CN116493303B - Maintenance device and maintenance method for wiredrawing guide wheel - Google Patents
Maintenance device and maintenance method for wiredrawing guide wheel Download PDFInfo
- Publication number
- CN116493303B CN116493303B CN202310743491.8A CN202310743491A CN116493303B CN 116493303 B CN116493303 B CN 116493303B CN 202310743491 A CN202310743491 A CN 202310743491A CN 116493303 B CN116493303 B CN 116493303B
- Authority
- CN
- China
- Prior art keywords
- liquid
- guide wheel
- fixedly arranged
- cleaning
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005491 wire drawing Methods 0.000 title claims abstract description 74
- 238000012423 maintenance Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 106
- 238000004140 cleaning Methods 0.000 claims abstract description 76
- 238000003860 storage Methods 0.000 claims abstract description 46
- 239000007921 spray Substances 0.000 claims abstract description 19
- 230000001681 protective effect Effects 0.000 claims abstract description 13
- 239000003921 oil Substances 0.000 claims description 37
- 238000005507 spraying Methods 0.000 claims description 34
- 239000002699 waste material Substances 0.000 claims description 29
- 238000001914 filtration Methods 0.000 claims description 22
- 230000000149 penetrating effect Effects 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 14
- 239000010687 lubricating oil Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 5
- 230000003749 cleanliness Effects 0.000 abstract description 4
- 238000005461 lubrication Methods 0.000 description 8
- 239000004020 conductor Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
- B01D29/58—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection arranged concentrically or coaxially
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N21/00—Conduits; Junctions; Fittings for lubrication apertures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N21/00—Conduits; Junctions; Fittings for lubrication apertures
- F16N21/02—Lubricating nipples
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a maintenance device and a maintenance method for a wiredrawing guide wheel, wherein the maintenance device comprises a storage box, a liquid storage box is movably arranged in the storage box, a protective cover is fixedly arranged on one side of the storage box, a motor is fixedly arranged on the surface of the protective cover, and a cleaning disc is fixedly arranged at the output end of the motor. The cleaning disc is fixedly arranged at the output end of the motor, the liquid pump is started by the PLC to be matched with the liquid guide tube to guide the cleaning liquid, then the liquid outlet tube is used for guiding the cleaning liquid into the cavity, the motor is used for driving the cleaning disc to rotate, then the cleaning disc is used for driving the cleaning brush to rotate, so that the inside of the groove of the wire drawing guide wheel is cleaned at regular time, residues in the groove of the wire drawing guide wheel are prevented, the angle of the micropore spray head is adjusted by the coiler, and then the cavity is matched with the micropore spray head to guide the cleaning liquid, so that the inside of the groove of the wire drawing guide wheel is cleaned, and the cleanliness of the inside of the groove of the wire drawing guide wheel is improved.
Description
Technical Field
The invention relates to the technical field of maintenance of wiredrawing guide wheels, in particular to a maintenance device and a maintenance method of wiredrawing guide wheels.
Background
The wire drawing machine is used for ensuring that a certain tension exists between the wire and the wire winding wheel to finish the wire drawing process, the wire feeding guide wheel is used as a guiding device for guiding the wire to be fed in the field of wire and cable production, the wire drawing machine, the wire winding machine and other various devices are widely applied, and maintenance is needed in the use process of the wire drawing guide wheel, so that a maintenance device and a maintenance method of the wire drawing guide wheel are provided, but in the process of realizing the invention, the inventor finds that at least the following problems in the prior art are not solved: 1. the groove of the wire drawing guide wheel is inconvenient to clean at regular time, residues are easily caused in the groove of the wire drawing guide wheel, and normal operation of wire drawing work of a conductor is affected; 2. the spraying lubrication work is inconvenient to be carried out in the groove of the wire drawing guide wheel, the lubrication maintenance work of workers on the wire drawing guide wheel is affected, and the wire drawing guide wheel and a conductor are easily worn; 3. the waste cleaning liquid is inconvenient to carry out multistage filtration, so that workers are influenced to recycle the waste liquid, and the waste of water resources is caused. Therefore, the invention designs a maintenance device and a maintenance method for the wiredrawing guide wheel.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a maintenance device and a maintenance method for a wiredrawing guide wheel.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the maintenance device of the wire drawing guide wheel comprises a storage box, wherein a liquid storage box is movably arranged in the storage box, a protective cover is fixedly arranged on one side of the storage box, a motor is fixedly arranged on the surface of the protective cover, a cleaning disc is fixedly arranged at the output end of the motor, a cleaning brush is circumferentially arranged on one side of the cleaning disc, and a second sliding sleeve is fixedly arranged at the top of the protective cover;
the other side of the liquid storage tank is movably provided with a coating oil tank, the other side of the storage tank is fixedly provided with a spraying cavity, the bottom of the spraying cavity is provided with cotton threads in a penetrating manner, and the top of the spraying cavity is fixedly provided with a first sliding sleeve;
the bottom fixed mounting who deposits the case has the frame, the inside bottom activity of frame is provided with the filtration box, the inside both sides of filtration box are all fixed mounting has the supporting shoe, the top activity of supporting shoe is provided with the smart filter screen, the bottom activity of smart filter screen is provided with the active carbon net, the flowing back valve is installed to the surface equidistance of filtration box, one side activity of filtration box is provided with the collection box.
