CN116442000A - Calibration device and calibration method for probe pre-travel of in-situ detection system of CNC machine tool - Google Patents
Calibration device and calibration method for probe pre-travel of in-situ detection system of CNC machine tool Download PDFInfo
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Abstract
本发明公开了一种数控机床原位检测系统测头预行程的标定装置,包括触发式测头,触发式测头端部设有探针,探针底部竖直对应位置处设置有正三棱锥台,加长杆顶端与正三棱锥台底部相接触并相互固定,加长杆底端与磁力表座固定,磁力表座侧面还设置有限位结构。本发明还公开了一种数控机床原位检测系统测头预行程的标定方法。本发明解决了现有技术中存在的预行程检测精度低的问题。
The invention discloses a calibration device for the pre-travel of the measuring head of the in-situ detection system of a numerically controlled machine tool, which comprises a triggering measuring head, a probe is arranged at the end of the triggering measuring head, and an equilateral triangular pyramid is arranged at the vertically corresponding position at the bottom of the probe. , the top of the extension rod is in contact with the bottom of the regular triangular prism and fixed to each other, the bottom end of the extension rod is fixed with the magnetic table base, and the side of the magnetic table base is also provided with a limit structure. The invention also discloses a method for calibrating the pre-travel of the measuring head of the in-situ detection system of the numerical control machine tool. The invention solves the problem of low pre-stroke detection accuracy existing in the prior art.
Description
技术领域technical field
本发明属于零件制造过程中数控加工精度原位检测技术领域,具体涉及一种数控机床原位检测系统测头预行程的标定装置,本发明还涉及一种数控机床原位检测系统测头预行程的标定方法。The invention belongs to the technical field of in-situ detection of numerical control machining accuracy in the part manufacturing process, and in particular relates to a calibration device for the pre-stroke of a probe in an in-situ detection system of a numerically controlled machine tool. calibration method.
背景技术Background technique
工件的数控加工精度原位检测技术省去了工件在机床与检测设备之间的转运,避免了工艺基准不重合造成的制造误差,减小了不必要时间物力消耗,减轻了劳动强度,提高了生产力,对实现产品制造过程智能化、高效化、高精度化具有重大意义。The in-situ detection technology of the CNC machining accuracy of the workpiece saves the transfer of the workpiece between the machine tool and the testing equipment, avoids the manufacturing error caused by the misalignment of the process benchmarks, reduces unnecessary time and material consumption, reduces labor intensity, and improves the production efficiency. Productivity is of great significance to realize the intelligentization, high efficiency and high precision of the product manufacturing process.
触发式测头是原位检测系统的关键组成,某型号测头的典型结构参见图1。原位检测时,当探针1接触到工件,生成触发信号,数控系统响应该信号,记录下该点的坐标值。按要求测量多个测点,通过数据处理,可生成检测报告。The trigger probe is the key component of the in-situ detection system. The typical structure of a certain type of probe is shown in Figure 1. During in-situ detection, when the probe 1 touches the workpiece, a trigger signal is generated, and the numerical control system responds to the signal and records the coordinate value of the point. Measure multiple measuring points as required, and generate a test report through data processing.
测头测量工作时序如图2所示。测头探针与被测工件接触的时刻为T1,测头发出触发信号的时刻为T2,数控系统响应触发信号时刻为T3;测头的预行程即为T1至T3时段内测头与被测工件的相对位移量。相关研究表明,由于数控系统记录的测点位置与探针和被测工件的实际接触位置存在偏差(即预行程)而造成检测误差,占原位检测总体误差中的比重高达60%以上。补偿是减小测头预行程影响原位检测精度的有效手段,而测头预行程的测量标定值是否精准,是补偿精度高低的决定因素。Probe measurement work sequence shown in Figure 2 . The time when the probe probe contacts the workpiece is T 1 , the time when the probe sends out the trigger signal is T 2 , and the time when the numerical control system responds to the trigger signal is T 3 ; the pre-travel of the probe is the period from T 1 to T 3 The relative displacement between the measuring head and the measured workpiece. Relevant studies have shown that the detection error is caused by the deviation between the position of the measuring point recorded by the numerical control system and the actual contact position between the probe and the measured workpiece (that is, the pre-travel), which accounts for more than 60% of the overall error of in-situ detection. Compensation is an effective means to reduce the impact of the probe pre-travel on the in-situ detection accuracy, and whether the measurement calibration value of the probe pre-travel is accurate is the decisive factor for the compensation accuracy.
通常,三维触发式测头可被触发的方向包括XY平面内任意方向(径向)及+Z方向(轴向)。受测头触发机构结构特性的影响,在不同触发方向上,测头的预行程并不一致。因此准确的补偿应具体的沿不同方向进行。测头的轴向预行程与沿其他方向的预行程有很大差别,如图3所示,沿测头Z向(轴向)测量,多用于确定工件的加工余量及切削深度,测量结果直接决定了工件的切削工艺参数的选取和最终的加工精度。因此,在测量前必须准确测量测头的轴向预行程。Generally, the directions in which the three-dimensional touch probe can be triggered include any direction in the XY plane (radial direction) and the +Z direction (axial direction). Affected by the structural characteristics of the trigger mechanism of the probe, the pre-travel of the probe is not consistent in different trigger directions. Therefore accurate compensation should be done specifically along different directions. The axial pre-travel of the probe is very different from the pre-travel in other directions. As shown in Figure 3, the measurement along the Z direction (axial direction) of the probe is mostly used to determine the machining allowance and cutting depth of the workpiece. The measurement results It directly determines the selection of cutting process parameters and the final machining accuracy of the workpiece. Therefore, the axial pre-travel of the probe must be accurately measured before measurement.
