CN116492895B - DHA algae oil production is with raw materials dissolving device - Google Patents
DHA algae oil production is with raw materials dissolving device Download PDFInfo
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- CN116492895B CN116492895B CN202310776640.0A CN202310776640A CN116492895B CN 116492895 B CN116492895 B CN 116492895B CN 202310776640 A CN202310776640 A CN 202310776640A CN 116492895 B CN116492895 B CN 116492895B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
Abstract
The invention relates to a raw material dissolving device, in particular to a raw material dissolving device for DHA algae oil production, which comprises a reaction kettle and an emulsifying device, wherein the reaction kettle is positioned above the emulsifying device, the reaction kettle comprises a kettle body, a liquid outlet is formed in the bottom of the kettle body, the liquid outlet is communicated with a liquid outlet pipe, the emulsifying device comprises a shell, a liquid inlet is formed in the top wall of the shell, the liquid inlet is communicated with the liquid inlet, the liquid inlet pipe is in threaded connection with the liquid outlet pipe, the shell is connected with a high-pressure pump, the high-pressure pump is communicated with a hose, the hose is communicated with the top wall of the shell, the top wall of the shell is connected with a luminous source, a filter plate is connected in the shell, a plurality of sensor groups are arranged on the inner bottom wall of the shell, each sensor group comprises a photosensitive sensor and a filter plate, the photosensitive sensor is in signal connection with a controller, and the high-pressure pump and the luminous source are in signal connection with the controller. The invention can fully emulsify DHA algae oil in the processing course, so that the DHA algae oil is easier to be absorbed by human body, and can form a protective film to increase the surface area and improve the stability, thereby prolonging the storage life.
Description
Technical Field
The invention relates to the technical field of raw material dissolving devices, in particular to a raw material dissolving device for DHA algae oil production.
Background
DHA algae oil is a nutrient extracted from seaweed, and is a plant-derived Omega-3 fatty acid. DHA (docosahexaenoic acid) is one of fatty acids essential to human body, and has important effects in maintaining nervous system health, preventing cardiovascular diseases, and promoting fetal neural development. The DHA algae oil contains a large amount of DHA fatty acid, and does not contain pollutants and heavy metals possibly existing in fish, so that the DHA algae oil is a healthy and safe DHA fatty acid supplementing mode and is suitable for vegetarian, allergic people, pregnant and lying-in women and other specific people.
The DHA algae oil is prepared from algae by fermenting and extracting. In the production process of DHA algae oil, a solvent may be used to dissolve the raw materials, such as an organic solvent such as acetone, methanol or ethanol. The specific operation flow is as follows: taking a certain amount of seaweed for crushing; adding crushed seaweed and selected organic solvent into a reaction kettle, stirring, heating and the like to fully mix and dissolve the seaweed; removing impurities and unnecessary components through subsequent processes such as decolorization, deodorization, filtration, distillation and the like, and obtaining the pure DHA algae oil. It should be noted that the process conditions and the quality of raw materials are strictly controlled when preparing DHA algae oil, so that the quality and the safety of DHA algae oil are ensured. Meanwhile, the harmful solvents are not used at will in consideration of the influence on the environment and the health of human bodies when the solvents are selected.
For example, chinese patent, publication No.: CN112608838A, the invention discloses a DHA algae oil enzymolysis equipment, the outer sidewall of the storage liner is sleeved and connected with a heating liner; the outer side wall of the heating inner container is sleeved and connected with a heat preservation inner container; the outer side wall of the heat preservation liner is sleeved and connected with a protective shell; a speed reducer is fixedly arranged on the upper end surface of the storage liner; the upper end of the speed reducer is vertically and fixedly provided with a motor; the lower end of the speed reducer is vertically provided with a rotating shaft; stirring paddles are fixedly arranged on the rotating shaft at horizontal intervals; a clamping groove is formed in the lower end face of the rotating shaft; a positioning block is fixedly arranged on the lower bottom surface of the inner part of the storage liner; the upper surface of the positioning block is fixedly provided with a bearing sleeve; an electric lifting rod is vertically sleeved and mounted in the bearing sleeve; the upper end of the electric lifting rod is fixedly provided with a rotary clamping plate; the DHA algae oil enzymolysis equipment provided by the invention has the advantages of adjustable stirring range, good applicability and accurate control of the raw material output flow.
