CN116433556A - Automatic labeling method for pipeline defects - Google Patents

Automatic labeling method for pipeline defects Download PDF

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Publication number
CN116433556A
CN116433556A CN202111653019.2A CN202111653019A CN116433556A CN 116433556 A CN116433556 A CN 116433556A CN 202111653019 A CN202111653019 A CN 202111653019A CN 116433556 A CN116433556 A CN 116433556A
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internal structure
defect
structure diagram
sample
target
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于善冬
蒋湘成
薄维志
唐璐易
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Nanjing Beikong Engineering Testing Consulting Co ltd
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Nanjing Beikong Engineering Testing Consulting Co ltd
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
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    • G06T7/0004Industrial image inspection
    • GPHYSICS
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
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    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30204Marker
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention provides a method for automatically marking a pipeline defect, which comprises an acquisition unit, an execution unit, a generation unit and a determination unit, wherein the device comprises the following steps: acquiring electric signal data which are acquired by at least one target sensor and are aimed at a target pipeline; and executing preset operation on the electric signal data, generating a corresponding internal structure diagram based on the electric signal data after executing the preset operation, sending the acquired internal structure diagram to a server, acquiring the internal structure diagram and the design diagram of the pipeline from the server through third party equipment for comparison, and marking different places from the design diagram and in the design diagram. The invention can accurately display the position of the pipeline defect on the display screen, is beneficial to technicians or specialists to analyze the pipeline defect, eliminates the pipeline defect through staff, accelerates response time due to accurate position, and improves working efficiency.