目前,对于测头的轴向预行程,能实现定值测量的方法包括以下两种:一是借助独立测量设备(下称独立法)。将测头安装在具备运动控制、接触状态监测、触发信号识别及位移量测量的设备上,模拟触发式测头的触发测量过程,测量其预行程。考虑到测头的预行程会受到测量工况的影响,测量不应独立于机床运行环境。独立法测量结果并不能准确反映测头测量时的预行程;此外,该法以测头发出触发信号的时刻代替实际测量时数控记录位置坐标的时刻作为预行程的核算基准,使得该方法存在原理误差;第三,独立测量设备造价高昂,操作繁琐,工程适应性差。二是作用半径法。在进行测量结果数据处理时,通常需要对探针半径进行补偿。由于测头存在预行程,实际测量时以探针测球公称半径进行补偿是不准确的。在标准球球面上触测若干个测点,计算出标准球的测量半径,其与标准球公称半径的差值即为包含测头预行程的探针测球作用半径,以此进行补偿,可以在一定程度上减小预行程对测量结果的影响。作用半径法以各个方向上预行程的等效均值代替实际的预行程,均化了误差。然而,触发式测头在各个方向上的预行程并不相同,甚至有较大差别,这种以平均误差进行补偿的思想,并不适用于沿轴向测量的场合,难以有效提高测量精度。需要特别指出的是,以标准球作为标定体,测量标定时探针与标准球点接触,受两者摩擦角的影响,两者不可避免的存在滑移现象,导致测点数据差生误差,影响标定测量精度。同时,测点数目越多测量数据中的随机误差成分越多,数据拟合误差也越大,因此应尽可能减小测点数目。At present, for the axial pre-travel of the probe, there are two methods that can realize the fixed value measurement: one is to use independent measuring equipment (hereinafter referred to as the independent method). Install the probe on the equipment with motion control, contact state monitoring, trigger signal recognition and displacement measurement, simulate the trigger measurement process of the trigger probe, and measure its pre-travel. Considering that the pre-travel of the probe will be affected by the measurement conditions, the measurement should not be independent of the machine tool operating environment. The measurement results of the independent method cannot accurately reflect the pre-travel when the probe is measured; in addition, this method uses the moment when the probe sends a trigger signal instead of the time when the actual measurement records the position coordinates of the numerical control as the calculation basis for the pre-travel, which makes the method exist Error; third, the cost of independent measuring equipment is high, the operation is cumbersome, and the engineering adaptability is poor. The second is the radius of action method. During data processing of measurement results, it is usually necessary to compensate the radius of the probe. Due to the pre-travel of the probe, it is inaccurate to compensate with the nominal radius of the probe ball during actual measurement. Touch and measure several measuring points on the surface of the standard sphere, calculate the measurement radius of the standard sphere, and the difference between it and the nominal radius of the standard sphere is the radius of action of the probe ball including the pre-travel of the probe, which can be used for compensation. To a certain extent, the influence of the pre-travel on the measurement results is reduced. The radius of action method replaces the actual pre-travel with the equivalent mean value of the pre-travel in each direction, which averages the error. However, the pre-travel of the touch-trigger probe in each direction is not the same, or even has a large difference. This idea of compensation based on the average error is not applicable to the occasion of measuring along the axial direction, and it is difficult to effectively improve the measurement accuracy. It should be pointed out that, with the standard ball as the calibration body, the probe is in contact with the standard ball during measurement and calibration. Affected by the friction angle between the two, there will inevitably be slippage between the two, which will lead to errors in the measurement point data, and affect the Calibration measurement accuracy. At the same time, the more the number of measurement points, the more random error components in the measurement data, and the greater the data fitting error, so the number of measurement points should be reduced as much as possible.
发明内容Contents of the invention
本发明的目的是提供一种数控机床原位检测系统测头预行程的标定装置,解决了现有技术中存在的预行程检测精度低的问题。The object of the present invention is to provide a calibration device for the pre-travel of the measuring head of the in-situ detection system of the numerical control machine tool, which solves the problem of low pre-travel detection accuracy existing in the prior art.
本发明的另一目的是提供一种数控机床原位检测系统测头预行程的标定方法。Another object of the present invention is to provide a method for calibrating the pre-travel of the measuring head of the in-situ detection system of the numerical control machine tool.
本发明所采用的第一技术方案是,数控机床原位检测系统测头预行程的标定装置,包括触发式测头,触发式测头端部设有探针,探针底部竖直对应位置处设置有正三棱锥台,加长杆顶端与正三棱锥台底部相接触并相互固定,加长杆底端与磁力表座固定,磁力表座侧面还设置有限位结构。The first technical solution adopted by the present invention is that the calibration device for the probe pre-travel of the in-situ detection system of the CNC machine tool includes a trigger probe, the end of the trigger probe is provided with a probe, and the vertical corresponding position at the bottom of the probe is A regular triangular prism is provided, the top of the extension rod is in contact with the bottom of the regular triangular prism and fixed to each other, the bottom of the extension rod is fixed to the magnetic table base, and the side of the magnetic table is also provided with a limit structure.
