CN116463770A - Steel wire rope maintenance device - Google Patents
Steel wire rope maintenance device Download PDFInfo
- Publication number
- CN116463770A CN116463770A CN202310596961.2A CN202310596961A CN116463770A CN 116463770 A CN116463770 A CN 116463770A CN 202310596961 A CN202310596961 A CN 202310596961A CN 116463770 A CN116463770 A CN 116463770A
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- Prior art keywords
- ring
- wire rope
- cleaning
- rod
- seat
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 87
- 239000010959 steel Substances 0.000 title claims abstract description 87
- 238000012423 maintenance Methods 0.000 title claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 114
- 238000005461 lubrication Methods 0.000 claims abstract description 68
- 238000004804 winding Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000005452 bending Methods 0.000 claims description 76
- 230000001050 lubricating effect Effects 0.000 claims description 56
- 238000011084 recovery Methods 0.000 claims description 32
- 238000001179 sorption measurement Methods 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 abstract description 5
- 238000011418 maintenance treatment Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 50
- 239000012530 fluid Substances 0.000 description 20
- 230000009471 action Effects 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000002349 favourable effect Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000005007 materials handling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of steel wire ropes, in particular to a steel wire rope maintenance device which comprises a cleaning seat; the upper surface of the cleaning seat is fixedly provided with two supporting seats; the surfaces of the two supporting seats are respectively and rotatably connected with a winding shaft, the winding shafts are used for winding the steel wire ropes, and the winding shafts are connected with the output end of the external driving motor; a limiting ring is fixedly arranged on one side, close to the supporting seat, of the upper surface of the cleaning seat; the inside of the limiting ring is rotationally connected with a cleaning ring; the surface of clearance ring is provided with the rotation seat, rotates the inner wall that the seat can drive the clearance ring at the spacing ring and rotates, can realize carrying out rotatory dirt to wire rope earlier and handle, and the rotation of being cooperated lubrication mechanism in addition can be even scribble the lubricating oil to the wire rope surface, realizes quick wire rope maintenance treatment, and under the mutual pulling of two winding shafts of cooperation simultaneously, can carry out the correction alignment of certain degree with the distortion position that wire rope surface exists, is convenient for to its maintenance.
Description
Technical Field
The invention belongs to the technical field of steel wire ropes, and particularly relates to a steel wire rope maintenance device.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical properties and geometric dimensions meeting the requirements together according to a certain rule, and consists of steel wires, a rope core and lubricating grease; the steel wire rope is a spiral rope which is formed by twisting multiple layers of steel wires into strands and then taking a rope core as the center. In a materials handling machine, for lifting, pulling, tensioning and carrying.
The wire rope is affected by bundling, friction, extrusion, hanger connection and the like in the use process, and the situation that the wire rope is used again is easily affected by distortion, lubricating oil loss and the like, so that the wire rope needs to be maintained after long-time use.
At present, when maintaining, generally use hammer to beat, crow bar roof pressure and hand to wipe the mode of refueling and maintain wire rope, but because different wire ropes use the scene different, there are some mud pieces that have different sizes on some wire rope surfaces still comparatively troublesome when handling it.
To this end, the present invention provides a wire rope service device.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a steel wire rope maintenance device, which comprises a cleaning seat; the upper surface of the cleaning seat is fixedly provided with two supporting seats; the surfaces of the two supporting seats are respectively and rotatably connected with a winding shaft, the winding shafts are used for winding the steel wire ropes, and the winding shafts are connected with the output end of the external driving motor; a limiting ring is fixedly arranged on one side, close to the supporting seat, of the upper surface of the cleaning seat; the inside of the limiting ring is rotationally connected with a cleaning ring; the outer surface of the cleaning ring is provided with a rotating seat, the rotating seat can drive the cleaning ring to rotate on the inner wall of the limiting ring, and the mechanism inside the rotating seat is formed into the prior art and is not repeated; the outer surface of the cleaning ring is provided with a cleaning mechanism which is used for cleaning the mud on the surface of the steel wire rope; a lubrication mechanism is arranged on one side of the cleaning ring away from the cleaning mechanism, and is used for lubricating the surface of the cleaned steel wire rope; the invention relates to a cleaning mechanism for cleaning a wire rope on the surface of a right winding shaft, which comprises a cleaning ring, a lubricating mechanism, a rotating seat, a cleaning mechanism, a lubricating mechanism, a driving motor, a rotating seat, a rotating shaft and a lubricating mechanism.
