CN116494351A - Forming die device for high-temperature polycrystalline heat-insulating fibers and application method of forming die device - Google Patents
Forming die device for high-temperature polycrystalline heat-insulating fibers and application method of forming die device Download PDFInfo
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- CN116494351A CN116494351A CN202310585929.4A CN202310585929A CN116494351A CN 116494351 A CN116494351 A CN 116494351A CN 202310585929 A CN202310585929 A CN 202310585929A CN 116494351 A CN116494351 A CN 116494351A
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- 239000000835 fiber Substances 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000000465 moulding Methods 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 37
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000000748 compression moulding Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000007306 turnover Effects 0.000 abstract description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 10
- 238000005192 partition Methods 0.000 description 10
- 230000001105 regulatory effect Effects 0.000 description 8
- 239000011449 brick Substances 0.000 description 5
- 238000013519 translation Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007723 die pressing method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses a molding die device for high-temperature polycrystalline heat-insulating fibers, which comprises a device base, an adjusting frame and a discharging frame, wherein the adjusting frame is symmetrically arranged at the top of the device base, the discharging frame is arranged at the opposite side of the adjusting frame, a movable plate is arranged at the top of the discharging frame through a rotating shaft, an adjusting cavity is arranged at the top of the discharging frame, and a hinging seat is arranged at the top of the adjusting block. According to the utility model, the die underframe is arranged at the top of the movable plate, the first motor is operated to enable the die underframe to move towards the direction close to the blanking sloping plate, the second motor is operated to enable the hinge seat to adjust the position in the horizontal direction, the support rod pushes the bottom of the movable plate in the moving process of the hinge seat to enable the movable plate to turn over to be perpendicular to the top of the device base, the high-temperature polycrystalline heat-insulating fiber forming blocks in the die underframe slide into the collecting box through the blanking sloping plate, and the automatic blanking of the produced forming blocks improves the die production efficiency of the high-temperature polycrystalline heat-insulating fibers.
Description
Technical Field
The utility model relates to the technical field of molding die devices, in particular to a molding die device for high-temperature polycrystalline heat-insulating fibers and a use method thereof.
Background
The high-temperature polycrystalline heat-insulating fiber belongs to a high-grade novel heat-insulating material, has great development potential, and the product after compression molding of the high-temperature polycrystalline heat-insulating fiber has better high-temperature strength, high-temperature creep resistance, thermal shock resistance and erosion resistance, is a common refractory material, has easily available raw materials and moderate price, can be conveniently selected and used according to different production processes such as shapes, materials, purposes and the like, is widely applied to various industries such as petrochemical industry, electric power, waste disposal and the like, and is widely applied to the lining and backing aspects of novel kilns such as blast furnaces, heating kilns and the like at present.
The forming die device in the prior art has the following defects:
1. the patent document CN218892258U discloses a molding die device for producing a well cover, which comprises a base, wherein one side of the base is connected with a supporting plate, and a sliding seat is connected between the base and the upper surface of the supporting plate in a sliding way through a guide rail; the upper surface of the base is connected with a -shaped supporting block, and the -shaped supporting block is connected with a -shaped baffle; the upper surface of the sliding seat is rotationally connected with a strip-shaped plate, and two ends of the strip-shaped plate are connected with bottom dies for adjusting the positions of the two bottom dies through rotation of the strip-shaped plate; the side surface of the bottom die is matched with the inner side surface of the -shaped baffle, the bottom die is positioned through the -shaped baffle, the bottom surface of the bottom die is propped against the upper surface of the -shaped supporting block, and the bottom die is supported through the -shaped supporting block during die assembly. According to the utility model, the two bottom dies are connected with both ends of the strip-shaped plate, so that the two bottom dies can alternately operate, the synchronous feeding, taking out of the well lid and die assembly forming are realized, and the problem of low production efficiency caused by long shutdown time in the prior art is solved. The molding die device cannot adjust the bottom die according to different production specifications, the bottom die needs to be replaced integrally, the labor intensity of workers is increased, and meanwhile, the production efficiency of the well lid is reduced.
2. Patent document CN214353134U discloses a refractory brick molding die device, "comprising a mounting seat, a die molding assembly, a die frame loading and unloading assembly, a die cavity, a strip bottom block, a bottom plate, an iron base plate, a top plate, a discharge opening, a mounting plate, a first hydraulic rod, a pressing plate, an erection side plate, a mounting groove and a roller, wherein the die molding assembly is arranged on the outer wall of the middle part of the top end of the mounting seat; the outer walls of two sides of the middle part of the top end of the mounting seat are fixedly welded with mounting frames, the outer walls of the top end of the mounting frames are provided with moving grooves, moving blocks are arranged in the moving grooves, first screw holes are formed in the outer walls of one side of the moving blocks in a penetrating mode, and first screw rods are connected in a screwed mode in the first screw holes; the utility model can realize the automatic processing of the refractory brick molding by the cooperation of the medium pressure die molding assembly and the die frame feeding and discharging assembly, solves the problems of labor saving, low production efficiency and convenience in the molding and processing of the refractory brick in the whole process of manual multi-procedure operation in the traditional manual step by step. The molding die device can not discharge air generated by refractory bricks in the die pressing process, and the produced die cavity can remain material scraps and cannot guarantee the production quality of the refractory bricks.
