and comprises a planetary gear mechanism, a driven gear 42, two auxiliary gears 43, a positioning block 44, two adjusting blocks 45, a sliding rod 46, a connecting rod 47 and a transmission chain 48; the planetary gear mechanism comprises a driving gear 411, planetary gears 412 and a gear ring 413, wherein the rotating shaft 21 of the driving roll shaft assembly 20 is positioned at the section of the transmission cavity 111 and is provided with an annular groove, the outer wall of the annular groove is fixedly sleeved with the driving gear 411, the driving gear 411 and the rotating shaft 21 (of the driving roll shaft assembly 20) are coaxial, the transmission cavity 111 is positioned at the outer ring of the driving gear 411, a plurality of planetary gears 412 are uniformly arranged around the central axis of the rotating shaft 21 (of the driving roll shaft assembly 20), the planetary gears 412 are meshed with the driving gear 411, the number of the planetary gears 412 is 2-4 (2 planetary gears 412 are adopted in the embodiment and are symmetrically distributed relative to the driving gear 411, as shown in fig. 3), the planetary gears 412 are fixedly sleeved on the outer wall of the rotating rod 4120, and two ends of the rotating rod 4120 are respectively connected with the side wall of the transmission cavity 111 in a rotating way, so that the positioning and rotation of the planetary gears 412 are realized. The transmission cavity 111 is arranged on the outer ring of the planetary gear 412, a gear ring 413 is arranged (the gear ring 413 is a ring gear with tooth sections arranged on the outer wall and the inner wall), the gear ring 413 is coaxial with the rotating shaft 21 (of the driving roll shaft assembly 20), and the inner teeth of the gear ring 413 are meshed with the planetary gear 412; the positioning and rotation of the gear ring 413 are respectively realized between the side surfaces of the two sides of the gear ring 413 and the side wall of the transmission cavity 111 by embedding balls, and the balls are uniformly distributed around the central axis of the gear ring 413. The outer wall of the rotary shaft 21 of the driven roll shaft assembly 30 is fixedly sleeved with a driven gear 42 corresponding to a gear ring 413, the outer wall of the rotary shaft 21 of the driven roll shaft assembly 30 is sleeved with a positioning block 44 on the side surface of the driven gear 42, which is far away from the profiling rib 23, and the positioning block 44 is rotationally connected with the rotary shaft 21 (of the driven roll shaft assembly 30) (for example, a ball bearing is arranged between the outer wall of the rotary shaft 21 of the driven roll shaft assembly 30 and the inner wall of the positioning block 44); the transmission cavity 111 is located between the driven gear 42 and the gear ring 413, a sliding rod 46 is fixedly arranged corresponding to the positioning block 44 (as shown in fig. 3), two adjusting blocks 45 are respectively and slidably connected to the outer wall of the sliding rod 46, the two adjusting blocks 45 are symmetrically arranged about a connecting line between the driving gear 411 and the center of the driven gear 42 (as shown in fig. 3, the sliding rod 46 respectively penetrates through the middle parts of the two adjusting blocks 45 and is slidably connected to the middle part of the two adjusting blocks), and the two adjusting blocks 45 are respectively connected to the positioning block 44 through a connecting rod 47; referring to fig. 6: the positioning block 44 and the adjusting block 45 are square structures, and two ends of the connecting rod 47 are respectively connected with the positioning block 44 (side surface) and the adjusting block 45 (top surface) in a rotating way through bearing blocks. The two auxiliary gears 43 are respectively and rotatably arranged on the two adjusting blocks 45, the auxiliary gears 43 are correspondingly arranged with the driven gears 42 and the gear rings 413, and the external teeth of the gear rings 413, the driven gears 42 and the two auxiliary gears 43 are connected through the transmission chain 48 to realize transmission.