Preferably, the cleaning mechanism comprises a mounting ring clamped on the side surface of the cleaning ring; the outer surface of the mounting ring is provided with a plurality of bending rods; the plurality of bending rods are arranged on the outer surface of the mounting ring in a circumferential array, and gaps are reserved among the plurality of bending rods; the outer surface of the cleaning ring is fixedly provided with a plurality of elastic torsion bars, and the elastic torsion bars and the bending bars are arranged in a one-to-one correspondence manner; one side of the elastic torsion bar, which is far away from the cleaning ring, is fixedly connected with the surface of the bending rod; the opposite surface of each bending rod is fixedly provided with a special friction plate; the special friction plate is irregularly designed on the outer surface of the bending rod; during operation, under the effect of elasticity torsion bar, a plurality of kink poles are supported by each other and are in the same place under the initial condition, when wire rope passes between a plurality of kink poles, receive under the compression of elasticity torsion bar, kink pole and special-shaped friction plate in different positions can support and lean on the wire rope surface, afterwards cooperate the clearance ring to drive the collar and buckle the pole rotation, under the rotation friction of kink pole and special-shaped friction plate, can break the mud that wire rope surface size is different, and the processing is got rid of in the gradual friction, through this kind of design, can hug closely kink pole and special-shaped friction plate on the wire rope surface, can be fast to wire rope surface mud piece and other impurity treatment.
Preferably, the inner wall of the limiting ring is provided with a circular groove, and the cleaning ring is rotationally connected with the inner wall of the circular groove; inclined seats which are symmetrically arranged are fixedly arranged on the inner wall of the circular groove; an inclined frame is arranged on one side, close to the inclined seat, of the outer surface of the cleaning ring; the shape of the inclined frame is matched with that of the inclined seat, and the inclined frame on the surface of the inclined frame can be contacted with the inclined surface of the inclined seat in the rotation process of the cleaning ring; during operation, the circular groove is formed, the rotating position of the cleaning ring can be maintained, in the rotating process of the cleaning ring, the inclined frame on the surface of the cleaning ring is gradually contacted with the inclined surface of the inclined seat, so that the inclined seat gives certain pressure to the inclined frame and the cleaning ring, the cleaning ring moves at a certain distance in the circular groove, the cleaning ring drives the mounting ring to move at a certain distance, the mounting ring and the bending rod move under rotation along the surface of the steel wire rope, the bending rod and the special friction plate move under the friction, mud blocks on the surface of the cleaning ring can be removed quickly, and the twisting deformation part can exist on the surface of the steel wire rope to a certain extent, so that a certain correcting effect is achieved.
Preferably, a connecting frame is fixedly arranged on one side, close to the bending rod, of the upper surface of the cleaning seat; a tightening ring is fixedly arranged on the surface of the connecting frame; the tightening ring passes through the plurality of bending rods, and the diameter of the tightening ring is larger than that of the plurality of bending rods; the bending rod can move along the inner wall of the tightening ring, so that the tightening ring has a certain compression effect on the periphery of the bending rod, the bending rod further extrudes the steel wire rope, and the deformation of the steel wire rope is convenient to correct.
Preferably, the lubrication assembly comprises a connecting rod fixedly connected to the side surface of the cleaning ring; two lubrication rings are fixedly arranged on one side, away from the cleaning ring, of the connecting rod; the two lubrication rings are connected through a cross rod, a T-shaped lubrication rod is connected between the two lubrication rings in a sliding manner, and the cross rod and the T-shaped lubrication rod are arranged at intervals; the bottom of the T-shaped lubricating rod is fixedly provided with an adsorption ball; one side, close to the lubrication ring, of the upper surface of the cleaning seat is connected with an oil storage seat through a mounting frame; an oil outlet pipe is fixedly arranged below the oil storage seat, an electromagnetic valve is arranged in the oil outlet pipe, and the oil outlet speed of the oil outlet pipe can be controlled through the electromagnetic valve;
through the play oil volume in external control oil storage seat to drip on the T type lubricating rod surface between two lube rings through play oil pipe, along T type lubricating rod lubrication to adsorbing ball surface, along with lube ring's rotation, can drive the fluid on adsorbing ball surface and scribble gradually on wire rope surface, through this kind of design, can be even scribble lubricating oil on wire rope surface, be favorable to wire rope's maintenance, avoid wire rope maintenance relatively poor, lead to its pulling force to appear reducing, appear the problem of easily breaking even, be favorable to wire rope later stage's use.
Preferably, two sloping plates are arranged at the vertical rod of the T-shaped lubricating rod; an oil outlet groove is formed in the T-shaped lubricating rod, and can play a role in conveying oil, so that the oil can be conveniently conveyed into the adsorption balls, a plurality of friction balls are mounted on the outer surfaces of the adsorption balls, and the friction balls play a certain uniformly-wiping effect; during operation, two swash plates have been installed in T type lubricating rod's montant department, and the swash plate has certain effect of storing fluid, ensures that the absorption ball can adsorb sufficient fluid, has guaranteed that wire rope's surface homoenergetic can be covered by fluid, convenient to use more swiftly.
Preferably, the bottom of the oil storage seat is provided with an arc-shaped compression column; the bottom of the arc-shaped compression column is arc-shaped; when the lubrication ring drives the T-shaped lubrication rod to rotate, the top of the T-shaped lubrication rod is contacted with the bottom of the arc-shaped compression column; during operation, when the lubrication ring drives the T-shaped lubrication rod to rotate, the top of the T-shaped lubrication rod can be contacted with the bottom of the arc-shaped compression column, then the T-shaped lubrication rod is pressed, and the adsorption ball is driven to be further pressed on the surface of the steel wire rope, so that oil in the adsorption ball can more easily enter the steel wire rope, the oiling effect is improved, and lubrication and rust prevention are improved.