3. Patent document CN216452988U discloses a moon cake molding die device, and the "molding die device" aims at solving the technical problems that the moon cake molding die device in the prior art is difficult to realize batch molding of the whole row of moon cakes, the moon cakes are difficult to rapidly move to the position right below a molding die, and the position where the moon cakes are placed needs frequent debugging. The molding die device comprises a bearing table and a pressing plate movably arranged above the bearing table; the left end of the bearing table is fixedly provided with a supporting body, and the upper end of the supporting body is fixedly provided with a first electric cylinder. According to the forming die assembly, batch die pressing of moon cakes can be achieved through the plurality of protruding blocks and the plurality of fixed cylinders, when the limiting block touches the pressure sensor, the third electric cylinder stops moving, the movable plate is located under the fixed cylinders, the second electric cylinder is started to enable the pressing block to enter the first limiting groove, the position of the movable plate can be further confirmed, and therefore the moon cakes can be rapidly moved to the position under the fixed cylinders. The molding die device can not eject the produced moon cake, so that the moon cake is easy to damage due to manual demolding, and the demolding success rate of the moon cake is reduced.
4. Patent document CN216983351U discloses a cake molding die assembly, "comprising a base table, a driving table and a die table, wherein the base table and the die table are arranged in parallel, the driving table is positioned above the base table, a lifting rail is arranged on one side surface of the die table, which faces the base table, a die plate which is in sliding connection with the driving table is arranged on the lifting rail, a hydraulic cylinder for driving the die plate to lift is arranged in the die table, a translation guide frame is arranged at the bottom of the driving table, a translation material distributing device is arranged below the translation guide frame, a translation adjusting cylinder is arranged on the side surface of the driving table and is in transmission connection with the translation material distributing device, a lifting template is arranged on the top surface of the base table, a plurality of molding holes are arranged on the lifting template, and the molding holes are distributed right below the die plate; the device has the advantages of automatic control of the whole processing process, high processing efficiency, good continuity, obvious improvement of the production efficiency, and the compression molding mode is different from the conventional mode of pressing before cutting, so that the production process can be simplified, and the waste of raw materials is reduced. The forming die device can not automatically discharge cakes after production, and the die production efficiency of the cakes is reduced.
Disclosure of Invention
The utility model aims to provide a molding die device for high-temperature polycrystalline heat-insulating fibers and a use method thereof, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a be used for adiabatic fibre shaping die assembly of high temperature polycrystal, includes device base, regulating frame and unloading frame, regulating frame is installed to the top symmetry of device base, threaded rod one is installed to the inboard of regulating frame, the regulating frame is installed in the outside of threaded rod one, unloading frame is installed to the opposite side of regulating frame, the fly leaf is installed through the pivot at the top of unloading frame, the top of unloading frame is provided with the regulation chamber, threaded rod two is installed to the inboard of regulation chamber, the regulating block is installed in the outside of threaded rod two, articulated seat is installed at the top of regulating block, the bracing piece is installed to the inboard of articulated seat, the die chassis is installed at the top of fly leaf.
Preferably, the back of the adjusting frame is provided with a first motor, the output end of the first motor is connected with the input end of the first threaded rod, an adjusting groove is formed in the inner wall of the adjusting frame, the inner side of the adjusting cavity is provided with a mounting plate, the back of the mounting plate is provided with a second motor, and the output end of the second motor is connected with the input end of the second threaded rod.
Preferably, the adjustable division board is installed to the inboard of moulding-die chassis, and the limiting plate is installed to the outside of adjustable division board, and the inboard of moulding-die chassis is provided with the movable groove, and the limiting plate gomphosis is installed in the inboard of movable groove, and the top of moulding-die chassis runs through and has seted up spacing hole, and spacing stud is installed in the inboard of spacing hole running through, and the output of spacing stud cooperatees with the top of limiting plate, and the filter is installed to the inboard of moulding-die chassis, and the filter is located the below of adjustable division board, and the opening has been seted up in the top of filter running through.
Preferably, a drawing frame is movably arranged on the inner side of the die bottom frame, a connecting block is arranged on the front surface of the drawing frame, and a handle is arranged on the front surface of the connecting block.
Preferably, the top of bracing piece is articulated with the bottom of fly leaf mutually, and the alignment jig gomphosis is installed in the inboard of adjustment tank, and spacing hole is switched on with the fly leaf mutually, and the pull frame is located the below of filter.
Preferably, a control panel is arranged on the outer side of the device base, a supporting foot pad is arranged at the bottom of the device base, a discharging inclined plate is arranged on the front face of the device base, and a material collecting box is arranged at the bottom of the discharging inclined plate.
Preferably, the vertical frame is installed at the top of device base, and fixed roof-rack is installed at the top of vertical frame, and actuating cylinder is installed at the top of fixed roof-rack, and the clamp plate is installed at the top that the output of actuating cylinder runs through fixed roof-rack, and the shaping template is installed to the bottom of clamp plate.