But there are the following problems in practical use: the naturally extracted DHA algae oil has unpleasant smell and is difficult to swallow; and the DHA algae oil has lower stability and biological acceptable rate, and is insufficient in emulsification in the processing process. The invention provides a raw material dissolving device for DHA algae oil production, so as to solve the problems.
Disclosure of Invention
The invention aims to provide a raw material dissolving device for DHA algae oil production, which can fully emulsify DHA algae oil in the processing process so that DHA algae oil is easier to be absorbed by human bodies, and can form a protective film to increase the surface area and improve the stability of DHA algae oil, thereby prolonging the shelf life of DHA algae oil.
The invention is realized in such a way that the raw material dissolving device for DHA algae oil production comprises a reaction kettle and an emulsifying device, wherein the reaction kettle is positioned above the emulsifying device, the reaction kettle comprises a kettle body, the bottom of the kettle body is provided with a liquid outlet, the liquid outlet is communicated with a liquid outlet pipe, the outer side wall of one end of the liquid outlet pipe, which is far away from the liquid outlet, is provided with an external thread, the emulsifying device comprises a shell, the top wall of the shell is provided with a liquid inlet, the liquid inlet is communicated with a liquid inlet pipe, one end of the liquid inlet pipe, which is far away from the liquid inlet, is in threaded connection with the liquid outlet pipe, the outer side wall of the shell is fixedly connected with a high-pressure pump, the output end of the high-pressure pump is communicated with a hose, one end of the hose, which is far away from the high-pressure pump, is communicated with the top wall of the shell, the inner side wall of the shell is fixedly connected with a light-emitting source, the inner side wall of the shell is fixedly connected with a filter plate, the inner side wall of the shell is provided with a plurality of sensor groups, each sensor group comprises a photosensitive sensor and a filter, each photosensitive sensor is fixedly connected with the inner bottom wall of the shell, the photosensitive sensor signal is connected with a controller, each high-pressure pump and each light-emitting source is connected with the controller, the high-pressure pump and the light source is fixedly connected with the liquid outlet, the water tap is communicated with the position far from the liquid outlet.
After the scheme is adopted, the following beneficial effects are realized: raw materials are dissolved through a reaction kettle, pure DHA algae oil phase is obtained through treatment, the DHA algae oil phase flows into an emulsifying device through a liquid outlet pipe and a liquid inlet pipe, a high-pressure pump is started through a controller, high-pressure gas is input into a shell through a hose, the DHA algae oil phase on a filter plate is extruded by the high-pressure gas, and the DHA algae oil phase is emulsified and mixed with a water phase pretreated below the filter plate.
When the high-pressure pump is started, the light-emitting source and the photosensitive sensor are turned on, light rays of the light-emitting source penetrate through holes in the filter plate and are emitted to the bottom of the shell, and when DHA algae oil phase does not enter the milk ring device yet, the light rays are emitted to the filter through the refraction cylinder of the water phase, and at the moment, the photosensitive sensor cannot detect light signals; when DHA algae oil phase gets into the back, light can pass through DHA algae oil phase earlier, then the aqueous phase, and the incident angle of light changes this moment, and the light filter can not shelter from light, and photosensitive sensor can detect the light signal this moment to convert the light signal into electric signal output to the controller, the controller carries out real-time detection to the numerical value that receives, and when the numerical value reached preset numerical value in the controller, it is more abundant to indicate DHA algae oil phase and aqueous phase emulsification in the casing, and fully emulsified DHA algae oil can be discharged through the tap of leakage fluid dram.
In conclusion, DHA algae oil can be fully emulsified through an emulsifying device; DHA algae oil is fully emulsified so that the DHA algae oil is easier to be absorbed by human body, thereby being beneficial to improving the concentration of Omega-3 fatty acid in blood and promoting brain and cardiovascular health; at the same time, it can be conveniently mixed into beverages, foods or other ingredients, creating more intake options; the DHA algae oil and water can be better mixed through the emulsification process, and a protective film can be formed to increase the surface area and improve the stability of the DHA algae oil, so that the shelf life of the DHA algae oil is prolonged.
