CN116441861A - Welding integrated fillet screen window and processing technology thereof - Google Patents
Welding integrated fillet screen window and processing technology thereof Download PDFInfo
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- CN116441861A CN116441861A CN202310356527.7A CN202310356527A CN116441861A CN 116441861 A CN116441861 A CN 116441861A CN 202310356527 A CN202310356527 A CN 202310356527A CN 116441861 A CN116441861 A CN 116441861A
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- welding
- workbench
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- 238000003466 welding Methods 0.000 title claims abstract description 31
- 238000005498 polishing Methods 0.000 claims abstract description 117
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 5
- 238000010422 painting Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 230000000670 limiting effect Effects 0.000 claims description 25
- 239000000696 magnetic material Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 9
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/26—Compound frames, i.e. one frame within or behind another
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/96—Corner joints or edge joints for windows, doors, or the like frames or wings
- E06B3/9604—Welded or soldered joints
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/52—Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Insects & Arthropods (AREA)
- Pest Control & Pesticides (AREA)
- Architecture (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a welded integrated fillet screen window and a processing technology thereof, comprising the following steps: s1: diagonally welding the corresponding aluminum alloy frames to prepare a complete window screen frame; s2: placing the prepared window frame on polishing equipment, leveling four welding seams of the window frame, and polishing and chamfering four corners of the window frame; s3: painting the polished window frame, and then installing a gauze to finish the preparation of the gauze window; the polishing equipment in the step S2 comprises a workbench, a placing strip is arranged at the middle position on the workbench, a positioning motor is embedded into the upper end face of the workbench, a clamping seat is sleeved on a positioning screw, and a pressure sensor is arranged on the inner side of the clamping seat. The welding integrated fillet screen window and the processing technology thereof are suitable for polishing welding seams and corners of window frames with different length and width specifications, avoid the occurrence of height difference and improve the use safety of the corners.
Description
Technical Field
The invention relates to the technical field of screen windows, in particular to a welded integrated fillet screen window and a processing technology thereof.
Background
The screen window is the door and window accessory that is in the same place usually, plays dustproof effect, and the screen window includes the screen of window frame, in order to improve the life-span of screen window, uses more and more extensively to the screen window of aluminum alloy as main material, in the processing technology of screen window, is mostly through carrying out diagonal welding with the window frame, then polishes, but current screen window's processing technology has following problem:
the initial window frame is comparatively sharp-pointed at the welding back, needs carry out the chamfer operation to it, because need the screen window of the different long and wide specifications of adaptation among the different house types, current screen window processing technology, inconvenient evenly chamfer to the screen window of different long and wide specifications, because when carrying out the screen window chamfer operation, need guarantee a stable radian of polishing, the screen window of different long and wide specifications, its corner position is different, if the radian of polishing can not follow the change, leads to the angle of chamfer to appear the slope easily, and then influences the installation and the use of screen window easily.
Aiming at the problems, innovative design is urgently needed on the basis of the original screen window processing technology.
Disclosure of Invention
The invention aims to provide a welded integrated fillet screen window and a processing technology thereof, so as to solve the problem that the prior screen window processing technology is inconvenient to uniformly chamfer screen windows with different length and width specifications.