Preferably, the electric telescopic rod is installed on the inner side of the drawing frame, the top support frame is installed at the output end of the electric telescopic rod, the sliding groove is formed in the inner side of the top support frame, the sliding plate is installed on the inner side of the sliding groove in a jogged mode, the damper is installed on the bottom wall of the top support frame, the buffer spring is arranged on the outer side of the damper, the top end of the buffer spring is connected with the bottom of the sliding plate, and the rubber pad is installed at the top of the sliding plate.
Preferably, the working steps of the molding die device are as follows:
s1, firstly, adjusting the distance between the adjustable separation plates according to different high-temperature polycrystalline heat-insulating fiber molding specifications, pulling the adjustable separation plates to enable the limiting plates to slide on the inner sides of the movable grooves, and screwing the limiting studs to enable the limiting studs to be screwed downwards on the inner sides of the limiting holes to limit and fix the limiting plates so as to achieve stability of the adjustable separation plates;
s2, placing the high-temperature polycrystalline heat-insulating fibers on the inner side of the pressing die underframe, and then rotating a first operation threaded rod of a motor, wherein the first operation threaded rod rotates to enable the adjusting frame to slide on the inner side of the adjusting groove to drive the blanking frame to move towards the direction close to the device base, and when the pressing die underframe moves to the position right below the pressing plate, forming the pressing die device starts to work;
s3, after the high-temperature polycrystalline heat-insulating fiber is formed, the electric telescopic rod works to push the top support frame to move upwards to push the bottom of the formed high-temperature polycrystalline heat-insulating fiber block, the inner side of the through opening of the rubber pad contacts with the bottom of the forming block to enable the sliding plate to move inside the sliding groove to squeeze the buffer spring, the damper prevents the buffer spring from driving the sliding plate to continuously shake inside the top support frame, and the high-temperature polycrystalline heat-insulating fiber forming block is pushed to be higher than the upper part of the bottom frame of the compression mold;
s4, the first motor moves to enable the pressing die underframe to move towards the direction close to the blanking inclined plate, the second motor moves to drive the second threaded rod to rotate, the second threaded rod rotates to drive the adjusting block to move on the inner side of the adjusting cavity to enable the hinge seat to conduct position adjustment on the horizontal direction, the supporting rod is used for changing the angle in the moving process of the hinge seat, the supporting rod pushes the bottom of the movable plate to enable the movable plate to overturn and be perpendicular to the top of the device base, and high-temperature polycrystalline heat-insulating fiber forming blocks in the pressing die underframe slide into the collecting box through the blanking inclined plate.
Preferably, in the step S2, the method further includes the following steps:
s21, driving the air cylinder to operate so as to drive the pressing plate to move downwards, and matching the molding template with the pressing die underframe to realize the pressing die molding of the high-temperature polycrystalline heat-insulating fiber, wherein extruded air can be discharged into the drawing frame through the filter plate during the molding of the high-temperature polycrystalline heat-insulating fiber;
in the step S4, the method further includes the following steps:
s41, resetting the movable plate after blanking the high-temperature polycrystalline heat-insulating fiber forming block, enabling residual high-temperature polycrystalline heat-insulating fiber residues in the die bottom frame to fall into the drawing frame through the filter plate, and pulling the handle to draw the drawing frame out of the die bottom frame to intensively process the internal collected residues.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the adjustable partition plates are arranged on the inner side of the die underframe, the distance between the adjustable partition plates is adjusted according to different high-temperature polycrystalline heat-insulating fiber forming specifications, the adjustable partition plates are pulled to enable the limiting plates to slide on the inner sides of the movable grooves, and after the adjustable partition plates are adjusted to a proper position, the limiting studs are screwed down to enable the limiting studs to be screwed down in the inner sides of the limiting holes to limit and fix the limiting plates, so that the adjustable partition plates are stable, the labor intensity of workers is reduced, and the production efficiency of the high-temperature polycrystalline heat-insulating fiber forming blocks is improved.
2. According to the utility model, the drawing frame is movably arranged on the inner side of the die underframe, the driving cylinder is operated to drive the pressing plate to move downwards, the molding template is matched with the die underframe to realize die molding of the high-temperature polycrystalline heat-insulating fiber, extruded air is discharged into the drawing frame through the filter plate when the high-temperature polycrystalline heat-insulating fiber is molded, and high-temperature polycrystalline heat-insulating fiber residues remained in the die underframe fall into the drawing frame through the filter plate after the high-temperature polycrystalline heat-insulating fiber molding block is discharged, so that the residues are effectively prevented from being attached to the next group of high-temperature polycrystalline heat-insulating fiber molding blocks, and the production quality of the high-temperature polycrystalline heat-insulating fiber molding blocks is ensured.
3. According to the utility model, the top support is arranged at the output end of the electric telescopic rod, the electric telescopic rod works to push the top support to move upwards to push the bottom of the formed high-temperature polycrystalline heat-insulating fiber block after the high-temperature polycrystalline heat-insulating fiber is formed, the inner side of the through opening of the rubber pad is contacted with the bottom of the forming block, so that the sliding plate moves inside the sliding groove to extrude the buffer spring, the buffer spring is prevented from driving the sliding plate to continuously shake inside the top support by the damper, the high-temperature polycrystalline heat-insulating fiber forming block is pushed to be higher than the upper part of the pressing die underframe, the damage to the forming block caused by manual demoulding is avoided by automatic ejection of the high-temperature polycrystalline heat-insulating fiber forming block, and the demoulding success rate of the high-temperature polycrystalline heat-insulating fiber forming block is improved.