Preferably, the inner wall of the lubrication ring is provided with a limit groove matched with the T-shaped lubrication rod; the T-shaped lubricating rod is connected in the limiting groove in a sliding manner; the inner wall of the limit groove is fixedly provided with a telescopic elastic rod; the top of the telescopic elastic rod is contacted with the side surface of the T-shaped lubricating rod; during operation, when T type lubricating rod is pressed, T type lubricating rod can compress flexible elastic rod simultaneously, and when T type lubricating rod and arc compression leg kept away from, T type lubricating rod can resume under the effect of flexible elastic rod, and T type lubricating rod can drive the absorption ball and play certain rocking action, makes the absorption ball under rocking, plays dispersion fluid effect, has improved wire rope and has smeared fluid area.
Preferably, a recovery ring cavity is fixedly arranged on one side, close to the lubrication ring, of the upper surface of the cleaning seat; a recovery groove is formed in the recovery annular cavity; the width of the recovery ring cavity is larger than that of the lubrication ring; the outer surface of the inclined plate is fixedly provided with a turning plate, and when the turning plate rotates along with the inclined plate, the turning plate can lift oil liquid in the recovery tank; during operation, set up the recovery ring chamber, the recovery tank has been seted up to the recovery ring intracavity, and this recovery tank plays and retrieves fluid effect, and under T type moist slide bar and swash plate and turning over board rotation, turn over the board and can enter into the recovery tank fluid, raise the fluid to a certain extent, make fluid further lubrication to wire rope, still play simultaneously to fluid recovery effect.
Preferably, one side of the cleaning seat, which is close to the left winding shaft, is fixedly connected with a fixing frame; the surface of the fixing frame is rotationally connected with a reciprocating screw rod; the surface of the reciprocating screw rod is provided with a penetrating seat.
The beneficial effects of the invention are as follows:
1. according to the steel wire rope maintenance device, through rotation of the cleaning ring, not only can the rotary dirt treatment of the steel wire rope be achieved, but also lubricating oil can be uniformly smeared on the surface of the steel wire rope by matching with rotation of the lubricating mechanism, so that the steel wire rope maintenance treatment is achieved quickly, and meanwhile, the distortion deformation part on the surface of the steel wire rope can be corrected and straightened to a certain extent by matching with mutual pulling of the two winding shafts, so that the maintenance of the steel wire rope is facilitated.
2. According to the steel wire rope maintenance device, the bending rods are mutually abutted together under the action of the elastic torsion bars, when a steel wire rope passes through the bending rods, the bending rods and the special-shaped friction plates at different positions are abutted against the surface of the steel wire rope under the compression of the elastic torsion bars, then the cleaning rings are matched to drive the mounting rings and the bending rods to rotate, and under the rotating friction of the bending rods and the special-shaped friction plates, dirt with different sizes on the surface of the steel wire rope is crushed and gradually rubbed and removed, and through the design, the bending rods and the special-shaped friction plates can be tightly attached to the surface of the steel wire rope, so that the dirt blocks and other impurities on the surface of the steel wire rope can be rapidly treated.
3. According to the steel wire rope maintenance device, through rotation of the lubrication ring, oil on the surface of the adsorption ball can be driven to be gradually smeared on the surface of the steel wire rope, through the design, the lubrication oil can be uniformly smeared on the surface of the steel wire rope, the maintenance of the steel wire rope is facilitated, the problems that the tension of the steel wire rope is reduced and even the steel wire rope is easy to break due to poor maintenance of the steel wire rope are avoided, and the later use of the steel wire rope is facilitated.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of a portion of the construction of a mounting ring according to the present invention;
FIG. 3 is a schematic view of a portion of a bending bar according to the present invention;
FIG. 4 is a schematic view of an explosion structure of a stop collar and a purge collar according to the present invention;
FIG. 5 is a schematic view of the portion of the ramp and ramp base of the present invention;
FIG. 6 is a schematic view of a portion of a lube ring according to the present invention;
FIG. 7 is a schematic view of a portion of a T-shaped lubricating rod according to the present invention;
FIG. 8 is a schematic view of the structure of an oil reservoir according to the present invention;
FIG. 9 is a schematic view of a portion of a T-shaped lubricating rod according to the present invention;
fig. 10 is a schematic structural view of a fixing frame according to a second embodiment of the present invention.
