CN116445016A - Corrosion-resistant environment-friendly paint and preparation method thereof - Google Patents

Corrosion-resistant environment-friendly paint and preparation method thereof Download PDF

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Publication number
CN116445016A
CN116445016A CN202310371523.6A CN202310371523A CN116445016A CN 116445016 A CN116445016 A CN 116445016A CN 202310371523 A CN202310371523 A CN 202310371523A CN 116445016 A CN116445016 A CN 116445016A
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China
Prior art keywords
corrosion
parts
modified inorganic
inorganic silicon
silicon solution
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CN202310371523.6A
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Chinese (zh)
Inventor
马川
唐俊
王飞
张平柱
张华永
喻海波
吴希
阮皓
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Anhui Zhonghe Tongyuan Technology Co ltd
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Anhui Zhonghe Tongyuan Technology Co ltd
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Priority to CN202310371523.6A priority Critical patent/CN116445016A/en
Publication of CN116445016A publication Critical patent/CN116445016A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention belongs to the technical field of paint, and provides a corrosion-resistant environment-friendly paint and a preparation method thereof. The corrosion-resistant environment-friendly paint provided by the invention comprises the following components in parts by weight: 50-70 parts of modified inorganic silicon solution, 20-40 parts of filler, 1-5 parts of dispersing agent, 1-5 parts of coupling agent and 1-5 parts of thickening thixotropic agent; the modified inorganic silicon solution comprises silicic acid, amino acid, polysaccharide and water, wherein the mass ratio of the silicic acid to the amino acid to the polysaccharide is 3-5: 1 to 3:1 to 3:5 to 10; the amino acid is serine or threonine. The corrosion-resistant environment-friendly coating provided by the invention has the advantages of impact resistance, oxidation resistance, corrosion resistance, water resistance, moisture resistance, quick self-drying, strong adhesive force, long service life and the like, can be applied to pipelines used for underground work, and cannot damage soil environment.

Description

Corrosion-resistant environment-friendly paint and preparation method thereof
Technical Field
The invention relates to the technical field of coatings, in particular to a corrosion-resistant environment-friendly coating and a preparation method thereof.
Background
The paint is a liquid or solid material which can form a film on the surface of an object under certain conditions to protect, decorate or have other special functions (insulation, rust prevention, mildew prevention, heat resistance and the like). The paint has four main functions: protecting, decorating, masking defects and other special functions of the product, and improving the value of the product. With the rapid development of economy, environmental protection consciousness of people is increasingly enhanced, so environmental protection type paint has become the mainstream.
Soil corrosion is the corrosion of metals in the soil. Soil is a special solid electrolyte with capillary porosity. The cathode process of soil corrosion is mainly oxygen depolarization, because oxygen needs to penetrate through the microporous electrolyte of the solid to reach the cathode, the process is complex and is performed slowly, and the structure and humidity of the soil have great influence on the flow of oxygen.
At present, with the gradual penetration of modern construction of the country, underground engineering is rapidly increased, for example, an armguard pipe applied to a distillation tower at the bottom of a construction land, a gas pipeline transported by western gas and the like are all required to adopt anti-corrosion measures, and the preferable anti-corrosion materials cannot damage soil.
Therefore, how to provide an environment-friendly protective coating capable of protecting an underground working pipeline from corrosion is a problem to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the invention provides a corrosion-resistant environment-friendly coating and a preparation method thereof, and aims to solve the technical problem that underground pipelines are easy to corrode.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the invention provides a corrosion-resistant environment-friendly coating which comprises the following components in parts by weight:
50-70 parts of modified inorganic silicon solution, 20-40 parts of filler, 1-5 parts of dispersing agent, 1-5 parts of coupling agent and 1-5 parts of thickening thixotropic agent;
the modified inorganic silicon solution comprises silicic acid, amino acid, polysaccharide and water, wherein the mass ratio of the silicic acid to the amino acid to the polysaccharide to the water is 3-5: 1 to 3:1 to 3:5 to 10; the amino acid is serine or threonine.
Further, the preparation method of the modified inorganic silicon solution comprises the following steps:
mixing silicic acid, amino acid, polysaccharide and water, and reacting to obtain modified inorganic silicon solution.
Further, the mixing adopts a stirring mode, and the stirring time is 0.5-1 h; the reaction temperature is 40-80 ℃, and the reaction time is 1-3 h.
Further, the filler is one or more of titanium dioxide, aluminum oxide, copper oxide, fly ash, diatomite and bentonite.