本发明第一技术方案的特点还在于,The feature of the first technical solution of the present invention is also that,
加长杆上开有平行于杆长方向的腰型通槽,紧定螺钉穿过腰型通槽拧紧在磁力表座上的螺孔内,从而实现正三棱锥台与磁力表座的连接固定。There is a waist-shaped through-slot parallel to the length of the rod on the extension rod, and the set screw passes through the waist-shaped through-slot and is tightened into the screw hole on the magnetic table base, so as to realize the connection and fixation of the regular triangular pyramid and the magnetic table base.
限位结构具体结构为:磁力表座上安装有紧定螺钉的立面边缘固定有立位挡块及卧位挡块。The specific structure of the limit structure is as follows: an upright block and a lying block are fixed on the edge of the facade on which the set screw is installed on the magnetic meter base.
立位挡块及卧位挡块均为长立方体形状且朝向一致,立位挡块及卧位挡块相互平行并与磁力表座垂直。Both the upright block and the lying block are in the shape of a long cube and have the same orientation, and the upright block and the lying block are parallel to each other and perpendicular to the magnetic meter base.
本发明所采用的第二技术方案是,数控机床原位检测系统测头预行程的标定方法,具体按照以下步骤实施:The second technical solution adopted by the present invention is a method for calibrating the pre-travel of the measuring head of the in-situ detection system of the CNC machine tool, which is specifically implemented according to the following steps:
步骤1、通过磁力表座将正三棱锥台吸附在数控机床工作台上;Step 1. Adsorb the regular triangular pyramid platform on the CNC machine tool workbench through the magnetic table base;
步骤2、调节机床X轴、Y轴和Z轴的位置,将触发式测头上的探针定位在正三棱锥台某截面处,记录此时的Z轴坐标Z1;Step 2, adjust the position of the X-axis, Y-axis and Z-axis of the machine tool, position the probe on the trigger probe at a certain section of the regular triangular pyramid, and record the Z-axis coordinate Z1 at this time;
步骤3、保持Z轴不动,X轴、Y轴联动,在正三棱锥台的待测截面上触测均匀分布在三条边上的6个点,即每条边上的2个点,记录下每个测点的位置坐标(Xi、Yi),i=a、b、c、d、e、f,其中,a、b、c、d、e、f表示被测截面上三条边上各测点的名称;Step 3. Keep the Z-axis still, and the X-axis and Y-axis are linked. Touch and measure 6 points evenly distributed on the three sides on the section to be tested of the regular triangular prism, that is, 2 points on each side, and record it. The position coordinates (X i , Y i ) of each measuring point, i=a, b, c, d, e, f, where a, b, c, d, e, f represent the three sides on the measured section The name of each measuring point;
步骤4、对步骤3得到的一系列坐标值分别进行被测截面三条边的直线方程计算,得到被测截面正三角形三条边的直线方程及三个顶点坐标,进而得到被测截面的边长L,具体如下:Step 4. Calculate the straight line equations of the three sides of the measured section for the series of coordinate values obtained in step 3, respectively, to obtain the straight line equations of the three sides of the equilateral triangle of the measured section and the coordinates of the three vertices, and then obtain the side length L of the measured section ,details as follows:
设直线DF的方程为Let the equation of the straight line DF be
yDF=K·x+By DF =K·x+B
其中,K为直线的斜率,B为直线的截距,Among them, K is the slope of the straight line, B is the intercept of the straight line,
将测点a的坐标(Xa、Ya)及测点b的坐标(Xb、Yb)带入上式,即求得直线DF的方程;同理,将测点f的坐标(Xf、Yf)及测点e的坐标(Xe、Ye)得直线DE的方程;将测点d的坐标(Xd、Yd)及测点c的坐标(Xc、Yc)得直线EF的方程;Bring the coordinates (X a , Y a ) of measuring point a and the coordinates (X b , Y b ) of measuring point b into the above formula to obtain the equation of straight line DF; similarly, the coordinates of measuring point f (X f , Y f ) and the coordinates of measuring point e (X e , Y e ) to get the equation of straight line DE; the coordinates of measuring point d (X d , Y d ) and the coordinates of measuring point c (X c , Y c ) Get the equation of the straight line EF;
将直线DF的方程与直线DE的方程联立并求解,得点D的坐标(XD、YD);同理,将直线DE的方程与直线EF的方程联立求解,得点E的坐标(XE、YE);将直线DF的方程与直线EF的方程联立求解,得点F的坐标(XF、YF),根据两点间距离公式得Simultaneously solve the equation of straight line DF and straight line DE to obtain the coordinates (X D , Y D ) of point D; similarly, solve the equation of straight line DE and straight line EF simultaneously to obtain the coordinates of point E (X E , Y E ); solve the equation of the straight line DF and the equation of the straight line EF simultaneously, and obtain the coordinates (X F , Y F ) of the point F, which can be obtained according to the distance formula between two points
步骤5、结合正三棱锥台的顶面边长l及正三棱锥侧面与底面的二面角α,得到被测截面与锥台顶面间的理论距离Δh:Step 5, combining the side length l of the top surface of the regular triangular prism and the dihedral angle α between the sides and the bottom of the regular triangular prism, the theoretical distance Δh between the measured section and the top surface of the truncated cone is obtained:
步骤6、将触发式测头沿Z轴向上移动,使得触发式测头探针高于正三棱锥台;Step 6. Move the trigger probe upward along the Z axis, so that the probe of the trigger probe is higher than the regular triangular pyramid;
步骤7、X轴、Y轴插补联动,将触发式测头的探针定位在正三棱锥台的顶面正上方;Step 7, X-axis, Y-axis interpolation linkage, position the probe of the trigger probe directly above the top surface of the regular triangular pyramid;
步骤8、数控机床带动触发式测头沿Z轴向下运动触测正三棱锥台顶面上的任意点,记录触发时Z轴坐标Z2;Step 8, the CNC machine tool drives the trigger probe to move downward along the Z axis to touch any point on the top surface of the regular triangular pyramid, and record the Z axis coordinate Z 2 when triggered;
步骤9、结合步骤5得到的被测截面与锥台顶面间的理论距离Δh、步骤2得到的锥台面Z轴坐标Z1,得到触发式测头轴向预行程τ,Step 9, combining the theoretical distance Δh between the measured section and the top surface of the cone frustum obtained in step 5, and the Z-axis coordinate Z 1 of the cone surface obtained in step 2, to obtain the axial pre-travel τ of the trigger probe,
τ=△h-[(z2-r)-(z1+r·cosα)]τ=△h-[(z 2 -r)-(z 1 +r·cosα)]
式中,r为探针测球半径,α为正三棱锥侧面与底面的二面角;In the formula, r is the radius of the probe measuring ball, and α is the dihedral angle between the side and the bottom of the regular triangular pyramid;
测量完毕,取下测量装置。After the measurement, remove the measuring device.
