CN116443522A - Residual anode feeder - Google Patents
Residual anode feeder Download PDFInfo
- Publication number
- CN116443522A CN116443522A CN202310247276.9A CN202310247276A CN116443522A CN 116443522 A CN116443522 A CN 116443522A CN 202310247276 A CN202310247276 A CN 202310247276A CN 116443522 A CN116443522 A CN 116443522A
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- weighing
- conveying
- anode scrap
- region
- stack
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- 238000005303 weighing Methods 0.000 claims abstract description 95
- 239000000463 material Substances 0.000 claims abstract description 58
- 230000013011 mating Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000001186 cumulative effect Effects 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses a anode scrap feeder, which comprises: the conveying device is used for conveying the stacks and throwing the stacks into the metallurgical furnace; the weighing device is arranged corresponding to the conveying device and used for weighing the weight of the stacks, and the conveying device is arranged to be suitable for throwing the stacks of the target quantity into the metallurgical furnace according to the weighing result of the weighing device. According to the anode scrap feeder provided by the embodiment of the invention, the weight of each stack material on the conveying device is weighed through the weighing device, and the conveying device can throw the stack materials with the target quantity into the metallurgical furnace according to the weighing result, so that the throwing quantity of the stack materials is closer to the required quantity of the metallurgical furnace condition, and the anode scrap feeder has the function of self-adaptively adjusting the adding quantity of the stack materials, thereby not only improving the thermal efficiency of the metallurgical furnace, but also being beneficial to accurately controlling the productivity and saving energy.
Description
Technical Field
The invention relates to the technical field of metallurgical equipment, in particular to a anode scrap feeder.
Background
In the blowing process of a copper smelting converter, a anode scrap feeder is a main device for adding cold materials into the converter, and is used for conveying pile-shaped anode scrap plates or other scrap copper piles conforming to the feeding size to an anode scrap adding side inlet of a water jacket of the converter and continuously adding the pile materials into the converter.
In converter blowing, in order to maintain the temperature balance of a hearth, a residual pole stack of cold materials is required to be added into the converter. The addition of the stack is mainly determined by the furnace condition, and the addition also dynamically changes along with the change of the furnace condition. In order to meet the furnace condition, in the related art, the accumulated amount of the stacking materials added by the anode scrap feeder is controlled manually by an operator, so that the added amount of the stacking materials approaches the actual required amount of the furnace condition as much as possible. The weight of each pile of materials is equal, and the control requirement on the pile of materials weight is high and the difficulty is high; or the weights of the single stacking materials distributed on the charging machine are different, and the accumulated amount of the stacking materials added into the converter by the anode scrap charging machine is controlled only by manual experience, so that the difference between the accumulated weight of the stacking materials added into the converter and the actual required amount of the furnace condition is larger, the heat efficiency of the converter is reduced, the accurate control of the productivity of the converter is not facilitated, and the energy conservation is also not facilitated.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one object of the invention is to provide a stub feeder which can bring the feeding amount of the stack closer to the required amount of the metallurgical furnace conditions.
According to an embodiment of the invention, a anode scrap feeder comprises: the conveying device is used for conveying the stacks and throwing the stacks into the metallurgical furnace; the weighing device is arranged corresponding to the conveying device and used for weighing the weight of the stacks, and the conveying device is arranged to be suitable for throwing the stacks of the target quantity into the metallurgical furnace according to the weighing result of the weighing device.
According to the anode scrap feeder provided by the embodiment of the invention, the weight of each stack material on the conveying device is weighed through the weighing device, and the conveying device can throw the stack materials with the target quantity into the metallurgical furnace according to the weighing result, so that the throwing quantity of the stack materials is closer to the required quantity of the metallurgical furnace condition, and the anode scrap feeder has the function of self-adaptively adjusting the adding quantity of the stack materials, thereby not only improving the thermal efficiency of the metallurgical furnace, but also being beneficial to accurately controlling the productivity and saving energy.