Preferably, the inside of depositing the case is fixed with the division board, and both sides of division board are all fixed to be provided with the supporting pad, the surface of depositing the case is through hinge movable mounting has the chamber door, both sides of depositing the case are all fixed mounting has the slide.
Preferably, an observation window is fixedly arranged on the surface of the box door, and a door lock is fixedly arranged on one side of the observation window.
Preferably, the top of the liquid storage tank is provided with a second external thread pipe in a penetrating way, the top of the second external thread pipe is movably provided with a second internal thread cover, and the top of the liquid storage tank is fixedly provided with a liquid pump.
Preferably, the liquid guide pipe is fixedly arranged at the input end of the liquid pump, and the liquid outlet pipe is fixedly arranged at the output end of the liquid pump.
Preferably, the other side equidistance of slide is provided with the spout, and movable mounting has the slider between the spout, and threaded mounting has the gim peg between spout and the spout.
Preferably, the second sliding rod is installed in the second sliding sleeve in a penetrating mode, the second locating bolts are installed on the surface of the second sliding sleeve in a threaded mode, and the connecting blocks are installed at the top of the second sliding sleeve in an equidistant mode.
Preferably, the top of the connecting block is fixedly provided with a cavity, the other side of the cavity is provided with a through hole in a penetrating way, both sides of the bottom of the cavity are fixedly provided with a coil pipe, and the bottom of the coil pipe is fixedly provided with a micropore spray head.
Preferably, the top of the oiling box is provided with a first external thread pipe in a penetrating way, the top of the first external thread pipe is movably provided with a first internal thread cover, and the other side of the first external thread pipe is fixedly provided with an oil pump.
Preferably, the input end of the oil pump is fixedly provided with an oil guide pipe, and the output end of the oil pump is fixedly provided with an oil outlet pipe.
Preferably, a first sliding rod is installed in the first sliding sleeve in a penetrating mode, and a first positioning bolt is installed on the surface of the first sliding sleeve in a threaded mode.
Preferably, hanging rings are arranged at the top end of the frame at equal intervals, a PLC (programmable logic controller) is fixedly arranged on the other side of the frame, a power supply jack is fixedly arranged at the bottom of the PLC, and a moving assembly is fixedly arranged at the bottom of the frame.
Preferably, elastic belts are fixedly arranged on two sides of the top of the collecting box, hooks are fixedly arranged on the top of the elastic belts, and an internal thread joint is arranged at the bottom of the collecting box in a penetrating manner.
Preferably, the movable assembly comprises a base, travelling wheels are mounted at equal intervals at the bottom of the base, and brake pads are movably arranged on one sides of the travelling wheels.
The maintenance method of the wiredrawing guide wheel comprises the following steps:
s1, firstly, a traveling wheel is used for enabling the device to have a moving function, so that a worker can conveniently adjust the position of the device, then a brake block is pressed to limit the device, then a liquid storage tank and an oiling tank are supported through a supporting pad, then a partition plate is utilized to partition the liquid storage tank, then the condition inside the storage tank is observed through an observation window, then a door lock is opened through a key, a second internal thread cover is rotated, then a cleaning liquid is led in through a second external thread pipe, then the second internal thread cover is covered, a liquid pump is started through a PLC controller to be matched with a liquid guide pipe to guide the cleaning liquid, then the cleaning liquid is led into a cavity through a liquid outlet pipe, and then a fixing bolt is unscrewed, then the sliding block is utilized to move up and down between the sliding grooves, so that the cleaning disc and the spraying cavity are driven to be adjusted in height, then the fixing bolt is screwed down to be fixed, then the second positioning bolt is unscrewed, then the second sliding sleeve is utilized to move left and right on the surface of the second sliding rod, a worker can conveniently move the cleaning disc left and right, then the second positioning bolt is screwed down to be fixed, then the motor is utilized to drive the cleaning disc to rotate, then the cleaning disc is utilized to drive the cleaning brush to rotate, so that the interior of the groove of the wire drawing guide wheel is cleaned at regular time, the angle of the micropore spray head is adjusted through the coil pipe, and then the cleaning liquid is led out by utilizing the cavity to be matched with the micropore spray head, so that cleaning work is carried out in the groove of the wire drawing guide wheel;