本发明的有益效果是,1、本发明通过触测正三棱锥台上平行于底面的任意截面上均匀分布在三条边的6个测点,计算出被测截面边长,进而获得被测截面与正三棱锥台顶面间的理论距离;其与正三棱锥台顶面与被测截面间的实际测量值的差值即为测头轴向预行程,以此对原位测量结果进行补偿修正,可减小预行程对测量精度的影响,提高集成原位检测测量精度。2、本发明以测量标定结果为依据对原位检测结果进行修正,避免了,由于测头触测的测点位置与数控系统记录的测点位置不同所造成的测量误差;避免了现有方法中以测头各个方向上预行程的平均值代替实际的轴向预行程所产生的误差,提高了测量精度。3、本发明方法在数控机床实际原位检测工况下测量触发式测头的预行程,结果真实反应测量过程中测头的预行程特性,可有效提高测量精度。且使用正三棱锥台为测量用具,无需其他设备,使用成本低,操作简便。4、采用触发式测头进行逐点测量,以测点数据作为计算测量结果的基础,测点数据的精度决定了测量结果的精度。测点数目的多寡一方面影响测量效率的高低,另一方面也会对最终测量精度产生影响。由前述分析可知,由于触发式测头的预行程特性,测点数据含有随机误差,测点数目越多随机误差越大,最终测量精度越低;同时,若采用标准球校准测头,探针与标准球为点接触,受摩擦角影响,两者容易产生滑移,导致实际测点数据与理论数据存在偏差,进而引起测量精度的降低。本发明仅需在三棱锥台截面的每条边上采集两个测点,测点数目大大减少。同时,测头预标定体的接触为点与线的接触且以摩擦角为约束设计测量路径及测点位置,极大地避免了测点滑移现象引起的测点误差的产生,能够有效保证预行程标定测量过程的精度。The beneficial effects of the present invention are: 1. The present invention calculates the side length of the measured section by touching 6 measuring points evenly distributed on three sides on any section parallel to the bottom surface on the regular triangular pyramid truncated, and then obtains the measured section and Theoretical distance between the top surfaces of the regular triangular prism truss; the difference between it and the actual measured value between the top surface of the regular triangular prism truncated and the measured section is the axial pre-travel of the probe, which can be used to compensate and correct the in-situ measurement results. Reduce the impact of pre-travel on measurement accuracy and improve the measurement accuracy of integrated in-situ detection. 2. The present invention corrects the in-situ detection results based on the measurement and calibration results, avoiding the measurement error caused by the difference between the measuring point position touched by the probe and the measuring point position recorded by the numerical control system; avoiding the existing method The error generated by the actual axial pre-travel is replaced by the average value of the pre-travel in each direction of the probe, which improves the measurement accuracy. 3. The method of the present invention measures the pre-travel of the trigger probe under the actual in-situ detection working condition of the CNC machine tool, and the result truly reflects the pre-travel characteristics of the probe during the measurement process, which can effectively improve the measurement accuracy. And the regular triangular pyramid is used as the measuring tool, no other equipment is needed, the use cost is low, and the operation is simple and convenient. 4. The trigger probe is used for point-by-point measurement, and the measurement point data is used as the basis for calculating the measurement results. The accuracy of the measurement point data determines the accuracy of the measurement results. On the one hand, the number of measuring points affects the measurement efficiency, and on the other hand, it also affects the final measurement accuracy. It can be seen from the above analysis that due to the pre-travel characteristics of the trigger probe, the measurement point data contains random errors, the more the number of measurement points, the greater the random error, and the lower the final measurement accuracy; at the same time, if the standard ball is used to calibrate the probe, the probe It is in point contact with the standard ball, affected by the friction angle, the two are prone to slippage, resulting in a deviation between the actual measurement point data and the theoretical data, which in turn causes a decrease in measurement accuracy. The invention only needs to collect two measuring points on each side of the triangular pyramid truncated section, and the number of measuring points is greatly reduced. At the same time, the contact of the pre-calibration body of the probe is point-to-line contact, and the measurement path and the position of the measurement point are designed with the friction angle as the constraint, which greatly avoids the occurrence of measurement point errors caused by the phenomenon of measurement point slippage, and can effectively ensure the accuracy of the prediction. The stroke calibrates the accuracy of the measurement process.