In order to achieve the above purpose, the present invention provides the following technical solutions: a processing technology of a welded integrated fillet screen window comprises the following steps:
s1: diagonally welding the corresponding aluminum alloy frames to prepare a complete window screen frame;
s2: placing the prepared window frame on polishing equipment, leveling four welding seams of the window frame, and polishing and chamfering four corners of the window frame;
s3: painting the polished window frame, and then installing a gauze to finish the preparation of the gauze window;
the polishing equipment in the step S2 comprises a workbench, wherein a placing strip is arranged at the middle position on the workbench, and a controller is fixed at the top edge of the workbench;
the positioning motor is embedded on the upper end face of the workbench, the output end of the positioning motor is connected with a positioning screw rod, the positioning screw rod is installed in the positioning groove through a bearing, the positioning groove is formed in the upper end face of the workbench, a clamping seat is sleeved on the positioning screw rod through threads, the inner side of the clamping seat is connected with a clamping plate through a spring, a rod piece is arranged on the clamping plate and horizontally penetrates through the clamping seat to slide, a pressure sensor is installed on the inner side of the clamping seat, and the pressure sensor is located between the clamping seat and the clamping plate;
the polishing piece is arranged at the position above the workbench, the outer end of the polishing piece is connected with the edge end of the clamping plate through a positioning telescopic rod, movable grooves are formed in the inner wall of the upper and lower positions of the cavity at the end part of the polishing piece, a reciprocating screw rod is arranged in the movable grooves through a bearing, a plane polishing seat is sleeved on the upper thread of the reciprocating screw rod, and the output end of the plane polishing seat is connected with a plane polishing head;
the servo motor is embedded to be installed in the top edge of workstation, and servo motor's output is connected with the gear to the inboard meshing of gear has the ring gear, and the ring gear passes through the bearing to be installed in the top surface of workstation moreover, the adjustment tank has been seted up on the inner wall of ring gear, and is fixed with the electro-magnet on the inner wall of adjustment tank to the telescopic link has been placed in the adjustment tank, the one end of connecting the telescopic link is fixed with the corner seat of polishing, and the corner seat of polishing is interior to the output of corner seat of polishing is connected with the corner and polishes the bistrique, the upper and lower both ends of corner seat of polishing all are fixed with the gag lever post, the outer end be connected with the rack, and the outer end meshing of rack has the awl tooth roller, and awl tooth roller and rack all are embedded movable mounting in the piece of polishing, the tip position at reciprocating screw rod is established to the one end cover of awl tooth roller, and is connected through ratchet subassembly between awl tooth roller and the reciprocating screw.
Preferably, two positioning screws are vertically crossed on the workbench, the two positioning screws are vertically staggered in the positioning groove, the directions of threads at two ends of the positioning screws are opposite, the intersection points of the two positioning screws coincide with the center point of the toothed ring, two clamping seats are symmetrically arranged on the positioning screws, and the two clamping seats are oppositely attached and slide in the positioning groove through the positioning screws.
Preferably, the end part of the positioning telescopic rod is in a spherical structure and embedded in the side cavity of the polishing piece to fit and limit and slide.
Preferably, the polishing members are symmetrically arranged about the center point of the toothed ring, and the four polishing members are diagonally arranged.
Preferably, the plane polishing seat is attached to the movable groove through a reciprocating screw rod to slide in a reciprocating manner, and motors are arranged in the plane polishing seat and the corner polishing seat.
Preferably, the end part of the connecting telescopic rod is in a spherical structure and embedded in the adjusting groove for fitting and limiting sliding, the adjusting groove is in an arc structural design, the end part of the connecting telescopic rod is attracted by the electromagnet by adopting a magnetic material, and the two rod pieces in the connecting telescopic rod are in relative limiting sliding.
Preferably, the limiting rod and the corner polishing seat are both in limiting sliding in the polishing piece, the sliding track of the limiting rod is arc-shaped, and the normal section of the polishing piece is of a -shaped structural design.
Preferably, the bevel gear roller drives the reciprocating screw rod to rotate unidirectionally through the ratchet wheel assembly.
Preferably, the screen window comprises a window frame and a screen mesh which are welded, and four corners of the screen window are designed with round corners.
Compared with the prior art, the invention has the beneficial effects that: the welding integrated fillet screen window and the processing technology thereof;
1. according to the invention, two positioning screws are utilized to drive the two clamping seats to move relatively, the compression of the springs and the use of the clamping plates are matched, the welded window frame is clamped and positioned from four directions, so that the window frame can be centered with the toothed ring, the positioning and polishing of the four clamping plates are convenient, meanwhile, the polishing pieces can be positioned through the adaptive expansion of the positioning telescopic rods, the four polishing pieces can be positioned at the diagonal positions of the window frame all the time along with the difference of the length and the width of the window frame, further, the position of the polishing pieces is changed, the connecting telescopic rods can be driven to slide in the adjusting grooves, the connecting telescopic rods can be enabled to expand and contract, the electromagnet is controlled by the pressure sensing matched controller of the pressure sensor, the magnetic adsorption and the position fixation of the connecting telescopic rods are realized, and further, when the window frame with different length and width specifications is positioned, the plane polishing seat and the polishing head can be enabled to move to the corresponding positions of the corners of the window frame, the corners are driven by the electromagnet to move along with the corners and the corners of the corner seats to move towards the opposite corners, and the movable centers of the window frame are not uniform in the inclination of the movable centers;
2. according to the invention, the corner polishing seat is reciprocally moved, the corner polishing seat is limited by the movement of the limiting rod, meanwhile, the movement of the limiting rod can drive the rack to reciprocally move, the bevel gear is driven to reciprocally rotate by being meshed with the bevel gear, meanwhile, the bevel gear is connected with the reciprocal screw rod through the ratchet wheel component, so that the reciprocal rotation of the bevel gear can only unidirectionally drive the reciprocal screw rod to rotate, the reciprocal screw rod can drive the plane polishing seat to reciprocally move, and the plane polishing head is matched for stably polishing the welding seam of the window frame, so that on one hand, the four groups of plane polishing seats and the corner polishing seat synchronously move, the use of an electric appliance is reduced by the rotation of the toothed ring, and on the other hand, the accurate polishing of different welding seam positions can still be realized for window frames with different length and width specifications.
