CN116475142A - Surface cleaning device for aluminum alloy workpiece - Google Patents
Surface cleaning device for aluminum alloy workpiece Download PDFInfo
- Publication number
- CN116475142A CN116475142A CN202310735742.8A CN202310735742A CN116475142A CN 116475142 A CN116475142 A CN 116475142A CN 202310735742 A CN202310735742 A CN 202310735742A CN 116475142 A CN116475142 A CN 116475142A
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- China
- Prior art keywords
- face
- plate
- aluminum alloy
- shaped
- box body
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- 238000004140 cleaning Methods 0.000 title claims abstract description 68
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 239000007921 spray Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 82
- 230000000670 limiting effect Effects 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 13
- 239000012535 impurity Substances 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B08B1/12—
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- B08B1/20—
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- B08B1/30—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides a surface cleaning device for an aluminum alloy workpiece, which relates to the field of workpiece cleaning devices and comprises a liquid collecting box body; the supporting table is arranged in the liquid collecting box body, the upper part of the supporting table is rotationally connected with the shaft sleeve, the inside of the shaft sleeve is rotationally connected with the rotating shaft, and the upper end of the rotating shaft is fixedly connected with the rotating disk; according to the invention, through the cooperation of the cleaning assembly, the reciprocating driving part and the two hairbrush plates, sundries such as stubborn greasy dirt and the like remained on the surface of one aluminum alloy workpiece at the rear side can be automatically brushed away, so that further cleaning work is not needed to be carried out by a hairbrush in the follow-up process, and the whole cleaning process is more time-saving and labor-saving; the surface cleaning device for the aluminum alloy workpiece solves the problems that impurities such as stubborn oil stains on the surface of the aluminum alloy workpiece are difficult to remove only through a spray cleaning mode, further cleaning work is needed to be carried out through a hairbrush in the follow-up process, and the cleaning mode of manually holding the hairbrush is time-consuming and labor-consuming.
Description
Technical Field
The invention relates to the technical field of workpiece cleaning devices, in particular to a surface cleaning device for an aluminum alloy workpiece.
Background
In the processing process of the aluminum alloy workpiece, the surface of the aluminum alloy workpiece is stained with a plurality of impurities such as oil stains, and a cleaning device is needed when the impurities such as the oil stains on the surface of the aluminum alloy workpiece are removed. The existing surface cleaning device for the aluminum alloy workpiece can spray cleaning liquid onto the surface of the aluminum alloy workpiece through a spray cleaning pipe on the cleaning device when the surface cleaning device is used, impurities such as greasy dirt on the surface of the aluminum alloy workpiece are washed, but the impurities such as intractable greasy dirt on the surface of the aluminum alloy workpiece are difficult to remove only through a spray cleaning mode, so that further cleaning work is needed through a hairbrush in the follow-up process, the cleaning mode of manually holding the hairbrush is time-consuming and labor-consuming, the efficiency is low, and the labor cost is high.
Disclosure of Invention
In view of the above, the invention provides a surface cleaning device for aluminum alloy workpieces, which is used for solving the problems that when the existing surface cleaning device for aluminum alloy workpieces is used, impurities such as stubborn oil stains on the surfaces of the aluminum alloy workpieces are difficult to remove only by a spray cleaning mode, further cleaning work is needed to be carried out by a hairbrush in the follow-up process, and the cleaning mode of manually holding the hairbrush is time-consuming and labor-consuming, has lower efficiency and higher labor cost.
The invention provides a surface cleaning device for an aluminum alloy workpiece, which specifically comprises: a liquid collecting box body; the supporting table is arranged in the liquid collecting box body, the upper part of the supporting table is rotationally connected with the shaft sleeve, the inside of the shaft sleeve is rotationally connected with the rotating shaft, and the upper end of the rotating shaft is fixedly connected with the rotating disk; four L-shaped supporting plates are arranged on the upper end face of the rotary disk in an annular array, each L-shaped supporting plate is provided with a clamping mechanism, and each clamping mechanism is used for clamping an aluminum alloy workpiece; the rear end face of the liquid collecting box body is fixedly connected with a vertical fixing plate, and the upper part of the rear side of the vertical fixing plate is fixedly provided with a reciprocating driving part; the front end of the reciprocating driving part is provided with two hairbrush plates in an up-down symmetrical mode, and the two hairbrush plates are connected with a cleaning assembly; the upper part of the right side of the front end surface of the liquid collecting box body is provided with a controller, and the middle side of the lower part of the front end surface of the liquid collecting box body is fixedly provided with a treading part; a water purifying tank is arranged at the upper part of the left end face of the liquid collecting tank body; the limiting component is installed on the front side of the supporting table, and the right side of the bottom of the supporting table is fixedly connected with the driving part.