附图说明Description of drawings
图1是触发式测头基本结构示意图;Figure 1 is a schematic diagram of the basic structure of a trigger probe;
图2是触发式测头触测工作时序图;Fig. 2 is a timing diagram of the touch detection work of the trigger probe;
图3是安装有触发式测头的数控机床结构示意图;Fig. 3 is a schematic structural diagram of a CNC machine tool equipped with a trigger probe;
图4是本发明触发式测头轴向预行程测量方法的测量原理示意图;Fig. 4 is a schematic diagram of the measurement principle of the method for measuring the axial pre-travel of the touch probe of the present invention;
图5(a)是本发明触发式测头轴向预行程测量方法测量装置示意图;Fig. 5 (a) is a schematic diagram of the measurement device of the axial pre-travel measurement method of the trigger probe of the present invention;
图5(b)是本发明触发式测头轴向预行程测量方法测量装置另一视角示意图,图5(b)是图5(a)的左视图;Fig. 5(b) is a schematic diagram of another angle of view of the measuring device for the axial pre-travel measurement method of the trigger probe of the present invention, and Fig. 5(b) is a left view of Fig. 5(a);
图6是本发明数控机床原位检测系统测头预行程的标定装置中立位挡块7及卧位挡块9细节放大图;Fig. 6 is an enlarged view of the details of the neutral stopper 7 and the horizontal stopper 9 of the calibration device of the in-situ detection system of the CNC machine tool of the present invention;
图7是本发明实施例2的测量示意图。Fig. 7 is a measurement schematic diagram of embodiment 2 of the present invention.
图中,1.探针;2.触发式测头;3.正三棱锥台;4.数控机床工作台;5.加长杆;6.磁力表座;7.立位挡块;8.紧定螺钉;9.卧位挡块。In the figure, 1. Probe; 2. Trigger probe; 3. Triangular pyramid platform; 4. CNC machine table; 5. Extension rod; 6. Magnetic table base; Screw; 9. Recumbent stopper.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明数控机床原位检测系统测头预行程的标定装置,参见图1、图3和图5(a)和图5(b),包括触发式测头2,触发式测头2端部设有探针1,探针1底部竖直对应位置处设置有正三棱锥台3,加长杆5顶端与正三棱锥台3底部相接触并相互固定,加长杆5底端与磁力表座6固定,磁力表座6侧面还设置有限位结构。Referring to Fig. 1, Fig. 3 and Fig. 5 (a) and Fig. 5 (b), the calibration device of the in-situ detection system of the numerical control machine tool of the present invention includes a trigger probe 2, and the end of the trigger probe 2 is provided with There is a probe 1, a regular triangular pyramid 3 is arranged at the vertical corresponding position at the bottom of the probe 1, the top of the extension rod 5 is in contact with the bottom of the regular triangular pyramid 3 and fixed to each other, the bottom of the extension rod 5 is fixed to the magnetic base 6, and the magnetic force The side of table seat 6 is also provided with a position-limiting structure.
加长杆5上开有平行于杆长方向的腰型通槽,紧定螺钉8穿过所述腰型通槽拧紧在磁力表座6上的螺孔内,从而实现正三棱锥台3与磁力表座6的连接固定。There is a waist-shaped through groove parallel to the length direction of the rod on the extension rod 5, and the set screw 8 passes through the waist-shaped through groove and is tightened in the screw hole on the magnetic gauge base 6, thereby realizing the regular triangular pyramid 3 and the magnetic gauge The connection of seat 6 is fixed.
限位结构具体结构为:磁力表座6上安装有紧定螺钉8的立面边缘固定有立位挡块7及卧位挡块9。The specific structure of the position-limiting structure is as follows: the edge of the facade on which the set screw 8 is installed on the magnetic gauge base 6 is fixed with an upright block 7 and a lying block 9 .