Drawings
FIG. 1 is a schematic top view of a polishing apparatus according to the present invention;
FIG. 2 is a schematic view of the structure of the B-B part of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the structure of the invention at C-C in FIG. 1;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;
FIG. 5 is a schematic top view of a rack of the present invention;
FIG. 6 is a schematic diagram of the sectional structure of the connection of the conical tooth roller and the reciprocating screw rod;
fig. 7 is a schematic view of a screen window according to the present invention.
In the figure: 1. a work table; 101. placing a strip; 102. a controller; 2. positioning a motor; 3. positioning a screw; 4. a positioning groove; 5. a clamping seat; 6. a clamping plate; 7. a spring; 8. a pressure sensor; 9. positioning a telescopic rod; 10. a polishing member; 11. a movable groove; 12. a reciprocating screw rod; 13. a plane polishing seat; 14. plane polishing head; 15. a servo motor; 16. a gear; 17. a toothed ring; 18. an adjustment tank; 19. an electromagnet; 20. connecting a telescopic rod; 21. corner polishing seats; 22. corner polishing head; 23. a limit rod; 24. a rack; 25. conical tooth roller; 251. a ratchet assembly; 26. a window frame; 27. a gauze.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides a technical solution: a welding integrated fillet screen window and a processing technology thereof are provided, wherein the welding integrated fillet screen window comprises a workbench 1, a placing strip 101, a controller 102, a positioning motor 2, a positioning screw 3, a positioning groove 4, a clamping seat 5, a clamping plate 6, a spring 7, a pressure sensor 8, a positioning telescopic rod 9, a polishing piece 10, a movable groove 11, a reciprocating screw rod 12, a plane polishing seat 13, a plane polishing head 14, a servo motor 15, a gear 16, a toothed ring 17, an adjusting groove 18, an electromagnet 19, a connecting telescopic rod 20, a corner polishing seat 21, a corner polishing head 22, a limiting rod 23, a rack 24, a bevel roller 25, a ratchet assembly 251, a window frame 26 and a screen 27.
Example 1
Please refer to fig. 1-2, which include the following steps:
s1: diagonally welding the corresponding aluminum alloy frames to prepare a complete window screen frame;
s2: placing the prepared window frame on polishing equipment, leveling four welding seams of the window frame, and polishing and chamfering four corners of the window frame;
s3: painting the polished window frame, and then installing a gauze to finish the preparation of the gauze window;
the polishing device in the step S2 comprises a workbench 1, wherein a placing bar 101 is arranged at the middle position on the workbench 1, and a controller 102 is fixed at the top edge of the workbench 1;
the positioning motor 2 is embedded in the upper end face of the workbench 1, the output end of the positioning motor 2 is connected with a positioning screw rod 3, the positioning screw rod 3 is installed in a positioning groove 4 through a bearing, the positioning groove 4 is formed in the upper end face of the workbench 1, a clamping seat 5 is sleeved on the positioning screw rod 3 in a threaded manner, the inner side of the clamping seat 5 is connected with a clamping plate 6 through a spring 7, a rod piece is arranged on the clamping plate 6 and horizontally penetrates and slides in the clamping seat 5, a pressure sensor 8 is installed on the inner side of the clamping seat 5, and the pressure sensor 8 is located between the clamping seat 5 and the clamping plate 6; the two positioning screws 3 are vertically crossed on the workbench 1, the two positioning screws 3 are vertically staggered in the positioning groove 4, the thread directions of the two ends of the positioning screws 3 are opposite, the intersection points of the two positioning screws 3 coincide with the center point of the toothed ring 17, the two clamping seats 5 on the positioning screws 3 are symmetrically arranged, and the two clamping seats 5 are oppositely attached and slide in the positioning groove 4 through the positioning screws 3; the window frame 26 is positioned and fixed by the four clamping plates 6 by driving the rotation of the two positioning screws 3 through the two positioning motors 2, so that the subsequent positioning and polishing are facilitated.