Further, a drainage ring is arranged at the edge of the bottom end surface of the rotary disk, drainage columns are arranged at the bottom end surface of the drainage ring in an annular array shape, and four limiting jacks are arranged at the upper end surface of the rotary disk in an annular array shape; the lower end of the rotating shaft is fixedly connected with a worm wheel, the front side of the bottom end of the supporting table is rotationally connected with a worm, the worm is meshed with the worm wheel, and the transmission ratio between the worm wheel and the worm is one to four; the right end of the worm is fixedly provided with a one-way transmission disc, the right end face of the one-way transmission disc is provided with a ratchet-shaped groove, a fixed column is fixedly connected inside the ratchet-shaped groove, a rotary plate and a square fixed block are rotationally connected outside the fixed column, and the rotary plate is fixedly connected with the square fixed block; the left side of the rotating plate is rotationally connected with two pawls through a rotating shaft, and a spring is arranged between each pawl and the square fixed block; the right end face of the rotating plate is fixedly provided with a gear.
Further, a rectangular through hole is formed in the outer side of the upper end face of the L-shaped supporting plate, and two strip-shaped sliding grooves are formed in the rectangular through hole; the thickness of the top of the L-shaped supporting plate is smaller than that of the aluminum alloy workpiece.
Further, the clamping mechanism comprises a clamping screw and a clamping plate, wherein the clamping screw is rotatably connected to the L-shaped supporting plate, and the clamping screw penetrates through the rectangular through hole; the outside of clamping screw is the symmetry form and is equipped with two reverse screw threads, and clamping screw outside has two splint through two reverse screw thread connection to two splint and two inside bar spout sliding connection of rectangle opening.
Further, the reciprocating driving part comprises a driving motor, a T-shaped driving plate, an L-shaped moving plate, a rotating disc, a stirring column and a threaded through hole, wherein the driving motor is fixedly arranged on the rear end face of the vertical fixing plate, the rotating disc is fixedly connected with the upper end of a rotating shaft of the driving motor, the stirring column is fixedly connected with the edge of the upper end face of the rotating disc, a strip-shaped sliding port is formed in the upper end face of the rear side of the T-shaped driving plate, and the strip-shaped sliding port is in sliding connection with the stirring column; the front end face of the T-shaped driving plate is fixedly connected with four sliding rods, the four sliding rods penetrate through the upper part of the vertical fixing plate, the outside of each sliding rod is slidably connected with a sliding sleeve fixed on the front end face of the vertical fixing plate, the front ends of the four sliding rods are fixedly connected with two L-shaped movable plates, and the two L-shaped movable plates are distributed in an up-down symmetrical mode; the middle parts of the opposite faces of the L-shaped movable plates are provided with threaded through holes, each threaded through hole is internally provided with an adjusting screw rod in a threaded mode, the opposite ends of the two adjusting screws are respectively connected to the opposite back faces of the two hairbrush plates in a rotating mode, the opposite faces of the two hairbrush plates are respectively provided with bristles, the opposite back faces of the two hairbrush plates are respectively provided with four guide sliding rods, and the guide sliding rods are in sliding connection with the L-shaped movable plates.
Further, the cleaning assembly comprises -shaped split pipe fittings, spray pipes, a water delivery hose, a three-way pipe fitting A, a water delivery pump, a three-way pipe fitting B and a water absorption hose, wherein the number of the -shaped split pipe fittings is two, four spray pipes are connected to opposite surfaces of the two -shaped split pipe fittings, the spray heads of the eight spray pipes penetrate through the two hairbrush plates respectively, and the eight spray pipes are fixedly connected with the two hairbrush plates respectively; the water inlet end of each -shaped split pipe fitting is connected with a water delivery hose, and the water inlets of the two water delivery hoses are respectively connected with the two water outlets of the three-way pipe fitting A; the water inlet of tee bend pipe fitting A is connected with water delivery pump water outlet through the water pipe, and the water sucking mouth of water delivery pump is connected with tee bend pipe fitting B, a valve is all installed to two water inlets of tee bend pipe fitting B lower part, and tee bend pipe fitting B left end water inlet is connected with the water purification case delivery port through the water pipe, tee bend pipe fitting B lower extreme delivery port is connected with the hose that absorbs water, and the hose other end that absorbs water is equipped with the filter cage to the filter cage is located the liquid collecting case inside.
Further, the treading part comprises a fixed bottom plate, a treading plate, a pull rope, a control switch and a pulley, wherein the fixed bottom plate is fixedly arranged at the lower part of the front end face of the liquid collecting box body, four guide rods are arranged on the upper end face of the fixed bottom plate, the treading plate is connected to the outer parts of the four guide rods in a sliding manner, springs are sleeved between the treading plate and the fixed bottom plate at the outer part of each guide rod, and a limiting block is arranged at the upper end of each guide rod; a control switch is arranged on the front side of the upper end face of the fixed bottom plate; the rear side of the upper end face of the pedal is fixedly connected with a pull rope, the outside of the pull rope is connected with two pulleys in a sliding mode, and the two pulleys are arranged on the liquid collecting box body.
Further, the limiting assembly comprises a box body, a sliding block, a limiting inserted link and a pulling link, wherein the box body is fixedly connected to the middle part of the front end surface of the supporting table, and the sliding block is connected inside the box body in a sliding manner; the sliding block upper end face is provided with a limiting inserted link penetrating through the top of the box body, the bottom end face of the sliding block is provided with a pulling rod penetrating through the bottom of the box body, a spring is sleeved outside the pulling rod and located inside the box body, and the lower end of the pulling rod is fixedly connected with the other end of the pulling rope.