In addition, the anode scrap feeder according to the above embodiment of the present invention may further have the following additional technical features:
according to some embodiments of the invention, the delivery device comprises a support provided with a relief hole, the weighing device comprising: the supporting part can be lifted relative to the conveying device, is suitable for being lifted to pass through the avoidance hole to prop up the stacking material, and is suitable for being lowered to the position that the top surface of the supporting part is lower than the bearing piece; the weighing sensor is connected with the supporting part and used for weighing the stacking materials supported by the supporting part.
According to some embodiments of the invention, the supporting part comprises a plurality of supporting rods and a weighing platform, the lower ends of the supporting rods are connected with the weighing platform, the upper ends of the supporting rods are used for supporting the stacking materials, and the weighing sensor is arranged on the lower side of the weighing platform.
According to some embodiments of the invention, the weighing device further comprises: the output end of the driving piece is used for driving the supporting part to lift.
According to some embodiments of the invention, the weighing device further comprises: the driving piece is arranged on the base, and the base is provided with a guide hole extending along the lifting direction of the supporting part; the guide rod is connected with at least one of the supporting part and the weighing sensor, and the guide rod penetrates through the guide hole and is movable along the guide hole.
According to some embodiments of the invention, a top plate is arranged at the top of the output end, the output end is connected with the middle part of the top plate, the weighing sensors are uniformly arranged on the top plate, and the guide rods are symmetrically arranged about the output end and are connected with the top plate.
According to some embodiments of the invention, the conveying device comprises a head region, a tail region and a conveying region arranged between the head region and the tail region, wherein the conveying region is used for conveying the stacks on the tail region to the head region, the head region is used for throwing the stacks into the metallurgical furnace, and the weighing device is arranged corresponding to the tail region.
According to some embodiments of the invention, the tail region extends in a horizontal direction.
According to some embodiments of the invention, the head region has a higher vertical height than the tail region, and at least a portion of the conveying region is conveyed obliquely upward.
According to some embodiments of the invention, the conveying device comprises a supporting member, a guide rail and a guide rail matching part, wherein the upward surface of the supporting member is formed into the head area, the tail area and the conveying area, the guide rail matching part is arranged at two sides of the supporting member perpendicular to the conveying direction, and the guide rail matching part is matched with the guide rail.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic view of a stub feeder according to an embodiment of the present invention;
FIG. 2 is a rear view of the stub feeder according to an embodiment of the present invention;
FIG. 3 is a schematic view of a partial structure of a stub feeder according to an embodiment of the present invention;
FIG. 4 is a right side view of FIG. 3;
FIG. 5 is a schematic view of a conveying apparatus according to an embodiment of the present invention;
fig. 6 is a rear view of fig. 5.
Reference numerals:
a anode scrap feeder 100; stacking 200;
a conveying device 10; a head region 101; tail region 102; a conveying region 103; a support 11; a relief hole 111; a guide rail 12; a rail engaging portion 13;
a weighing device 20; a support portion 21; a support bar 211; a weigh platform 212; a load cell 22; a driving member 23; a base 24; a guide lever 25; a top plate 26.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In the description of the invention, "a first feature" may include one or more such features, and "a plurality" may mean two or more, and that a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, or may include both the first and second features not being in direct contact but being in contact with each other through additional features therebetween, with the first feature "above", "over" and "above" the second feature including both the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature.
In the blowing process of a copper smelting converter, a anode scrap feeder is a main device for adding cold materials into the converter, and is used for conveying pile-shaped anode scrap plates or other scrap copper piles conforming to the feeding size to an anode scrap adding side inlet of a water jacket of the converter and continuously adding the pile materials into the converter.
In converter blowing, in order to maintain the temperature balance of a hearth, a residual pole stack of cold materials is required to be added into the converter. The addition of the stack is mainly determined by the furnace condition, and the addition also dynamically changes along with the change of the furnace condition. In order to meet the furnace conditions, further improve the thermal efficiency of converter converting and facilitate more accurate control of productivity, it is required to accurately control the accumulated amount of the stacks added into the furnace, so that the added amount of the stacks approximates to the actual required amount of the furnace conditions.