Example 2
Referring to fig. 1 and fig. 3-7, a polishing member 10, wherein the polishing member 10 is arranged at the upper position of a workbench 1, the outer end of the polishing member 10 is connected with the edge end of a clamping plate 6 through a positioning telescopic rod 9, movable grooves 11 are formed in the inner walls of the upper and lower positions of a cavity at the end part of the polishing member 10, a reciprocating screw rod 12 is arranged in the movable grooves 11 through a bearing, a plane polishing seat 13 is sleeved on the reciprocating screw rod 12 in a threaded manner, and the output end of the plane polishing seat 13 is connected with a plane polishing head 14; the servo motor 15 is embedded in the top edge of the workbench 1, the output end of the servo motor 15 is connected with a gear 16, the inner side of the gear 16 is meshed with a toothed ring 17, the toothed ring 17 is arranged on the top surface of the workbench 1 through a bearing, an adjusting groove 18 is formed in the inner wall of the toothed ring 17, an electromagnet 19 is fixed on the inner wall of the adjusting groove 18, a connecting telescopic rod 20 is placed in the adjusting groove 18, one end of the connecting telescopic rod 20 is fixedly provided with a corner polishing seat 21, the corner polishing seat 21 is positioned in the polishing piece 10, the output end of the corner polishing seat 21 is connected with a corner polishing head 22, the upper end and the lower end of the corner polishing seat 21 are fixedly provided with limiting rods 23, the outer end of the toothed rack 24 is connected with a bevel gear roller 25, the bevel gear roller 25 and the toothed rack 24 are embedded in the polishing piece 10, one end of the bevel gear roller 25 is sleeved at the end position of the reciprocating screw 12, and the bevel gear roller 25 is connected with the reciprocating screw 12 through a ratchet component 251; the polishing pieces 10 are symmetrically arranged about the center point of the toothed ring 17, and the four polishing pieces 10 are diagonally arranged; the end part of the positioning telescopic rod 9 is in a spherical structure, embedded joint limiting sliding is carried out in a cavity at the side of the polishing piece 10, the plane polishing seat 13 is in joint reciprocating sliding in the movable groove 11 through the reciprocating screw rod 12, and motors are arranged in the plane polishing seat 13 and the corner polishing seat 21; the end part of the connecting telescopic rod 20 is in a spherical structure and embedded in the adjusting groove 18 for fitting limiting sliding, the adjusting groove 18 is in an arc-shaped structure design, the end part of the connecting telescopic rod 20 is adsorbed by the electromagnet 19 by adopting a magnetic material, and two rod pieces in the connecting telescopic rod 20 are in relative limiting sliding; the limiting rod 23 and the corner polishing seat 21 both slide in the polishing piece 10 in a limiting way, the sliding track of the limiting rod 23 is arc-shaped, and the front section of the polishing piece 10 is of a -shaped structural design; the conical tooth roller 25 drives the reciprocating screw rod 12 to rotate unidirectionally through the ratchet assembly 251; the screen window comprises window frame 26 and gauze 27 that the welding becomes, and the screen window four corners rounding design, utilizes the reciprocal rotation of ring gear 17, can carry out portable polishing to four corner welding seam positions of window frame 26 simultaneously, carries out even rounding operation to four corners of window frame 26 simultaneously.