s2, opening a first internal thread cover by rotation, guiding lubricating oil by using a first external thread pipe, covering the first internal thread cover, starting an oil pump by using a PLC (programmable logic controller), guiding the lubricating oil by using the oil pump in cooperation with an oil guiding pipe, guiding the lubricating oil into a spraying cavity by using the oil outlet pipe, unscrewing a first positioning bolt, sliding left and right on the surface of a first sliding rod by using a first sliding sleeve, driving the spraying cavity to adjust left and right, screwing the first positioning bolt to fix, and driving a cotton thread penetrating through the inside of the spraying cavity by using the spraying cavity to spray and lubricate the groove of a wire drawing guide wheel;
s3, finally hanging the hook through the hanging ring, taking down the hook and hanging the hook at the bottom of the cleaning wire drawing guide wheel, then collecting waste liquid by utilizing the collecting box, then movably connecting the collecting box with the external connection pipe by utilizing the internal threaded joint, then guiding the waste liquid into the filtering box by utilizing the external connection pipe, then primarily filtering the cleaning waste liquid by utilizing the fine filter screen, and then further filtering the waste liquid by utilizing the active carbon net.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the cleaning disc is fixedly arranged at the output end of the motor, the liquid pump is started by the PLC to be matched with the liquid guide tube to guide the cleaning liquid, then the liquid outlet tube is used for guiding the cleaning liquid into the cavity, the motor is used for driving the cleaning disc to rotate, then the cleaning disc is used for driving the cleaning brush to rotate, so that the inside of the groove of the wire drawing guide wheel is cleaned at regular time, residues in the groove of the wire drawing guide wheel are prevented, the angle of the micropore spray head is adjusted by the coil, and then the cavity is matched with the micropore spray head to guide the cleaning liquid, so that the cleaning work is performed in the groove of the wire drawing guide wheel, and the cleanliness in the groove of the wire drawing guide wheel is improved.
According to the invention, the spraying cavity is fixedly arranged on the other side of the storage box, so that spraying lubrication work can be carried out on the groove of the wire drawing guide wheel by driving the cotton threads penetrating through the spraying cavity, and the lubrication maintenance work on the wire drawing guide wheel is realized, and the wire drawing guide wheel and the conductor are prevented from being worn.
According to the invention, the active carbon net is movably arranged at the bottom of the fine filter net, the hooks can be taken down and hung at the bottom of the cleaning wire drawing guide wheel, then the waste liquid is collected by the collecting box, then the internal threaded joint is movably connected with the external connecting pipe, then the waste liquid is guided into the filtering box by the external connecting pipe, then the cleaning waste liquid is primarily filtered by the fine filter net, then the waste liquid is further filtered by the active carbon net, and the waste liquid is recycled by adopting a multi-stage filtering mode, so that the waste of water resources is avoided.
Drawings
Fig. 1 is a perspective view of a maintenance device and a maintenance method for a wiredrawing guide wheel provided by the invention;
fig. 2 is a schematic structural diagram of a maintenance device and a maintenance method for a wiredrawing guide wheel according to the present invention;
FIG. 3 is a partial perspective view of a spray cavity of a device and method for maintaining a wire-drawing guide wheel according to the present invention;
fig. 4 is a schematic diagram of a partial structure of a liquid storage tank of a maintenance device and a maintenance method for a wiredrawing guide wheel according to the present invention;
fig. 5 is a partial perspective view of a protecting cover of a maintenance device and a maintenance method for a wiredrawing guide wheel provided by the invention;
fig. 6 is a schematic diagram of a partial structure of a protective cover of a maintenance device and a maintenance method for a wiredrawing guide wheel according to the present invention;
fig. 7 is a schematic diagram of a partial structure of an oiling box of a maintenance device and a maintenance method for a wiredrawing guide wheel;
fig. 8 is a schematic diagram of a partial structure of a filter box of a maintenance device and a maintenance method for a wiredrawing guide wheel according to the present invention;
fig. 9 is a partial perspective view of a collecting box of a maintenance device and a maintenance method for a wiredrawing guide wheel.