Further, cauldron body top is equipped with the opening, opening part threaded connection is used for sealing open-ended lid, lid outer roof fixedly connected with motor, motor output shaft fixedly connected with pivot, motor one end is kept away from in the pivot and is run through the lid and extend to the internal portion of cauldron, fixedly connected with gets rid of the silk wheel in the pivot, the internal diapire fixedly connected with fixed block of cauldron, fixed block one side fixedly connected with telescopic link, fixed block one end fixedly connected with movable block is kept away from to the telescopic link, the movable block is located the liquid outlet top, movable block and the internal diapire clearance fit of cauldron, the cauldron body includes the inner shell, the zone of heating, heat preservation and shell, inner shell lateral wall and zone of heating fixed connection, heat preservation lateral wall and heat preservation fixed connection, heat preservation lateral wall and shell inside wall fixed connection, inner shell inside wall fixedly connected with level sensor, the motor, telescopic link and level sensor all with controller signal connection.
The beneficial effects are that: when the device is used, the cover body is opened, a certain amount of raw materials are added into the wire throwing wheel through the opening, then the cover body is covered, the motor is started through the controller, the motor drives the rotating shaft, the rotating shaft drives the wire throwing wheel, and the wire throwing wheel throws out the melted raw materials. Adding the raw materials processed by the yarn throwing wheel and the selected organic solvent into a reaction kettle, stirring, heating and the like to fully mix and dissolve the raw materials, removing impurities and unnecessary components through subsequent processes such as decoloring, deodorizing, filtering and distilling to obtain pure DHA algae oil, discharging the pure DHA algae oil through a liquid outlet pipe, and simultaneously adjusting the position of a moving block through the expansion and contraction of a telescopic rod by a controller, thereby adjusting the lead-out flow and speed of the DHA algae oil phase.
The heat preservation layer can reduce heat loss and prevent heat from being outwards lost, so that the heat energy utilization rate is improved; the surface temperature of the device can be reduced, so that a user is prevented from being scalded and other damages caused by touching the equipment; the heat preservation layer can isolate the internal temperature of the device from the outside within a certain range, so that the state of the use environment is improved, and the service life of the device is prolonged.
Further, fixedly connected with first gear in the pivot, the equal meshing in first gear both ends has the second gear, and the equal coaxial fixedly connected with lead screw of second gear all overlaps on the lead screw and is equipped with the slider, evenly fixedly connected with doctor-bar along circumference on the slider, and second gear one end fixedly connected with stopper is kept away from to the lead screw, stopper fixed surface are connected with clean shovel, stopper bottom and interior bottom wall normal running fit of inner shell.
The beneficial effects are that: the rotating shaft drives the screw rod to rotate through gear transmission, and the sliding block moves up and down due to the rotation of the screw rod, so that the scraping blade on the sliding block is driven to clean the raw materials thrown by the wire throwing wheel. Simultaneously, the rotation of second lead screw can drive the stopper rotation of bottom, and the stopper then cleans the inner shell diapire through clean shovel.
The scraping blade on the sliding block can clean the raw materials thrown out by the wire throwing wheel through moving, so that the raw materials are prevented from being adsorbed on the inner side wall of the screw rod or the inner shell, and the problems of raw material accumulation and blockage can be avoided; the accumulated matters on the surfaces of the screw rod and the inner shell can be reduced by timely cleaning the raw materials thrown by the throwing wheel; through clearance lead screw and inner shell, can avoid the accumulation and the adhesion of impurity, extension device's life to reduce maintenance and down time.
Further, the filter plate is a multi-pass filter plate structure.
The beneficial effects are that: the DHA algae oil phase is extruded to the bottom of the filter plate through the multi-passage filter plate structure, the multi-passage filter plate can provide higher filtering efficiency, the oil phase can be extruded into relatively smaller media, the emulsification reaction is more sufficient, the multi-passage filter plate has a simple structure, the operation is stable and reliable, and the maintenance and the cleaning are easy, so that the stability of work and the reliability of long-term use are ensured; the multi-channel filter plate can select the sizes and the number of the filter plates and the filter cores with different specifications and the types of filter media according to production requirements to realize different filtering purposes, so that the multi-channel filter plate has higher adaptability and flexibility.
Further, the connection part of the liquid outlet pipe and the liquid outlet is sequentially and fixedly connected with an electromagnetic valve and a leakage net, and the electromagnetic valve is in signal connection with a controller.