In the figure: 1. cleaning a seat; 2. a support base; 201. a winding shaft; 3. a limiting ring; 4. cleaning the ring; 5. a mounting ring; 501. bending the rod; 502. an elastic torsion bar; 6. a special friction plate; 7. a circular groove; 8. an inclined seat; 9. an inclined frame; 10. a connecting frame; 11. a tightening ring; 12. a connecting rod; 13. a lubrication ring; 14. t-shaped lubricating rod; 15. an adsorption ball; 16. an oil storage seat; 17. a sloping plate; 18. arc-shaped compression columns; 19. a limit groove; 20. a telescopic elastic rod; 21. recovering the annular cavity; 22. turning plate; 23. a fixing frame; 24. a reciprocating screw; 25. penetrating the seat.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Embodiment one: as shown in fig. 1 to 3, a wire rope maintenance device according to an embodiment of the present invention includes a cleaning seat 1; the upper surface of the cleaning seat 1 is fixedly provided with two supporting seats 2; the surfaces of the two supporting seats 2 are respectively and rotatably connected with a winding shaft 201, the winding shafts 201 are used for winding the steel wire ropes, and the winding shafts 201 are connected with the output ends of external driving motors; a limiting ring 3 is fixedly arranged on one side, close to the supporting seat 2, of the upper surface of the cleaning seat 1; the inside of the limiting ring 3 is rotatably connected with a cleaning ring 4; the outer surface of the cleaning ring 4 is provided with a moving trolley, the moving trolley is composed of an electric motor and a roller, and the cleaning ring 4 can be driven to rotate on the inner wall of the limiting ring 3 under the action of the electric motor and the roller, and the specific operation mode is the prior art and is not repeated; the outer surface of the cleaning ring 4 is provided with a cleaning mechanism which is used for cleaning the mud on the surface of the steel wire rope; a lubrication mechanism is arranged on one side, far away from the cleaning mechanism, of the cleaning ring 4 and is used for lubricating the surface of the cleaned steel wire rope;
during operation, when the steel wire rope is maintained, the steel wire rope on the surface of the right winding shaft 201 firstly passes through the cleaning mechanism on one side of the cleaning ring 4, then passes through the cleaning ring 4 and then passes through the lubricating mechanism, finally is fixed on the surface of the left winding shaft 201, then the driving motor drives the left winding shaft 201 to slowly rotate, the winding shaft 201 pulls the steel wire rope to move, meanwhile, the rotating seat on the outer surface of the cleaning ring 4 is driven to rotate, the rotating seat drives the cleaning ring 4 to rotate on the inner wall of the limiting ring 3, the cleaning ring 4 drives the cleaning mechanism to synchronously rotate, so that the cleaning mechanism firstly carries out sludge treatment on the surface of the steel wire rope, and then carries out oiling maintenance treatment on the surface of the sludge-removed steel wire rope through the lubricating mechanism.
As shown in fig. 2 to 3, the cleaning mechanism comprises a mounting ring 5 clamped on the side surface of the cleaning ring 4; a plurality of bending rods 501 are arranged on the outer surface of the mounting ring 5; the plurality of bending rods 501 are arranged on the outer surface of the mounting ring 5 in a circumferential array, and gaps are reserved among the plurality of bending rods 501; the outer surface of the cleaning ring 4 is fixedly provided with a plurality of elastic torsion bars 502, and the elastic torsion bars 502 and the bending bars 501 are arranged in a one-to-one correspondence; the side of the elastic torsion bar 502, which is far away from the cleaning ring 4, is fixedly connected with the surface of the bending bar 501; the opposite surface of each bending rod 501 is fixedly provided with a special-shaped friction plate 6; the special friction plate 6 is irregularly designed on the outer surface of the bending rod 501;
in operation, in an initial state, the bending rods 501 are abutted against each other under the action of the elastic torsion bar 502; when a steel wire rope passes through the bending rods 501, a single bending rod 501 is firstly broken off and passes through the gaps of the adjacent bending rods 501, under the compression of the elastic torsion bars 502, the bending rods 501 and the special-shaped friction plates 6 at different positions can be abutted against the surface of the steel wire rope, as shown in fig. 2 and 3, then the cleaning ring 4 is matched to drive the mounting ring 5 and the bending rods 501 to rotate, and under the rotating friction of the bending rods 501 and the special-shaped friction plates 6, the dirt with different sizes on the surface of the steel wire rope can be broken and gradually rubbed and removed, and through the design, the bending rods 501 and the special-shaped friction plates 6 can be tightly attached to the surface of the steel wire rope, so that the dirt blocks and other impurities on the surface of the steel wire rope can be rapidly treated.
As shown in fig. 3 to 5, the inner wall of the limiting ring 3 is provided with a circular groove 7, and the cleaning ring 4 is rotatably connected with the inner wall of the circular groove 7; the inner wall of the circular groove 7 is fixedly provided with symmetrically arranged inclined seats 8; an inclined frame 9 is arranged on one side, close to the inclined seat 8, of the outer surface of the cleaning ring 4; the shape of the inclined frame 9 is matched with the shape of the inclined seat 8, and the inclined frame 9 on the surface of the inclined frame contacts with the inclined surface of the inclined seat 8 in the rotating process of the cleaning ring 4; during operation, the circular groove 7 is arranged, the rotating position of the cleaning ring 4 can be maintained, the inclined frame 9 on the surface of the cleaning ring 4 can gradually contact with the inclined surface of the inclined seat 8 in the rotating process, so that the inclined seat 8 can give certain pressure to the inclined frame 9 and the cleaning ring 4, the cleaning ring 4 can move at a certain distance in the circular groove 7, the cleaning ring 4 drives the mounting ring 5 to move at a certain distance, the mounting ring 5 and the bending rod 501 rotate and move along the surface of the steel wire rope, the bending rod 501 and the special-shaped friction plate 6 can quickly remove the surface mud blocks of the bending rod under the movement of the friction, and the distortion part can exist on the surface of the steel wire rope to a certain extent, so that the steel wire rope is prevented from being maintained in the modes of hammering, jacking and oiling by hand using a hammer at present, and the cleaning device is more convenient to use.