Further, when the limiting assembly is in a limiting state, the upper end of the limiting inserted rod is inserted into a limiting jack on the front side.
Further, the driving part comprises an electric cylinder, a rectangular moving plate, guide cylinders and a driving rack, wherein the electric cylinder is fixedly arranged on the right side of the bottom end face of the supporting table, the front end of a telescopic rod of the electric cylinder is fixedly connected with the rectangular moving plate, two transverse sliding rods are arranged on the rear end face of the rectangular moving plate, one guide cylinder is slidably connected to the outer part of each transverse sliding rod, and the two guide cylinders are respectively and fixedly connected to the front sides of the left end face and the right end face of the electric cylinder; the front end surface of the rectangular moving plate is fixedly provided with a driving rack, the driving rack is meshed with the gear, and the number of teeth on the driving rack is equal to the number of teeth on the gear; the electric cylinder, the control switch, the water delivery pump and the driving motor are all electrically connected with the controller.
The beneficial effects are that:
1. according to the invention, through the cooperation of the cleaning assembly, the reciprocating driving part and the two brush plates, when the cleaning assembly performs preliminary scouring operation on impurities such as oil stains attached to the upper surface and the lower surface of an aluminum alloy workpiece, the controller is used for starting the motor, so that the rotating shaft of the motor is driven to rotate along with the rotating disc, then the rotating disc rotates along with the stirring column, and then the stirring column moves back and forth along with the T-shaped driving plate, the two L-shaped moving plates, the two adjusting screws and the two brush plates, so that the impurities such as stubborn oil stains and the like remained on the upper surface and the lower surface of the aluminum alloy workpiece on the current rear side are brushed away, further cleaning work is not needed by a human hand in the follow-up process, and the whole cleaning process is more time-saving and labor-saving.
2. According to the invention, through the cooperation of the driving part, the rotating disc and the four clamping mechanisms, after sundries such as stubborn oil stains and the like remained on the upper surface and the lower surface of one aluminum alloy workpiece at the rear side are brushed off, the pedal is stepped down through the foot part at the moment, so that the limit inserted bar is pulled out from the inside of one limit jack at the front side, and then the pedal is stepped down continuously through the foot part, so that the bottom end surface of the pedal and a button on the control switch are pressed, and the controller is enabled to control the telescopic rod of the electric cylinder to extend completely at the moment, so that the rotating disc rotates to the right side anticlockwise with one aluminum alloy workpiece at the rear side, and the left side rotates to the rear side anticlockwise with one aluminum alloy workpiece, then cleaning work is continuously carried out on one aluminum alloy workpiece at the current rear side, and in the cleaning process, the cleaned aluminum alloy workpiece can be taken down from the clamping mechanism in advance, and then the other aluminum alloy workpiece to be cleaned is clamped, thereby greatly improving the working efficiency of the cleaning device and greatly reducing the labor cost.
3. According to the invention, the distance between the two brush plates can be adjusted according to the thickness of the aluminum alloy workpiece through the cooperation of the adjusting screw and the brush plates, and when the distance is adjusted, the adjusting screw can move up and down with the brush plates under the action of threads only by rotating the corresponding adjusting screw, so that the distance between the two brush plates is adjusted, and the applicability of the cleaning device is improved.
4. According to the invention, through the cooperation of the ratchet-shaped grooves and the pawls, the driving part can only drive the rotating disc to rotate in one direction, so that the reliability of the rotating disc when carrying the four clamping mechanisms to rotate is improved.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
In the drawings:
FIG. 1 is a schematic view of a first perspective structure of an embodiment of the present invention;
FIG. 2 is a second perspective view of an embodiment of the present invention;
FIG. 3 is a schematic diagram of the structure of an embodiment of the present invention in a disassembled state;
FIG. 4 is a schematic view of the rotary disk, spacing assembly and drive section configuration of an embodiment of the present invention;
FIG. 5 is a schematic diagram of a rotating disk structure according to an embodiment of the present invention;
FIG. 6 is a schematic view of the structure of the unidirectional transmission disc, the rotation plate and the driving portion of the embodiment of the present invention after being disassembled;
FIG. 7 is a schematic view of the structure of a rotating plate, pawl and square stationary block according to an embodiment of the present invention;
FIG. 8 is a schematic view of a clamping mechanism and an aluminum alloy workpiece in an embodiment of the invention after disassembly;
FIG. 9 is a schematic view showing a structure of the reciprocating driver and the brush plate after being disassembled according to the embodiment of the present invention;
FIG. 10 is a schematic view of a partially enlarged structure at A in FIG. 2 according to an embodiment of the present invention;
fig. 11 is a schematic view of the structure of the treading part and the limiting assembly according to the embodiment of the present invention.