4. According to the utility model, the die underframe is arranged at the top of the movable plate, the motor I operates to enable the die underframe to move towards the direction close to the blanking sloping plate, the motor II operates to drive the threaded rod II to rotate, the threaded rod II rotates to drive the adjusting block to move at the inner side of the adjusting cavity to enable the hinge seat to adjust the position of the hinge seat in the horizontal direction, the supporting rod is used for changing the angle in the moving process of the hinge seat, the supporting rod pushes the bottom of the movable plate to enable the movable plate to overturn to be perpendicular to the top of the device base, the high-temperature polycrystalline heat-insulating fiber forming block in the die underframe slides into the collecting box through the blanking sloping plate, and the automatic blanking of the produced forming block is carried out, so that the die production efficiency of the high-temperature polycrystalline heat-insulating fiber is improved.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of an adjusting frame according to the present utility model;
FIG. 3 is a schematic view of a three-dimensional structure of a blanking frame of the present utility model;
FIG. 4 is a schematic diagram of the working structure of the movable plate of the present utility model;
FIG. 5 is a schematic perspective view of a compression molding chassis of the present utility model;
FIG. 6 is a schematic drawing showing a drawing frame in perspective structure according to the present utility model;
FIG. 7 is a schematic view of the internal structure of the top bracket of the present utility model;
fig. 8 is an enlarged schematic view of the structure of the present utility model at a.
In the figure: 1. a device base; 2. a vertical frame; 3. an adjusting frame; 4. a blanking frame; 5. a compression molding chassis; 6. drawing a frame; 7. an electric telescopic rod; 8. a control panel; 9. a support foot pad; 10. a blanking sloping plate; 11. a material collecting box; 12. fixing a top frame; 13. a driving cylinder; 14. a pressing plate; 15. a first motor; 16. an adjusting frame; 17. a regulating chamber; 18. a mounting plate; 19. a second motor; 20. a second threaded rod; 21. an adjusting block; 22. a hinge base; 23. a support rod; 24. a movable plate; 25. an adjustable divider plate; 26. a limiting plate; 27. a movable groove; 28. a limiting hole; 29. a limit stud; 30. a filter plate; 31. an opening; 32. a connecting block; 33. a handle; 34. a top support; 35. a chute; 36. a sliding plate; 37. a damper; 38. a buffer spring; 39. a rubber pad; 40. an adjustment tank; 41. forming a template; 42. and (3) a first threaded rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected or movably connected, or may be detachably connected or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 and 2, an embodiment of the present utility model is provided: a molding die device for high-temperature polycrystalline heat-insulating fiber and a use method thereof;
comprises a device base 1, a vertical frame 2 and an adjusting frame 3, wherein a control panel 8 is arranged on the outer side of the device base 1, a supporting foot pad 9 is arranged at the bottom of the device base 1, a blanking inclined plate 10 is arranged on the front surface of the device base 1, a material collecting box 11 is arranged at the bottom of the blanking inclined plate 10, the vertical frame 2 is arranged at the top of the device base 1, a fixed top frame 12 is arranged at the top of the vertical frame 2, a driving cylinder 13 is arranged at the top of the fixed top frame 12, the output end of the driving cylinder 13 penetrates through the top of the fixed top frame 12 to be provided with a pressing plate 14, a forming template 41 is arranged at the bottom of the pressing plate 14, the working state of the forming pressing die device is controlled through the control panel 8, the supporting foot pad 9 stably supports the device base 1, the material collecting box 11 collects high-temperature polycrystalline heat-insulating fiber blocks after forming, the fixed top frame 12 provides a mounting position for the driving cylinder 13, the driving cylinder 13 operates to drive the pressing plate 14 to move downwards, the molding template 41 cooperates with the compression mold underframe 5 to realize compression molding of high-temperature polycrystalline heat-insulating fibers, the top of the device base 1 is symmetrically provided with the adjusting frame 3, the inner side of the adjusting frame 3 is provided with a first threaded rod 42, the outer side of the first threaded rod 42 is provided with the adjusting frame 16, the back of the adjusting frame 3 is provided with a first motor 15, the output end of the first motor 15 is connected with the input end of the first threaded rod 42, the inner wall of the adjusting frame 3 is provided with an adjusting groove 40, the adjusting frame 16 is embedded and arranged at the inner side of the adjusting groove 40, the adjusting groove 40 ensures the stability of the moving of the adjusting frame 16, the first motor 15 rotates after the high-temperature polycrystalline heat-insulating fibers are placed at the inner side of the compression mold underframe 5, the first threaded rod 42 rotates to enable the adjusting frame 16 to slide at the inner side of the adjusting groove 40 to drive the lower material frame 4 to move towards the direction close to the device base 1, when the die bottom frame 5 moves to the position just below the pressing plate 14, the molding die assembly starts to work.
