CN116497510B - High-density reed of automatic drawing-in machine - Google Patents

High-density reed of automatic drawing-in machine Download PDF

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Publication number
CN116497510B
CN116497510B CN202310630103.5A CN202310630103A CN116497510B CN 116497510 B CN116497510 B CN 116497510B CN 202310630103 A CN202310630103 A CN 202310630103A CN 116497510 B CN116497510 B CN 116497510B
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China
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reed
dent
auxiliary
electromagnet
dents
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CN116497510A (en
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蔡赟
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WUXI CHANGJIANG PRECISION TEXTILE CO Ltd
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WUXI CHANGJIANG PRECISION TEXTILE CO Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03JAUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00Auxiliary apparatus combined with or associated with looms
    • D03J1/14Apparatus for threading warp stop-motion droppers, healds, or reeds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention relates to the technical field of automatic drawing-in machines, in particular to a high-density reed of an automatic drawing-in machine, which comprises a reed dent piece and sheaths arranged at the upper end and the lower end of the reed dent piece, wherein the reed dent piece comprises a plurality of main reed dents which are parallel to each other and are fixed in position, and auxiliary reed dents which are suitable for moving towards the directions of the main reed dents between two adjacent main reed dents; the gripper also comprises a holding mechanism which is suitable for holding the position of the auxiliary reed dent and pre-releasing the auxiliary reed dent before the gripper passes between the two adjacent main reed dents, a driving mechanism which is suitable for driving the auxiliary reed dent to move in a designated direction in advance before the gripper passes between the two adjacent main reed dents, and a computer which is suitable for controlling the holding mechanism and the driving mechanism to operate in time. The invention provides a high-density reed of an automatic drawing-in machine, which improves the reed binding efficiency of a reed with a reed number of 126 or more.

Description

High-density reed of automatic drawing-in machine
Technical Field
The invention relates to the technical field of automatic drawing-in machines, in particular to a high-density reed of an automatic drawing-in machine.
Background
The automatic drawing-in machine is used as drawing-in equipment with high automation degree, and is widely applied to textile enterprises. The drawing-in speed and drawing-in quality of the automatic drawing-in machine are strongly compared with those of the original manual drawing-in machine, and the development requirement of the modern textile industry is matched. The reed component is an important component of the automatic drawing-in machine, and the reliability and the sensitivity of the reed component determine the working efficiency and the drawing-in quality of the automatic drawing-in machine.
And (3) a reed binding and penetrating process of the automatic penetrating machine: the reed dent of the reed is spread by the reed binding knife, a camera photographs, and then the rapier band carries yarns to pass through the reed dent. At present, as the warp and weft density of high count yarn varieties is high, the quality requirement of cloth covers is continuously improved, so that the cloth covers are uniform in order to pursue the cloth cover style, and the production process reed is forced to develop towards the high density reed process direction. The current automatic drawing-in machine is suitable for the reed below the English system reed number 126, and the efficiency of the reed binding of the reed above the English system reed number 126 is low, so that the production stranding and the disjointing are caused.
Disclosure of Invention
The invention aims to provide a high-density reed of an automatic drawing-in machine, which aims to improve the reed binding efficiency of a reed with a number more than 126.
The invention provides a high-density reed of an automatic drawing-in machine, which comprises reed dent pieces and sheaths arranged at the upper end and the lower end of the reed dent pieces, wherein the reed dent pieces comprise a plurality of main reed dent pieces which are parallel to each other and are fixed in position, and auxiliary reed dent pieces which are suitable for moving between two adjacent main reed dent pieces in the direction of the main reed dent pieces; the gripper also comprises a holding mechanism which is suitable for holding the position of the auxiliary reed dent and pre-releasing the auxiliary reed dent before the gripper passes between the two adjacent main reed dents, a driving mechanism which is suitable for driving the auxiliary reed dent to move in a designated direction in advance before the gripper passes between the two adjacent main reed dents, and a computer which is suitable for controlling the holding mechanism and the driving mechanism to operate in time.