立位挡块7及卧位挡块9均为长立方体形状且朝向一致,立位挡块7及卧位挡块9相互平行并与磁力表座6垂直。如图6所示,立位挡块7上的平面ghij与卧位挡块9上的平面klmn相互垂直。借助该结构可实现正三棱锥台立、卧两种位姿的定位;调整正三棱锥台3姿态时,松开紧定螺母8,绕紧定螺母8轴线旋转连接在一起的正三棱锥台3和加长杆5,当加长杆5侧壁与立位挡块7上的平面ghij接触时,拧紧紧定螺母8,此时为立式安装位姿;若将加长杆5绕紧定螺母8轴线旋转当其侧壁与卧位挡块9上的平面klmn接触时,拧紧紧定螺母8,此时为卧式安装位姿。图6是本发明实施例2的测量示意图,其中,细虚线代表测头测量的截面及路径,点化线表示测量完截面后,触测正三棱锥台顶面位置时测头的路径。测量标定时,首先将正三棱锥台可靠的安装在加长杆5顶端,并保证正三棱锥台的底面与加长杆的轴线垂直;松开紧定螺钉8,依据待标定测头的姿态,调整加长杆5的角度位置,定位准确后锁紧紧定螺钉8;最后将整个装置吸附在数控机床工作台4的合适位置即可开始测量标定。Upright block 7 and recumbent block 9 are long cuboid shapes and towards the same direction, and upright block 7 and recumbent block 9 are parallel to each other and perpendicular to magnetic table base 6. As shown in FIG. 6 , the plane ghij on the standing block 7 and the plane klmn on the lying block 9 are perpendicular to each other. With the help of this structure, the positioning of the vertical and lying postures of the regular triangular prism can be realized; when adjusting the attitude of the regular triangular prism 3, the set nut 8 is loosened, and the regular triangular prism 3 and the lengthened joint are rotated around the axis of the set nut 8. Rod 5, when the side wall of the extension rod 5 is in contact with the plane ghij on the upright block 7, tighten the set nut 8, which is a vertical installation posture; if the extension rod 5 is rotated around the axis of the set nut 8 When its side wall is in contact with the plane klmn on the recumbent position block 9, the fastening nut 8 is tightened, which is now a horizontal installation posture. Fig. 6 is a measurement schematic diagram of Embodiment 2 of the present invention, wherein the thin dotted line represents the section and path measured by the probe, and the dotted line represents the path of the probe when the top surface of the regular triangular pyramid is touched after the cross section is measured. When measuring and calibrating, first install the regular triangular pyramid on the top of the extension rod 5 reliably, and ensure that the bottom surface of the regular triangular pyramid is perpendicular to the axis of the extension rod; loosen the set screw 8, and adjust the extension rod according to the attitude of the probe to be calibrated 5, after the positioning is accurate, tighten the set screw 8; finally, attach the whole device to a suitable position on the workbench 4 of the CNC machine tool to start measurement and calibration.
数控机床原位检测系统测头预行程的标定方法,具体按照以下步骤实施:The calibration method of the probe pre-travel of the in-situ detection system of the CNC machine tool is implemented according to the following steps:
步骤1、通过磁力表座6将正三棱锥台3吸附在数控机床工作台4上;Step 1, the regular triangular pyramid table 3 is adsorbed on the CNC machine tool workbench 4 through the magnetic table base 6;
步骤2、调节机床X轴、Y轴和Z轴的位置,将触发式测头2上的探针1定位在正三棱锥台3某截面处,记录此时的Z轴坐标Z1;Step 2, adjust the position of the X-axis, Y-axis and Z-axis of the machine tool, position the probe 1 on the trigger probe 2 at a certain section of the regular triangular pyramid 3, and record the Z-axis coordinate Z1 at this time;
步骤3、保持Z轴不动,X轴、Y轴联动,在正三棱锥台3的待测截面上触测均匀分布在三条边上的6个点,即每条边上的2个点,记录下每个测点的位置坐标(Xi、Yi),i=a、b、c、d、e、f,其中,a、b、c、d、e、f表示被测截面上三条边上各测点的名称;Step 3. Keep the Z-axis still, and the X-axis and Y-axis are linked, touch and measure 6 points evenly distributed on the three sides on the section to be tested of the regular triangular pyramid 3, that is, 2 points on each side, and record The position coordinates (X i , Y i ) of each measuring point below, i=a, b, c, d, e, f, where a, b, c, d, e, f represent the three sides on the measured section The name of each measuring point;
步骤4、对所述步骤3得到的一系列坐标值分别进行被测截面三条边的直线方程计算,得到被测截面正三角形三条边的直线方程及三个顶点坐标,进而得到被测截面的边长L,具体如下:Step 4. Calculate the linear equations of the three sides of the measured section for the series of coordinate values obtained in the step 3, respectively, to obtain the linear equations of the three sides of the equilateral triangle of the measured section and the coordinates of the three vertices, and then obtain the sides of the measured section Long L, as follows:
设直线DF的方程为Let the equation of the straight line DF be
yDF=K·x+By DF =K·x+B
其中,K为直线的斜率,B为直线的截距,Among them, K is the slope of the straight line, B is the intercept of the straight line,
将测点a的坐标(Xa、Ya)及测点b的坐标(Xb、Yb)带入上式,即求得直线DF的方程;同理,将测点f的坐标(Xf、Yf)及测点e的坐标(Xe、Ye)得直线DE的方程;将测点d的坐标(Xd、Yd)及测点c的坐标(Xc、Yc)得直线EF的方程;Bring the coordinates (X a , Y a ) of measuring point a and the coordinates (X b , Y b ) of measuring point b into the above formula to obtain the equation of straight line DF; similarly, the coordinates of measuring point f (X f , Y f ) and the coordinates of measuring point e (X e , Y e ) to get the equation of straight line DE; the coordinates of measuring point d (X d , Y d ) and the coordinates of measuring point c (X c , Y c ) Get the equation of the straight line EF;