Working principle: when the processing technology of the welding integrated fillet screen window is used, as shown in fig. 1-7, firstly, the window frame 26 to be polished is placed on a placing bar 101 at the top of a workbench 1, two positioning motors 2 are controlled by a controller 102 to operate, the positioning motors 2 drive clamping bases 5 to slide in positioning grooves 4 through positioning screws 3, so that four clamping bases 5 slide towards a central point, a clamping plate 6 moves along with the movement and contacts with the upper, lower, left and right sides of the window frame 26, a spring 7 is stressed and compressed, when the clamping plate 6 moves, a polishing piece 10 is driven to move through a positioning telescopic rod 9, the positioning telescopic rod 9 can stretch out and draw back, meanwhile, the end part of the positioning telescopic rod 9 slides in a side cavity of the polishing piece 10, along with the movement of the polishing piece 10, under the limiting action of a limiting rod 23 on an edge polishing base 21, the edge polishing base 21 drives a connecting telescopic rod 20 to slide in an adjusting groove 18, and is matched with the telescopic rod 20, when the clamping bases 5 continue to move, the spring 7 is compressed to a limit position, a pressure sensor 8 contacts with the clamping plate 6, a signal is fed back to the controller 102, the controller 102 is controlled by the motor to stop the positioning motors 2, and simultaneously, the end part of the positioning rod 9 is controlled to move along with the limiting position of the clamping base 21, and the window frame 26 is also clamped by the clamping piece 10, and the position of the window frame 26 is fixed, and the position of the window frame 26 is clamped by the clamping piece 26 is simultaneously, and the position is clamped by the clamping piece 26, and the position of the window frame 26 is fixed, and the position is clamped by the position and the position of the clamping piece is simultaneously, and the position is clamped by the clamping piece 26;
then, the servo motor 15 is started, the gear 16 is driven to reciprocate, the gear 16 is used for driving the toothed ring 17 to reciprocate, the toothed ring 17 is connected with the telescopic rod 20 to drive the corner polishing seat 21 to reciprocate in the polishing piece 10, the limiting rod 23 is used for limiting the reciprocating motion, meanwhile, the limiting rod 23 can drive the rack 24 to reciprocate, the bevel gear roller 25 is driven to reciprocate, the bevel gear roller 25 drives the reciprocating screw rod 12 to rotate unidirectionally through the ratchet wheel assembly 251, the reciprocating screw rod 12 drives the plane polishing seat 13 to reciprocate in the movable groove 11, the upper plane polishing seat 13 and the lower plane polishing seat 13 drive the plane polishing head 14 to reciprocate, the motor in the corner polishing seat 21 drives the corner polishing head 22 to conduct chamfering operation on corners of the window frame 26, and the motor in the plane polishing seat 13 drives the plane polishing head 14 to conduct polishing operation on welding seams of the window frame 26.
What has not been described in detail in this specification is prior art that is well known to those skilled in the art, and in the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. A processing technology of a welding integrated fillet screen window is characterized in that: the method comprises the following steps:
s1: diagonally welding the corresponding aluminum alloy frames to prepare a complete window screen frame;
s2: placing the prepared window frame on polishing equipment, leveling four welding seams of the window frame, and polishing and chamfering four corners of the window frame;
s3: painting the polished window frame, and then installing a gauze to finish the preparation of the gauze window;
the polishing equipment in the step S2 comprises a workbench (1), wherein a placing strip (101) is arranged at the upper middle position of the workbench (1), and a controller (102) is fixed at the top edge of the workbench (1);
the automatic clamping device is characterized by further comprising a positioning motor (2), wherein the positioning motor (2) is embedded in the upper end face of the workbench (1), the output end of the positioning motor (2) is connected with a positioning screw (3), the positioning screw (3) is installed in a positioning groove (4) through a bearing, the positioning groove (4) is formed in the upper end face of the workbench (1), a clamping seat (5) is sleeved on the positioning screw (3) through threads, the inner side of the clamping seat (5) is connected with a clamping plate (6) through a spring (7), a rod piece is arranged on the clamping plate (6) and horizontally penetrates through the clamping seat (5) to slide, a pressure sensor (8) is installed on the inner side of the clamping seat (5), and the pressure sensor (8) is located between the clamping seat (5) and the clamping plate (6);
the polishing piece (10), the polishing piece (10) is arranged at the upper position of the workbench (1), the outer end of the polishing piece (10) is connected with the edge end of the clamping plate (6) through the positioning telescopic rod (9), the inner wall of the upper and lower positions of the cavity at the end part of the polishing piece (10) is provided with movable grooves (11), the movable grooves (11) are internally provided with reciprocating screw rods (12) through bearings, the reciprocating screw rods (12) are sleeved with plane polishing seats (13) in a threaded manner, and the output ends of the plane polishing seats (13) are connected with plane polishing heads (14);
the servo motor (15), servo motor (15) embedded installation is in top edge department of workstation (1), and servo motor (15) output is connected with gear (16), and the inboard meshing of gear (16) has toothed ring (17), and toothed ring (17) are installed in the top surface of workstation (1) through the bearing, set up adjustment tank (18) on the inner wall of toothed ring (17), and be fixed with electro-magnet (19) on the inner wall of adjustment tank (18), and place in adjustment tank (18) and connect telescopic link (20), the one end of connecting telescopic link (20) is fixed with corner grinding seat (21), and corner grinding seat (21) are located grinding piece (10), and the output of corner grinding seat (21) is connected with corner grinding head (22), the upper and lower both ends of corner grinding seat (21) are fixed with gag lever post (23), the outer end be connected with (24), and the outer end meshing of rack (24) has bevel roller (25), and bevel roller (25) and rack (24) are at the one end of the movable mounting of rack (10) and are nested in the screw rod (12), and the bevel gear roller (25) is connected with the reciprocating screw rod (12) through a ratchet wheel component (251).