The beneficial effects are that: when DHA algae oil is required to be put into the emulsifying device from the reaction kettle, the electromagnetic valve is opened, so that the oil phase flows into the emulsifying device through the drain net, solids in the raw materials are left in the reaction kettle, and suspended impurities or particulate matters in the oil phase can be removed through solid-liquid separation, so that the purity of the DHA algae oil is improved; the solid-liquid separation can make the precipitate into recyclable resources.
Further, the charging hole is formed in the cover body, the charging hole is communicated with the charging pipe, one end, far away from the charging hole, of the charging pipe is hinged to the pipe cover, the side wall of the pipe cover and the side wall of the top of the charging pipe are fixedly connected with lock catches, the screw is inserted in the lock catches, and the lock catches are in threaded fit with the screw.
The beneficial effects are that: in the use process, the pipe cover is opened, raw materials to be dissolved are added into the kettle body through the charging hole, after the raw materials are added, the pipe cover is covered, and the screw rod is inserted into the lock catch, so that the pipe cover is fixedly locked, the pipe cover can be maximally matched with the charging pipe, and liquid or gas leakage in the working process is avoided; at the same time, the tube cover can be prevented from sliding, tilting or shifting, so that the tightness and stability of the device are ensured.
Further, the high-pressure pump and the motor are respectively sleeved with a first protecting shell and a second protecting shell, and the first protecting shell and the second protecting shell are detachably connected.
The beneficial effects are that: the first protective shell and the second protective shell can prevent dust, liquid, other substances and the like from entering into the high-pressure pump and the motor from adversely affecting the high-pressure pump and the motor, so that the risk of damaging the high-pressure pump and the motor is reduced, and the service lives of the high-pressure pump and the motor are prolonged; the first protective shell and the second protective shell can be detached, so that maintenance is more convenient and quick, and time and cost are saved.
Further, a plurality of support frames are fixedly connected to the bottom of the shell, and handles are fixedly connected to the cover body and the pipe cover.
The beneficial effects are that: when stirring and crushing are carried out, the device is easy to shake, the shaking degree can be obviously reduced by adding the support frame, additional frame support is provided, and the normal operation of the device is ensured, so that the device is more stable and accidents such as overturning and the like are prevented; the support frame can also separate the device from the ground, so that friction or damage caused by direct contact of the device with the ground is avoided.
The handle is convenient for a user to open or close the cover body and the pipe cover, so that the usability and the safety of the device are improved; the design of the handle can reduce the force requirement for opening the device, thereby achieving the effect of convenience and rapidness; by providing the handle, the user can easily open or close the cover body and the tube cover, thereby enhancing the operation space of the user.
Drawings
Fig. 1 is a schematic diagram of the front view structure of a raw material dissolving device for DHA algae oil production provided by the invention;
fig. 2 is a schematic cross-sectional structure diagram of a reaction kettle of a raw material dissolving device for DHA algae oil production provided by the invention;
fig. 3 is an isometric view of an emulsifying device of the raw material dissolving device for DHA algae oil production provided by the invention;
fig. 4 is a schematic cross-sectional structure diagram of an emulsifying device of the raw material dissolving device for DHA algae oil production provided by the invention;
fig. 5 is a schematic diagram showing a top view structure of a filter plate of a raw material dissolving device for producing DHA algae oil.
Reference numerals referred to in the above figures: the reaction kettle 1, a liquid outlet pipe 101, an inner shell 102, a heating layer 103, a heat preservation layer 104, an outer shell 105, a liquid level sensor 106, an emulsifying device 2, a shell 201, a liquid inlet pipe 202, a high-pressure pump 203, a hose 204, a luminous source 205, a filter plate 206, a photosensitive sensor 207, an optical filter 208, a liquid outlet pipe 209, a first protective shell 210, a cover body 3, a second protective shell 301, a rotating shaft 302, a wire throwing wheel 303, a fixed block 304, a telescopic rod 305, a moving block 306, a feeding pipe 4, a pipe cover 401, a lock catch 402, a screw 403, a supporting frame 5, a screw rod 6, a sliding block 601, a scraping plate 602, a limiting block 603 and a cleaning shovel 604.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The implementation of the present invention will be described in detail below with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-5, a preferred embodiment of the present invention is provided.