Referring to fig. 1, 2, 3, 4, 5 and 8, a molding die assembly for high temperature polycrystalline insulation fiber and method of use thereof;
comprises a blanking frame 4, a movable plate 24 and a compression mold underframe 5, wherein the blanking frame 4 is arranged on the opposite side of an adjusting frame 16, the movable plate 24 is arranged at the top of the blanking frame 4 through a rotating shaft, an adjusting cavity 17 is arranged at the top of the blanking frame 4, a second threaded rod 20 is arranged on the inner side of the adjusting cavity 17, an adjusting block 21 is arranged on the outer side of the second threaded rod 20, a hinged seat 22 is arranged at the top of the adjusting block 21, a supporting rod 23 is arranged on the inner side of the hinged seat 22, a mounting plate 18 is arranged on the inner side of the adjusting cavity 17, a second motor 19 is arranged on the back surface of the mounting plate 18, the output end of the second motor 19 is connected with the input end of the second threaded rod 20, the top end of the supporting rod 23 is hinged with the bottom of the movable plate 24, the top of the front end of the blanking frame 4 is connected with the bottom of the front end of the movable plate 24 through the rotating shaft, the mounting plate 18 provides a mounting position for the second motor 19, and meanwhile, the stability during operation of the motor is ensured, the first motor 15 runs to enable the die underframe 5 to move towards the direction close to the blanking inclined plate 10, the second motor 19 runs to drive the second threaded rod 20 to rotate, the second threaded rod 20 rotates to drive the adjusting block 21 to move inside the adjusting cavity 17 to enable the hinge seat 22 to adjust the position in the horizontal direction, the angle of the supporting rod 23 is changed in the moving process of the hinge seat 22, the supporting rod 23 pushes the bottom of the movable plate 24 to enable the movable plate 24 to overturn and be perpendicular to the top of the device base 1, the high-temperature polycrystalline heat-insulating fiber forming block in the die underframe 5 slides into the aggregate box 11 through the blanking inclined plate 10, the die underframe 5 is mounted on the top of the movable plate 24, the adjustable division plate 25 is mounted on the inner side of the die underframe 5, the limiting plate 26 is mounted on the outer side of the adjustable division plate 25, the inner side of the die underframe 5 is provided with the movable groove 27, and the limiting plate 26 is mounted on the inner side of the movable groove 27 in a jogging mode, the top of the die underframe 5 is penetrated and provided with a limiting hole 28, the limiting hole 28 is communicated with the movable groove 27, the inner side of the limiting hole 28 is penetrated and provided with a limiting stud 29, the output end of the limiting stud 29 is matched with the top of the limiting plate 26, the inner side of the die underframe 5 is provided with a filter plate 30, the filter plate 30 is positioned below the adjustable partition plate 25, the top of the filter plate 30 is penetrated and provided with an opening 31, the distance between the adjustable partition plates 25 is adjusted according to different high-temperature polycrystalline heat insulation fiber forming specifications, the adjustable partition plate 25 is pulled to enable the limiting plate 26 to slide in the inner side of the movable groove 27, and after the adjustable partition plate 25 is adjusted to a proper position, the limiting stud 29 is screwed downwards to be screwed into the inner side of the limiting hole 28 to limit and fix the limiting plate 26 so as to realize the stability of the adjustable partition plate 25.
Referring to FIGS. 1, 5, 6 and 7, a molding die assembly for high temperature polycrystalline insulation fiber and method of use thereof;
comprises a drawing frame 6, an electric telescopic rod 7 and a top support 34, wherein the drawing frame 6 is movably arranged at the inner side of a die bottom frame 5, the drawing frame 6 is positioned below a filter plate 30, a connecting block 32 is arranged at the front side of the drawing frame 6, a handle 33 is arranged at the front side of the connecting block 32, extruded air is discharged into the drawing frame 6 through the filter plate 30 when high-temperature polycrystalline heat-insulating fibers are formed, high-temperature polycrystalline heat-insulating fiber residues remained in the die bottom frame 5 after the high-temperature polycrystalline heat-insulating fiber forming blocks are discharged are fallen into the drawing frame 6 through the filter plate 30, the residues are effectively prevented from being attached to the next group of high-temperature polycrystalline heat-insulating fiber forming blocks, the handle 33 is pulled to pull the drawing frame 6 from the inner side of the die bottom frame 5 to intensively process the internal collected residues, the electric telescopic rod 7 is arranged at the inner side of the drawing frame 6, the top support 34 is arranged at the output end of the electric telescopic rod 7, the inner side of the top support 34 is provided with a chute 35, the inner side of the chute 35 is embedded and provided with a sliding plate 36, the bottom wall of the top support 34 is provided with a damper 37, the outer side of the damper 37 is provided with a buffer spring 38, the top end of the buffer spring 38 is connected with the bottom of the sliding plate 36, the top of the sliding plate 36 is provided with a rubber pad 39, the drawing frame 6 provides an installation position for the electric telescopic rod 7, the electric telescopic rod 7 works to push the top support 34 to move upwards to push the bottom of the formed high-temperature polycrystalline heat-insulating fiber block after the high-temperature polycrystalline heat-insulating fiber is formed, the rubber pad 39 penetrates the inner side of the opening 31 to contact with the bottom of the forming block to enable the sliding plate 36 to move inside the chute 35 to squeeze the buffer spring 38, the buffer spring 38 is prevented from driving the sliding plate 36 to continuously shake inside the top support 34 by the damper 37, the high temperature polycrystalline adiabatic fiber forming block is pushed to above the compression mold chassis 5.