As shown in fig. 1 to 2, a connecting frame 10 is fixedly installed on one side of the upper surface of the cleaning seat 1, which is close to the bending rod 501; the surface of the connecting frame 10 is fixedly provided with a tightening ring 11; the tightening ring 11 passes through the plurality of bending rods 501, and the diameter of the tightening ring 11 is larger than that of the plurality of bending rods 501; a roller is rotatably connected to the contact position between the outer wall of the bending rod 501 and the collecting ring 11, and the roller is not shown in the figure; the roller is arranged, so that friction between the bending rod 501 and the inner wall of the collecting ring 11 can be reduced, and the service lives of the collecting ring 11 and the bending rod 501 can be prolonged; during operation, when the bending rod 501 moves along the surface of the steel wire rope, as the tightening rings 11 are arranged on the outer surfaces of the bending rods 501, the bending rods 501 move along the inner walls of the tightening rings 11, so that the tightening rings 11 have a certain compression effect on the periphery of the bending rods 501, the bending rods 501 further squeeze the steel wire rope, and the deformation of the steel wire rope is convenient to correct.
As shown in fig. 1 to 8, the lubrication assembly includes a connecting rod 12 fixedly connected to a side surface of the purge ring 4; two lubrication rings 13 are fixedly arranged on one side of the connecting rod 12, which is far away from the cleaning ring 4; the two lubrication rings 13 are connected through a cross rod, a T-shaped lubrication rod 14 is connected between the two lubrication rings 13 in a sliding manner, and the cross rod and the T-shaped lubrication rod 14 are arranged at intervals; the bottom of the T-shaped lubricating rod 14 is fixedly provided with an adsorption ball 15; the upper surface of the cleaning seat 1 is connected with an oil storage seat 16 through a mounting frame at one side close to the lubrication ring 13; an oil outlet pipe is fixedly arranged below the oil storage seat 16, an electromagnetic valve is arranged in the oil outlet pipe, and the oil outlet speed of the oil outlet pipe can be controlled through the electromagnetic valve;
during operation, the wire rope after the clearance can continue to pass between two lube rings 13, go out oil yield in the control oil storage seat 16 through external control, and drip the T type lubricating rod 14 surface between two lube rings 13 through the play oil pipe, slide to the absorption ball 15 surface along T type lubricating rod 14, along with lube ring 13's rotation, can drive the fluid on absorption ball 15 surface and scribble on the wire rope surface gradually, through this kind of design, can be even scribble the lubricating oil on the wire rope surface, be favorable to wire rope's maintenance, avoid wire rope maintenance relatively poor, lead to its pulling force to reduce, the problem of easily breaking appears even, be favorable to the use of wire rope later stage.
As shown in fig. 7 to 9, two inclined plates 17 are installed at the vertical rod of the T-shaped lubricating rod 14; an oil outlet groove is formed in the T-shaped lubricating rod 14, the oil outlet groove can play a role in conveying oil, the oil is convenient to convey into the adsorption balls 15, a plurality of friction balls are mounted on the outer surface of the adsorption balls 15, and the friction balls play a certain wiping effect; during operation, two swash plates 17 have been installed in the montant department of T type lubricating rod 14, and swash plate 17 has certain effect of storing fluid, ensures that absorption ball 15 can adsorb sufficient fluid, has guaranteed that wire rope's surface homoenergetic can be covered by fluid, convenient to use more.
As shown in fig. 8 to 9, the bottom of the oil reservoir 16 is provided with an arc-shaped compression column 18; the bottom of the arc-shaped compression column 18 is arc-shaped; when the lubrication ring 13 drives the T-shaped lubrication rod 14 to rotate, the top of the T-shaped lubrication rod 14 is contacted with the bottom of the arc-shaped compression column 18; during operation, when the lubrication ring 13 drives the T-shaped lubrication rod 14 to rotate, the top of the T-shaped lubrication rod 14 is contacted with the bottom of the arc-shaped compression column 18, then the T-shaped lubrication rod 14 is compressed, and the adsorption ball 15 is driven to be further compressed on the surface of the steel wire rope, so that oil in the adsorption ball 15 can enter the steel wire rope more easily, the oiling effect is improved, and the lubrication and rust prevention are improved.
As shown in fig. 8 to 9, the inner wall of the lubrication ring 13 is provided with a limit groove 19 adapted to the T-shaped lubrication rod 14; the T-shaped lubricating rod 14 is connected inside the limit groove 19 in a sliding way; the inner wall of the limit groove 19 is fixedly provided with a telescopic elastic rod 20; the top of the telescopic elastic rod 20 is contacted with the side surface of the T-shaped lubricating rod 14; during operation, when the T-shaped lubricating rod 14 is pressed, the T-shaped lubricating rod 14 can simultaneously compress the telescopic elastic rod 20, when the T-shaped lubricating rod 14 is far away from the arc pressing column 18, the T-shaped lubricating rod 14 can recover under the action of the telescopic elastic rod 20, and the T-shaped lubricating rod 14 can drive the adsorption ball 15 to play a certain shaking role, so that the adsorption ball 15 plays a role of dispersing oil under shaking, and the area of smearing the oil by the steel wire rope is increased.