2. The process for welding an integral rounded screen window according to claim 1, wherein: the positioning screw rods (3) are vertically crossed on the workbench (1), the two positioning screw rods (3) are vertically staggered in the positioning groove (4), the directions of threads at two ends of the positioning screw rods (3) are opposite, the intersection points of the two positioning screw rods (3) coincide with the center point of the toothed ring (17), two clamping seats (5) are symmetrically arranged on the positioning screw rods (3), and the two clamping seats (5) are oppositely attached and slide in the positioning groove (4) through the positioning screw rods (3).
3. The process for welding an integral rounded screen window according to claim 1, wherein: the end part of the positioning telescopic rod (9) is of a spherical structure and embedded in the side cavity of the polishing piece (10) to fit and limit and slide.
4. The process for welding an integral rounded screen window according to claim 1, wherein: the polishing pieces (10) are symmetrically arranged about the center point of the toothed ring (17), and the four polishing pieces (10) are diagonally arranged.
5. The process for welding an integral rounded screen window according to claim 1, wherein: the plane polishing seat (13) is attached to and slides back and forth in the movable groove (11) through the reciprocating screw rod (12), and motors are arranged in the plane polishing seat (13) and the corner polishing seat (21).
6. The process for welding an integral rounded screen window according to claim 1, wherein: the end part of the connecting telescopic rod (20) is of a spherical structure and is embedded in the adjusting groove (18) to be attached and limited to slide, the adjusting groove (18) is of an arc-shaped structural design, the end part of the connecting telescopic rod (20) is adsorbed by the electromagnet (19) by adopting a magnetic material, and two rod pieces in the connecting telescopic rod (20) are limited to slide relatively.
7. The process for welding an integral rounded screen window according to claim 1, wherein: the limiting rod (23) and the corner polishing seat (21) are both in limiting sliding in the polishing piece (10), the sliding track of the limiting rod (23) is arc-shaped, and the normal section of the polishing piece (10) is of a -shaped structural design.
8. The process for welding an integral rounded screen window according to claim 1, wherein: the bevel gear roller (25) drives the reciprocating screw rod (12) to rotate unidirectionally through the ratchet wheel assembly (251).
9. A welded together rounded screen manufactured by the process of manufacturing a welded together rounded screen as claimed in any one of claims 1 to 8, wherein: the screen window comprises a window frame (26) and a screen (27) which are welded, and four corners of the screen window are designed with round corners.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310356527.7A CN116441861A (en) | 2023-04-06 | 2023-04-06 | Welding integrated fillet screen window and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310356527.7A CN116441861A (en) | 2023-04-06 | 2023-04-06 | Welding integrated fillet screen window and processing technology thereof |
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| CN116441861A true CN116441861A (en) | 2023-07-18 |
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| CN202310356527.7A Pending CN116441861A (en) | 2023-04-06 | 2023-04-06 | Welding integrated fillet screen window and processing technology thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359425A (en) * | 2023-12-07 | 2024-01-09 | 中建五局(烟台)建设工程有限公司 | Building steel structure surface treatment equipment |
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2023
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359425A (en) * | 2023-12-07 | 2024-01-09 | 中建五局(烟台)建设工程有限公司 | Building steel structure surface treatment equipment |
| CN117359425B (en) * | 2023-12-07 | 2024-02-02 | 中建五局(烟台)建设工程有限公司 | Building steel structure surface treatment equipment |
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