The two supporting blocks 11 correspond to the inner cavity of the driven roll shaft assembly 30 and are located on one side, far away from the driven roll shaft assembly 30, of the transmission assembly, lifting assemblies are respectively arranged on one side, far away from the driven roll shaft assembly 30, of the transmission assembly, are connected with the end portions of the driven roll shaft assembly 30 and are used for controlling the driven roll shaft assembly 30 to lift, further adjusting the gap between the driven roll shaft assembly 30 and the driving roll shaft assembly 20 and adapting to pressing of heat shield steel plates with different thicknesses. The method comprises the following steps: the support block 11 is provided with a sliding cavity 112 corresponding to the two end parts of the rotary shaft 21 of the driven roll shaft assembly 30 (as shown in fig. 1 and 2, the sliding cavity 112 is positioned at one side of the transmission cavity 111 away from the profiling rib 23), and a lifting assembly is arranged in the sliding cavity 112 and comprises a lifting sliding block 51 and a screw 52; the lifting slide block 51 is slidably arranged in the sliding cavity 112, the end part of the rotary shaft 21 of the driven roll shaft assembly 30 is rotationally connected with the corresponding side wall of the lifting slide block 51, the bottom end of the screw rod 52 is rotationally connected with the bottom surface of the sliding cavity 112, the top end of the screw rod 52 penetrates through the lifting slide block 51 and is rotationally connected with the top of the sliding cavity 112, and the screw rod 52 is in threaded connection with the lifting slide block 51. The supporting blocks 11 are located at two sides of the transmission cavity 111, and vertical sliding grooves 113 are respectively formed corresponding to the rotating shafts 21 of the driven roll shaft assemblies 30, and the vertical sliding grooves 113 located between the transmission cavity 111 and the sliding cavity 112 are communicated with the sliding cavity 112 (refer to fig. 2) so as to avoid interference with lifting of the driven roll shaft assemblies 30.
Example 2:
as a further optimization scheme for embodiment 1, on the basis of embodiment 1, in order to ensure that the sliding block 22 only performs relative sliding with the rotating shaft 21 without relative rotation, a plurality of sliding ribs (generally 3-5) are uniformly arranged on the inner wall of the sliding block 22 around the central axis of the sliding block, horizontal sliding grooves are formed on the outer wall of the rotating shaft 21 and correspond to the sliding ribs, and the sliding ribs are clamped in the corresponding horizontal sliding grooves and are in sliding connection, so that the sliding block 22 and the rotating shaft 21 are ensured to slide relatively, and meanwhile, the sliding block 22 and the rotating shaft 21 rotate together, and shearing force on the rotating arm 222 in the rotating process of the rotating shaft 21 is avoided.
Working principle:
when the heat insulation cover is used, the screw rod 52 is started to rotate firstly, so that the lifting slide block 51 moves up and down in the sliding cavity 112, and then the lifting slide block 51 drives the rotary shaft 21 of the driven roll shaft assembly 30 to move up and down, so that the adjustment of the gap between the driving roll shaft assembly 20 and the driven roll shaft assembly 30 is realized, and the heat insulation cover is suitable for heat insulation cover steel plates with different thicknesses; in the adjusting process, the positioning block 44 moves up and down along with the rotating shaft 21 due to the driving of the rotating shaft 21 of the driven roll shaft assembly 30, so that the adjusting block 45 is pulled by the two connecting rods 47 to move in the direction of approaching or separating from each other on the slide rod 46, and the two auxiliary gears 43 are driven to move in the direction of approaching or separating from each other, so that the meshing state of the transmission chain 48 with the auxiliary gears 43, the gear ring 413 and the driven gears 42 is ensured in the up and down moving process of the driven roll shaft assembly 30, the problems of tooth disengagement, clamping stagnation and the like are avoided when the gap between the driving roll shaft assembly 20 and the driven roll shaft assembly 30 is adjusted according to the heat shield steel plates with different thicknesses, the follow-up adjustment and calibration of the transmission assembly are avoided, and the labor force is saved; then, the heat shield steel plate to be pressed is placed in the gap between the driving roll shaft assembly 20 and the driven roll shaft assembly 30, the driving motor is started to drive the rotating shaft 21 of the driving roll shaft assembly 20 to rotate anticlockwise as shown in fig. 3, the driving gear 411 rotates anticlockwise, the planetary gear 412 rotates clockwise, the gear ring 413 rotates clockwise, the driven gear 42 is driven to rotate clockwise through the transmission chain 48 and the auxiliary gear 43, the pressing of the heat shield steel plate positioned in the gap between the driving roll shaft assembly 20 and the driven roll shaft assembly 30 is achieved, and in the pressing process, the heat shield steel plate is fed at the same time, so that continuous and uninterrupted pressing treatment is achieved.