A recovery ring cavity 21 is fixedly arranged on one side, close to the lubrication ring 13, of the upper surface of the cleaning seat 1; a recovery groove is formed in the recovery annular cavity 21; the width of the recovery ring cavity 21 is larger than the width of the lubrication ring 13; the outer surface of the inclined plate 17 is fixedly provided with a turning plate 22, and when the turning plate 22 rotates along with the inclined plate 17, the turning plate 22 can lift oil liquid in the recovery tank; during operation, having set up recovery ring chamber 21, having seted up the recovery groove in the recovery ring chamber 21, this recovery groove plays and retrieves fluid effect, and under T moist slide bar 14 and swash plate 17 and turning over board 22 rotation, turning over board 22 can get into to the recovery groove fluid in, carries out the raising of certain degree with fluid, makes fluid further lubricate the effect to wire rope, still plays simultaneously to fluid recovery effect.
Embodiment two: as shown in fig. 10, in comparative example one, another embodiment of the present invention is: a fixing frame 23 is fixedly connected to one side, close to the left winding shaft 201, of the cleaning seat 1; the surface of the fixing frame 23 is rotatably connected with a reciprocating screw 24; the surface of the reciprocating screw 24 is provided with a penetrating seat 25; through the setting of running through seat 25, through passing wire rope in running through seat 25 to drive reciprocating screw 24 drives and runs through seat 25 round trip movement, drives wire rope and twines winding shaft 201 along winding shaft 201 both sides direction layer by layer and regularly, perhaps unwinds from winding shaft 201, thereby guarantees wire rope winding or the homogeneity when unreeling.
When the steel wire rope is maintained, the steel wire rope on the surface of the right winding shaft 201 firstly passes through a cleaning mechanism on one side of the cleaning ring 4, a plurality of bending rods 501 are mutually abutted against each other under the action of an elastic torsion bar 502 in an initial state, when the steel wire rope passes through the bending rods 501, a single bending rod 501 is firstly broken off and passes through a gap between adjacent bending rods 501, under the compression of the elastic torsion bar 502, the bending rods 501 and the special-shaped friction plates 6 at different positions are abutted against the surface of the steel wire rope, then the cleaning ring 4 is matched to drive the mounting ring 5 and the bending rods 501 to rotate, and under the rotation friction of the bending rods 501 and the special-shaped friction plates 6, the dirt with different sizes on the surface of the steel wire rope is crushed and gradually rubbed and removed;
the circular groove 7 is arranged, the rotating position of the cleaning ring 4 can be maintained, in the rotating process of the cleaning ring 4, the inclined frame 9 on the surface of the cleaning ring can gradually contact with the inclined surface of the inclined seat 8, so that the inclined seat 8 can give a certain pressure to the inclined frame 9 and the cleaning ring 4, the cleaning ring 4 moves in the circular groove 7 at a certain distance, the cleaning ring 4 drives the mounting ring 5 to move at a certain distance, the mounting ring 5 and the bending rod 501 rotate and move along the surface of the steel wire rope, the bending rod 501 and the special-shaped friction plate 6 move along the friction at the same time, the surface mud blocks of the cleaning ring can be quickly removed, and a twisting deformation part can exist on the surface of the steel wire rope to a certain extent, so that a certain correcting effect is realized; when the bending rods 501 move along the surface of the steel wire rope, as the tightening rings 11 are arranged on the outer surfaces of the bending rods 501, the bending rods 501 move along the inner walls of the tightening rings 11, so that the tightening rings 11 have a certain compression effect on the peripheries of the bending rods 501, the bending rods 501 further squeeze the steel wire rope, and the deformation of the steel wire rope is convenient to correct;
the cleaned steel wire rope can continuously pass through the space between the two lubrication rings 13, the oil outlet amount in the oil storage seat 16 is controlled through external connection control, and the steel wire rope is dripped on the surface of the T-shaped lubrication rod 14 between the two lubrication rings 13 through the oil outlet pipe, slides to the surface of the adsorption ball 15 along the T-shaped lubrication rod 14, and can drive the oil on the surface of the adsorption ball 15 to be gradually smeared on the surface of the steel wire rope along with the rotation of the lubrication rings 13; when the lubrication ring 13 drives the T-shaped lubrication rod 14 to rotate, the top of the T-shaped lubrication rod 14 is contacted with the bottom of the arc-shaped compression column 18, then the T-shaped lubrication rod 14 is compressed, and the adsorption ball 15 is driven to be further compressed on the surface of the steel wire rope, so that oil in the adsorption ball 15 is easier to enter the steel wire rope, the oiling effect is improved, and the lubrication and rust prevention are improved; when the T-shaped lubricating rod 14 is pressed, the T-shaped lubricating rod 14 simultaneously compresses the telescopic elastic rod 20, when the T-shaped lubricating rod 14 is far away from the arc-shaped pressing column 18, the T-shaped lubricating rod 14 can recover under the action of the telescopic elastic rod 20, the T-shaped lubricating rod 14 can drive the adsorption ball 15 to play a certain shaking role, the adsorption ball 15 plays a role of dispersing oil under shaking, and the area of the oil coated by the steel wire rope is increased;