List of reference numerals
1. A liquid collecting box body; 2. a rotating disc; 201. a drainage ring; 202. a shaft sleeve; 203. a support table; 204. a rotating shaft; 205. a worm; 206. a worm wheel; 207. a unidirectional transmission disc; 208. a drainage column; 209. limiting jack; 2010. a ratchet-shaped groove; 2011. fixing the column; 2012. rotating the plate; 2013. a pawl; 2014. a gear; 2015. square fixed block; 3. an L-shaped support plate; 301. a rectangular through hole; 4. a clamping mechanism; 401. clamping a screw; 402. a clamping plate; 5. an aluminum alloy workpiece; 6. a vertical fixing plate; 7. a reciprocating driving part; 701. driving a motor; 702. a T-shaped driving plate; 703. an L-shaped movable plate; 704. a rotating disc; 705. stirring the column; 706. a threaded through hole; 8. a brush plate; 801. adjusting a screw; 9. cleaning the assembly; 901. -shaped split pipe fitting; 902. a water spray pipe; 903. a water hose; 904. a three-way pipe fitting A; 905. a water pump; 906. a three-way pipe fitting B; 907. a water suction hose; 10. a controller; 11. a tread portion; 1101. a fixed bottom plate; 1102. stepping on the pedal; 1103. a pull rope; 1104. a control switch; 1105. a pulley; 12. a clean water tank; 13. a limit component; 1301. a case body; 1302. a sliding block; 1303. a limit inserted link; 1304. pulling the rod; 14. a driving section; 1401. an electric cylinder; 1402. a rectangular moving plate; 1403. a guide cylinder; 1404. and driving the rack.
Detailed Description
In order to make the objects, aspects and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiment of the present invention.
Examples: please refer to fig. 1 to 11:
the invention provides a surface cleaning device for an aluminum alloy workpiece, which comprises a liquid collecting box body 1; the liquid collecting box body 1 is internally provided with a supporting table 203, the upper part of the supporting table 203 is rotationally connected with a shaft sleeve 202, the inside of the shaft sleeve 202 is rotationally connected with a rotating shaft 204, and the upper end of the rotating shaft 204 is fixedly connected with a rotating disc 2; four L-shaped support plates 3 are arranged on the upper end surface of the rotary disk 2 in an annular array, each L-shaped support plate 3 is provided with a clamping mechanism 4, and each clamping mechanism 4 is used for clamping an aluminum alloy workpiece 5; the rear end surface of the liquid collecting box body 1 is fixedly connected with a vertical fixing plate 6, and the upper part of the rear side of the vertical fixing plate 6 is fixedly provided with a reciprocating driving part 7; the front end of the reciprocating driving part 7 is provided with two hairbrush plates 8 in an up-down symmetrical shape, and the two hairbrush plates 8 are connected with a cleaning assembly 9; the controller 10 is arranged at the upper part of the right side of the front end surface of the liquid collecting box body 1, and the pedal 11 is fixedly arranged at the middle side of the lower part of the front end surface of the liquid collecting box body 1; the upper part of the left end face of the liquid collecting tank body 1 is provided with a water purifying tank 12; the limiting component 13 is arranged on the front side of the supporting table 203, and the right side of the bottom of the supporting table 203 is fixedly connected with the driving part 14 for carrying the four L-shaped supporting plates 3 and the four clamping mechanisms 4 to perform rotary motion;
the edge of the bottom end surface of the rotating disk 2 is provided with a drainage ring 201, the bottom end surface of the drainage ring 201 is provided with drainage columns 208 in an annular array shape, and the drainage ring 201 and the drainage columns 208 are used for guiding used cleaning liquid sprayed by the cleaning component 9 into the liquid collecting box 1 so as to be recycled, and the upper end surface of the rotating disk 2 is provided with four limiting jacks 209 in an annular array shape; the lower end of the rotating shaft 204 is fixedly connected with a worm wheel 206, the front side of the bottom end face of the supporting table 203 is rotationally connected with a worm 205, the worm 205 is meshed with the worm wheel 206, and the transmission ratio between the worm wheel 206 and the worm 205 is one to four; the right end of the worm 205 is fixedly provided with a one-way transmission disc 207, the right end surface of the one-way transmission disc 207 is provided with a ratchet-shaped groove 2010, a fixed column 2011 is fixedly connected inside the ratchet-shaped groove 2010, a rotary plate 2012 and a square fixed block 2015 are rotatably connected outside the fixed column 2011, and the rotary plate 2012 is fixedly connected with the square fixed block 2015; the left side of the rotary plate 2012 is rotatably connected with two pawls 2013 through a rotating shaft, and a spring is arranged between each pawl 2013 and the square fixed block 2015; the right end face of the rotating plate 2012 is fixedly provided with a gear 2014.
A rectangular through hole 301 is formed in the outer side of the upper end face of the L-shaped supporting plate 3, and two strip-shaped sliding grooves are formed in the rectangular through hole 301; the thickness of the top of the L-shaped supporting plate 3 is smaller than that of the aluminum alloy workpiece 5, so that shielding of the surface of the aluminum alloy workpiece 5 is avoided;
the clamping mechanism 4 comprises a clamping screw 401 and a clamping plate 402, the clamping screw 401 is rotatably connected to the L-shaped supporting plate 3, and the clamping screw 401 penetrates through the rectangular through hole 301; the outside of clamping screw 401 is the symmetry form and is equipped with two reverse screw threads, and clamping screw 401 outside has two splint 402 through two reverse screw thread connection to two splint 402 and two inside bar spout sliding connection of rectangle opening 301 for carry out the centre gripping with aluminum alloy work piece 5 fixedly through fixture 4's setting.