When the profiling device is required to be adjusted according to the requirements of the shapes (namely the intervals among the cavity matrixes) of the surfaces of different heat shields, firstly, the driven roll shaft assembly 30 is adjusted to the top of the supporting block 11 through the lifting assembly, so that interference generated in the unfolding process of the driving roll shaft assembly 20 and the driven roll shaft assembly 30 is avoided; then, the connecting screw between the slider 22 and the rotating shaft 21 is removed (in this embodiment, the slider 22 is fixedly connected with the rotating shaft 21 through the connecting screw, the connecting screw is uniformly distributed around the central axis of the rotating shaft 21, that is, the outer wall of the rotating shaft 21 and the horizontal chute are in an ectopic manner, and a plurality of rows of positioning screw holes, specifically, 4 rows of positioning screw holes are uniformly formed around the axis of the rotating shaft, each row of positioning screw holes are arranged along the central axis direction of the rotating shaft 21, the slider 22 is provided with a through screw hole corresponding to the positioning screw hole, the connecting screw is screwed into the through screw hole and the positioning screw hole to realize the sliding limit of the slider 22), and then, the sliding slider 22 on the rotating shaft 21 is used for realizing the unfolding or folding of the profiling rib 23 (as shown in fig. 7, which is a schematic diagram of the unfolding of the profiling rib 23 relative to fig. 6, that is, the spacing between two adjacent rows of spherical concave-convex arc surfaces of the heat shield steel plate is increased), and then the adjustment between the driving roll shaft assembly 20 and the driven roll shaft assembly 30 is realized; in the adjusting process, the expanded or folded profiled edges 23 are supported through deformation of the supporting members 232, and the uniform stress in the pressing process is ensured (for example, the telescopic rod adopted in the application can be inflated or deflated in the air guide pipe through an externally arranged air pump device, so that the telescopic rod can be matched with the expansion or contraction of the profiled edges 23 to expand or fold, and the effective support is completed, and if a spring is adopted, the telescopic rod or the spring can be used as the supporting members 232 through deformation of the spring and matched with the expansion or contraction of the profiled edges 23. Afterwards, the hard limit of the sliding block 22 is realized again through the connecting screw; the gap between the driven roll shaft assembly 30 and the driving roll shaft assembly 20 is adjusted again to adapt to the thickness of the heat shield steel plate; finally, profiling is performed according to the method described above.
Example 3:
as a further optimization scheme for the embodiment 1, on the basis of the embodiment 1, the top ends of the two screw rods 52 are respectively and coaxially connected with a transmission shaft arranged in the cover plate 13, the outer walls of the inner cavities of the cover plate 13 of the transmission shafts are respectively and fixedly sleeved with a transmission wheel, the two transmission wheels are connected through a transmission belt, and one transmission shaft controls the rotation of the transmission wheels through a lifting motor, so that the lifting assemblies on two sides can simultaneously operate.
Example 4:
as a further optimization scheme for embodiment 1, on the basis of embodiment 1, the width of the vertical chute 113 is smaller than that of the sliding cavity 112 and that of the transmission cavity 111, so as to avoid the problem that the rotating shaft 21 of the driven roller shaft assembly 30 is separated from the supporting block 11 or is jammed during sliding.
Claims (9)
1. The utility model provides a compression device for exhaust system heat exchanger sheet metal which characterized in that: the device comprises a mounting bracket (10), a driving roll shaft assembly (20), a driven roll shaft assembly (30), a transmission assembly and a lifting assembly; the mounting bracket (10) comprises supporting blocks (11), connecting plates (12) and cover plates (13) which are parallel to each other at two sides, wherein the opposite sides of the bottom ends of the two supporting blocks (11) are connected through the connecting plates (12), and the tops of the two supporting blocks are connected through the cover plates (13); the driving roll shaft assembly (20) and the driven roll shaft assembly (30) are arranged between the two supporting blocks (11) in parallel, and the driving roll shaft assembly (20) is positioned at the lower side of the driven roll shaft assembly (30); the two ends of the driving roll shaft assembly (20) and the driven roll shaft assembly (30) are respectively driven by a transmission assembly, and the transmission assemblies are respectively arranged in the inner cavities of the two supporting blocks (11); the two supporting blocks (11) correspond to the inner cavity of the driven roll shaft assembly (30) and are located on one side, far away from the driven roll shaft assembly (30), of the transmission assembly, lifting assemblies are respectively arranged, and the lifting assemblies are connected with the end portions of the driven roll shaft assembly (30).