In the figure: 1. a slide plate; 101. a slide block; 102. a fixing bolt; 103. a chute; 2. a spray cavity; 201. a first sliding sleeve; 202. cotton thread; 203. a first positioning bolt; 204. a first slide bar; 3. a storage case; 301. a door; 302. an observation window; 303. a door lock; 304. a partition plate; 305. a support pad; 4. a PLC controller; 5. a filter box; 501. a support block; 502. fine filtering net; 503. an activated carbon net; 504. a liquid discharge valve; 6. a moving assembly; 601. a base; 602. a walking wheel; 7. a protective cover; 701. a cavity; 702. a second slide bar; 703. a coil; 704. a microporous spray head; 705. a connecting block; 706. a motor; 707. the second sliding sleeve; 708. cleaning the disc; 709. a second positioning bolt; 710. cleaning a hairbrush; 711. a through hole; 8. a collection box; 801. an elastic belt; 802. a hook; 803. an internally threaded joint; 9. oil coating tank; 901. an oil outlet pipe; 902. an oil pump; 903. an oil guide pipe; 904. a first female screw cap; 905. a first externally threaded tube; 10. a power jack; 11. a liquid storage tank; 1101. a second internal thread cap; 1102. a second externally threaded tube; 1103. a liquid outlet pipe; 1104. a liquid pump; 1105. a catheter; 12. a frame; 1201. hanging rings.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-9, the invention provides a maintenance device and a maintenance method for a wiredrawing guide wheel, comprising a storage box 3, wherein a liquid storage box 11 is movably arranged in the storage box 3, a protective cover 7 is fixedly arranged on one side of the storage box 3, a motor 706 is fixedly arranged on the surface of the protective cover 7, a cleaning disc 708 is fixedly arranged at the output end of the motor 706, a cleaning brush 710 is circumferentially arranged on one side of the cleaning disc 708, and a second sliding sleeve 707 is fixedly arranged at the top of the protective cover 7;
the other side of the liquid storage tank 11 is movably provided with an oiling tank 9, the other side of the storage tank 3 is fixedly provided with a spraying cavity 2, the bottom of the spraying cavity 2 is provided with cotton threads 202 in a penetrating manner, and the top of the spraying cavity 2 is fixedly provided with a first sliding sleeve 201;
the bottom fixed mounting of case 3 has frame 12, and the inside bottom activity of frame 12 is provided with filter box 5, and the inside both sides of filter box 5 are all fixed mounting has supporting shoe 501, and the top activity of supporting shoe 501 is provided with smart filter screen 502, and the bottom activity of smart filter screen 502 is provided with active carbon net 503, and the surface equidistance of filter box 5 is installed flowing back valve 504, and one side activity of filter box 5 is provided with collection box 8.
When the device works, the liquid storage tank 11 and the oiling tank 9 are supported by the support pad 305, then the partition plate 304 is utilized to separate, then the observation window 302 is utilized to observe the condition inside the storage tank 3, then the door lock 303 is opened by a key, so that a worker can conveniently perform liquid filling work on the storage tank 3, then the second internal thread cover 1101 is rotated, then the second external thread pipe 1102 is utilized to guide cleaning liquid, then the second internal thread cover 1101 is covered, then the liquid pump 1104 is started by the PLC controller 4 to cooperate with the liquid guide pipe 1105 to guide the cleaning liquid, then the liquid outlet pipe 1103 is utilized to guide the cleaning liquid into the cavity 701, then the fixing bolt 102 is unscrewed, then the sliding block 101 is utilized to move up and down between the sliding grooves 103, thus the cleaning disc 708 and the spraying cavity 2 are driven to adjust the height, then the fixing bolt 102 is screwed to fix, the second positioning pin 709 is unscrewed, the second sliding sleeve 707 is utilized to move left and right on the surface of the second sliding rod 702, a worker can conveniently move the cleaning disc 708 left and right, the second positioning pin 709 is screwed down to be fixed, the motor 706 is utilized to drive the cleaning disc 708 to rotate, the cleaning disc 708 is utilized to drive the cleaning brush 710 to rotate, thereby cleaning the groove of the wiredrawing guide wheel at regular time, residues in the groove of the wiredrawing guide wheel are prevented, the angle of the micropore spray head 704 is adjusted through the coiler 703, then the cavity 701 is utilized to be matched with the micropore spray head 704 to guide cleaning liquid, cleaning work is performed in the groove of the wiredrawing guide wheel, cleanliness in the groove of the wiredrawing guide wheel is improved, the PLC 4 is electrically connected with electrical equipment through a wire, the liquid pump 1104 is electrically connected with the electrical equipment through the wire, the motor 706 is electrically connected to the electrical device through a wire.
The first internal thread cover 904 is opened by rotation, then the first external thread pipe 905 is utilized to guide lubricating oil, then the first internal thread cover 904 is covered, then the oil pump 902 is started by the PLC 4, then the oil pump 902 is matched with the oil guide pipe 903 to guide the lubricating oil, then the oil pump 901 is utilized to guide the lubricating oil into the spraying cavity 2, then the first positioning bolt 203 is unscrewed, then the first sliding sleeve 201 is utilized to slide left and right on the surface of the first sliding rod 204, so that the spraying cavity 2 is driven to carry out left and right adjustment, then the first positioning bolt 203 is screwed to be fixed, then the spraying cavity 2 is utilized to drive the cotton thread 202 matched with the inner part of the spraying cavity 2 to carry out spraying lubrication work on the groove of the wire drawing guide wheel, so that the lubrication maintenance work on the wire drawing guide wheel is prevented, the wire drawing guide wheel and a conductor are prevented from being worn, and the oil pump 902 is electrically connected with electrical equipment through a wire;
the travelling wheel 602 enables the device to have a moving function, so that a worker can conveniently adjust the position of the device, then press a brake pad to limit the device, prevent the device from moving, hang the hook 802 through the hanging ring 1201, then hang the hook 802 at the bottom of a cleaning wiredrawing guide wheel, collect waste liquid through the collecting box 8, then movably connect with an external pipe through the internal threaded connector 803, guide the waste liquid into the filtering box 5 through the external pipe, initially filter cleaning the waste liquid through the fine filter screen 502, further filter the waste liquid through the active carbon screen 503, and recycle the waste liquid in a multistage filtering mode, thereby avoiding the waste of water resources;
wherein, a partition plate 304 is fixedly arranged in the storage box 3, support pads 305 are fixedly arranged on both sides of the partition plate 304, a box door 301 is movably arranged on the surface of the storage box 3 through a hinge, and sliding plates 1 are fixedly arranged on both sides of the storage box 3;
when the device works, the liquid storage tank 11 and the oiling tank 9 can be supported by the support pad 305 and then separated by the separation plate 304;
wherein, the surface of the box door 301 is fixedly provided with an observation window 302, and one side of the observation window 302 is fixedly provided with a door lock 303;
the inside of the storage box 3 can be observed through the observation window 302, and then the door lock 303 is opened by the key, so that the worker can perform the liquid charging work on the storage box 3.