The reciprocating driving part 7 comprises a driving motor 701, a T-shaped driving plate 702, an L-shaped moving plate 703, a rotating disc 704, a stirring column 705 and a threaded through hole 706, wherein the driving motor 701 is fixedly arranged on the rear end face of the vertical fixing plate 6, the rotating disc 704 is fixedly connected to the upper end of a rotating shaft of the driving motor 701, the stirring column 705 is fixedly connected to the edge of the upper end face of the rotating disc 704, a strip-shaped sliding port is formed in the upper end face of the rear side of the T-shaped driving plate 702, and the strip-shaped sliding port is in sliding connection with the stirring column 705; the front end face of the T-shaped driving plate 702 is fixedly connected with four sliding rods, the four sliding rods penetrate through the upper part of the vertical fixing plate 6, the outside of each sliding rod is slidably connected with a sliding sleeve fixed on the front end face of the vertical fixing plate 6, the front ends of the four sliding rods are fixedly connected with two L-shaped movable plates 703, and the two L-shaped movable plates 703 are distributed in an up-down symmetrical mode; threaded through holes 706 are formed in the middle of the opposite surfaces of the two L-shaped moving plates 703, an adjusting screw 801 is connected to the inside of each threaded through hole 706 through threads, opposite ends of the two adjusting screws 801 are respectively connected to the opposite surfaces of the two brush plates 8 in a rotating mode, bristles are arranged on the opposite surfaces of the two brush plates 8, four guide sliding rods are arranged on the opposite surfaces of the two brush plates 8, the guide sliding rods are in sliding connection with the L-shaped moving plates 703, and through the arrangement of the reciprocating driving part 7, the two brush plates 8 are used for carrying the front and back reciprocating movement, so that sundries such as greasy dirt on the upper surface and the lower surface of an aluminum alloy workpiece 5 can be automatically brushed.
The cleaning assembly 9 comprises -shaped split pipe fittings 901, spray pipes 902, a water delivery hose 903, a three-way pipe fitting A904, a water delivery pump 905, a three-way pipe fitting B906 and water suction hoses 907, wherein the number of the -shaped split pipe fittings 901 is two, four spray pipes 902 are connected to opposite surfaces of the two -shaped split pipe fittings 901, the spray ends of the eight spray pipes 902 respectively penetrate through two hairbrush plates 8, and the eight spray pipes 902 are respectively fixedly connected with the two hairbrush plates 8; the water inlet end of each -shaped split pipe fitting 901 is connected with a water delivery hose 903, and the water inlets of the two water delivery hoses 903 are respectively connected with the two water outlets of the three-way pipe fitting A904; the water inlet of the three-way pipe fitting A904 is connected with the water outlet of the water delivery pump 905 through a water pipe, the water suction port of the water delivery pump 905 is connected with a three-way pipe fitting B906, two water inlets at the lower part of the three-way pipe fitting B906 are provided with a valve, when the cleaning liquid in the liquid collecting tank body 1 is turbid, the upper valve can be opened, then the lower valve is closed, and then the water delivery pump 905 can convey clean cleaning liquid in the water purifying tank 12 into the water spray pipe 902 at the moment, so that the water source is reasonably recycled;
the water inlet at the left end of the three-way pipe fitting B906 is connected with the water outlet of the clean water tank 12 through a water pipe, the water outlet at the lower end of the three-way pipe fitting B906 is connected with a water suction hose 907, the other end of the water suction hose 907 is provided with a filter cage, the filter cage is positioned inside the liquid collecting tank body 1, and cleaning liquid inside the liquid collecting tank body 1 can be sprayed onto the upper surface and the lower surface of one aluminum alloy workpiece 5 at the rear side through the arrangement of the cleaning component 9.
The treading part 11 comprises a fixed bottom plate 1101, a treading plate 1102, a pull rope 1103, a control switch 1104 and a pulley 1105, wherein the fixed bottom plate 1101 is fixedly arranged at the lower part of the front end face of the liquid collecting box body 1, four guide rods are arranged on the upper end face of the fixed bottom plate 1101, the treading plate 1102 is connected to the outer parts of the four guide rods in a sliding manner, springs are sleeved between the treading plate 1102 and the fixed bottom plate 1101 and the upper end of each guide rod is provided with a limiting block; a control switch 1104 is arranged on the front side of the upper end surface of the fixed bottom plate 1101; the stay cord 1103 is fixedly connected to the rear side of the upper end face of the pedal 1102, two pulleys 1105 are connected to the outside of the stay cord 1103 in a sliding manner, the two pulleys 1105 are arranged on the liquid collecting box body 1, and the two pulleys 1105 are used for carrying the limiting plug rod 1303 to move downwards through the arrangement of the pedal 11 and simultaneously can be used for pressing a button on the control switch 1104.