The working steps of the molding die device are as follows:
s1, firstly, adjusting the distance between the adjustable division plates 25 according to different high-temperature polycrystalline heat-insulating fiber forming specifications, pulling the adjustable division plates 25 to enable the limiting plates 26 to slide inside the movable grooves 27, and screwing the limiting studs 29 to enable the limiting studs 29 to be screwed downwards inside the limiting holes 28 to limit and fix the limiting plates 26 after the adjustable division plates 25 are adjusted to a proper position so as to realize the stability of the adjustable division plates 25;
s2, after the high-temperature polycrystalline heat-insulating fibers are placed on the inner side of the pressing die underframe 5, a motor I15 runs a threaded rod I42 to rotate, the threaded rod I42 rotates to enable an adjusting frame 16 to slide on the inner side of an adjusting groove 40 to drive a blanking frame 4 to move towards the direction close to the device base 1, and when the pressing die underframe 5 moves to the position right below a pressing plate 14, a molding pressing die device starts to work;
s3, after the high-temperature polycrystalline heat-insulating fiber is formed, the electric telescopic rod 7 works to push the top support 34 to move upwards to push the bottom of the formed high-temperature polycrystalline heat-insulating fiber block, the rubber pad 39 penetrates through the inner side of the opening 31 to be in contact with the bottom of the formed block, so that the sliding plate 36 moves inside the sliding groove 35 to squeeze the buffer spring 38, the damper 37 prevents the buffer spring 38 from driving the sliding plate 36 to continuously shake inside the top support 34, and the high-temperature polycrystalline heat-insulating fiber forming block is pushed to be higher than the upper part of the compression mold underframe 5;
s4, the first motor 15 runs to enable the pressing die underframe 5 to move towards the direction close to the blanking inclined plate 10, the second motor 19 runs to drive the threaded rod 20 to rotate, the threaded rod 20 rotates to drive the adjusting block 21 to move on the inner side of the adjusting cavity 17 to enable the hinge seat 22 to conduct position adjustment in the horizontal direction, the angle of the supporting rod 23 is changed in the moving process of the hinge seat 22, the supporting rod 23 pushes the bottom of the movable plate 24 to enable the movable plate 24 to overturn to be perpendicular to the top of the device base 1, and the high-temperature polycrystalline heat-insulating fiber forming block in the pressing die underframe 5 slides into the collecting box 11 through the blanking inclined plate 10.
In step S2, the method further includes the steps of:
s21, driving the cylinder 13 to operate so as to drive the pressing plate 14 to move downwards, and matching the molding template 41 with the compression mold underframe 5 to realize compression molding of the high-temperature polycrystalline heat-insulating fiber, wherein extruded air can be discharged into the drawing frame 6 through the filter plate 30 during the molding of the high-temperature polycrystalline heat-insulating fiber;
in step S4, the method further includes the steps of:
s41, resetting the movable plate 24 after blanking the high-temperature polycrystalline heat-insulating fiber forming blocks, enabling high-temperature polycrystalline heat-insulating fiber residues remained in the die bottom frame 5 to fall into the drawing frame 6 through the filter plates 30, and pulling the handle 33 to draw the drawing frame 6 out of the inner side of the die bottom frame 5 to perform centralized treatment on the collected residues.
Working principle: when the device is used, firstly, the distance between the adjustable division plates 25 is adjusted according to different molding specifications of high-temperature polycrystalline heat-insulating fibers, the adjustable division plates 25 are pulled to enable the limiting plates 26 to slide at the inner sides of the movable grooves 27, after the adjustable division plates 25 are adjusted to a proper position, the limiting studs 29 are screwed down to limit and fix the limiting plates 26 at the inner sides of the limiting holes 28, the adjustable division plates 25 are stabilized, the high-temperature polycrystalline heat-insulating fibers are placed at the inner sides of the die underframe 5, the first motor 15 operates the first threaded rod 42 to rotate, the first threaded rod 42 rotates to enable the adjusting frame 16 to slide at the inner sides of the adjusting grooves 40 to drive the lower material frame 4 to move towards the direction close to the device base 1, when the die underframe 5 moves to the right under the pressing plates 14, the molding die device starts to work, the driving cylinders 13 operate to drive the pressing plates 14 to move downwards, the molding template 41 is matched with the compression mold underframe 5 to realize compression molding of high-temperature polycrystalline heat-insulating fibers, extruded air is discharged into the drawing frame 6 through the filter plate 30 during molding of the high-temperature polycrystalline heat-insulating fibers, the electric telescopic rod 7 works to push the top bracket 34 to move upwards to push the bottom of a molded high-temperature polycrystalline heat-insulating fiber block after molding of the high-temperature polycrystalline heat-insulating fibers, the inner side of the through opening 31 of the rubber pad 39 is contacted with the bottom of the molding block to enable the sliding plate 36 to move inside the sliding groove 35 to extrude the buffer spring 38, the buffer spring 38 is prevented from driving the sliding plate 36 to continuously shake inside the top bracket 34 by the damper 37, the high-temperature polycrystalline heat-insulating fiber molding block is pushed to be higher than the upper side of the compression mold underframe 5, the first motor 15 operates to enable the compression mold underframe 5 to move towards the direction close to the blanking inclined plate 10, the second motor 19 operates to drive the second threaded rod 20 to rotate, the threaded rod