将直线DF的方程与直线DE的方程联立并求解,得点D的坐标(XD、YD);同理,将直线DE的方程与直线EF的方程联立求解,得点E的坐标(XE、YE);将直线DF的方程与直线EF的方程联立求解,得点F的坐标(XF、YF),根据两点间距离公式得Simultaneously solve the equation of straight line DF and straight line DE to obtain the coordinates (X D , Y D ) of point D; similarly, solve the equation of straight line DE and straight line EF simultaneously to obtain the coordinates of point E (X E , Y E ); solve the equation of the straight line DF and the equation of the straight line EF simultaneously, and obtain the coordinates (X F , Y F ) of the point F, which can be obtained according to the distance formula between two points
步骤5、结合正三棱锥台的顶面边长l及正三棱锥侧面与底面的二面角α,得到被测截面与锥台顶面间的理论距离Δh:Step 5, combining the side length l of the top surface of the regular triangular prism and the dihedral angle α between the sides and the bottom of the regular triangular prism, the theoretical distance Δh between the measured section and the top surface of the truncated cone is obtained:
步骤6、将触发式测头沿Z轴向上移动,使得触发式测头探针高于正三棱锥台;Step 6. Move the trigger probe upward along the Z axis, so that the probe of the trigger probe is higher than the regular triangular pyramid;
步骤7、X轴、Y轴插补联动,将触发式测头2的探针1定位在正三棱锥台的顶面正上方;Step 7, X-axis, Y-axis interpolation linkage, position the probe 1 of the trigger probe 2 directly above the top surface of the regular triangular pyramid;
步骤8、数控机床带动触发式测头2沿Z轴向下运动触测正三棱锥台顶面上的任意点,记录触发时Z轴坐标Z2;Step 8, the CNC machine tool drives the trigger probe 2 to move downward along the Z axis to touch any point on the top surface of the regular triangular pyramid, and record the Z axis coordinate Z 2 when triggered;
步骤9、结合步骤5得到的被测截面与锥台顶面间的理论距离Δh、步骤2得到的锥台面Z轴坐标Z1,得到触发式测头轴向预行程τ,Step 9, combining the theoretical distance Δh between the measured section and the top surface of the cone frustum obtained in step 5, and the Z-axis coordinate Z 1 of the cone surface obtained in step 2, to obtain the axial pre-travel τ of the trigger probe,
τ=△h-[(z2-r)-(z1+r·cosα)]τ=△h-[(z 2 -r)-(z 1 +r·cosα)]
式中,r为探针测球半径,α为正三棱锥侧面与底面的二面角;In the formula, r is the radius of the probe measuring ball, and α is the dihedral angle between the side and the bottom of the regular triangular pyramid;
测量完毕,取下测量装置。After the measurement, remove the measuring device.
触发式测头预行程(轴向)测量方法,采用正三棱锥台作为测量用具,参见图3、图4、图5、图6。其原理为,正三棱锥台上任意截面与顶面间的距离Δh可由该截面边长、顶面边长及正三棱锥台侧面与底面的二面角决定。在正三棱锥台某截面上触测沿圆周均匀分布的6个点,并对各测点坐标值进行直线拟合运算,得到被测截面的边长;然后测量被测截面与正三棱锥台顶面之间的距离;最后,综合测头探针半径对测量结果的影响,触发式测头预行程(轴向)为:The pre-travel (axial) measurement method of the trigger probe uses a regular triangular pyramid as the measuring tool, see Figure 3, Figure 4, Figure 5, and Figure 6. The principle is that the distance Δh between any section and the top surface of the regular triangular prism truncated can be determined by the side length of the section, the side length of the top surface and the dihedral angle between the side and the bottom surface of the regular triangular prism truncated. Touch and measure 6 points evenly distributed along the circumference on a certain section of the regular triangular prism, and perform a straight line fitting operation on the coordinates of each measuring point to obtain the side length of the tested section; then measure the measured section and the top surface of the regular triangular prism The distance between; Finally, considering the influence of the probe probe radius on the measurement results, the pre-travel (axial) of the trigger probe is:
τ=△h-[(z2-r)-(z1+r·cosα)]τ=△h-[(z 2 -r)-(z 1 +r·cosα)]
式中,r为探针测球半径,α为正三棱锥侧面与底面的二面角,Z2为正三棱锥顶面对应的Z轴位置坐标;Z1为被测截面对应的Z轴位置坐标,Δh为被测截面与锥台顶面间的理论距离。In the formula, r is the radius of the probe measuring ball, α is the dihedral angle between the side and the bottom of the regular triangular pyramid, Z 2 is the Z-axis position coordinate corresponding to the top surface of the regular triangular pyramid; Z 1 is the Z-axis position coordinate corresponding to the measured section , Δh is the theoretical distance between the measured section and the top surface of the frustum.
测量完毕,取下测量装置。After the measurement, remove the measuring device.
实施例1Example 1
本实施例测量雷尼绍LP2型触发式测头的轴向预行程。将其以立式姿态安装在图3所示的数控机床上,测头轴向为数控机床的Z向。This embodiment measures the axial pre-travel of the Renishaw LP2 touch probe. Install it on the CNC machine tool shown in Figure 3 in a vertical posture, and the axis of the probe is the Z direction of the CNC machine tool.
将正三棱锥台及测头探针表面擦拭干净,将测量装置吸附在数控机床工作台4的合适位置,保证其在触发式测头2的各方向的工作行程内;完成对正三棱锥台某截面的触测,并记录各测点位置坐标;计算被测截面的三个边的长度;在NC程序的控制下,测量被测截面与正三棱锥台顶面的距离;最后计算测头的轴向预行程。Wipe the surface of the regular triangular pyramid and the probe probe clean, and attach the measuring device to a suitable position on the CNC machine table 4 to ensure that it is within the working stroke of the trigger probe 2 in each direction; complete the alignment of a certain section of the regular triangular pyramid and record the position coordinates of each measuring point; calculate the length of the three sides of the measured section; under the control of the NC program, measure the distance between the measured section and the top surface of the regular triangular pyramid; finally calculate the axial direction of the probe Pre-trip.