Embodiment 1, DHA algae oil production is with raw materials dissolving device, including reation kettle 1 and emulsification device 2, reation kettle 1 is located emulsification device 2 top, reation kettle 1 includes the cauldron body, the liquid outlet has been seted up to the cauldron body bottom, the liquid outlet intercommunication has drain pipe 101, drain pipe 101 is kept away from liquid outlet one end lateral wall and is equipped with the external screw thread, emulsification device 2 includes casing 201, the casing 201 roof is equipped with the inlet, inlet department intercommunication has feed liquor pipe 202, feed liquor pipe 202 is kept away from inlet one end and drain pipe 101 threaded connection, casing 201 lateral wall passes through bolt fixedly connected with high-pressure pump 203, the model of high-pressure pump 203 selects for use in this embodiment: HG-370, high-pressure pump 203 output intercommunication has hose 204, and hose 204 keeps away from high-pressure pump 203 one end and casing 201 roof intercommunication, and casing 201 inner roof is through bolt fixedly connected with luminous source 205, and casing 201 inside wall is from top half department welded fastening there is filter plate 206, and casing 201 inner bottom wall is equipped with a plurality of sensor groups, and sensor group includes photosensitive sensor 207 and light filter 208, and photosensitive sensor 207 model selects for use in this embodiment: visible light sensor GVGR-T10GD, photosensitive sensor 207 and light filter 208 all pass through bolt fixed connection with the interior bottom wall of casing 201, and photosensitive sensor 207 signal connection has the controller, and the controller model selects for use in this embodiment: the singlechip of HT66F30, high-pressure pump 203 and luminous source 205 all are connected with the controller signal, and casing 201 lateral wall bottom is equipped with the leakage fluid dram, and leakage fluid dram department intercommunication has fluid dram 209, and leakage fluid dram 209 keeps away from leakage fluid dram one end intercommunication has tap.
The specific implementation process is as follows: raw materials are dissolved through a reaction kettle 1, a pure DHA algae oil phase is obtained through treatment, the DHA algae oil phase flows into an emulsifying device 2 through a liquid outlet pipe 101 and a liquid inlet pipe 202, a high-pressure pump 203 is started through a controller, high-pressure gas is input into a shell 201 through a hose 204, the DHA algae oil phase on a filter plate 206 is extruded by the high-pressure gas, and the DHA algae oil phase is emulsified and mixed with a pretreated water phase below the filter plate 206.
When the high-pressure pump 203 is started, the light-emitting source 205 and the photosensitive sensor 207 are turned on, light rays of the light-emitting source 205 are emitted to the bottom of the shell 201 through holes on the filter plate 206, and when DHA algae oil phase does not enter the milk ring device yet, the light rays are emitted to the optical filter 208 through a refraction cylinder of the water phase, and at the moment, the photosensitive sensor 207 cannot detect light signals; when the DHA algae oil phase enters, light rays firstly pass through the DHA algae oil phase and then pass through the water phase, at the moment, the incident angle of the light rays is changed, the optical filter 208 cannot shield the light rays, at the moment, the photosensitive sensor 207 can detect the light signals, convert the light signals into electric signals and output the electric signals to the controller, the controller detects the received numerical values in real time, and when the numerical values reach the preset numerical values in the controller, the DHA algae oil phase and the water phase in the shell 201 are fully emulsified, and the fully emulsified DHA algae oil can be discharged through a tap of a liquid outlet.
In conclusion, DHA algae oil can be fully emulsified by the emulsifying device 2; DHA algae oil is fully emulsified so that the DHA algae oil is easier to be absorbed by human body, thereby being beneficial to improving the concentration of Omega-3 fatty acid in blood and promoting brain and cardiovascular health; at the same time, it can be conveniently mixed into beverages, foods or other ingredients, creating more intake options; the DHA algae oil and water can be better mixed through the emulsification process, and a protective film can be formed to increase the surface area and improve the stability of the DHA algae oil, so that the shelf life of the DHA algae oil is prolonged.