II 20 rotates to drive the adjusting block 21 to move on the inner side of the adjusting cavity 17 to enable the hinging seat 22 to adjust the position in the horizontal direction, the using angle of the supporting rod 23 is changed in the moving process of the hinging seat 22, the supporting rod 23 pushes the bottom of the movable plate 24 to enable the movable plate 24 to turn over to be perpendicular to the top of the device base 1, the high-temperature polycrystalline heat-insulating fiber forming block in the die underframe 5 slides into the collecting box 11 through the blanking inclined plate 10, the movable plate 24 resets after the high-temperature polycrystalline heat-insulating fiber forming block is blanked, residual high-temperature polycrystalline heat-insulating fiber residues in the die underframe 5 fall into the drawing frame 6 through the filter plate 30, and the handle 33 is pulled to draw the drawing frame 6 from the inner side of the die underframe 5 to intensively process the internal collecting residues.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. Be used for adiabatic fibre shaping die assembly of high temperature polycrystal, including device base (1), regulation frame (3) and unloading frame (4), its characterized in that: the device comprises a device base (1), wherein an adjusting frame (3) is symmetrically arranged at the top of the device base (1), a first threaded rod (42) is arranged at the inner side of the adjusting frame (3), an adjusting frame (16) is arranged at the outer side of the first threaded rod (42), a discharging frame (4) is arranged at the opposite side of the adjusting frame (16), a movable plate (24) is arranged at the top of the discharging frame (4) through a rotating shaft, an adjusting cavity (17) is arranged at the top of the discharging frame (4), a second threaded rod (20) is arranged at the inner side of the adjusting cavity (17), an adjusting block (21) is arranged at the outer side of the second threaded rod (20), a hinge seat (22) is arranged at the top of the adjusting block (21), a supporting rod (23) is arranged at the inner side of the hinge seat (22), and a pressing die (5) is arranged at the top of the movable plate (24).
2. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 1, wherein: the back of the adjusting frame (3) is provided with a first motor (15), the output end of the first motor (15) is connected with the input end of a first threaded rod (42), an adjusting groove (40) is formed in the inner wall of the adjusting frame (3), the inner side of the adjusting cavity (17) is provided with a mounting plate (18), the back of the mounting plate (18) is provided with a second motor (19), and the output end of the second motor (19) is connected with the input end of a second threaded rod (20).
3. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 1, wherein: the adjustable division board (25) is installed to the inboard of moulding-die chassis (5), limiting plate (26) is installed in the outside of adjustable division board (25), the inboard of moulding-die chassis (5) is provided with movable groove (27), and limiting plate (26) gomphosis is installed in the inboard of movable groove (27), spacing hole (28) have been seted up in the top of moulding-die chassis (5), spacing double-screw bolt (29) are installed in the inboard penetration of spacing hole (28), and the output of spacing double-screw bolt (29) cooperatees with the top of limiting plate (26), filter (30) are installed to the inboard of moulding-die chassis (5), and filter (30) are located the below of adjustable division board (25), opening (31) have been seted up in the top penetration of filter (30).
4. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 1, wherein: the inner side of the die underframe (5) is movably provided with a drawing frame (6), the front surface of the drawing frame (6) is provided with a connecting block (32), and the front surface of the connecting block (32) is provided with a handle (33).
5. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in any one of claims 1 to 4, wherein: the top of the supporting rod (23) is hinged with the bottom of the movable plate (24), the adjusting frame (16) is embedded and arranged on the inner side of the adjusting groove (40), the limiting hole (28) is communicated with the movable groove (27), and the drawing frame (6) is positioned below the filter plate (30).
6. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 1, wherein: the device is characterized in that a control panel (8) is arranged on the outer side of the device base (1), a supporting foot pad (9) is arranged at the bottom of the device base (1), a blanking inclined plate (10) is arranged on the front surface of the device base (1), and a material collecting box (11) is arranged at the bottom of the blanking inclined plate (10).
7. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 6, wherein: the device is characterized in that the top of the device base (1) is provided with a vertical frame (2), the top of the vertical frame (2) is provided with a fixed top frame (12), the top of the fixed top frame (12) is provided with a driving air cylinder (13), the output end of the driving air cylinder (13) penetrates through the top of the fixed top frame (12) to be provided with a pressing plate (14), and the bottom of the pressing plate (14) is provided with a forming template (41).
8. A die assembly for forming high temperature polycrystalline adiabatic fibers as set forth in claim 4, wherein: the electric telescopic device is characterized in that an electric telescopic rod (7) is arranged on the inner side of the drawing frame (6), a top support frame (34) is arranged at the output end of the electric telescopic rod (7), a sliding groove (35) is formed in the inner side of the top support frame (34), a sliding plate (36) is arranged on the inner side of the sliding groove (35) in a jogged mode, a damper (37) is arranged on the bottom wall of the top support frame (34), a buffer spring (38) is arranged on the outer side of the damper (37), the top end of the buffer spring (38) is connected with the bottom of the sliding plate (36), and a rubber pad (39) is arranged at the top of the sliding plate (36).