The top of the liquid storage tank 11 is provided with a second external thread pipe 1102 in a penetrating manner, the top of the second external thread pipe 1102 is movably provided with a second internal thread cover 1101, and the top of the liquid storage tank 11 is fixedly provided with a liquid pump 1104;
the second female cap 1101 is rotated, and then the cleaning liquid is introduced by the second male tube 1102, and then the second female cap 1101 is covered.
Wherein, the input end of the liquid pump 1104 is fixedly provided with a liquid guide tube 1105, and the output end of the liquid pump 1104 is fixedly provided with a liquid outlet tube 1103;
the liquid pump 1104 is started by the PLC controller 4 to guide the cleaning liquid in cooperation with the liquid guide tube 1105, and then the cleaning liquid is guided into the cavity 701 by the liquid outlet tube 1103.
The sliding plate 1 is provided with sliding grooves 103 at equal intervals on the other side, sliding blocks 101 are movably arranged between the sliding grooves 103, and fixing bolts 102 are arranged between the sliding grooves 103 and the sliding grooves 103 in a threaded manner;
it should be noted that, by unscrewing the fixing bolt 102 and then moving up and down between the slide grooves 103 by the slider 101, the cleaning disk 708 is driven to adjust the height of the spray chamber 2, and then the fixing bolt 102 is screwed to fix.
The second sliding sleeve 707 is internally provided with a second sliding rod 702 in a penetrating way, the surface of the second sliding sleeve 707 is provided with a second positioning bolt 709 in a threaded way, and the top of the second sliding sleeve 707 is provided with a connecting block 705 in an equidistant way;
it should be noted that, by unscrewing the second positioning pin 709, then using the second sliding sleeve 707 to move left and right on the surface of the second sliding rod 702, the staff can conveniently move the cleaning disc 708 left and right, then screw the second positioning pin 709 to fix, then using the motor 706 to drive the cleaning disc 708 to rotate, and then using the cleaning disc 708 to drive the cleaning brush 710 to rotate, so as to clean the inside of the groove of the wire-drawing guide wheel at regular time, and prevent residues in the groove of the wire-drawing guide wheel.
Wherein, the top of the connecting block 705 is fixedly provided with a cavity 701, the other side of the cavity 701 is provided with a through hole 711 in a penetrating way, both sides of the bottom of the cavity 701 are fixedly provided with a coil 703, and the bottom of the coil 703 is fixedly provided with a micropore spray head 704;
the angle of the microporous nozzle 704 is adjusted by the coiler 703, and then the cleaning liquid is led out by the cavity 701 and the microporous nozzle 704, so that the cleaning work is performed in the groove of the wire drawing guide wheel, and the cleanliness in the groove of the wire drawing guide wheel is improved.
The top of the oiling box 9 is provided with a first external thread pipe 905 in a penetrating mode, the top of the first external thread pipe 905 is movably provided with a first internal thread cover 904, and the other side of the first external thread pipe 905 is fixedly provided with an oil pump 902.
The first female cap 904 is opened by rotation, and then lubricating oil is introduced by the first male tube 905, and then the first female cap 904 is covered.
Wherein, the input end of the oil pump 902 is fixedly provided with an oil guide pipe 903, and the output end of the oil pump 902 is fixedly provided with an oil outlet pipe 901;
the oil pump 902 is started by the PLC controller 4, and then the oil pump 902 is used to guide the lubricating oil in cooperation with the oil guide pipe 903, and then the oil outlet pipe 901 is used to guide the lubricating oil into the interior of the spray chamber 2.
Wherein, a first sliding rod 204 is arranged in the first sliding sleeve 201 in a penetrating way, and a first positioning bolt 203 is arranged on the surface of the first sliding sleeve 201 in a threaded way;
it should be noted that, by unscrewing the first positioning bolt 203, then utilizing the first sliding sleeve 201 to slide left and right on the surface of the first sliding rod 204, so as to drive the spraying cavity 2 to adjust left and right, then screwing the first positioning bolt 203 to fix, then utilizing the spraying cavity 2 to drive the cotton thread 202 which is matched and penetrated inside the spraying cavity 2 to perform spraying lubrication work on the groove of the wire-drawing guide wheel, thereby realizing lubrication maintenance work on the wire-drawing guide wheel and preventing the wire-drawing guide wheel and the conductor from being worn.