Embodiment 2 differs from the above embodiment in that: the cauldron body top is equipped with the opening, and opening part threaded connection has the lid 3 that is used for sealing the opening, and the outer roof of lid 3 passes through bolt fixedly connected with motor, and motor model selects for use in this embodiment: 60M-02430A5-EBB5, motor output shaft welded fastening has pivot 302, and motor one end is kept away from to pivot 302 runs through lid 3 and extends to the internal portion of cauldron, and through bolt fixedly connected with thread throwing wheel 303 in the pivot 302, the internal diapire welded fastening of cauldron has fixed block 304, and fixed block 304 one side welded fastening has telescopic link 305, and telescopic link 305 model selects for use in this embodiment: JS-TGZ-U1 electric putter, telescopic link 305 keeps away from fixed block 304 one end welded fastening and has movable block 306, movable block 306 is located the liquid outlet top, movable block 306 and the internal diapire clearance fit of cauldron, the cauldron body includes inner shell 102, heating layer 103, heat preservation 104 and shell 105, inner shell 102 lateral wall passes through bolt fixed connection with heating layer 103, heating layer 103 lateral wall passes through bolt fixed connection with heat preservation 104, heat preservation 104 lateral wall passes through bolt fixed connection with shell 105 inside wall, inner shell 102 inside wall passes through bolt fixed connection with level sensor 106, the level sensor 106 model selects for use in this embodiment: FST700-204, motor, telescoping rod 305 and level sensor 106 are all in signal communication with a controller.
The specific implementation process is as follows: when the device is used, the cover body 3 is opened, a certain amount of raw materials are added into the wire throwing wheel 303 through the opening, then the cover body 3 is covered, the motor is started through the controller, the motor drives the rotating shaft 302, the rotating shaft 302 drives the wire throwing wheel 303, and the wire throwing wheel 303 throws out the melted raw materials. Adding the raw materials processed by the yarn throwing wheel 303 and the selected organic solvent into the reaction kettle 1, stirring, heating and the like, fully mixing and dissolving, removing impurities and unnecessary components through subsequent processes such as decoloring, deodorizing, filtering and distilling to obtain pure DHA algae oil, discharging through the liquid outlet pipe 101, and simultaneously adjusting the expansion and contraction of the telescopic rod 305 to change the position of the moving block 306 through the controller, thereby adjusting the lead-out flow and speed of the DHA algae oil phase.
The heat preservation layer 104 can reduce heat loss and prevent heat from being dissipated outwards, so that the heat energy utilization rate is improved; the surface temperature of the device can be reduced, so that a user is prevented from being scalded and other damages caused by touching the equipment; the heat-insulating layer 104 can isolate the internal temperature of the device from the outside within a certain range, so that the use environment state is improved, and the service life of the device is prolonged.
Embodiment 3 differs from the above embodiment in that: the first gear is fixedly connected to the rotating shaft 302, the second gears are meshed with the two ends of the first gears, the lead screw 6 is coaxially and fixedly connected to the second gears, the sliding block 601 is sleeved on the lead screw 6, scraping blades are uniformly and fixedly connected to the sliding block 601 along the circumference, a limiting block 603 is fixedly connected to one end, away from the second gears, of the lead screw 6, a cleaning shovel 604 is fixedly connected to the surface of the limiting block 603, and the bottom of the limiting block 603 is in running fit with the inner bottom wall of the inner shell 102.
The specific implementation process is as follows: the pivot 302 pivoted drives first gear in the same time, and first gear drives the second gear, and the second gear drives lead screw 6, and lead screw 6 is rotatory to make slider 601 reciprocate to drive the doctor-bar on the slider 601 and clear up the raw materials that gets rid of silk wheel 303, avoid adsorbing at lead screw 6 or inner shell 102 inside wall, the stopper 603 that drives the bottom in the second lead screw 6 pivoted rotates, and stopper 603 drives clean shovel 604 and cleans the inner wall in the inner shell 102, and stopper 603 also carries out spacing effect to slider 601 simultaneously, avoids slider 601 to slide from lead screw 6.
The scraping blade on the sliding block 601 can clean the raw materials thrown out by the wire throwing wheel 303 by moving, so that the raw materials are prevented from being adsorbed on the inner side wall of the screw rod 6 or the inner shell 102, and the problems of raw material accumulation and blockage can be avoided; by cleaning the raw materials thrown by the throwing wheel 303 in time, the accumulation on the surfaces of the screw rod 6 and the inner shell 102 can be reduced; by cleaning the lead screw 6 and the inner housing 102, accumulation and adhesion of impurities can be avoided, the service life of the device is prolonged, and maintenance and downtime are reduced.