In the related art, the accumulated amount of the residual anode feeder added into the stack is controlled manually by an operator, so that the added amount of the stack approaches the actual required amount of the furnace condition as much as possible. The weight of each pile of materials is equal, so that the compression difficulty of the pile of materials is increased; or the weights of the single stacking materials distributed on the charging machine are different, and the accumulated amount of the stacking materials added into the converter by the anode scrap charging machine is controlled only by manual experience, so that the difference between the accumulated weight of the stacking materials added into the converter and the actual required amount of the furnace condition is larger, the heat efficiency of the converter is reduced, the accurate control of the productivity of the converter is not facilitated, and the energy conservation is also not facilitated.
Based on this, the application proposes a anode scrap feeder 100 for feeding a stack 200 into a metallurgical furnace (such as a converter), which can improve the disadvantage of inaccurate accumulation of the stack 200 added into the metallurgical furnace, so that the accumulation of the stack 200 is adaptively close to the actual demand of the furnace, thereby not only improving the thermal efficiency of the metallurgical furnace, but also being beneficial to precisely controlling the productivity and saving energy.
The anode scrap feeder 100 according to an embodiment of the present invention is described below with reference to the accompanying drawings.
Referring to fig. 1, a anode scrap feeder 100 according to an embodiment of the present invention may include: a conveyor 10 and a weighing device 20.
Specifically, the conveyor 10 is used to convey the stacks 200 and to deliver the stacks 200 to a metallurgical furnace. The weighing device 20 is disposed corresponding to the conveying device 10, and the weighing device 20 is used for weighing the stack 200. Wherein the conveyor 10 is arranged to be able to deliver a target number of stacks 200 to the metallurgical furnace according to the weighing result of the weighing device 20.
In use, the stacks 200 may be placed on the conveyor 10 and the weight of each stack 200 is weighed by the weighing device 20, the weighing device 20 recording the instantaneous and cumulative amounts of the stacks 200 in real time and transmitting the data to the control system, or the control system connected to the weighing device 20 recording the instantaneous and cumulative amounts of the stacks 200 in real time; after the stacking materials 200 are aligned on the conveying device 10, the stacking materials are conveyed by the conveying device 10 in a spacing arrangement mode, such as fixed spacing arrangement conveying; at this time, the anode scrap feeder 100 (e.g., control system) can automatically calculate and select the feeding amount of the stack 200 closest to the current furnace condition in real time, i.e., calculate the target amount, by comparing the required feeding amount of the metallurgical furnace with the weight data of the stack 200 distributed on the conveyor 10 after weighing, and then the conveyor 10 feeds the target amount of the stack 200 into the metallurgical furnace.
Thus, the anode scrap feeder 100 can adaptively adjust the addition of the stacking amount in real time according to the stacking amount distributed on the conveying device 10 and the required addition amount of the furnace condition. The addition amount of the stacking material 200 is more matched with the furnace condition, so that the temperature balance in the metallurgical furnace is maintained, the thermal efficiency of the metallurgical furnace is improved, and the productivity is controlled accurately.
In the above embodiment, the position of the weighing device 20 with respect to the conveying device 10 is not limited. For example, in the conveying direction, the weighing device 20 may be disposed at the beginning, middle or end of the conveying device 10, so that the anode scrap feeder 100 can adaptively adjust the feeding amount of the stacks 200 by only weighing each stack 200.
The weighing device 20 can be flexibly arranged relative to the arrangement of the conveying device 10. For example, the weighing device 20 may be installed in the conveyor 10, above the conveyor 10, below the conveyor 10, or the like, as long as the weight of the stack 200 on the conveyor 10 can be weighed.
The manner in which the conveyor 10 feeds the stacks 200 into the metallurgical furnace is not limited. For example, the end of the conveyor 10 may be positioned above the metallurgical furnace and the stack 200 naturally falls out of support of the conveyor 10 into the metallurgical furnace as it is conveyed to the end as the conveyor 10 moves; alternatively, the anode scrap feeder 100 may include a transfer device for transferring the stack 200 on the conveyor 10 into a metallurgical furnace, such as a robot, swing arm, or the like.