Wherein hanging rings 1201 are arranged at equal intervals on the top end inside the frame 12, a PLC controller 4 is fixedly arranged on the other side of the frame 12, a power jack 10 is fixedly arranged at the bottom of the PLC controller 4, and a moving assembly 6 is fixedly arranged at the bottom of the frame 12;
it should be noted that, hang the collection box 8 through link 1201 cooperation couple 802, the dismouting is simple, and the staff of being convenient for accomodates the collection box 8.
Wherein, the two sides of the top of the collecting box 8 are fixedly provided with elastic belts 801, the tops of the elastic belts 801 are fixedly provided with hooks 802, and the bottom of the collecting box 8 is provided with an internal thread connector 803 in a penetrating way;
it should be noted that, hanging hook 802 through hanging ring 1201, then hanging hook 802 at the bottom of cleaning wire drawing guide pulley, then utilizing collecting box 8 to collect the waste liquid, then utilizing female connector 803 and external pipe to carry out swing joint, then utilizing external pipe to introduce the waste liquid into the inside of filter box 5, then utilizing fine filter screen 502 to carry out preliminary filtration with the waste liquid, then utilizing active carbon net 503 to further filter the waste liquid, adopting multistage filtration's mode to retrieve the reuse to the waste liquid.
The moving assembly 6 comprises a base 601, travelling wheels 602 are equidistantly arranged at the bottom of the base 601, and brake pads are movably arranged on one side of each travelling wheel 602;
it should be noted that, the traveling wheel 602 is used to make the device have a moving function, so that a worker can conveniently adjust the position of the device, and then press the brake pad to limit the device, so as to prevent the device from moving.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The maintenance device for the wiredrawing guide wheel is characterized by comprising a storage box (3), wherein a liquid storage box (11) is movably arranged in the storage box (3), a protective cover (7) is fixedly arranged on one side of the storage box (3), a motor (706) is fixedly arranged on the surface of the protective cover (7), a cleaning disc (708) is fixedly arranged at the output end of the motor (706), a cleaning brush (710) is arranged on one side of the cleaning disc (708) in a surrounding manner, and a second sliding sleeve (707) is fixedly arranged at the top of the protective cover (7);
the novel spraying device is characterized in that an oiling box (9) is movably arranged on the other side of the liquid storage box (11), a spraying cavity (2) is fixedly arranged on the other side of the storage box (3), cotton threads (202) penetrate through the bottom of the spraying cavity (2), and a first sliding sleeve (201) is fixedly arranged at the top of the spraying cavity (2);
the bottom of depositing case (3) fixed mounting has frame (12), the inside bottom activity of frame (12) is provided with filtration box (5), the inside both sides of filtration box (5) all fixed mounting has supporting shoe (501), the top activity of supporting shoe (501) is provided with smart filter screen (502), the bottom activity of smart filter screen (502) is provided with active carbon net (503), the surface equidistance of filtration box (5) is installed flowing back valve (504), one side activity of filtration box (5) is provided with collection box (8), the top of liquid reserve tank (11) is run through and is provided with second external screw thread pipe (1102), the top activity of second external screw thread pipe (1102) is provided with second internal screw thread lid (1101), the top fixed mounting of liquid reserve tank (11) has liquid pump (1104), the input of liquid pump (1104) is provided with catheter (1105) fixedly, the output of liquid pump (1104) is provided with liquid outlet pipe (1103), the outside both sides fixed mounting of depositing case (3) has slide (1), slide (103) are all fixedly mounted with slide (103) between slide (103) and slide (103) are provided with slide (103) and slide (103) fixed between fixed bolt (102), the inside of second sliding sleeve (707) is run through and is installed second slide bar (702), and second locating bolt (709) are installed to the surface screw thread of second sliding sleeve (707), connecting block (705) are installed at the top equidistance of second sliding sleeve (707), connecting block (705) top is fixedly provided with cavity (701), and the opposite side of cavity (701) is run through and is provided with through-hole (711), and both sides of cavity (701) bottom are all fixed and are provided with coiled tubing (703), and the bottom of coiled tubing (703) is all fixed and is provided with micropore shower nozzle (704), the top of oiling case (9) is run through and is provided with first external screw thread pipe (905), and the top activity of first external screw thread pipe (905) is provided with first internal screw thread lid (904), and the opposite side fixed mounting of first external screw thread pipe (905) has oil pump (902), the input of oil pump (902) is fixedly provided with oil guide pipe (903), the output of oil pump (902) is fixedly provided with oil outlet pipe (901), the inside of first sliding sleeve (201) is run through and is installed first slide bar (204), first locating bolt (203) are installed to the surface screw thread of first sliding sleeve (201).
2. The maintenance device for the wiredrawing guide wheel according to claim 1, wherein a partition plate (304) is fixedly installed in the storage box (3), supporting pads (305) are fixedly arranged on two sides of the partition plate (304), and a box door (301) is movably installed on the surface of the storage box (3) through a hinge.