Embodiment 4 differs from the above embodiment in that: the filter plate 206 is a multi-pass filter plate 206 structure.
The specific implementation process is as follows: the DHA algae oil phase is extruded to the bottom of the filter plate 206 through the structure of the multi-channel filter plate 206, the multi-channel filter plate 206 can provide higher filtering efficiency, the oil phase can be extruded into relatively smaller media, the emulsification reaction is more sufficient, the structure of the multi-channel filter plate 206 is simple, the operation is stable and reliable, and the maintenance and the cleaning are easy, thereby ensuring the stability of work and the reliability of long-term use; the multi-channel filter plate 206 can select the sizes and the number of the filter plates 206 and the filter cores with different specifications and the types of the filter media according to the production requirements to realize different filtering purposes, so that the multi-channel filter plate has higher adaptability and flexibility.
Embodiment 5 differs from the above embodiment in that: the connection part of the liquid outlet pipe 101 and the liquid outlet is fixedly connected with an electromagnetic valve and a leakage net through bolts in sequence, and the electromagnetic valve is in signal connection with a controller.
The specific implementation process is as follows: when DHA algae oil is required to be put into the emulsifying device 2 from the reaction kettle 1, the electromagnetic valve is opened, so that the oil phase flows into the emulsifying device 2 through the leakage net, solids in the raw materials are left in the reaction kettle 1, and suspended impurities or particles in the oil phase can be removed through solid-liquid separation, so that the purity of the DHA algae oil is improved; the solid-liquid separation can make the precipitate into recyclable resources.
Embodiment 6 differs from the above embodiment in that: the charging hole is formed in the cover body 3, the charging hole is communicated with the charging pipe 4, one end, far away from the charging hole, of the charging pipe 4 is hinged to the pipe cover 401, a lock catch 402 is fixedly welded on the side wall of the pipe cover 401 and the side wall of the top of the charging pipe 4, a screw 403 is inserted on the lock catch 402, and the lock catch 402 is in threaded fit with the screw 403.
The specific implementation process is as follows: in the use process, the pipe cover 401 is opened, raw materials to be dissolved are added into the kettle body through the charging hole, after the raw materials are added, the pipe cover 401 is covered, the screw 403 is inserted into the lock catch 402, so that the pipe cover 401 is fixedly locked, the pipe cover 401 can be maximally matched with the charging pipe 4, and liquid or gas leakage in the working process is avoided; at the same time, the tube cover 401 is prevented from sliding, skewing or shifting, thereby ensuring the sealability and stability of the device.
Embodiment 7 differs from the above embodiment in that: the high-pressure pump 203 and the motor are respectively sleeved with a first protective shell 210 and a second protective shell 301, and the first protective shell 210 and the second protective shell 301 are detachably connected.
The specific implementation process is as follows: the first protective housing 210 and the second protective housing 301 can prevent dust, liquid, other substances and the like from entering into the high-pressure pump 203 and the motor from adversely affecting the high-pressure pump 203 and the motor, and reduce the risk of damaging the high-pressure pump 203 and the motor, thereby prolonging the service lives of the high-pressure pump 203 and the motor; the first protective housing 210 and the second protective housing 301 can be detached, so that maintenance is more convenient and quick, and time and cost are saved.
Embodiment 8 differs from the above embodiment in that: the bottom of the shell 201 is fixedly connected with a plurality of supporting frames 5 through bolts, and the cover body 3 and the pipe cover 401 are fixedly connected with handles through bolts.
The specific implementation process is as follows: when stirring and crushing are carried out, the device is easy to shake, the shaking degree can be obviously reduced by adding the support frame 5, additional frame support is provided, and the normal operation of the device is ensured, so that the device is more stable and accidents such as overturning and the like are prevented; the supporting frame 5 can also separate the device from the ground, so that friction or damage caused by direct contact of the device with the ground is avoided.