According to the anode scrap feeder 100 of the embodiment of the invention, the weight of each stacking material 200 on the conveying device 10 is weighed by the weighing device 20, and the conveying device 10 can throw the stacking materials 200 with target quantity into the metallurgical furnace according to the weighing result, so that the throwing quantity of the stacking materials 200 is closer to the required quantity of the metallurgical furnace condition, and the anode scrap feeder 100 has the function of self-adaptively adjusting the adding quantity of the stacking materials 200, thereby not only improving the thermal efficiency of the metallurgical furnace, but also being beneficial to accurately controlling the productivity and saving energy.
According to some embodiments of the present invention, as shown in fig. 1-5, a conveyor 10 includes a support 11, the support 11 being operable to carry a stack 200 during conveyance. Here, the "support 11" refers to a structure capable of supporting the stack 200 to perform the conveyance of the stack 200, including, but not limited to, a belt shape, a plate body, a net plate, a chain, etc., or a combination of at least two of the foregoing structures.
In addition, as shown in fig. 3 and 5, the support 11 is provided with a relief hole 111, and the relief hole 111 is a through hole penetrating the support 11 perpendicular to the conveying direction, and the through hole may be square, round, irregular, or the like.
As shown in fig. 2 to 4, the weighing device 20 includes: a support 21 and a load cell 22. Wherein the supporting part 21 can be lifted and lowered relative to the conveying device 10. Specifically, the supporting portion 21 may be raised to pass through the escape hole 111 to prop up the stack 200, and the supporting portion 21 may be lowered to a top surface of the supporting portion 21 below the supporter 11. The load cell 22 is connected to the support 21, and the load cell 22 is used to weigh the stack 200 supported by the support 21.
When the stack 200 is required to be weighed, the supporting portion 21 may be lifted until the supporting portion 21 passes through the avoiding hole 111 and supports the stack 200 to be weighed, that is, separates the stack 200 to be weighed from the supporting member 11; at this time, the load cell 22 may weigh the supported stack 200 to avoid interference from the support 11 during the weighing process. After the weighing is completed, the supporting part 21 can be lowered until the top surface of the supporting part 21 is lower than the supporting part 11, that is, the supporting part 21 and the supporting part 11 are completely free from interference in the conveying direction; at this time, the stacking material 200 is placed on the supporting member 11 again, and the stacking material 200 can be conveyed to the next station by the supporting member 11, so as to avoid the interference of the supporting portion 21 to the conveying process.
In the above-described embodiment, the placement position of the load cell 22 with respect to the support portion 21 is not limited. For example, the load cell 22 may be provided on top of the supporting portion 21, that is, the supporting portion 21 contacts the stack 200 through the load cell 22 and supports the stack 200, and the load cell 22 may directly weigh the stack 200; for another example, the load cell 22 may be disposed at the bottom or the middle of the supporting portion 21, that is, the load cell 22 weighs the stack 200 and at least a portion of the supporting portion 21, thereby indirectly weighing the stack 200, which is within the scope of the present invention.
In some embodiments, as shown in fig. 2-4, the support 21 includes a weigh platform 212 and a plurality of support bars 211, the plurality of fingers being two or more. Wherein, the lower ends of the plurality of support rods 211 are connected with the weighing platform 212, and the upper ends of the plurality of support rods 211 are used for supporting the stacking material 200. The load cell 22 is disposed on the underside of the weigh platform 212.
In other words, each stack 200 is supported by the plurality of support bars 211, which is advantageous in improving the support stability of the stack 200. By providing the weighing platform 212 between the load cell 22 and the plurality of support rods 211, the force of the plurality of support rods 211 can be uniformly transmitted to the load cell 22, thereby improving the accuracy of weighing. For example, weigh platform 212 may be a flat plate.
At least two of the plurality of support rods 211 may be arranged at intervals in the conveying direction, and at least two may be arranged at intervals perpendicular to the conveying direction (e.g., at intervals in the left-right direction), so that the stability improving effect is better. For example, the plurality of support rods 211 may be arranged in a matrix.
The number of the weighing sensors 22 can be one or more, wherein a plurality of the weighing sensors 22 can be in contact with the weighing platform 212, so that weighing can be performed through the plurality of the weighing sensors 22, and the weighing precision is improved.