When the reed needs to be pricked between the two specified adjacent reed dent pieces, the computer is positioned to the position coordinate of one auxiliary reed dent, then the computer controls the holding mechanism to release the auxiliary reed dent and controls the driving mechanism to carry the auxiliary reed dent to move towards the direction of the main reed dent, thereby expanding the distance between the two reed dent pieces, passing through the rapier band after photographing and checking by the camera, and finally controlling the auxiliary reed dent to reset by the computer. Because the computer controls the auxiliary dent to move fast, the slow process of expanding two adjacent dents by the binding dent is replaced; because the reed binding knife is not adopted, the reed binding efficiency is less influenced by the improvement of the reed density, and therefore, the higher production efficiency can still be kept in the production process of the high-density reed with the reed number of more than 126.
Further, the high density reed of the automatic drawing-in machine described above, the driving mechanism includes a moving member adapted to precisely move the position in a direction perpendicular to the main dent, and a connecting mechanism adapted to control the connection or disconnection of the sub dent to or from the moving member.
The auxiliary dent to be moved is temporarily connected to the moving part through the connecting mechanism, and then the computer controls the moving part to move a designated distance, so that fine adjustment of the position of the auxiliary dent is realized. After the reed is reeded, the computer controls the moving part to move reversely to enable the auxiliary reed dent to return to the original position, then the computer controls the holding mechanism to grasp the auxiliary reed dent and simultaneously controls the connecting mechanism to release the auxiliary reed dent, and then the resetting of the auxiliary reed dent is completed.
Further, the high-density reed of the automatic threading machine, the driving mechanism further comprises a motor, the motor is connected with a screw in a driving mode, and the screw is connected with a nut seat suitable for fixing the moving piece in a matching mode.
The motor drives the screw rod to rotate, so that the nut seat moves along the length direction of the screw rod, and the moving piece fixed on the nut seat moves to a specified direction for a precise distance.
Further, the high-density reed of the automatic threading machine, the connecting mechanism comprises a first electromagnet fixedly connected with the auxiliary reed dent, and the moving piece is suitable for being adsorbed when the first electromagnet is electrified.
The switching of the auxiliary reed dent connecting moving piece or the separating moving piece is realized by controlling the power on and power off of the first electromagnet through a computer.
Further, in the high-density reed of the automatic threading machine, the first electromagnet is fixedly connected with two conduits which are suitable for leading out two ends of the coil, the conduits are fixedly connected with conducting sheets, and the conducting sheets are connected with the coil end parts of the first electromagnet; the power supply slide rail with the length extending along the moving direction of the auxiliary dent is arranged in the sheath, and the conductive sheet is abutted with the inner wall of the power supply slide rail.
The first electromagnet is stably powered in the process that the first electromagnet moves along with the auxiliary reed dent.
Further, the high-density reed of the automatic threading machine comprises a lower winding coil part and an upper adsorption part.
The first electromagnet with the adsorption part is more stable in adsorption connection with the moving part.
Further, the high-density reed of the automatic threading machine comprises a bottom plate, clamping blocks and a second electromagnet, wherein the bottom plate is fixed in position, the clamping blocks are suitable for blocking two sides of the auxiliary reed dent, the second electromagnet is suitable for attracting the clamping blocks and is fixed on the inner wall of the sheath, the bottom plate is positioned between the auxiliary reed dent and the second electromagnet, through holes suitable for placing the clamping blocks are formed in the bottom plate, and springs are connected between the clamping blocks and the inner wall of the sheath.
When the auxiliary reed dent does not need to move, the computer controls the second electromagnet to be powered off, the spring props against the clamping block, so that the clamping block protrudes out of the upper surface of the bottom plate, the clamping block blocks the two sides of the auxiliary reed dent at the moment, the auxiliary reed dent cannot move transversely, and the auxiliary reed dent is kept in a stable and motionless state at the moment; when the auxiliary reed dent needs to be moved, the computer controls the second electromagnet to be electrified, the clamping block is attracted to the second electromagnet, so that the auxiliary reed dent is separated from the clamping block, and the auxiliary reed dent can be driven by the moving piece.