3. The maintenance device for a wiredrawing guide wheel according to claim 2, wherein an observation window (302) is fixedly arranged on the surface of the box door (301), and a door lock (303) is fixedly arranged on one side of the observation window (302).
4. A maintenance device for a wiredrawing guide wheel according to claim 3, wherein hanging rings (1201) are arranged at the top end of the inside of the frame (12) at equal intervals, a PLC controller (4) is fixedly arranged at the other side of the frame (12), a power supply jack (10) is fixedly arranged at the bottom of the PLC controller (4), and a moving assembly (6) is fixedly arranged at the bottom of the frame (12).
5. The maintenance device for a wiredrawing guide wheel according to claim 4, wherein the elastic belts (801) are fixedly arranged on both sides of the top of the collecting box (8), the hooks (802) are fixedly arranged on the tops of the elastic belts (801), and the inner threaded joints (803) are arranged at the bottoms of the collecting box (8) in a penetrating manner.
6. The maintenance device for a wiredrawing guide wheel according to claim 5, wherein the moving assembly (6) comprises a base (601), travelling wheels (602) are equidistantly arranged at the bottom of the base (601), and brake pads are movably arranged on one sides of the travelling wheels (602).
7. A method of maintaining a wiredrawing guide wheel, based on the maintenance device of a wiredrawing guide wheel as claimed in claim 6, comprising the steps of:
s1, firstly, the travelling wheel (602) is used for enabling the device to have a moving function, so that a worker can conveniently adjust the position of the device, then a brake pad is pressed down to limit the device, then a supporting pad (305) is used for supporting a liquid storage box (11) and an oiling box (9), then a partition plate (304) is used for separating, then a viewing window (302) is used for viewing the condition inside a storage box (3), a door lock (303) is opened by a key, a second internal thread cover (1101) is rotated, then a second external thread pipe (1102) is used for guiding a cleaning liquid, then a second internal thread cover (1101) is covered, a liquid pump (1104) is started to guide the cleaning liquid by a liquid guiding pipe (1105) by a PLC (4), then the cleaning liquid is guided into the cavity (701) by the liquid guiding pipe (1103), then a fixing bolt (102) is unscrewed by screwing, a sliding block (101) is used for moving up and down between a sliding groove (103), so that a cleaning disc (708) and a spraying cavity (2) are driven to be adjusted in height, then the fixing bolt (102) is screwed, then the second fixing bolt (709) is screwed down, a second sliding sleeve (709) is used for moving a second sliding sleeve (709) to move, a second sliding rod (709) is used for moving the second sliding rod (707) to be convenient for moving left and right fixing person to move, then, a motor (706) is used for driving a cleaning disc (708) to rotate, then the cleaning disc (708) is used for driving a cleaning brush (710) to rotate, so that the inside of a groove of the wire drawing guide wheel is cleaned at regular time, the angle of a micropore spray head (704) is adjusted through a coil pipe (703), and then a cavity (701) is used for guiding out cleaning liquid by matching with the micropore spray head (704), so that the inside of the groove of the wire drawing guide wheel is cleaned;
s2, opening a first internal thread cover (904) through rotation, guiding lubricating oil by using a first external thread pipe (905), covering the first internal thread cover (904), starting an oil pump (902) through a PLC (4), guiding the lubricating oil by using the oil pump (902) to match with an oil guide pipe (903), guiding the lubricating oil into a spraying cavity (2) through an oil outlet pipe (901), unscrewing a first positioning bolt (203), sliding left and right on the surface of a first sliding rod (204) through a first sliding sleeve (201), driving the spraying cavity (2) to adjust left and right, screwing the first positioning bolt (203) to fix, and driving a cotton thread (202) matched with the inside of the spraying cavity (2) to spray and lubricate the groove of a wiredrawing guide wheel through the spraying cavity (2);
s3, finally hanging the hook (802) through the hanging ring (1201), taking down the hook (802) and hanging at the bottom of the cleaning wiredrawing guide wheel, collecting waste liquid by utilizing the collecting box (8), movably connecting the waste liquid with an external pipe by utilizing the internal threaded connector (803), guiding the waste liquid into the filtering box (5) by utilizing the external pipe, preliminarily filtering the cleaning waste liquid by utilizing the fine filter screen (502), and further filtering the waste liquid by utilizing the active carbon screen (503).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310743491.8A CN116493303B (en) | 2023-06-21 | 2023-06-21 | Maintenance device and maintenance method for wiredrawing guide wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310743491.8A CN116493303B (en) | 2023-06-21 | 2023-06-21 | Maintenance device and maintenance method for wiredrawing guide wheel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116493303A CN116493303A (en) | 2023-07-28 |