In some embodiments of the present invention, as shown in fig. 2-4, the weighing device 20 further includes a driving member 23, and an output end of the driving member 23 is used to drive the supporting portion 21 to lift. For example, the driving member 23 may be a driving cylinder, and the output end may be a telescopic shaft or the like. By arranging the driving piece 23, the supporting part 21 can be automatically lifted, so that automatic weighing is realized, and the efficiency is improved.
In some embodiments, the weighing apparatus 20 further comprises: a base 24 and a guide bar 25. The driver 23 is mounted on a base 24, and the base 24 is provided with a guide hole extending in the lifting direction of the support 21. The guide rod 25 is connected to at least one of the support 21 and the load cell 22, and the guide rod 25 is disposed through the guide hole and movable along the guide hole.
For example, the guide bar 25 may be connected to the support portion 21 to guide the lifting of the support portion 21; or the guide rod 25 is connected with the load cell 22 to be indirectly connected with the support part 21, thereby guiding the lifting of the support part 21; of course, the guide bar 25 may be connected to both the support 21 and the load cell 22, which is within the scope of the invention.
In the lifting process of the supporting part 21, the supporting part 21 is ensured to stably lift along the required lifting direction by moving along the guide hole through the connected guide rod 25, the clamping is not easy to occur, and the smooth supporting of the stacking material 200 and the releasing of the stacking material 200 are ensured.
In some embodiments, as shown with continued reference to fig. 2-5, the top of the output end is provided with a top plate 26, and the output end is connected to a middle portion of the top plate 26. The weighing sensor 22 is uniformly arranged on the top plate 26, the guide rods 25 are multiple, the guide rods 25 are symmetrically arranged about the output end, and the guide rods 25 are connected with the top plate 26.
Therefore, the uniformity of the stress of the output end, the top plate 26, the weighing sensor 22 and the guide rods 25 is improved, the weighing accuracy is improved, and the supported stacking materials 200 are prevented from falling obliquely.
According to some embodiments of the present invention, as shown in fig. 1, the conveying device 10 includes a head region 101, a tail region 102, and a conveying region 103, the conveying region 103 being disposed between the head region 101 and the tail region 102, and the conveying region 103 being configured to convey the stack 200 on the tail region 102 to the head region 101. The head region 101 is used for feeding the stack 200 into the metallurgical furnace, and the weighing device 20 is arranged corresponding to the tail region 102.
In the production process, the stacking materials 200 can be placed in the tail area 102 by using equipment such as a forklift and the like, and the weighing device 20 records the instantaneous quantity and the accumulated quantity of the stacking materials 200 in real time; the transport region 103 transports the weighed stack 200 to the head region 101 for delivery. Therefore, the weight of all the stacks 200 on the conveying device 10 can be mastered by weighing and conveying so as to plan and adjust the feeding of the stacks 200 in time.
The head region 101, the conveying region 103, and the tail region 102 may be integrated components, or may be separate components arranged in sequence. For example, in some embodiments, different regions of the support 11 of the delivery device 10 are formed as a head region 101, a delivery region 103, and a tail region 102, respectively, to simplify the construction of the delivery device 10.
In some embodiments, as shown in FIG. 1, the tail region 102 extends in a horizontal direction to prevent the stack 200 placed in the tail region 102 from sliding or shifting, facilitating weighing and sizing of the stack 200.
In some embodiments, as shown in fig. 1, the vertical height of the head region 101 is higher than the tail region 102, and at least a portion of the conveying region 103 is conveyed obliquely upward. In other words, the conveyor 10 is formed in a ramp-up configuration.
In the production process, the packed and bundled stacking materials 200 can be placed in the tail area 102 with lower position by using equipment such as a forklift, so that the stacking materials 200 can be conveniently regulated in the lower area; and, the corresponding weighing device 20 is arranged in the lower area, which is beneficial to improving the stability of the installation of the weighing device 20. After the stacks 200 are intermittently conveyed to the head area 101 with a higher position through the at least partially inclined conveying area 103, the stacks 200 can be conveniently and regularly thrown into the metallurgical furnace through the inlet of the metallurgical furnace without stopping the wind. The feeding process does not need to incline the metallurgical furnace, and does not need to open a fume hood of the metallurgical furnace, so that the thermal efficiency of the metallurgical furnace is ensured.