Further, the polysaccharide is one or more of starch, acacia, chitin and agar.
Further, the dispersing agent is one or more of polyurethane, polyacrylamide, sodium polyacrylate and polyoxyethylene alkylphenol ether.
Further, the coupling agent is a silane coupling agent and/or a titanate coupling agent.
Further, the thickening thixotropic agent is one or more of fumed silica, castor oil and polyamide wax.
The invention provides a preparation method of the corrosion-resistant environment-friendly paint, which comprises the following steps:
s1, mixing a filler, a dispersing agent and a first part of modified inorganic silicon solution to obtain a mixed solution A;
s2, mixing the coupling agent with the mixed solution A to obtain a mixed solution B;
s3, mixing the rest modified inorganic silicon solution, the thickening thixotropic agent and the mixed solution B to obtain the corrosion-resistant environment-friendly coating.
Further, the temperature of the mixing in the step S1, the step S2 and the step S3 is independently 40-60 ℃, and the mixing time is independently 20-60 min; the volume ratio of the first part of modified inorganic silicon solution to the rest of modified inorganic silicon solution is 3-4: 1.
compared with the prior art, the invention has the following beneficial effects:
in the invention, toxic components and organic solvents are not used, which meets the requirement of environmental protection;
in the invention, the modified inorganic silicon solution adopts a mixed solution of silicic acid, amino acid, polysaccharide and water, the molecular structure of the modified inorganic silicon solution is an inorganic structure, the inorganic modified solution film forming material is more compact, the adhesive force is stronger, the environment is not polluted, the service life is long, and the modified inorganic silicon solution has the dual effects of physical corrosion resistance and chemical corrosion resistance;
in the invention, the filler is cheap and easily available, and the oxide in the filler can accelerate the drying of the film, thereby improving the construction efficiency.
Detailed Description
The invention provides a corrosion-resistant environment-friendly coating which comprises the following components in parts by weight:
50-70 parts of modified inorganic silicon solution, 20-40 parts of filler, 1-5 parts of dispersing agent, 1-5 parts of coupling agent and 1-5 parts of thickening thixotropic agent.
In the present invention, the amount of the modified inorganic silicon solution is preferably 55 to 65 parts, more preferably 58 to 62 parts.
In the present invention, the amount of the filler is preferably 25 to 36 parts, more preferably 30 to 35 parts.
In the present invention, the amount of the dispersant is preferably 2 to 4 parts, more preferably 3 parts.
In the present invention, the coupling agent is used in an amount of preferably 2 to 4 parts, more preferably 3 parts.
In the present invention, the thickening thixotropic agent is preferably used in an amount of 2 to 4 parts, more preferably 3 parts.
In the invention, the modified inorganic silicon solution comprises silicic acid, amino acid, polysaccharide and water, wherein the mass ratio of the silicic acid to the amino acid to the polysaccharide to the water is 3-5: 1 to 3:1 to 3:5 to 10, preferably 4:2:2:6 to 8, more preferably 4:2:2:7, preparing a base material; the amino acid is serine or threonine, preferably serine.
In the invention, the preparation steps of the modified inorganic silicon solution are as follows:
mixing silicic acid, amino acid, polysaccharide and water, and reacting to obtain modified inorganic silicon solution.
In the invention, the mixing adopts a stirring mode, and the stirring time is 0.5-1 h, preferably 0.6-0.9 h, and more preferably 0.7-0.8 h; the reaction temperature is 40-80 ℃, preferably 50-70 ℃, and more preferably 60-65 ℃; the reaction time is 1 to 3 hours, preferably 2 hours.
In the invention, the filler is one or more of titanium dioxide, aluminum oxide, copper oxide, coal ash, diatomite and bentonite, preferably one or more of titanium dioxide, aluminum oxide, copper oxide, coal ash and bentonite, and further preferably one or more of titanium dioxide, aluminum oxide, coal ash and bentonite.
In the present invention, the polysaccharide is one or more of starch, acacia, chitin or agar, preferably one or more of starch, chitin and agar, and more preferably one or more of starch and/or agar.
In the invention, the dispersing agent is one or more of polyurethane, polyacrylamide, sodium polyacrylate and polyoxyethylene alkylphenol-based ether, preferably one or more of polyurethane, polyacrylamide and polyoxyethylene alkylphenol-based ether, and more preferably polyurethane and/or polyoxyethylene alkylphenol-based ether.