Further, in the high-density reed of the automatic threading machine, a first elastic sheet and a second elastic sheet are respectively fixed on adjacent auxiliary reed teeth, the heights of all the first elastic sheets are the same and flush, the heights of all the second elastic sheets are the same and flush, and the heights of the first elastic sheets and the second elastic sheets are different; a first permanent magnet is fixed on the first elastic sheet, and a second permanent magnet suitable for repelling the first permanent magnet is fixed on the second elastic sheet; the side of the sheath is provided with a first camera which is suitable for shooting the bending condition of the first elastic piece and the second elastic piece.
When the auxiliary reed dent moves to be close to the main reed dent, the first permanent magnet and the second permanent magnet repel each other, so that the adjacent first elastic sheet and second elastic sheet are respectively bent in opposite directions, the first camera photographs, judges whether the auxiliary reed dent starts to move according to whether the first elastic sheet and the second elastic sheet are bent, and judges whether the auxiliary reed dent moves in place according to the maximum degree of bending.
Further, in the high-density reed of the automatic threading machine, the first elastic piece and the second elastic piece are respectively provided with a plate perpendicular to the yarn running direction, the front surface of the sheath is provided with a second camera suitable for shooting the displacement condition of the plates, and the frame number capturing time of the second camera is not coincident with that of the first camera.
The distance between two adjacent frames of pictures shot by one camera is short, but in the short time, the distance of the movement of the auxiliary reed dent is not short compared with the tiny distance between two adjacent reed dent pieces of the high-density reed, so that one camera is easy to miss the moving picture of the auxiliary reed dent, and therefore whether the distance between the moved auxiliary reed dent and the main reed dent is qualified or not cannot be accurately checked, and the two cameras are arranged to shoot the auxiliary reed dent at the same time in a mode of staggered shooting time.
Further, in the high-density reed of the automatic threading machine, the width of the auxiliary reed dent along the yarn running direction is gradually reduced from the middle to the two ends in the height direction; the opposite sides of the auxiliary reed dent in the width direction are respectively straight edges and arc edges, the arc edges of the auxiliary reed dent are not fully inserted between two adjacent main reed dents, and the part, which is not inserted between two adjacent main reed dents, of the arc edges and the edge line of the main reed dent enclose a space suitable for accommodating the first elastic sheet and the second elastic sheet.
So that the first camera can take a picture of the bending situation of the first and second elastic sheets from the side and the second camera can take a picture of the movement situation of the panel from the front.
Drawings
FIG. 1 is a front view of a high density reed in an embodiment;
FIG. 2 is a side view of a high density reed in an embodiment;
fig. 3 is an enlarged view of a portion a of fig. 2;
FIG. 4 is a perspective view of an embodiment of a high density reed with the upper sheath hidden;
fig. 5 is an enlarged view of a portion B of fig. 4;
fig. 6 is an enlarged view of a portion C of fig. 1;
fig. 7 is an enlarged view of the portion D of fig. 2;
fig. 8 is an enlarged view of the portion E of fig. 1.
Reference numerals: 1. main reed dent; 2. auxiliary reed dent; 3. a sheath; 4. a moving member; 5. a motor; 6. a screw rod; 7. a nut seat; 8. a guide rod; 9. a first electromagnet; 10. a coil part; 11. an adsorption unit; 12. a conduit; 13. a conductive sheet; 14. a power supply slide rail; 15. a bottom plate; 16. a clamping block; 17. a second electromagnet; 18. a through hole; 19. a spring; 20. a first elastic sheet; 21. a second elastic sheet; 22. a first permanent magnet; 23. a second permanent magnet; 24. a plate; 25. a rib bar; 26. a groove.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that in this document, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Referring to fig. 1, an embodiment of the present invention provides a high density reed of an automatic drawing-in machine, which includes a plurality of parallel reed dent pieces, wherein the upper ends and the lower ends of all the reed dent pieces respectively extend into a sheath 3. The reed dent consists of a row of main reed dents 1 and a row of auxiliary reed dents 2, wherein the positions of the main reed dents 1 are fixed, and the upper end and the lower end of the main reed dents 1 are clamped in the sheath 3; a piece of auxiliary reed dent 2 is inserted between every two adjacent main reed dents 1, and the auxiliary reed dent 2 can move towards any main reed dent 1 at two sides under the action of other mechanisms, so that the distance between the auxiliary reed dent 2 and the main reed dent 1 is changed, and the same effect as that of the prior art that a binding reed knife is used for expanding two adjacent reed dents is achieved.
Referring to fig. 2 and 3, a first electromagnet 9 is fixed on top of each auxiliary dent 2, and the first electromagnet 9 includes an upper part and a lower part: the lower part is a coil part 10, i.e. an iron core around the coil; the upper part is an adsorption part 11 made of ferromagnetic material, and is usually designed to be capable of stably magnetically attracting to a target object. A motor 5 is fixed in the sheath 3 above the reed dent, the motor 5 is in driving connection with a lead screw 6, the lead screw 6 is perpendicular to the yarn running direction, specifically, the lead screw 6 is perpendicular to the side face of the reed dent (the surface with the largest area on the reed dent). The screw rod 6 is connected with a nut seat 7 in a matched mode, a guide rod 8 parallel to the screw rod 6 is fixed on the shell of the motor 5, the guide rod 8 penetrates through the nut seat 7 to guide the nut seat 7, and the nut seat 7 can only translate along the axial direction of the screw rod 6. A square tubular moving part 4 is fixed on the nut seat 7, and a screw rod 6 penetrates through the moving part 4.
Referring to fig. 4 and 5, the first electromagnet 9 is connected to a computer, and when the auxiliary reed dent 2 needs to be moved, the computer controls the first electromagnet 9 to be electrified, and the adsorption part 11 of the first electromagnet 9 is stably adsorbed on the moving part 4; when the auxiliary dent 2 does not need to be moved, the computer controls the first electromagnet 9 to be powered off, so that the auxiliary dent 2 is separated from the moving part 4. The motor 5 is also connected to a computer, and under the control of the computer, the motor 5 drives the moving member 4 to precisely move a prescribed distance in a direction perpendicular to the side face of the reed dent.
Referring to fig. 3, two conduits 12 are vertically and fixedly connected to the coil winding portion 10 of the first electromagnet 9, and are respectively used for leading out two ends of the coil. A conductive sheet 13 is fixed to the end of the conduit 12 remote from the first electromagnet 9, and a wire inside the conduit 12 is connected to the conductive sheet 13. Two power supply slide rails 14 are fixed in the sheath 3 along the direction perpendicular to the side surfaces of the dent pieces, conductive copper bars are paved in the power supply slide rails 14, and the conductive pieces 13 are abutted with the copper bars at the inner walls of the power supply slide rails 14. The conductive sheet 13 can always keep contact with the copper bar in the power supply slide rail 14 in the sliding process, so that the first electromagnet 9 is stably supplied with power in the process that the first electromagnet 9 moves along with the auxiliary reed dent 2.
Referring to fig. 6, a horizontal bottom plate 15 is fixed in the sheath 3 below the reed dent, a through hole 18 is provided on the bottom plate 15 corresponding to the bottom position of each sub reed dent 2, a U-shaped clamping block 16 is provided in the through hole 18, and when the clamping block 16 rises to protrude from the upper surface of the bottom plate 15, the bottom of the sub reed dent 2 can be covered, so that the sub reed dent 2 cannot move laterally. A second electromagnet 17 for attracting the clamping block 16 is fixed on the inner wall of the sheath 3, the bottom plate 15 is positioned between the auxiliary reed dent 2 and the second electromagnet 17, and a spring 19 is connected between the clamping block 16 and the inner wall of the sheath 3. The center of the through hole 18 is provided with a rib rod 25, the spring 19 abuts the clamping block 16 on the rib rod 25, and the rib rod 25 prevents the clamping block 16 from rising further and separating from the through hole 18.
When reed needs to be pricked between two specified adjacent reed dent pieces, the computer is positioned to the position coordinate of one auxiliary reed dent 2, then the computer controls the second electromagnet 17 to be electrified, the clamping block 16 releases the auxiliary reed dent 2, and controls the first electromagnet 9 to be electrified and adsorbed on the moving part 4, the moving part 4 carries the auxiliary reed dent 2 to move towards the direction of the main reed dent 1, thereby expanding the distance between the two reed dent pieces, passing through a rapier band after camera photographing inspection, and finally controlling the auxiliary reed dent 2 to reset by the computer. Because the computer controls the auxiliary dent 2 to move fast, the slow process of expanding two adjacent dents by the binding reed cutter is replaced; because the reed binding knife is not adopted, the reed binding efficiency is less influenced by the improvement of the reed density, and therefore, the higher production efficiency can still be kept in the production process of the high-density reed with the reed number of more than 126.
Referring to fig. 2, the secondary dent 2 and the primary dent 1 have the same structure, and opposite sides in the width direction are respectively straight sides and arc sides. In the height direction, the width (in the yarn running direction) of the sub-dent 2 gradually decreases from the middle to both ends. The arc edge of one row of the auxiliary dents 2 is only partially inserted into the other row of the main dents 1, and the portions of the arc edge of the auxiliary dents 2 near the upper and lower ends are not inserted into the main dents 1.
Referring to fig. 2 and 7, under the side of the reed dent piece (i.e. the view of fig. 7), the top of the arc edge of one row of auxiliary reed dent 2 and the top of the arc edge of the other row of main reed dent 1 enclose a groove 26, and the first elastic piece 20 and the second elastic piece 21 extending into the groove 26 are respectively fixed on the adjacent auxiliary reed dent 2. The first elastic sheets 20 and the second elastic sheets 21 are different in height, and all the first elastic sheets 20 are the same in height and flush, and all the second elastic sheets 21 are the same in height and flush. The first permanent magnet 22 is fixed on the first elastic sheet 20, and the second permanent magnet 23 which is repelled with the first permanent magnet 22 is fixed on the second elastic sheet 21. The side of the sheath 3 is provided with a first camera which photographs the bending of the first and second elastic pieces 20 and 21 at a view angle perpendicular to the side of the reed dent pieces.
Referring to fig. 8, the first elastic sheet 20 and the second elastic sheet 21 are respectively provided with a plate 24 perpendicular to the yarn feeding direction, and the front of the sheath 3 is provided with a second camera for capturing the second camera for up-down displacement and left-right displacement of the plate 24, wherein the frame capturing time of the second camera is not coincident with that of the first camera.
When the secondary dent 2 moves to approach the main dent 1, the first permanent magnet 22 and the second permanent magnet 23 repel each other, bending the adjacent first elastic piece 20 and second elastic piece 21 in opposite directions, and the first camera photographs to judge whether the secondary dent 2 starts to move according to whether the first elastic piece 20 and the second elastic piece 21 are bent or not, and whether the secondary dent 2 moves in place according to the maximum degree of bending.
A short time interval exists between two adjacent frames of pictures photographed by one camera, but in this short time interval, the distance of the movement of the secondary dent 2 is not short compared with the minute distance between two adjacent dent pieces of the high density reed, so that one camera easily leaks to photograph the moving picture of the secondary dent 2, and thus it is not possible to accurately check whether the distance between the secondary dent 2 and the main dent 1 after the movement is qualified, so that the first camera and the second camera are arranged to photograph the secondary dent 2 at the same time in such a manner that photographing times are staggered.
The foregoing is only illustrative of the present invention and is not to be construed as limiting thereof, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present invention.

Claims (7)

1. The utility model provides an automatic high density reed of drawing-in machine, includes the dent piece to and locate sheath (3) at both ends about this dent piece, its characterized in that: the reed dent sheet comprises a plurality of main reed dents (1) which are parallel to each other and have fixed positions, and auxiliary reed dents (2) which are suitable for moving towards the direction of the main reed dents (1) between two adjacent main reed dents (1); the gripper also comprises a holding mechanism, a driving mechanism and a computer, wherein the holding mechanism is suitable for holding the position of the auxiliary reed dent (2) and pre-releasing the auxiliary reed dent (2) before the rapier tape passes between two adjacent main reed dents (1), the driving mechanism is suitable for driving the auxiliary reed dent (2) to move in a designated direction in advance before the rapier tape passes between two adjacent main reed dents (1), and the computer is suitable for controlling the holding mechanism and the driving mechanism to operate in time;
the driving mechanism comprises a moving member (4) which is suitable for accurately moving the position along the direction vertical to the main dent (1), and a connecting mechanism which is suitable for controlling the auxiliary dent (2) to be connected with or disconnected from the moving member (4); the connecting mechanism comprises a first electromagnet (9) fixedly connected with the auxiliary reed dent (2), and the moving part (4) is suitable for being adsorbed when the first electromagnet (9) is electrified;
the retaining mechanism comprises a bottom plate (15) with fixed positions, clamping blocks (16) suitable for blocking two sides of the auxiliary reed dent (2) and a second electromagnet (17) suitable for attracting the clamping blocks (16), wherein the second electromagnet (17) is fixed on the inner wall of the sheath (3), the bottom plate (15) is positioned between the auxiliary reed dent (2) and the second electromagnet (17), through holes (18) suitable for placing the clamping blocks (16) are formed in the bottom plate (15), and springs (19) are connected between the clamping blocks (16) and the inner wall of the sheath (3).
2. A high density reed for an automatic threading machine according to claim 1, characterized in that the driving mechanism further comprises a motor (5), the motor (5) being drivingly connected with a screw (6), the screw (6) being cooperatively connected with a nut seat (7) adapted to fix the moving member (4).
3. A high density reed of an automatic threading machine according to claim 1, characterized in that the first electromagnet (9) is fixedly connected with two conduits (12) adapted to lead out both ends of the coil, the conduit (12) is fixedly connected with a conductive sheet (13), the conductive sheet (13) is connected with the coil end of the first electromagnet (9); a power supply sliding rail (14) with the length extending along the moving direction of the auxiliary reed dent (2) is arranged in the sheath (3), and the conductive sheet (13) is abutted with the inner wall of the power supply sliding rail (14).
4. A high density reed of an automatic drawing-in machine according to claim 1, characterized in that the first electromagnet (9) comprises a lower coil part (10) and an upper suction part (11).
5. A high density reed of an automatic threading machine according to claim 1, characterized in that a first elastic sheet (20) and a second elastic sheet (21) are respectively fixed on adjacent secondary reed dent (2), all the first elastic sheets (20) are the same and flush, all the second elastic sheets (21) are the same and flush, the first elastic sheets (20) are different from the second elastic sheets (21) in height; a first permanent magnet (22) is fixed on the first elastic sheet (20), and a second permanent magnet (23) which is suitable for rejecting the first permanent magnet (22) is fixed on the second elastic sheet (21); the side of the sheath (3) is provided with a first camera which is suitable for shooting the bending condition of the first elastic sheet (20) and the second elastic sheet (21).
6. A high density reed of an automatic threading machine according to claim 5, characterized in that said first elastic sheet (20) and said second elastic sheet (21) are provided with a plate (24) perpendicular to the yarn running direction, and said sheath (3) is provided on the front with a second camera adapted to take the displacement of said plate (24), which is not coincident with the frame capturing time of said first camera.
7. A high density reed of an automatic drawing-in machine according to claim 5, characterized in that the width of the secondary dent (2) in the direction of the height gradually decreases from the middle to the two ends in the direction of the yarn travel; the opposite sides of the auxiliary reed dent (2) in the width direction are respectively straight edges and arc edges, the arc edges of the auxiliary reed dent (2) are not fully inserted between two adjacent main reed dents (1), and the part, which is not inserted between two adjacent main reed dents (1), and the edge line of the main reed dent (1) enclose a space suitable for accommodating the first elastic sheet (20) and the second elastic sheet (21).
CN202310630103.5A 2023-05-30 2023-05-30 High-density reed of automatic drawing-in machine Active CN116497510B (en)

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