In some embodiments, as shown in fig. 1 and 5-6, the delivery device 10 includes a support 11, a rail 12, and a rail mating portion 13. The upward facing surface of the support 11 is formed with a head region 101, a tail region 102 and a conveying region 103, whereby a continuous movement of the stack 200 in the tail region 102, the conveying region 103 and the head region 101 is achieved by the movement of the support 11, and the stack 200 is conveyed more smoothly.
Further, rail engaging portions 13 are provided on both sides (left and right sides as viewed in fig. 5) of the supporting member 11 perpendicular to the conveying direction, and the rail engaging portions 13 are engaged with the rails 12. The guide matching part is matched with the guide rail 12, so that the movement of the bearing piece 11 can be guided, and smooth conveying is ensured.
In the above-described embodiment, the specific structures of the guide rail 12 and the guide rail engaging portion 13 are not limited. For example, it may be a roller and rail, a chain and gear, a chain and roller, etc. Guide rail 12 is used for guiding guide rail matching part 13, so that support 11 can move along a preset direction, stack 200 conveying is realized, support 11 is not easy to derail and deviate, and stack 200 can be accurately thrown into a metallurgical furnace.
The anode scrap feeder 100 according to one embodiment of the present invention is described in detail below with reference to the accompanying drawings, it being understood that the following description is illustrative only and is not to be construed as limiting the invention.
As shown in fig. 1 to 6, the anode scrap feeder 100 according to the embodiment of the present invention includes a weighing device 20 and a conveying device 10.
The conveying device 10 includes a support 11, a roller chain (i.e., a rail engaging portion 13) and a rail 12, the roller chain includes chain rollers capable of rolling along the rail 12, the support 11 is formed of pallet members, the pallet members are connected to two sets of roller chains on both sides, and the pallet members are used to support the stack 200. Be equipped with the fretwork hole structure on the tray spare, the fretwork hole structure forms and is used for dodging weighing device 20 dodges the hole 111 to the bracing piece 211 that lets weighing device 20 passes dodges the hole 111 and jack-up buttress material 200 and accomplish the weighing. Further, the support 11 is formed with a tail region 102, a conveying region 103, and a head region 101 in this order in the conveying direction, and at least a part of the conveying region 103 extends obliquely upward.
The weighing device 20 is arranged embedded below the conveyor device 10 and corresponds to the tail region 102. The weighing device 20 includes a support portion 21, a load cell 22, a driving member 23, a base 24, a guide bar 25, and a top plate 26, and the support portion 21 includes a plurality of support bars 211. After the forklift truck places the large packed stack 200 on the tail area 102 for regular centering, the driving piece 23 can drive the plurality of supporting rods 211 to move upwards so as to jack up the stack 200 above the tail area 102; the weighing sensor 22 is arranged between the weighing platform 212 and the top plate 26 and is used for completing weighing, recording instantaneous quantity and cumulative quantity and transmitting weighing data to the control system; after weighing, the driving piece 23 drives the supporting rod 211 to descend, the stacking material 200 is placed on the supporting piece 11, and the supporting piece 11 conveys the stacking material 200 to the next station at fixed intervals. The driving member 23 is a driving cylinder, and can drive the supporting portion 21 to complete ascending and descending under the action of the matching and guiding of the guiding rod 25 and the guiding hole on the base 24.
During specific operation, the weighing device 20 can record the instantaneous quantity and the cumulative quantity of each pile 200 in real time in the tail area 102, and transmit the data to the control system; the weighed stacks 200 are transported to the head area 101 at fixed intervals by the conveyor 10; the control system compares the required adding amount of the stacks 200 in real time with the weight data of the stacks 200 distributed on the conveying device 10, automatically calculates the adding amount of the target stacks 200 which is closest to the current furnace condition in real time, and adds the stacks 200 into the furnace through the head area 101; the residual machine charging machine can make the charging amount of the stacking material 200 approximate to the actual requirement of the furnace condition according to the stacking material amount and the furnace condition requirement distributed on the conveying device 10 in real time, and realize the self-adaptive charging of the stacking material amount.