The handle is convenient for a user to open or close the cover body 3 and the pipe cover 401, so that the usability and the safety of the device are improved; the design of the handle can reduce the force requirement for opening the device, thereby achieving the effect of convenience and rapidness; by providing a handle, the user can easily open or close the cover body 3 and the tube cover 401, enhancing the operation space of the user.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
- The raw material dissolving device for DHA algae oil production is characterized by comprising a reaction kettle and an emulsifying device, wherein the reaction kettle is positioned above the emulsifying device and comprises a kettle body, a liquid outlet is formed in the bottom of the kettle body, the liquid outlet is communicated with a liquid outlet pipe, an external thread is formed in the outer side wall of one end of the liquid outlet pipe far away from the liquid outlet, the emulsifying device comprises a shell, a liquid inlet is formed in the top wall of the shell, a liquid inlet pipe is communicated at the position of the liquid inlet, one end of the liquid inlet pipe far away from the liquid inlet is in threaded connection with the liquid outlet pipe, a high-pressure pump is fixedly connected with the outer side wall of the shell, a hose is communicated with the output end of the high-pressure pump, one end of the hose far away from the high-pressure pump is communicated with the top wall of the shell, a luminous source is fixedly connected with the inner side wall of the shell, a filter plate is fixedly connected with one half of the top of the inner side wall of the shell, a plurality of sensor groups are arranged on the inner bottom wall of the shell, each sensor group comprises a photosensitive sensor and a filter plate, the photosensitive sensor and a light source are in signal connection with the controller, the high-pressure pump and the luminous source are all connected with the controller, the water tap is arranged at the bottom of the side wall of the shell, a liquid outlet is communicated with the liquid outlet, and one end far away from the liquid outlet is communicated with a water tap;the kettle body top is equipped with the opening, opening part threaded connection is used for sealing open-ended lid, lid outer roof fixedly connected with motor, motor output shaft fixedly connected with pivot, motor one end is kept away from in the pivot runs through the lid and extends to the internal portion of kettle, fixedly connected with gets rid of the silk wheel in the pivot, the internal diapire fixedly connected with fixed block of kettle, fixed block one side fixedly connected with telescopic link, fixed block one end fixedly connected with movable block is kept away from to the telescopic link, the movable block is located the liquid outlet top, movable block and the internal diapire clearance fit of kettle, the kettle body includes the inner shell, the zone of heating, zone of heating and shell, inner shell lateral wall and zone of heating fixed connection, zone of heating lateral wall and zone of heating fixed connection, lateral wall and shell inside wall fixedly connected with level sensor outside the zone of heating, motor, telescopic link and level sensor all with controller signal connection.
- 2. The DHA algae oil production raw material dissolving device according to claim 1, wherein a first gear is fixedly connected to the rotating shaft, two ends of the first gear are respectively meshed with a second gear, a screw rod is coaxially and fixedly connected to the second gear, sliding blocks are respectively sleeved on the screw rods, scraping blades are uniformly and fixedly connected to the sliding blocks along the circumference, a limiting block is fixedly connected to one end, away from the second gear, of the screw rod, a cleaning shovel is fixedly connected to the surface of the limiting block, and the bottom of the limiting block is in rotary fit with the inner bottom wall of the inner shell.
- 3. The raw material dissolving device for producing DHA algae oil according to claim 2, wherein the filter plate is a multi-channel filter plate structure.
- 4. The raw material dissolving device for DHA algae oil production according to claim 3, wherein the connection part of the liquid outlet pipe and the liquid outlet is sequentially and fixedly connected with an electromagnetic valve and a leakage net, and the electromagnetic valve is in signal connection with the controller.
- 5. The raw material dissolving device for DHA algae oil production according to claim 4, wherein a feed port is formed in the cover body, a feed pipe is communicated with the feed port, one end of the feed pipe, which is far away from the feed port, is hinged with a pipe cover, a lock catch is fixedly connected with the side wall of the pipe cover and the side wall of the top of the feed pipe, a screw is inserted in the lock catch, and the lock catch is in threaded fit with the screw.
- 6. The raw material dissolving device for DHA algae oil production according to claim 5, wherein the high-pressure pump and the motor are respectively sleeved with a first protecting shell and a second protecting shell, and the first protecting shell and the second protecting shell are detachably connected.
- 7. The raw material dissolving device for DHA algae oil production according to claim 6, wherein the bottom of the shell is fixedly connected with a plurality of supporting frames, and the cover body and the pipe cover are fixedly connected with handles.
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| CN116492895A (en) | 2023-07-28 |
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