the recovery ring cavity 21 is arranged, a recovery groove is formed in the recovery ring cavity 21, the recovery groove plays a role in recovering oil, and under the rotation of the T-shaped lubricating rod 14, the inclined plate 17 and the turning plate 22, the turning plate 22 can enter the oil in the recovery groove to lift the oil to a certain extent, so that the oil further plays a role in lubricating a steel wire rope, and meanwhile, plays a role in recovering the oil;
finally, the surface of the winding shaft 201 on the left side is fixed, then the winding shaft 201 on the left side is driven by a driving motor to slowly rotate, the winding shaft 201 pulls the steel wire rope to move, and oil coating maintenance treatment is carried out on the surface of the steel wire rope with dirt removed through a lubricating mechanism.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A wire rope maintenance device comprises a cleaning seat (1); the method is characterized in that: the upper surface of the cleaning seat (1) is fixedly provided with two supporting seats (2); the surfaces of the two supporting seats (2) are respectively and rotatably connected with a winding shaft (201), the winding shafts (201) are used for winding the steel wire ropes, and the winding shafts (201) are connected with the output end of an external driving motor; a limiting ring (3) is fixedly arranged on one side, close to the supporting seat (2), of the upper surface of the cleaning seat (1); the inside of the limiting ring (3) is rotationally connected with a cleaning ring (4); the outer surface of the cleaning ring (4) is provided with a rotating seat; the outer surface of the cleaning ring (4) is provided with a cleaning mechanism which is used for cleaning the mud on the surface of the steel wire rope; and one side, far away from the cleaning mechanism, of the cleaning ring (4) is provided with a lubricating mechanism, and the lubricating mechanism is used for lubricating the surface of the cleaned steel wire rope.
2. The wire rope maintenance device of claim 1, wherein: the cleaning mechanism comprises a mounting ring (5) clamped on the side surface of the cleaning ring (4); the outer surface of the mounting ring (5) is provided with a plurality of bending rods (501); the plurality of bending rods (501) are arranged on the outer surface of the mounting ring (5) in a circumferential array, and gaps are reserved among the plurality of bending rods (501); the outer surface of the cleaning ring (4) is fixedly provided with a plurality of elastic torsion bars (502), and the elastic torsion bars (502) and the bending bars (501) are arranged in a one-to-one correspondence manner; one side of the elastic torsion bar (502) far away from the cleaning ring (4) is fixedly connected with the surface of the bending bar (501); the opposite surface of each bending rod (501) is fixedly provided with a special-shaped friction plate (6); the special friction plate (6) is irregularly designed on the outer surface of the bending rod (501).
3. The wire rope maintenance device of claim 2, wherein: the inner wall of the limiting ring (3) is provided with a circular groove (7), and the cleaning ring (4) is rotationally connected to the inner wall of the circular groove (7); inclined seats (8) which are symmetrically arranged are fixedly arranged on the inner wall of the circular groove (7); an inclined frame (9) is arranged on one side, close to the inclined seat (8), of the outer surface of the cleaning ring (4); the shape of the inclined frame (9) is matched with the shape of the inclined seat (8), and the inclined frame (9) on the surface of the inclined frame can be contacted with the inclined surface of the inclined seat (8) in the rotation process of the cleaning ring (4).
4. The wire rope maintenance device of claim 2, wherein: a connecting frame (10) is fixedly arranged on one side, close to the bending rod (501), of the upper surface of the cleaning seat (1); a tightening ring (11) is fixedly arranged on the surface of the connecting frame (10); the tightening ring (11) passes between the plurality of bending rods (501), and the diameter of the tightening ring (11) is larger than that of the plurality of bending rods (501).
5. The wire rope maintenance device of claim 4, wherein: the lubrication assembly comprises a connecting rod (12) fixedly connected to the side surface of the cleaning ring (4); two lubrication rings (13) are fixedly arranged on one side, far away from the cleaning ring (4), of the connecting rod (12); the two lubrication rings (13) are connected through a cross rod, a T-shaped lubrication rod (14) is connected between the two lubrication rings (13) in a sliding manner, and the cross rod and the T-shaped lubrication rod (14) are arranged at intervals; an adsorption ball (15) is fixedly arranged at the bottom of the T-shaped lubricating rod (14); one side, close to the lubrication ring (13), of the upper surface of the cleaning seat (1) is connected with an oil storage seat (16) through a mounting frame; the oil outlet pipe is fixedly arranged below the oil storage seat (16), an electromagnetic valve is arranged in the oil outlet pipe, and the oil outlet speed of the oil outlet pipe can be controlled through the electromagnetic valve.