| CN116493303B true CN116493303B (en) | 2023-08-29 |
Family
ID=87323383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310743491.8A Active CN116493303B (en) | 2023-06-21 | 2023-06-21 | Maintenance device and maintenance method for wiredrawing guide wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116493303B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207655574U (en) * | 2017-11-22 | 2018-07-27 | 天津市百泰玻璃有限公司 | A kind of glass cleaning machine with elevating function |
| CN214948112U (en) * | 2021-01-15 | 2021-11-30 | 浙江希瑞新材料技术有限公司 | Device for keeping bearing lubrication effect and reducing wear |
| CN114559333A (en) * | 2022-03-15 | 2022-05-31 | 滁州职业技术学院 | Accessory grinding device for automobile machining |
| CN217148204U (en) * | 2022-03-09 | 2022-08-09 | 武汉市昌隆世纪机械设备有限公司 | Construction elevator lubricating arrangement |
| CN115518188A (en) * | 2022-10-18 | 2022-12-27 | 贵州省人民医院 | Automatic tracking, recording, nursing and disinfecting device and using method thereof |
| CN218655762U (en) * | 2022-11-04 | 2023-03-21 | 常州市科启新电子有限公司 | Dirt cleaning device for suction nozzle of PCB chip mounter |
| CN116174360A (en) * | 2023-04-27 | 2023-05-30 | 常州恒丰特导股份有限公司 | Device for continuously cleaning conductor surface on line and cleaning method thereof |
| CN116174152A (en) * | 2023-05-04 | 2023-05-30 | 常州恒丰特导股份有限公司 | Device and method for removing nickel powder in nickel plating wiredrawing liquid |
-
2023
- 2023-06-21 CN CN202310743491.8A patent/CN116493303B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207655574U (en) * | 2017-11-22 | 2018-07-27 | 天津市百泰玻璃有限公司 | A kind of glass cleaning machine with elevating function |
| CN214948112U (en) * | 2021-01-15 | 2021-11-30 | 浙江希瑞新材料技术有限公司 | Device for keeping bearing lubrication effect and reducing wear |
| CN217148204U (en) * | 2022-03-09 | 2022-08-09 | 武汉市昌隆世纪机械设备有限公司 | Construction elevator lubricating arrangement |
| CN114559333A (en) * | 2022-03-15 | 2022-05-31 | 滁州职业技术学院 | Accessory grinding device for automobile machining |
| CN115518188A (en) * | 2022-10-18 | 2022-12-27 | 贵州省人民医院 | Automatic tracking, recording, nursing and disinfecting device and using method thereof |
| CN218655762U (en) * | 2022-11-04 | 2023-03-21 | 常州市科启新电子有限公司 | Dirt cleaning device for suction nozzle of PCB chip mounter |
| CN116174360A (en) * | 2023-04-27 | 2023-05-30 | 常州恒丰特导股份有限公司 | Device for continuously cleaning conductor surface on line and cleaning method thereof |
| CN116174152A (en) * | 2023-05-04 | 2023-05-30 | 常州恒丰特导股份有限公司 | Device and method for removing nickel powder in nickel plating wiredrawing liquid |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116493303A (en) | 2023-07-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210831367U (en) | Oiling device for steel wire rope of coal mine winch | |
| CN116493303B (en) | Maintenance device and maintenance method for wiredrawing guide wheel | |
| CN215510497U (en) | Surface polishing device for automobile fastener | |
| CN208311910U (en) | A kind of rotary kiln tug lubricating arrangement | |
| CN209705689U (en) | A kind of wire knitting machine lubricating arrangement | |
| CN115910490A (en) | Multi-tube stranding equipment for cable production and using method thereof | |
| CN213542035U (en) | Oil spraying tank of tubular strander | |
| CN210757095U (en) | Prevent burnishing device for wire rope that surely bits splashes | |
| CN212264195U (en) | Lubricating box wire passing device of water tank wire drawing machine | |
| CN211562059U (en) | Filter equipment for production lubricating oil | |
| CN116852196A (en) | Wire drawing die inner hole interval transition fillet machining device and machining method thereof | |
| CN210435001U (en) | External cleaning device for mineral water bucket | |
| CN210145656U (en) | A filter equipment for processing of lubricating oil base oil | |
| CN219815442U (en) | Purifying device for lubricating oil production | |
| CN220980973U (en) | Hair braid lubricating device of oil pumping unit | |
| CN219251915U (en) | Electrochemical sewage treatment device convenient to wash | |
| CN215800642U (en) | Lubricating grease spraying device for manufacturing steel wire rope | |
| CN213106245U (en) | Hardware machining device with polishing function | |
| CN216028559U (en) | Tapping equipment through screw tap | |
| CN217736879U (en) | Intelligent centralized grease lubricating system | |
| CN216301031U (en) | Adjustable cleaning equipment for emergency rescue vehicle | |
| CN219704503U (en) | Lubricating pump oil cup processing mechanism | |
| CN217255415U (en) | Burnishing device is used in flange production with filtering mechanism | |
| CN217530419U (en) | Novel device for surface treatment of plate | |
| CN217713592U (en) | Speed reducer gear lubricating and cooling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |