CN116495761A - Synthesis method of high-purity magnesium aluminum hydrotalcite - Google Patents

Synthesis method of high-purity magnesium aluminum hydrotalcite Download PDF

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CN116495761A
CN116495761A CN202310763203.5A CN202310763203A CN116495761A CN 116495761 A CN116495761 A CN 116495761A CN 202310763203 A CN202310763203 A CN 202310763203A CN 116495761 A CN116495761 A CN 116495761A
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magnesium
hydrotalcite
source
aluminum
carbonate
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CN116495761B (en
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张志勇
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Shijing Dezhou New Material Technology Co ltd
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Shijing Dezhou New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/78Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
    • C01F7/784Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
    • C01F7/785Hydrotalcite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The invention discloses a method for synthesizing high-purity magnesium aluminum hydrotalcite, which takes magnesium chloride as a main magnesium source, aluminum hydroxide as an aluminum source and carbon dioxide as a main carbonate source; simultaneously introducing magnesium carbonate as an auxiliary magnesium source and an auxiliary carbonate source, and reacting to obtain the magnesium aluminum hydrotalcite. The invention can form an excellent double-layer structure, and the carbonate is stable and interlaminar to the greatest extent, so that the product has good adsorptivity and anion exchange performance, and has excellent acid gas adsorption performance. The invention uses magnesium carbonate as an auxiliary magnesium source, and hydrotalcite with different magnesium-aluminum ratios can be obtained by adjusting the dosage of the magnesium carbonate alone, thereby achieving the purpose of adjusting the acid-base performance of the hydrotalcite so as to enable the hydrotalcite to be suitable for different PVC, PP, PE products. The hydrotalcite prepared by the method has high purity, uniform particle size distribution and good acid absorption performance; in addition, the product prepared by the invention has strong heat stability and good ageing resistance.

Description

Synthesis method of high-purity magnesium aluminum hydrotalcite
Technical Field
The invention relates to the technical field of hydrotalcite preparation, in particular to a method for synthesizing high-purity magnesium aluminum hydrotalcite.
Background
Hydrotalcite-like compounds, also called Layered Double Hydroxides (LDHs), are commonly used heat stabilizers, acid absorbers, anti-aging agents, ultraviolet inhibitors, and the like, and are often added to PVC, PP, PE and other products to be used as modifiers.
PVC and other materials can remove active chlorine atoms during thermal degradation to generate HCl and conjugated multiolefin at the same time; as the reaction proceeds under the catalysis of free HCl, longer chain conjugated multiolefin is formed, resulting in "zippered" dehydrogenation, leading to rapid degradation of the material.
In hydrotalcite, the divalent metal oxide has stronger alkalinity, the trivalent metal oxide has weaker acidity, and the interlayer anions are weak acid radical ions, so that the whole molecule of the hydrotalcite is alkalescent, and the hydrotalcite has good acid absorption effect. Furthermore, the double layer structure of hydrotalcite also results in hydrotalcite having excellent adsorption effect and anion exchange performance. When the hydrotalcite is applied to the modification of materials such as PVC, the free acid released by the hydrotalcite can be effectively adsorbed, so that the further catalysis of the free acid on the materials is avoided; the hydrotalcite-like stabilizer can also perform interlayer anion displacement reaction with free acid, so that the thermal stability of the hydrotalcite-like stabilizer is greatly improved.
In the prior art, as CN202010475473.2, magnesium aluminum hydrotalcite is prepared by adopting magnesium hydroxide as a magnesium source, aluminum hydroxide as an aluminum source and carbon dioxide as a carbonate source through a period of reaction. But it has the following technical problems: 1. carbon dioxide gas is used as a carbonate source, so that the layered structure of hydrotalcite is easily defective, and the adsorption effect and the anion exchange performance of hydrotalcite are affected; 2. the magnesium source and the carbonate source are single, and after the production is carried out by the accurate proportioning of the actual use production line, the proportion of magnesium and aluminum in hydrotalcite is difficult to be changed rapidly; therefore, the produced product has single magnesium-aluminum ratio and fixed acid-base performance, and the performance of hydrotalcite is difficult to adjust according to different applicable products.
Disclosure of Invention
The invention provides a method for synthesizing high-purity magnesium aluminum hydrotalcite, which aims at the defects of the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a method for synthesizing high-purity magnesium aluminum hydrotalcite, wherein magnesium chloride is used as a main magnesium source, aluminum hydroxide is used as an aluminum source, and carbon dioxide is used as a main carbonate source; simultaneously introducing magnesium carbonate as an auxiliary magnesium source and an auxiliary carbonate source, and reacting to obtain the magnesium aluminum hydrotalcite.
The specific synthesis method of the invention comprises the following steps:
s1, adding magnesium chloride, aluminum hydroxide, magnesium carbonate and sodium hydroxide into water, and carrying out high-pressure reaction for 0.2-2h at 60-170 ℃;
s2, after the reaction in the step S1 is finished, introducing carbon dioxide gas, regulating the PH value of the reaction solution, and continuing the high-pressure reaction for 3-12h at the temperature of 60-170 ℃;
s3, filtering, washing and drying the product to obtain a finished product of the magnesium aluminum hydrotalcite.
The invention has the beneficial effects that:
1. compared with the traditional technical scheme of using carbon dioxide gas as the carbonate source, the invention can form an excellent double-layer structure, and the carbonate is stable and interlaminar to the greatest extent, so that the product has good adsorptivity and anion exchange performance, and excellent performance of adsorbing acid gas.
2. The invention uses magnesium carbonate as an auxiliary magnesium source, and hydrotalcite with different magnesium-aluminum ratios can be obtained by adjusting the dosage of the magnesium carbonate alone, thereby achieving the purpose of adjusting the acid-base performance of the hydrotalcite so as to enable the hydrotalcite to be suitable for different PVC, PP, PE products.
3. The hydrotalcite prepared by the method has high purity, uniform particle size distribution and good acid absorption performance; in addition, the product prepared by the invention has strong heat stability and good ageing resistance.
4. The preparation process is simple, can be quickly adjusted according to the parameter requirements of the product, and has good market application effect.
Drawings
FIG. 1 is a comparative graph of a PVC material made using a magnesium aluminum hydrotalcite product of the present invention after static aging;
wherein, the left column, the middle column and the rightmost column are respectively the market sample 1, the market sample 2 and the static aging product graph of the experimental group.
FIG. 2 is a graph comparing the static aging of PVC material made using the magnesium aluminum hydrotalcite product of the present invention;
wherein, the left column, the middle column and the right column are respectively the static aging product graphs of the experimental group, the commercial sample 1 and the commercial sample 2.
FIG. 3 is a comparative graph of the initial PP gum head made with the Mg-Al hydrotalcite product of the present invention;
wherein, the left column, the middle column and the rightmost column are respectively a commercial sample 1, a commercial sample 2 and an experimental group.
FIG. 4 is a graph of particle size comparison of hydrotalcite products of the present invention with a control group;
wherein, the graph (A), the graph (B) and the graph (C) are respectively the grain size comparison graphs of the commercial sample 1, the commercial sample 2 and the experimental group.
Detailed Description
For a better understanding of the present invention, the following examples are further illustrated, but are not limited to the following examples.
Example 1: the embodiment discloses a synthesis method of high-purity magnesium aluminum hydrotalcite, which comprises the following steps: s1, adding 100g of magnesium chloride hexahydrate, 30g of aluminum hydroxide, 50g of magnesium carbonate and 2g of sodium hydroxide into 500mL of water, and carrying out high-pressure reaction for 1h at 98 ℃;
s2, after the reaction in the step S1 is finished, introducing carbon dioxide gas, regulating the pH value of the reaction solution to 9-10, and continuing the high-pressure reaction for 11 hours at the temperature of 110 ℃;
s3, filtering, washing and drying the product to obtain a finished product of the magnesium aluminum hydrotalcite.
The pressure of the high pressure reaction in this example was 2MPa.
After detection, the magnesium-aluminum ratio of the product prepared in the embodiment is 2.05.
Example 2: the embodiment discloses a synthesis method of high-purity magnesium aluminum hydrotalcite, which comprises the following steps:
s1, adding 120g of magnesium chloride hexahydrate, 30g of aluminum hydroxide, 60g of magnesium carbonate and 5g of sodium hydroxide into 500mL of water, and carrying out high-pressure reaction for 2h at 70 ℃;
s2, after the reaction in the step S1 is finished, introducing carbon dioxide gas, regulating the pH value of the reaction solution to 9-10, and continuing the high-pressure reaction for 8 hours at the temperature of 110 ℃;
s3, filtering, washing and drying the product to obtain a finished product of the magnesium aluminum hydrotalcite.
The pressure of the high pressure reaction in this example was 2MPa.
After detection, the magnesium-aluminum ratio of the product prepared in the embodiment is 2.41.
Example 3: the embodiment discloses a synthesis method of high-purity magnesium aluminum hydrotalcite, which comprises the following steps:
s1, adding 80g of magnesium chloride hexahydrate, 35g of aluminum hydroxide, 90g of magnesium carbonate and 5g of sodium hydroxide into 500mL of water, and carrying out high-pressure reaction for 0.2h at the temperature of 70 ℃;
s2, after the reaction in the step S1 is finished, introducing carbon dioxide gas, regulating the pH value of the reaction solution to 9-10, and continuing the high-pressure reaction for 4 hours at the temperature of 110 ℃;
s3, filtering, washing and drying the product to obtain a finished product of the magnesium aluminum hydrotalcite.
In this embodiment, a surface modifier may be further added after step S3 to improve dispersibility and compatibility.
The pressure of the high pressure reaction in this example was 8MPa.
After detection, the magnesium-aluminum ratio of the product prepared in the embodiment is 2.23.
The PVC material manufactured by the product of the invention is used for static aging test. A control group is arranged in the test, and a commercial sample 1 and a commercial sample 2 are respectively selected; the commercial sample 1 and the commercial sample 2 are respectively imported hydrotalcite purchased from Alaba and Shijing SK-20 hydrotalcite, and the experimental group is PVC material prepared by the product of the invention.
Adding PVC into the sample, adding a small amount of auxiliary materials, uniformly mixing, adding a certain amount of DOTP, pressing at 180 ℃ for 3min in an open mill to obtain thin slices with consistent thickness, taking the slices with the size of 12 multiplied by 12cm out, placing the slices in a thermal aging oven at 185+/-2 ℃, sampling at intervals of 25min under the conditions of blowing and rotation, heating at 180 ℃, and observing the aging condition of the product after the test.
As shown in fig. 1 and 2, the experimental group of the product obtained in example 1 has significantly better thermal stability than the existing product, and can effectively avoid thermal decomposition of PVC material.
The PP material manufactured by the product of the invention is used for static aging test. A control group is arranged in the test, and a commercial sample 1 and a commercial sample 2 are respectively selected; the commercial sample 1 and the commercial sample 2 are respectively imported hydrotalcite purchased from Alaba and Shijing SK-20 hydrotalcite, and the experimental group is PP material prepared by the product of the invention.
And adding PP into the sample, adding a small amount of auxiliary materials, uniformly mixing, taking 62g of the mixture, processing the mixture in an RM-200C torque rheometer for 5min, taking the mixture off the mixture for comparison, wherein the heating temperature of the rheometer is 185 ℃, and observing the whiteness of the product after the test.
As shown in fig. 3, the experimental group has significantly better thermal stability than the existing products, and can effectively avoid thermal decomposition of PP materials.
The particle size distribution of the control group 1 is between 0.4 and 2.0 μm, the particle size distribution of the control group 2 is between 0.4 and 4.2 μm, and the particle size distribution range is larger. The particle size distribution of the experimental group is between 0.4 and 0.7 mu m, the particle size distribution range is small, and the particle size distribution is uniform and neat, the double-layer structure is formed completely, and the overall purity is high.
The above description of the specific embodiments of the present invention is given by way of example only, and the present invention is not equivalent to the above-described specific embodiments. Any equivalent modifications and substitutions for the present invention will occur to those skilled in the art, and are also within the scope of the present invention. Accordingly, equivalent changes and modifications to the disclosed embodiments are intended to be included within the scope of the present invention.

Claims (7)

1. The method is characterized in that magnesium chloride is used as a main magnesium source, aluminum hydroxide is used as an aluminum source, and carbon dioxide is used as a main carbonate source; simultaneously introducing magnesium carbonate as an auxiliary magnesium source and an auxiliary carbonate source, and reacting to obtain the magnesium aluminum hydrotalcite.
2. The method for synthesizing high-purity magnesium aluminum hydrotalcite according to claim 1, comprising the steps of:
s1, adding magnesium chloride, aluminum hydroxide, magnesium carbonate and sodium hydroxide into water, and carrying out high-pressure reaction for 0.2-2h at 60-170 ℃;
s2, after the reaction in the step S1 is finished, introducing carbon dioxide gas, regulating the PH value of the reaction solution, and continuing the high-pressure reaction for 3-12h at the temperature of 60-170 ℃;
s3, filtering, washing and drying the product to obtain a finished product of the magnesium aluminum hydrotalcite.
3. The method for synthesizing high-purity magnesium aluminum hydrotalcite according to claim 2, wherein in step S1, the molar ratio of magnesium chloride to magnesium aluminum element in the aluminum source is 1:1-6.
4. The method for synthesizing high purity magnesium aluminum hydrotalcite according to claim 2, wherein in step S1, the molar ratio of the aluminum source to magnesium carbonate is 1:1-2.
5. The method for synthesizing high-purity magnesium aluminum hydrotalcite according to claim 2, wherein in the steps S1 and S2, the pressure of the high-pressure reaction is 1 to 10MPa.
6. The method for synthesizing high purity magnesium aluminum hydrotalcite according to claim 2, wherein the PH of the reaction solution in step S2 is 9 to 10.
7. The method for synthesizing high purity magnesium aluminum hydrotalcite according to claim 2, wherein a surface modifier is added after step S3 to improve dispersibility and compatibility.
CN202310763203.5A 2023-06-27 2023-06-27 Synthesis method of high-purity magnesium aluminum hydrotalcite Active CN116495761B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5250279A (en) * 1991-12-20 1993-10-05 J. M. Huber Corporation Method for the manufacture of hydrotalcite
CN102910653A (en) * 2012-11-09 2013-02-06 北京化工大学 Method for preparing magnesium-based layered composite metal hydroxide through high-pressure continuous feeding technology
CN107416872A (en) * 2017-09-01 2017-12-01 上海华峰新材料研发科技有限公司 The preparation method of magnalium carbonate form hydrotalcite
CN111453750A (en) * 2020-05-29 2020-07-28 山东长泽新材料科技有限公司 Clean synthesis process of magnesium aluminum hydrotalcite
CN113104871A (en) * 2021-04-25 2021-07-13 北京化工大学 Method for preparing magnesium-aluminum hydrotalcite from magnesite
CN113461037A (en) * 2021-07-12 2021-10-01 安徽大学绿色产业创新研究院 Preparation method of magnesium-aluminum hydrotalcite
CN113620326A (en) * 2021-08-20 2021-11-09 云南创能斐源金属燃料电池有限公司 Method for preparing magnesium-aluminum-zinc hydrotalcite from aluminum-air battery electrolysis waste liquid and application thereof
CN114988451A (en) * 2022-05-30 2022-09-02 安徽大学绿色产业创新研究院 Preparation method for synthesizing magnesium-aluminum intercalation material by using magnesium carbonate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5250279A (en) * 1991-12-20 1993-10-05 J. M. Huber Corporation Method for the manufacture of hydrotalcite
CN102910653A (en) * 2012-11-09 2013-02-06 北京化工大学 Method for preparing magnesium-based layered composite metal hydroxide through high-pressure continuous feeding technology
CN107416872A (en) * 2017-09-01 2017-12-01 上海华峰新材料研发科技有限公司 The preparation method of magnalium carbonate form hydrotalcite
CN111453750A (en) * 2020-05-29 2020-07-28 山东长泽新材料科技有限公司 Clean synthesis process of magnesium aluminum hydrotalcite
CN113104871A (en) * 2021-04-25 2021-07-13 北京化工大学 Method for preparing magnesium-aluminum hydrotalcite from magnesite
CN113461037A (en) * 2021-07-12 2021-10-01 安徽大学绿色产业创新研究院 Preparation method of magnesium-aluminum hydrotalcite
CN113620326A (en) * 2021-08-20 2021-11-09 云南创能斐源金属燃料电池有限公司 Method for preparing magnesium-aluminum-zinc hydrotalcite from aluminum-air battery electrolysis waste liquid and application thereof
CN114988451A (en) * 2022-05-30 2022-09-02 安徽大学绿色产业创新研究院 Preparation method for synthesizing magnesium-aluminum intercalation material by using magnesium carbonate

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