The limiting assembly 13 comprises a box body 1301, a sliding block 1302, a limiting inserted rod 1303 and a pulling rod 1304, wherein the box body 1301 is fixedly connected to the middle part of the front end surface of the supporting table 203, and the sliding block 1302 is connected inside the box body 1301 in a sliding manner; the upper end surface of the sliding block 1302 is provided with a limiting inserted rod 1303 penetrating through the top of the box body 1301, the bottom end surface of the sliding block 1302 is provided with a pulling rod 1304 penetrating through the bottom of the box body 1301, the outside of the pulling rod 1304 is positioned inside the box body 1301 and is sleeved with a spring, and the lower end of the pulling rod 1304 is fixedly connected with the other end of the pull rope 1103;
when the limiting assembly 13 is in a limiting state, the upper end of the limiting inserted rod 1303 is inserted into a limiting jack 209 at the front side, so that the rotating disc 2 is effectively and reliably braked.
The driving part 14 comprises an electric cylinder 1401, a rectangular moving plate 1402, guide cylinders 1403 and a driving rack 1404, the electric cylinder 1401 is fixedly arranged on the right side of the bottom end surface of the supporting table 203, the front end of a telescopic rod of the electric cylinder 1401 is fixedly connected with the rectangular moving plate 1402, the rear end surface of the rectangular moving plate 1402 is provided with two transverse sliding rods, the outer part of each transverse sliding rod is slidably connected with one guide cylinder 1403, and the two guide cylinders 1403 are respectively and fixedly connected with the front sides of the left end and the right end of the electric cylinder 1401; the front end surface of the rectangular moving plate 1402 is fixedly provided with a driving rack 1404, the driving rack 1404 is meshed with a gear 2014, and the number of teeth on the driving rack 1404 is equal to the number of teeth on the gear 2014; the electric cylinder 1401, the control switch 1104, the water pump 905 and the driving motor 701 are all electrically connected with the controller 10.
Specific use and action of the embodiment: in the invention, when sundries such as greasy dirt on the surface of an aluminum alloy workpiece 5 are required to be cleaned, cleaning liquid is firstly added into a liquid collecting tank body 1 and a water purifying tank 12, then a valve on the lower part of a three-way pipe fitting B906 is opened, then a valve on the right side is closed, then the aluminum alloy workpiece 5 is clamped and fixed on four clamping mechanisms 4, then a water delivery pump 905 is started through a controller 10, a water suction hose 907 is enabled to suck and convey the cleaning liquid in the liquid collecting tank body 1 into the three-way pipe fitting B906, the three-way pipe fitting A904, the water delivery hose 903, the -shaped split pipe fitting 901 and a water spraying pipe 902, and then the cleaning liquid is sprayed onto the upper end face and the lower end face of the aluminum alloy workpiece 5 on the current rear side through a spray nozzle of the water spraying pipe 902, so that the sundries such as greasy dirt attached on the upper surface and the lower surface of the aluminum alloy workpiece 5 are subjected to preliminary flushing operation;
then the driving motor 701 is started by the controller 10, so that the rotating shaft of the driving motor 701 drives the rotating disc 704 to rotate, then the rotating disc 704 drives the poking column 705 to rotate, and then the poking column 705 drives the T-shaped driving plate 702, the two L-shaped moving plates 703, the two adjusting screws 801 and the two hairbrush plates 8 to reciprocate back and forth, so that sundries such as stubborn greasy dirt and the like remained on the upper surface and the lower surface of the aluminum alloy workpiece 5 on the current back side are brushed off, further cleaning work is not needed to be carried out by a hairbrush in the follow-up process, and time and labor are saved in the whole cleaning process;
after impurities such as stubborn oil stains and the like remained on the upper surface and the lower surface of the aluminum alloy workpiece 5 at the rear side are brushed off, the pedal 1102 is stepped down by the foot part, the pedal 1102 is driven to move down by the pull rope 1103 with the pull rod 1304, the sliding block 1302 and the limiting inserting rod 1303, the limiting inserting rod 1303 is pulled out from the inside of the front limiting inserting hole 209, the rotating disc 2 loses the limiting effect, then the pedal 1102 is continuously stepped down by the foot part, the bottom end surface of the pedal 1102 and a button on the control switch 1104 are pressed, the controller 10 is driven to control the telescopic rod of the electric cylinder 1401 to extend completely and retract automatically after extending, and in the process of extending forwards the telescopic rod of the electric cylinder 1401, the rectangular moving plate 1402 and the driving rack 1404 are driven to move forwards, the driving gear 2014 rotates anticlockwise for one circle, the rotating plate 2012 and the two pawls 2013 rotate anticlockwise for one circle, the unidirectional transmission disc 207 and the worm 205 rotate anticlockwise for one circle, and the worm 205 rotates clockwise for one quarter circle, namely ninety degrees, the worm 206 and the worm 205 rotate clockwise for one quarter circle, so that the rotating disc 2 rotates anticlockwise to the right side when one aluminum alloy workpiece 5 at the rear side and rotates anticlockwise to the rear side when one aluminum alloy workpiece 5 at the left side, then cleaning work is continuously performed on one aluminum alloy workpiece 5 at the current rear side, in the cleaning process, the cleaned aluminum alloy workpiece 5 can be removed from the clamping mechanism 4 in advance, and then the other aluminum alloy workpiece 5 to be cleaned is clamped, so that the working efficiency of the cleaning device is greatly improved, and the labor cost is greatly reduced.