In the invention, the coupling agent is a silane coupling agent and/or a titanate coupling agent, and the silane coupling agent is preferably one or more of KH550, KH560, KH570 and KH792, and more preferably one or more of KH560, KH570 and KH 792; the titanate coupling agent is preferably one or more of TMC-102, TMC-201, TMC-105, TMC-311w and TMC-TTS, and more preferably one or more of TMC-102, TMC-105 and TMC-TTS.
In the present invention, the thickening thixotropic agent is one or more of fumed silica, castor oil and polyamide wax, preferably fumed silica and/or polyamide wax, and more preferably polyamide wax.
The invention provides a preparation method of the corrosion-resistant environment-friendly paint, which comprises the following steps:
s1, mixing a filler, a dispersing agent and a first part of modified inorganic silicon solution to obtain a mixed solution A;
s2, mixing the coupling agent with the mixed solution A to obtain a mixed solution B;
s3, mixing the rest modified inorganic silicon solution, the thickening thixotropic agent and the mixed solution B to obtain the corrosion-resistant environment-friendly coating.
In the present invention, the temperature of the mixing in the steps S1, S2 and S3 is independently 40 to 60 ℃, preferably 45 to 55 ℃, and more preferably 48 to 52 ℃; the mixing time is independently 20-60 min, preferably 30-50 min, and more preferably 35-40 min; the volume ratio of the first part of modified inorganic silicon solution to the rest of modified inorganic silicon solution is 3-4: 1, preferably 3:1.
the following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Silicic acid, threonine, starch and water are mixed according to the mass ratio of 4:2:2:7 stirring for 0.5h, and reacting at 60 ℃ for 2h to obtain the modified inorganic silicon solution.
Mixing 24 parts of filler (titanium dioxide, aluminum oxide, copper oxide, fly ash, diatomite and bentonite are equal in mass), 3 parts of polyurethane, 1 part of polyacrylamide and 40 parts of modified inorganic silicon solution at 40 ℃ for 30min to obtain a mixed solution A; mixing 2 parts of KH550, 2 parts of KH560 and the mixed solution A at 40 ℃ for 30min to obtain mixed solution B; 10 parts of modified inorganic silicon solution, 3 parts of fumed silica and the mixed solution B are mixed for 30min at 40 ℃ to obtain the corrosion-resistant environment-friendly coating.
Example 2
Silicic acid, serine, arabic gum and water are mixed according to the mass ratio of 4:2:1:6 stirring for 0.8h, and reacting at 70 ℃ for 1h to obtain the modified inorganic silicon solution.
Mixing 30 parts of filler (titanium dioxide, aluminum oxide, copper oxide, fly ash, diatomite and bentonite are equal in mass), 2 parts of sodium polyacrylate, 2 parts of polyoxyethylene alkylphenol ether and 40 parts of modified inorganic silicon solution at 50 ℃ for 30min to obtain a mixed solution A; mixing 2 parts of KH560, 1 part of KH570 with the mixed solution A at 50 ℃ for 30min to obtain mixed solution B; 10 parts of modified inorganic silicon solution, 2 parts of polyamide wax and the mixed solution B are mixed for 30min at 50 ℃ to obtain the corrosion-resistant environment-friendly coating.
Example 3
Silicic acid, serine, agar and water are mixed according to a mass ratio of 5:3:2:8 stirring for 1h, and reacting at 70 ℃ for 2h to obtain the modified inorganic silicon solution.
36 parts of filler (titanium dioxide, aluminum oxide, copper oxide, fly ash, diatomite and bentonite are equal in mass), 1 part of polyurethane, 3 parts of polyoxyethylene alkylphenol ether and 40 parts of modified inorganic silicon solution are mixed at 55 ℃ for 40min to obtain a mixed solution A; mixing 2 parts of KH570,2 parts of KH792 with the mixed solution A at 55 ℃ for 40min to obtain mixed solution B; 10 parts of modified inorganic silicon solution, 1 part of castor oil, 2 parts of polyamide wax and the mixed solution B are mixed for 40min at 55 ℃ to obtain the corrosion-resistant environment-friendly coating.
Comparative example 1
The comparative example was carried out in the same manner as in example 1 except that no amino acid was added.
Comparative example 2
In this comparative example, no polysaccharide was added, and the rest of the procedure was the same as in example 1.
The performance tests of the corrosion-resistant environmental-friendly coatings prepared in comparative examples 1 to 2 and examples 1 to 3 are shown in Table 1.