2. The profiling apparatus for an exhaust system heat shield sheet according to claim 1, wherein: the driving roll shaft assembly (20) and the driven roll shaft assembly (30) comprise a rotating shaft (21), a sliding block (22) and profiling edges (23), the profiling edges (23) are uniformly distributed on the outer ring of the rotating shaft (21) around the central axis of the rotating shaft (21), the section of each profiling edge (23) is of a fan-shaped structure, a plurality of profiling edges (23) form a complete annular structure, and the inner ring of each profiling edge (23) is connected with the outer wall of the rotating shaft (21) through a supporting member (232); the sliding blocks (22) are sleeved on the outer walls of the rotating shafts (21) at the two ends of the profiling ribs (23), the sliding blocks (22) are in sliding connection with the rotating shafts (21), first rotating grooves (230) are respectively formed at the two ends of the inner ring of the profiling ribs (23), the sliding blocks (22) are close to one side face of the profiling ribs (23) and correspond to the first rotating grooves (230), second rotating grooves (221) are formed in the side face of the sliding blocks (22), the first rotating grooves (230) are connected with the corresponding second rotating grooves (221) through rotating arms (222), and the two ends of the rotating arms (222) are respectively connected with inner cavities of the first rotating grooves (230) and the second rotating grooves (221) in a rotating mode; hemispherical convex blocks (231) are uniformly arranged on the outer ring of the profiling edge (23) of the driven roll shaft assembly (30) along the central axis direction of the rotating shaft (21), and hemispherical grooves (233) are formed on the outer ring of the profiling edge (23) of the driving roll shaft assembly (20) corresponding to the hemispherical convex blocks (231).
3. The profiling apparatus for an exhaust system heat shield sheet according to claim 2, wherein: one end of a rotating shaft (21) of the driving roll shaft assembly (20) penetrates through the corresponding supporting block (11) and is in rotary connection with the supporting block (11), and the other end of the rotating shaft is located in an inner cavity of the corresponding supporting block (11) and is in rotary connection with the supporting block (11).
4. The profiling apparatus for an exhaust system heat shield sheet according to claim 2, wherein: the supporting members (232) are any one of telescopic rods and springs, and the supporting members (232) are uniformly distributed along the central axis direction of the rotating shaft (21).
5. The profiling apparatus for an exhaust system heat shield sheet according to any one of claims 2 to 4, wherein: a transmission cavity (111) is formed in the supporting block (11), a transmission assembly is arranged in the transmission cavity (111), and the transmission assembly comprises a planetary gear mechanism, a driven gear (42), two auxiliary gears (43), a positioning block (44), two adjusting blocks (45), a sliding rod (46), a connecting rod (47) and a transmission chain (48); the planetary gear mechanism comprises a driving gear (411), a planetary gear (412) and a gear ring (413), wherein a rotating shaft (21) of the driving roller shaft assembly (20) is positioned at a transmission cavity (111) section, an annular groove is formed in the outer wall of the annular groove, the driving gear (411) is fixedly sleeved on the outer wall of the annular groove, the driving gear (411) is coaxial with the rotating shaft (21), the transmission cavity (111) is positioned at the outer ring of the driving gear (411) and uniformly provided with a plurality of planetary gears (412) around the central axis of the rotating shaft (21), the planetary gears (412) are meshed with the driving gear (411), the gear ring (413) is arranged at the outer ring of the planetary gears (412), and the gear ring (413) is coaxial with the rotating shaft (21) and the inner teeth of the gear ring (413) are meshed with the planetary gears (412); the outer wall of the rotary shaft (21) of the driven roll shaft assembly (30) is fixedly sleeved with a driven gear (42) corresponding to the gear ring (413), the outer wall of the rotary shaft (21) of the driven roll shaft assembly (30) is sleeved with a positioning block (44) on the side surface of the driven gear (42) far away from the profiling rib (23), and the positioning block (44) is rotationally connected with the rotary shaft (21); the transmission cavity (111) is positioned between the driven gear (42) and the gear ring (413) and is fixedly provided with a sliding rod (46) corresponding to the positioning block (44), the outer wall of the sliding rod (46) is respectively and slidably connected with two adjusting blocks (45), the two adjusting blocks (45) are symmetrically arranged about a connecting line between the center of the driving gear (411) and the center of the driven gear (42), and the two adjusting blocks (45) are respectively connected with the positioning block (44) through a connecting rod (47); the two auxiliary gears (43) are respectively arranged on the two adjusting blocks (45) in a rotating mode, the auxiliary gears (43) are correspondingly arranged with the driven gears (42) and the gear rings (413), and the outer teeth of the gear rings (413), the driven gears (42) and the two auxiliary gears (43) are connected through the transmission chain (48).
6. The profiling apparatus for an exhaust system heat shield sheet according to claim 5, wherein: the number of the planetary gears (412) is 2-4, the planetary gears (412) are fixedly sleeved on the outer wall of the rotating rod (4120), and two ends of the rotating rod (4120) are respectively and rotatably connected with the side wall of the transmission cavity (111).
7. The profiling apparatus for an exhaust system heat shield sheet according to claim 5, wherein: two ends of the connecting rod (47) are respectively connected with the positioning block (44) and the adjusting block (45) in a rotating way through bearing blocks.
8. The profiling apparatus for an exhaust system heat shield sheet according to claim 5, wherein: the two ends of the supporting block (11) corresponding to the rotating shaft (21) of the driven roller shaft assembly (30) are respectively provided with a sliding cavity (112), a lifting assembly is arranged in the sliding cavity (112), and the lifting assembly comprises a lifting sliding block (51) and a screw rod (52); the lifting slide block (51) is arranged in the sliding cavity (112) in a sliding manner, the end part of the rotating shaft (21) of the driven roller shaft assembly (30) is rotationally connected with the side wall of the corresponding lifting slide block (51), the bottom end of the screw rod (52) is rotationally connected with the bottom surface of the sliding cavity (112), the top end of the screw rod (52) penetrates through the lifting slide block (51) and then is rotationally connected with the top of the sliding cavity (112), and the screw rod (52) is in threaded connection with the lifting slide block (51).
9. The profiling apparatus for an exhaust system heat shield sheet according to claim 8, wherein: the supporting blocks (11) are positioned on two sides of the transmission cavity (111) and are respectively provided with vertical sliding grooves (113) corresponding to the rotating shafts (21) of the driven roll shaft assemblies (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310830827.4A CN116532538B (en) | 2023-07-07 | 2023-07-07 | Profiling device for heat shield sheet of exhaust system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310830827.4A CN116532538B (en) | 2023-07-07 | 2023-07-07 | Profiling device for heat shield sheet of exhaust system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116532538A true CN116532538A (en) | 2023-08-04 |
| CN116532538B CN116532538B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310830827.4A Active CN116532538B (en) | 2023-07-07 | 2023-07-07 | Profiling device for heat shield sheet of exhaust system |
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| DE3416840A1 (en) * | 1984-05-07 | 1985-11-07 | Etablissement Agura, Vaduz | Method for the production of a heating boiler with a double-walled, meander-shaped plate as a part for carrying a heat transfer medium |
| CN102784829A (en) * | 2012-08-17 | 2012-11-21 | 湖北弘毅钢结构工程有限公司 | Adjustable molding equipment for H-steel corrugated web plate |
| WO2013108535A1 (en) * | 2012-01-20 | 2013-07-25 | トヨタ車体 株式会社 | Roll molding device |
| CN208231269U (en) * | 2018-05-30 | 2018-12-14 | 许春田 | Large-caliber thin-walled aluminum sleeve rotary press modelling process equipment |
| CN209349331U (en) * | 2018-12-03 | 2019-09-06 | 天津市金顺德预应力材料有限公司 | Veneer reeling machine is used in the production of high-speed rail prestressing force bellows |
| CN115971812A (en) * | 2022-12-30 | 2023-04-18 | 浙江双金机械集团股份有限公司 | Copper bush suitable for mining machinery, production process and processing equipment thereof |
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2023
- 2023-07-07 CN CN202310830827.4A patent/CN116532538B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3416840A1 (en) * | 1984-05-07 | 1985-11-07 | Etablissement Agura, Vaduz | Method for the production of a heating boiler with a double-walled, meander-shaped plate as a part for carrying a heat transfer medium |
| WO2013108535A1 (en) * | 2012-01-20 | 2013-07-25 | トヨタ車体 株式会社 | Roll molding device |
| CN102784829A (en) * | 2012-08-17 | 2012-11-21 | 湖北弘毅钢结构工程有限公司 | Adjustable molding equipment for H-steel corrugated web plate |
| CN208231269U (en) * | 2018-05-30 | 2018-12-14 | 许春田 | Large-caliber thin-walled aluminum sleeve rotary press modelling process equipment |
| CN209349331U (en) * | 2018-12-03 | 2019-09-06 | 天津市金顺德预应力材料有限公司 | Veneer reeling machine is used in the production of high-speed rail prestressing force bellows |
| CN115971812A (en) * | 2022-12-30 | 2023-04-18 | 浙江双金机械集团股份有限公司 | Copper bush suitable for mining machinery, production process and processing equipment thereof |
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| Publication number | Publication date |
|---|---|
| CN116532538B (en) | 2023-09-01 |
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