6. The wire rope service device of claim 5, wherein: two inclined plates (17) are arranged at the vertical rod of the T-shaped lubricating rod (14); an oil outlet groove is formed in the T-shaped lubricating rod (14), the oil outlet groove can play a role in conveying oil, the oil is conveniently conveyed into the adsorption balls 15, a plurality of friction balls are mounted on the outer surface of the adsorption balls (15), and the friction balls play a certain wiping effect.
7. The wire rope service device of claim 6, wherein: an arc-shaped compression column (18) is arranged at the bottom of the oil storage seat (16); the bottom of the arc-shaped compression column (18) is arc-shaped; when the lubrication ring (13) drives the T-shaped lubrication rod (14) to rotate, the top of the T-shaped lubrication rod (14) is contacted with the bottom of the arc-shaped compression column (18).
8. The wire rope service device of claim 6, wherein: a limit groove (19) matched with the T-shaped lubricating rod (14) is formed in the inner wall of the lubricating ring (13); the T-shaped lubricating rod (14) is connected in the limiting groove (19) in a sliding manner; the inner wall of the limit groove (19) is fixedly provided with a telescopic elastic rod (20); the top of the telescopic elastic rod (20) is in contact with the side surface of the T-shaped lubricating rod (14).
9. The wire rope service device of claim 8, wherein: a recovery ring cavity (21) is fixedly arranged on one side, close to the lubrication ring (13), of the upper surface of the cleaning seat (1); a recovery groove is formed in the recovery annular cavity (21); the width of the recovery ring cavity (21) is larger than that of the lubrication ring (13); the outer surface of the inclined plate (17) is fixedly provided with a turning plate (22), and when the turning plate (22) rotates along with the inclined plate (17), the turning plate (22) can lift oil liquid in the recovery tank.
10. The wire rope service device of claim 9, wherein: one side, close to the left winding shaft (201), of the cleaning seat (1) is fixedly connected with a fixing frame (23); the surface of the fixing frame (23) is rotationally connected with a reciprocating screw (24); the surface of the reciprocating screw (24) is provided with a penetrating seat (25).
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| CN202310596961.2A CN116463770B (en) | 2023-05-25 | 2023-05-25 | Steel wire rope maintenance device |
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| CN202310596961.2A CN116463770B (en) | 2023-05-25 | 2023-05-25 | Steel wire rope maintenance device |
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| CN116463770B CN116463770B (en) | 2023-09-19 |
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| CN213409523U (en) * | 2020-10-09 | 2021-06-11 | 无锡市坤通钢丝绳有限公司 | Steel wire rope maintenance equipment with decontamination plant |
| CN113304950A (en) * | 2021-06-30 | 2021-08-27 | 江苏亚盛金属制品有限公司 | Marine steel wire rope maintenance device |
| CN113930990A (en) * | 2021-09-09 | 2022-01-14 | 上海君威钢绳索具股份有限公司 | Steel wire rope corrosion prevention oil spraying and dipping device |
| CN115031146A (en) * | 2022-05-17 | 2022-09-09 | 上海锡华机械工程有限公司 | Self-walking type multifunctional maintenance system for cleaning, flaw detection and lubrication of steel wire rope |
| CN115233479A (en) * | 2022-09-21 | 2022-10-25 | 南通锝福金属制品有限公司 | Comprehensive outer side oiling device for machining steel wire rope |
| CN218786739U (en) * | 2022-09-16 | 2023-04-04 | 安徽省力通稀土钢缆有限公司 | Efficient oiling station |
| CN219025099U (en) * | 2022-11-15 | 2023-05-16 | 盐城市正扬钢绳有限公司 | Maintenance equipment for steel wire rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4591390A (en) * | 1981-03-25 | 1986-05-27 | Shell Internationale Research Maatschappij B. V. | Cable cleaning system |
| CN208327220U (en) * | 2018-06-28 | 2019-01-04 | 吴书宝 | Underground winch cable decontaminates care device |
| CN213409523U (en) * | 2020-10-09 | 2021-06-11 | 无锡市坤通钢丝绳有限公司 | Steel wire rope maintenance equipment with decontamination plant |
| CN113304950A (en) * | 2021-06-30 | 2021-08-27 | 江苏亚盛金属制品有限公司 | Marine steel wire rope maintenance device |
| CN113930990A (en) * | 2021-09-09 | 2022-01-14 | 上海君威钢绳索具股份有限公司 | Steel wire rope corrosion prevention oil spraying and dipping device |
| CN115031146A (en) * | 2022-05-17 | 2022-09-09 | 上海锡华机械工程有限公司 | Self-walking type multifunctional maintenance system for cleaning, flaw detection and lubrication of steel wire rope |
| CN218786739U (en) * | 2022-09-16 | 2023-04-04 | 安徽省力通稀土钢缆有限公司 | Efficient oiling station |
| CN115233479A (en) * | 2022-09-21 | 2022-10-25 | 南通锝福金属制品有限公司 | Comprehensive outer side oiling device for machining steel wire rope |
| CN219025099U (en) * | 2022-11-15 | 2023-05-16 | 盐城市正扬钢绳有限公司 | Maintenance equipment for steel wire rope |
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| CN116463770B (en) | 2023-09-19 |
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