The residual machine charging machine of the embodiment can realize the self-adaptive charging of the stacking amount according to the stacking amount and the furnace condition requirement amount distributed on the conveying device 10 in real time. The self-adaptive adding mode for the stack amount overcomes the defects of inaccurate feeding accumulated weight of the anode scrap feeder and larger difference between the stack accumulated weight added into the metallurgical furnace and the actual required amount of the furnace condition in the related art because the weights of the single stacks 200 which are distributed on the conveying device 10 at intervals are clearly known, thereby improving the thermal efficiency of the metallurgical furnace, being beneficial to precisely controlling the productivity and being beneficial to saving energy.
Other configurations and operations of the anode scrap feeder 100 according to embodiments of the present invention are known to those of ordinary skill in the art and will not be described in detail herein.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description herein, reference to the terms "embodiment," "specific embodiment," "example," and the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The anode scrap feeder is characterized by comprising:
the conveying device is used for conveying the stacks and throwing the stacks into the metallurgical furnace;
the weighing device is arranged corresponding to the conveying device and is used for weighing the weight of the stacking materials,
the conveying device is arranged to be adapted to deliver a target number of said stacks to the metallurgical furnace according to the weighing result of the weighing device.
2. The anode scrap feeder of claim 1, wherein the conveyor comprises a support provided with a relief hole, and wherein the weighing device comprises:
the supporting part can be lifted relative to the conveying device, is suitable for being lifted to pass through the avoidance hole to prop up the stacking material, and is suitable for being lowered to the position that the top surface of the supporting part is lower than the bearing piece;
the weighing sensor is connected with the supporting part and used for weighing the stacking materials supported by the supporting part.
3. The anode scrap feeder of claim 2, wherein the supporting portion comprises a plurality of supporting rods and a weighing platform, the lower ends of the supporting rods are connected with the weighing platform, the upper ends of the supporting rods are used for supporting the stacking materials, and the weighing sensor is arranged on the lower side of the weighing platform.
4. The anode scrap feeder of claim 2, wherein the weighing device further comprises:
the output end of the driving piece is used for driving the supporting part to lift.
5. The anode scrap feeder of claim 4, wherein the weighing device further comprises:
the driving piece is arranged on the base, and the base is provided with a guide hole extending along the lifting direction of the supporting part;
the guide rod is connected with at least one of the supporting part and the weighing sensor, and the guide rod penetrates through the guide hole and is movable along the guide hole.
6. The anode scrap feeder of claim 5, wherein a top plate is provided at a top of the output end, the output end is connected to a middle portion of the top plate, the weighing sensors are uniformly disposed on the top plate, and the guide rods are symmetrically disposed about the output end and connected to the top plate.
7. The anode scrap feeder in accordance with any one of claims 1-6, wherein the conveying means comprises a head region for conveying the stack on the tail region to the head region, a tail region for feeding the stack into the metallurgical furnace, and a conveying region provided between the head region and the tail region, the weighing means being provided in correspondence with the tail region.
8. The anode scrap feeder of claim 7 wherein the tail region extends in a horizontal direction.
9. The anode scrap feeder of claim 7 wherein the head section is higher in elevation than the tail section, at least a portion of the conveying section being conveyed obliquely upward.
10. The anode scrap feeder of claim 7, wherein the conveyor includes a support, a guide rail, and a guide rail mating portion, the upward facing surface of the support is formed into the head region, the tail region, and the conveying region, the guide rail mating portion is disposed on both sides of the support perpendicular to the conveying direction, and the guide rail mating portion mates with the guide rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310247276.9A CN116443522A (en) | 2023-03-15 | 2023-03-15 | Residual anode feeder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310247276.9A CN116443522A (en) | 2023-03-15 | 2023-03-15 | Residual anode feeder |
Publications (1)
Publication Number | Publication Date |
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CN116443522A true CN116443522A (en) | 2023-07-18 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202310247276.9A Pending CN116443522A (en) | 2023-03-15 | 2023-03-15 | Residual anode feeder |
Country Status (1)
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CN (1) | CN116443522A (en) |
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2023
- 2023-03-15 CN CN202310247276.9A patent/CN116443522A/en active Pending
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