实验结果对比Comparison of experimental results
采用本发明测量标定方法的测量结果与采用作用半径法的测量结果见下表1,Adopt the measurement result of the present invention's measurement calibration method and adopt the measurement result of radius of action method to see the following table 1,
表1不同测量方法的轴向预行程Table 1 Axial pre-travel of different measurement methods
对比可以发现,作用半径法得到的预行程大于本发明方法得到的预行程。由于测头径向预行程大于沿轴向触发时的预行程,采用均化误差思想的作用半径法,会使得轴向预行程测量值受到其他方向上预行程的影响,所得到的结果存在较大误差。实验表明,以此作为预行程的补偿值,会影响原位检测精度。根据相关文献中的结果,当采用独立设备法测量与本实例相同类型的测头时,轴向预行程在0.002mm左右,远小于本方法得到结果,这是由于独立设备法使得测头的测量独立于其测量工况,且它以测头发出触发信号的时刻代替实际测量时数控记录位置坐标的时刻作为预行程的核算基准,使得测量结果不能反映测头预行程在测量时的真实情况,并不适合于触发式测头预行程的现场补偿。From the comparison, it can be found that the pre-travel obtained by the radius of action method is greater than the pre-travel obtained by the method of the present invention. Since the radial pre-travel of the probe is greater than the pre-travel when triggered along the axial direction, the method of action radius using the idea of averaging error will make the measured value of the axial pre-travel affected by the pre-travel in other directions, and the obtained results are quite different. big error. Experiments show that using this as the compensation value of the pre-travel will affect the accuracy of in-situ detection. According to the results in related literature, when using the independent equipment method to measure the same type of probe as this example, the axial pre-travel is about 0.002mm, which is much smaller than the result obtained by this method. This is because the independent equipment method makes the measurement of the probe It is independent of its measurement conditions, and it uses the moment when the probe sends out the trigger signal instead of the moment when the NC records the position coordinates during actual measurement as the calculation basis for the pre-travel, so that the measurement results cannot reflect the real situation of the probe pre-travel during measurement. Not suitable for on-site compensation of trigger probe pre-travel.
实施例2Example 2
参见图7,测头卧式安装,轴向为数控机床X向。Referring to Figure 7, the measuring head is installed horizontally, and the axial direction is the X direction of the CNC machine tool.
首先放松紧定螺钉8,将正三棱锥台绕紧定螺钉轴线旋转90°,并使得加长杆与卧式位姿挡块9相接触,到位后拧紧紧固螺钉8,并将其吸附机床工作台的合适位置,保证其在触发式测头2的各向运动行程内;First loosen the set screw 8, rotate the regular triangular pyramid 90° around the axis of the set screw, and make the extension rod contact with the horizontal posture stopper 9, tighten the set screw 8 after it is in place, and absorb it to the machine table The appropriate position of the trigger probe 2 is guaranteed to be within the travel range of the trigger probe 2 in all directions;
然后控制机床各轴运动,将触发式测头探针定位在正三棱锥台截面处并进行试触测,记录触发时的X轴坐标X1(图7中细虚线所示位置);Then control the movement of each axis of the machine tool, position the trigger probe probe on the cross-section of the regular triangular pyramid and perform a touch test, and record the X-axis coordinate X 1 when triggering (the position shown by the thin dotted line in Figure 7);
通过Z、Y轴插补运动,在待测截面上触测均匀分布的六个点(截面的每条边上2个测点),记录下每个测点的位置坐标(Zi、Yi);Through the interpolation movement of the Z and Y axes, touch six points evenly distributed on the section to be measured (two measuring points on each side of the section), and record the position coordinates of each measuring point (Z i , Y i );
对得到的一系列坐标值进行拟合计算,得到被测截面三条边的直线方程、顶点坐标,并最终计算出截面边长L;Perform fitting calculations on the obtained series of coordinate values to obtain the straight line equations and vertex coordinates of the three sides of the measured section, and finally calculate the side length L of the section;
调节机床各轴,使得测头探针在X方向上远离正三棱锥台;Adjust each axis of the machine tool so that the probe probe is far away from the regular triangular pyramid in the X direction;
通过Z、Y轴插补运动,将测头定位在锥台的顶面范围内;Position the probe within the range of the top surface of the cone by interpolating the Z and Y axes;
X轴进行触测正三棱锥台顶点,记录测头触发时X轴的坐标X2。The X-axis touches the apex of the regular triangular prism, and records the coordinate X 2 of the X-axis when the probe is triggered.
数据处理:根据得到的被测截面X向坐标X1、被测截面边长L及锥台顶面的X向坐标X2,按照本发明方法所给出的触发式测头轴向预行程计算公式计算出测头的预行程(轴向);Data processing: According to the X-direction coordinate X 1 of the measured section, the side length L of the measured section and the X-direction coordinate X 2 of the top surface of the cone frustum, calculate the axial pre-travel of the trigger probe given by the method of the present invention The formula calculates the pre-travel (axial) of the probe;
测量完毕,取下测量用具,将计算所得的测头预行程填写至原位检测数据处理软件补偿表中。After the measurement is completed, remove the measuring tools, and fill in the calculated pre-travel of the probe into the compensation table of the in-situ detection data processing software.
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