TABLE 1 Performance test results of coatings
Wherein, film forming performance test: one-time brushing; accelerated aging performance test: copper salt fog test, test temperature is 50 ℃; corrosion resistance: hydrochloric acid with mass concentration of 5% for 15 days.
As shown in Table 1, the corrosion-resistant environment-friendly coating prepared by the invention has the advantages of denser film formation, stronger adhesive force, higher hardness and better corrosion-resistant effect, can be better applied to pipelines used for underground work, and can not damage soil environment.
Various embodiments in this specification are described in an incremental manner, each embodiment focusing on differences from the other embodiments, the same applies to each embodiment where similar parts are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The corrosion-resistant environment-friendly coating is characterized by comprising the following components in parts by weight:
50-70 parts of modified inorganic silicon solution, 20-40 parts of filler, 1-5 parts of dispersing agent, 1-5 parts of coupling agent and 1-5 parts of thickening thixotropic agent;
the modified inorganic silicon solution comprises silicic acid, amino acid, polysaccharide and water, wherein the mass ratio of the silicic acid to the amino acid to the polysaccharide to the water is 3-5: 1 to 3:1 to 3:5 to 10; the amino acid is serine or threonine.
2. The corrosion resistant environmental protection coating according to claim 1, wherein the modified inorganic silicon solution is prepared by the steps of:
mixing silicic acid, amino acid, polysaccharide and water, and reacting to obtain modified inorganic silicon solution.
3. The corrosion-resistant environment-friendly paint is characterized in that the mixing adopts a stirring mode, and the stirring time is 0.5-1 h; the reaction temperature is 40-80 ℃, and the reaction time is 1-3 h.
4. The corrosion-resistant environment-friendly coating according to any one of claims 1 to 3, wherein the filler is one or more of titanium white, aluminum oxide, copper oxide, fly ash, diatomaceous earth and bentonite.
5. The corrosion resistant environmental protection coating of claim 4, wherein said polysaccharide is one or more of starch, gum arabic, chitin, and agar.
6. The corrosion resistant environmental protection coating according to claim 2 or 5, wherein the dispersant is one or more of polyurethane, polyacrylamide, sodium polyacrylate and polyoxyethylene alkylphenol based ether.
7. The corrosion-resistant environment-friendly coating according to claim 6, wherein the coupling agent is a silane coupling agent and/or a titanate coupling agent.
8. The corrosion resistant environmental protection coating of claim 1 or 5 or 7, wherein said thickening thixotropic agent is one or more of fumed silica, castor oil and polyamide wax.
9. The method for preparing the corrosion-resistant environment-friendly paint according to any one of claims 1 to 8, which is characterized by comprising the following steps:
s1, mixing a filler, a dispersing agent and a first part of modified inorganic silicon solution to obtain a mixed solution A;
s2, mixing the coupling agent with the mixed solution A to obtain a mixed solution B;
s3, mixing the rest modified inorganic silicon solution, the thickening thixotropic agent and the mixed solution B to obtain the corrosion-resistant environment-friendly coating.
10. The preparation method according to claim 9, wherein the temperature of the mixing in the step S1, the step S2 and the step S3 is independently 40-60 ℃, and the mixing time is independently 20-60 min; the volume ratio of the first part of modified inorganic silicon solution to the rest of modified inorganic silicon solution is 3-4: 1.
CN202310371523.6A 2023-04-04 2023-04-04 Corrosion-resistant environment-friendly paint and preparation method thereof Pending CN116445016A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107312367A (en) * 2017-08-07 2017-11-03 北京志盛威华化工有限公司 A kind of inorganic high-temperature resistant anticorrosive paint and preparation method thereof
CN108102447A (en) * 2017-11-25 2018-06-01 浙江大学 A kind of preparation method and its usage of silica doped modified protective coating
CN113956692A (en) * 2021-12-06 2022-01-21 深圳市深赛尔股份有限公司 Anti-corrosion tank-making water-based paint and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107312367A (en) * 2017-08-07 2017-11-03 北京志盛威华化工有限公司 A kind of inorganic high-temperature resistant anticorrosive paint and preparation method thereof
CN108102447A (en) * 2017-11-25 2018-06-01 浙江大学 A kind of preparation method and its usage of silica doped modified protective coating
CN113956692A (en) * 2021-12-06 2022-01-21 深圳市深赛尔股份有限公司 Anti-corrosion tank-making water-based paint and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王荣荣: "酸的结构和特性", 浙江教育出版社, pages: 100 - 101 *

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