9. A method of using a molding die assembly for high temperature polycrystalline adiabatic fibers as set forth in any one of claims 1 to 8, wherein the molding die assembly is operated as follows:
s1, firstly, adjusting the distance between the adjustable separation plates (25) according to different high-temperature polycrystalline heat-insulating fiber forming specifications, pulling the adjustable separation plates (25) to enable the limiting plates (26) to slide on the inner sides of the movable grooves (27), and screwing the limiting studs (29) to enable the limiting studs (29) to be screwed downwards on the inner sides of the limiting holes (28) to limit and fix the limiting plates (26) to achieve stability of the adjustable separation plates (25);
s2, placing high-temperature polycrystalline heat-insulating fibers on the inner side of a die underframe (5), then operating a first threaded rod (42) by a first motor (15), rotating the first threaded rod (42), sliding an adjusting frame (16) on the inner side of an adjusting groove (40), driving a blanking frame (4) to move towards the direction close to a device base (1), and starting to work when the die underframe (5) moves to the position right below a pressing plate (14);
s3, after the high-temperature polycrystalline heat-insulating fiber is formed, the electric telescopic rod (7) works to push the top support frame (34) to move upwards to push the bottom of the formed high-temperature polycrystalline heat-insulating fiber block, the inner side of the through opening (31) of the rubber pad (39) is contacted with the bottom of the formed block, so that the sliding plate (36) moves inside the sliding groove (35) to extrude the buffer spring (38), the buffer spring (38) is prevented from driving the sliding plate (36) to continuously shake inside the top support frame (34) by the damper (37), and the high-temperature polycrystalline heat-insulating fiber forming block is pushed to be higher than the upper part of the compression mold underframe (5);
s4, a first motor (15) runs to enable a pressing die underframe (5) to move towards a direction close to a blanking inclined plate (10), a second motor (19) runs to drive a second threaded rod (20) to rotate, the second threaded rod (20) rotates to drive an adjusting block (21) to move on the inner side of an adjusting cavity (17) to enable a hinge seat (22) to adjust the position on the horizontal direction, a supporting rod (23) changes the angle in the moving process of the hinge seat (22), the supporting rod (23) pushes the bottom of a movable plate (24) to enable the movable plate (24) to overturn to be perpendicular to the top of a device base (1), and a high-temperature polycrystalline heat-insulating fiber forming block in the pressing die underframe (5) slides into a collecting box (11) through the blanking inclined plate (10).
10. The method of using a high temperature polycrystalline adiabatic fiber molding die assembly as set forth in claim 9, further comprising, in said step S2, the steps of:
s21, driving an air cylinder (13) to operate so as to drive a pressing plate (14) to move downwards, and matching a molding template (41) with a compression mold underframe (5) to realize compression molding of high-temperature polycrystalline heat-insulating fibers, wherein extruded air is discharged into a drawing frame (6) through a filter plate (30) during molding of the high-temperature polycrystalline heat-insulating fibers;
in the step S4, the method further includes the following steps:
s41, resetting a movable plate (24) after blanking the high-temperature polycrystalline heat-insulating fiber forming block, enabling high-temperature polycrystalline heat-insulating fiber residues remained in the die bottom frame (5) to fall into the drawing frame (6) through the filter plates (30), and pulling a handle (33) to draw the drawing frame (6) out of the inner side of the die bottom frame (5) to intensively treat the collected residues.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310585929.4A CN116494351A (en) | 2023-05-23 | 2023-05-23 | Forming die device for high-temperature polycrystalline heat-insulating fibers and application method of forming die device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310585929.4A CN116494351A (en) | 2023-05-23 | 2023-05-23 | Forming die device for high-temperature polycrystalline heat-insulating fibers and application method of forming die device |
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| CN116494351A true CN116494351A (en) | 2023-07-28 |
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|---|---|---|---|
| CN202310585929.4A Pending CN116494351A (en) | 2023-05-23 | 2023-05-23 | Forming die device for high-temperature polycrystalline heat-insulating fibers and application method of forming die device |
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| CN (1) | CN116494351A (en) |
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| CN214353134U (en) * | 2020-12-24 | 2021-10-08 | 偃师中岳耐火材料有限公司 | Refractory brick forming die assembly |
| WO2022000902A1 (en) * | 2020-07-03 | 2022-01-06 | 苏州众创阳光新能源科技有限公司 | Vacuum pump maintenance device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108891008A (en) * | 2018-05-08 | 2018-11-27 | 滁州市精美家电设备有限责任公司 | A kind of inner container of icebox blanking equipment |
| CN210855236U (en) * | 2019-11-19 | 2020-06-26 | 济南新美康生物技术有限公司 | Split charging equipment for producing reagents |
| CN210901336U (en) * | 2019-11-21 | 2020-07-03 | 重庆伍六奇农业科技开发有限公司 | Fodder compression moulding device |
| WO2022000902A1 (en) * | 2020-07-03 | 2022-01-06 | 苏州众创阳光新能源科技有限公司 | Vacuum pump maintenance device |
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