Claims (10)
1. The surface cleaning device for the aluminum alloy workpiece is characterized by comprising a liquid collecting box body (1); the liquid collecting box comprises a liquid collecting box body (1), a supporting table (203) is arranged in the liquid collecting box body, a shaft sleeve (202) is rotatably connected to the upper portion of the supporting table (203), a rotating shaft (204) is rotatably connected to the inside of the shaft sleeve (202), and a rotating disc (2) is fixedly connected to the upper end of the rotating shaft (204); four L-shaped supporting plates (3) are arranged on the upper end face of the rotating disc (2) in an annular array shape, a clamping mechanism (4) is arranged on each L-shaped supporting plate (3), and an aluminum alloy workpiece (5) is clamped on each clamping mechanism (4); the rear end face of the liquid collecting box body (1) is fixedly connected with a vertical fixing plate (6), and a reciprocating driving part (7) is fixedly arranged at the upper part of the rear side of the vertical fixing plate (6); the front end of the reciprocating driving part (7) is provided with two hairbrush plates (8) in an up-down symmetrical mode, and the two hairbrush plates (8) are connected with a cleaning assembly (9); the upper part of the right side of the front end surface of the liquid collecting box body (1) is provided with a controller (10), and the middle side of the lower part of the front end surface of the liquid collecting box body (1) is fixedly provided with a treading part (11); the upper part of the left end face of the liquid collecting tank body (1) is provided with a water purifying tank (12); the limiting component (13) is installed on the front side of the supporting table (203), and the driving part (14) is fixedly connected to the right side of the bottom of the supporting table (203).
2. A surface cleaning apparatus for aluminum alloy workpieces as defined in claim 1, wherein: a drainage ring (201) is arranged at the edge of the bottom end surface of the rotary disk (2), drainage columns (208) are arranged on the bottom end surface of the drainage ring (201) in an annular array shape, and four limiting jacks (209) are formed in the upper end surface of the rotary disk (2) in an annular array shape; the lower end of the rotating shaft (204) is fixedly connected with a worm wheel (206), the front side of the bottom end face of the supporting table (203) is rotationally connected with a worm (205), the worm (205) is meshed with the worm wheel (206), and the transmission ratio between the worm wheel (206) and the worm (205) is one to four; the right end of the worm (205) is fixedly provided with a one-way transmission disc (207), the right end face of the one-way transmission disc (207) is provided with a ratchet-shaped groove (2010), a fixed column (2011) is fixedly connected inside the ratchet-shaped groove (2010), a rotary plate (2012) and a square fixed block (2015) are rotatably connected outside the fixed column (2011), and the rotary plate (2012) and the square fixed block (2015) are fixedly connected; two pawls (2013) are rotatably connected to the left side of the rotary plate (2012) through a rotating shaft, and a spring is arranged between each pawl (2013) and the square fixed block (2015); and a gear (2014) is fixedly arranged on the right end surface of the rotary plate (2012).
3. A surface cleaning apparatus for aluminum alloy workpieces as defined in claim 2, wherein: a rectangular through hole (301) is formed in the outer side of the upper end face of the L-shaped supporting plate (3), and two strip-shaped sliding grooves are formed in the rectangular through hole (301); the thickness of the top of the L-shaped supporting plate (3) is smaller than that of the aluminum alloy workpiece (5).
4. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 3, wherein: the clamping mechanism (4) comprises a clamping screw (401) and a clamping plate (402), the clamping screw (401) is rotatably connected to the L-shaped supporting plate (3), and the clamping screw (401) penetrates through the rectangular through hole (301); the outside of clamping screw (401) is the symmetry form and is equipped with two reverse screw threads, and clamping screw (401) outside is connected with two splint (402) through two reverse screw threads to two splint (402) and two inside bar spout sliding connection of rectangle opening (301).
5. A surface cleaning apparatus for aluminum alloy workpieces as defined in claim 1, wherein: the reciprocating driving part (7) comprises a driving motor (701), a T-shaped driving plate (702), an L-shaped moving plate (703), a rotating disc (704), a stirring column (705) and a threaded through hole (706), wherein the driving motor (701) is fixedly arranged on the rear end face of the vertical fixing plate (6), the rotating disc (704) is fixedly connected to the upper end of a rotating shaft of the driving motor (701), the stirring column (705) is fixedly connected to the edge of the upper end face of the rotating disc (704), a strip-shaped sliding port is formed in the upper end face of the rear side of the T-shaped driving plate (702), and the strip-shaped sliding port is in sliding connection with the stirring column (705); four sliding rods are fixedly connected to the front end face of the T-shaped driving plate (702), the four sliding rods penetrate through the upper portion of the vertical fixing plate (6), a sliding sleeve fixed to the front end face of the vertical fixing plate (6) is slidably connected to the outer portion of each sliding rod, two L-shaped moving plates (703) are fixedly connected to the front ends of the four sliding rods, and the two L-shaped moving plates (703) are distributed in an up-down symmetrical mode; two screw thread through-holes (706) have been seted up at two L type movable plate (703) opposite face middle part, and every screw thread through-hole (706) is inside all to have an adjusting screw (801) through threaded connection to two adjusting screw (801) opposite ends rotate respectively and connect on two brush board (8) looks backs, and two brush board (8) opposite faces all are equipped with the brush hair, and two brush board (8) looks backs all are equipped with four guide slide bars to guide slide bar and L type movable plate (703) sliding connection.
6. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 5, wherein: the cleaning assembly (9) comprises -shaped split-flow pipes (901), spray pipes (902), a water delivery hose (903), a three-way pipe fitting A (904), a water delivery pump (905), a three-way pipe fitting B (906) and a water absorption hose (907), wherein the number of the -shaped split-flow pipes (901) is two, four spray pipes (902) are connected to opposite surfaces of the two -shaped split-flow pipes (901), the spray head ends of the eight spray pipes (902) respectively penetrate through the two hairbrush plates (8), and the eight spray pipes (902) are respectively fixedly connected with the two hairbrush plates (8); the water inlet end of each -shaped split pipe fitting (901) is connected with a water delivery hose (903), and the water inlets of the two water delivery hoses (903) are respectively connected with the two water outlets of the three-way pipe fitting A (904); the water inlet of tee bend pipe fitting A (904) is connected with water delivery pump (905) delivery port through the water pipe, and the water sucking mouth of water delivery pump (905) is connected with tee bend pipe fitting B (906), a valve is all installed to two water inlets of tee bend pipe fitting B (906) lower part, and tee bend pipe fitting B (906) left end water inlet is connected with water purification case (12) delivery port through the water pipe, tee bend pipe fitting B (906) lower extreme delivery port is connected with water absorption hose (907), and the water absorption hose (907) other end is equipped with the drainage cage to the drainage cage is located liquid collection box (1) inside.
7. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 6, wherein: the pedal part (11) comprises a fixed bottom plate (1101), pedal plates (1102), a pull rope (1103), a control switch (1104) and pulleys (1105), wherein the fixed bottom plate (1101) is fixedly arranged at the lower part of the front end face of the liquid collecting box body (1), four guide rods are arranged on the upper end face of the fixed bottom plate (1101), the pedal plates (1102) are connected to the outer parts of the four guide rods in a sliding manner, springs are sleeved between the pedal plates (1102) and the fixed bottom plate (1101) and the upper end of each guide rod is provided with a limiting block; a control switch (1104) is arranged on the front side of the upper end surface of the fixed bottom plate (1101); the rear side of the upper end face of the pedal (1102) is fixedly connected with a pull rope (1103), the outside of the pull rope (1103) is connected with two pulleys (1105) in a sliding mode, and the two pulleys (1105) are arranged on the liquid collecting box body (1).
8. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 7, wherein: the limiting assembly (13) comprises a box body (1301), a sliding block (1302), a limiting inserted link (1303) and a pulling rod (1304), wherein the box body (1301) is fixedly connected to the middle part of the front end face of the supporting table (203), and the sliding block (1302) is connected inside the box body (1301) in a sliding way; the upper end face of the sliding block (1302) is provided with a limiting inserted rod (1303) penetrating through the top of the box body (1301), the bottom end face of the sliding block (1302) is provided with a pulling rod (1304) penetrating through the bottom of the box body (1301), the outside of the pulling rod (1304) is positioned inside the box body (1301) and sleeved with a spring, and the lower end of the pulling rod (1304) is fixedly connected with the other end of the pull rope (1103).
9. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 8, wherein: when the limiting assembly (13) is in a limiting state, the upper end of the limiting inserting rod (1303) is inserted into a limiting jack (209) at the front side.
10. A surface cleaning apparatus for aluminum alloy workpieces as recited in claim 7, wherein: the driving part (14) comprises an electric cylinder (1401), a rectangular moving plate (1402), guide cylinders (1403) and a driving rack (1404), the electric cylinder (1401) is fixedly arranged on the right side of the bottom end face of the supporting table (203), the front end of a telescopic rod of the electric cylinder (1401) is fixedly connected with the rectangular moving plate (1402), the rear end face of the rectangular moving plate (1402) is provided with two transverse sliding rods, the outer part of each transverse sliding rod is slidably connected with one guide cylinder (1403), and the two guide cylinders (1403) are respectively and fixedly connected with the front sides of the left end face and the right end face of the electric cylinder (1401); a driving rack (1404) is fixedly arranged on the front end surface of the rectangular moving plate (1402), the driving rack (1404) is meshed with a gear (2014), and the number of teeth on the driving rack (1404) is equal to the number of teeth on the gear (2014); the electric cylinder (1401), the control switch (1104), the water delivery pump (905) and the driving motor (701) are electrically connected with the controller (10).
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| CN202310735742.8A CN116475142B (en) | 2023-06-21 | 2023-06-21 | Surface cleaning device for aluminum alloy workpiece |
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| CN202310735742.8A CN116475142B (en) | 2023-06-21 | 2023-06-21 | Surface cleaning device for aluminum alloy workpiece |
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| CN116475142B CN116475142B (en) | 2023-09-26 |
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