Description

Automatic labeling method for pipeline defects
Technical Field
The invention belongs to the field of pipelines, and relates to a method for automatically marking defects of a pipeline.
Background
In some areas, piping is required during production or transportation. For example, the petroleum industry requires the transport of petroleum through pipelines. To avoid the occurrence of hazards and the resulting loss, it is often necessary to inspect the surface of the pipe and determine the type of defect present on the surface of the pipe. Currently, the surface of a pipe is generally inspected in two ways. Firstly, data about the surface of a pipeline is collected through a sensor, and then the collected data is analyzed by a technician, so that the type of suspected defects is judged. Second, data suspected to be defective is extracted from the data acquired by the sensor by means of an expert system, and then the extracted data is analyzed by a technician.
However, in any of the above modes, the detection result cannot be intuitively displayed, the defect condition of the pipeline cannot be mastered in time, and the defect of which section of pipeline cannot be accurately known.
Disclosure of Invention
1. The technical problems to be solved are as follows:
accurately grasp the position of the defect condition of the pipeline and intuitively embody the position.
2. The technical scheme is as follows:
in order to solve the above problems, the present invention provides a method for automatically labeling a pipe defect, by detecting a device for a pipe defect, the device including an acquisition unit configured to acquire electrical signal data for a target pipe acquired by at least one target sensor; an execution unit configured to perform a preset operation on the electrical signal data, wherein the preset operation includes filtering; a generation unit configured to generate a corresponding internal structure diagram based on the electrical signal data after performing the preset operation; a determining unit configured to determine a category of the defect and a location of the region in the internal structure map in response to determining that the internal structure map includes a region characterizing the target pipe as having the defect, comprising the steps of: acquiring electric signal data which are acquired by at least one target sensor and are aimed at a target pipeline; and executing preset operation on the electric signal data, generating a corresponding internal structure diagram based on the electric signal data after executing the preset operation, sending the obtained internal structure diagram to a server, obtaining the internal structure diagram and the design diagram of the pipeline from the server through third party equipment for comparison, and marking different places from the design diagram and in the design diagram to obtain an area of the internal structure diagram including the defect representing the target pipeline.
Based on the electric signal data after the preset operation is executed, the corresponding internal structure diagram is generated, and the method comprises the following steps: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
The determining, in response to determining that the internal structure map includes a region characterizing a defect of the target pipe, a category of the defect and a location of the region in the internal structure map, comprising: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
The defect detection model is obtained through training the following steps: obtaining a sample set, wherein the sample comprises a sample internal structure diagram and sample labeling information, the sample internal structure diagram comprises at least one region representing that a target pipeline has defects, and the sample labeling information is used for indicating the types of the defects indicated by the region representing that the target pipeline has the defects and the positions of the region indicating that the target pipeline has the defects in the sample internal structure diagram; and selecting samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
The initial model comprises a deep convolutional neural network and a classifier, wherein the deep convolutional neural network is used for extracting the characteristics of an internal structure diagram.
The generating unit is further configured to: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
The determining unit is further configured to: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
The determination unit includes: an acquisition unit configured to acquire a sample set, the sample including a sample internal structure map including at least one region characterizing a defect of the target pipe, and sample annotation information indicating a type of defect indicated by the region characterizing the defect of the target pipe and a position of the region indicating the defect of the target pipe in the sample internal structure map; the training unit is configured to select samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
The initial model comprises a deep convolutional neural network and a classifier, wherein the deep convolutional neural network is used for extracting the characteristics of an internal structure diagram.
3. The beneficial effects are that:
the invention can accurately display the position of the pipeline defect on the display screen, is beneficial to technicians or specialists to analyze the pipeline defect, eliminates the pipeline defect through staff, accelerates response time due to accurate position, and improves working efficiency.
Detailed Description
The present invention will be described in detail below.
The system architecture includes a plurality of sensors, a database server and a server. The network is used to provide a medium for communication links between the sensors, database servers, and servers. The network may include various connection categories such as wired, wireless communication links, or fiber optic cables, among others.
The sensor may interact with the database server and servers over a network to receive or transmit data, etc.
The sensor typically includes a sensing element, a conversion circuit, an auxiliary power supply, and the like. The sensing element is used for acquiring the physical quantity of the detected object. The conversion element is used for converting the physical quantity output by the sensitive element into an electric signal. The conversion circuit is configured to process (e.g., amplify) the electrical signal output from the conversion element, and output the processed electrical signal to other devices (e.g., database server and server). The auxiliary power supply can provide power for the sensitive element, the conversion circuit and the like. The sensor may include any number of sensing elements, conversion circuits, and auxiliary power sources.
The server can directly acquire the electric signal data acquired by the sensor and then provide various services. The server may also obtain electrical signal data pre-stored by the database server. The sensor and the collected electrical signal data may be directly stored in the local area of the server, and the server may directly extract and process the electrical signal data stored in the local area, and in this case, there may be no database server.
The servers (e.g., servers and database servers) may be hardware or software. When the server is hardware, the server may be implemented as a distributed server cluster formed by a plurality of servers, or may be implemented as a single server. When the server is software, it may be implemented as a plurality of software or software modules (e.g., to provide distributed services), or as a single software or software module.
A method for automatically marking a pipe defect, by means of a device for detecting a pipe defect, the device comprising an acquisition unit configured to acquire electrical signal data for a target pipe acquired by at least one target sensor; an execution unit configured to perform a preset operation on the electrical signal data, wherein the preset operation includes filtering; a generation unit configured to generate a corresponding internal structure diagram based on the electrical signal data after performing the preset operation; a determining unit configured to determine a category of the defect and a location of the region in the internal structure map in response to determining that the internal structure map includes a region characterizing the target pipe as having the defect, comprising the steps of: acquiring electric signal data which are acquired by at least one target sensor and are aimed at a target pipeline; and executing preset operation on the electric signal data, generating a corresponding internal structure diagram based on the electric signal data after executing the preset operation, sending the obtained internal structure diagram to a server, obtaining the internal structure diagram and the design diagram of the pipeline from the server through third party equipment for comparison, and marking different places from the design diagram and in the design diagram to obtain an area of the internal structure diagram including the defect representing the target pipeline.
According to the method provided by the embodiment of the application, firstly, voltage signal data which are acquired by the target sensor and are aimed at the target pipeline are subjected to preset operation. And then, performing image reconstruction on the voltage signal data after the preset operation is performed, and generating an internal structure diagram. Further, the location in the internal structure map of the region of the internal structure map that characterizes the defect in the target pipe and the type of the defect may be determined. The method further determines the type of the defect existing in the target pipeline by generating an internal structure diagram aiming at the target pipeline.
The defect detection model can be obtained through training as follows. The execution body of the training defect detection model may be the same as or different from the execution body of the method for detecting a pipe defect.
First, a sample set is obtained. The sample comprises a sample internal structure diagram and sample labeling information. The sample internal structure map includes at least one region that characterizes a defect in the target pipe. The sample labeling information is used for indicating the type of defect indicated by the region representing the defect of the target pipeline and the position of the region indicating the defect of the target pipeline in the internal structure diagram of the sample.
In these implementations, the execution body that trains the defect detection model may have stored in advance the sample internal structure map and the sample annotation information. Thus, the execution subject that trains the defect detection model can directly obtain a sample from the local as a sample set. In addition, the execution subject that trains the defect detection model may also obtain samples from a communicatively connected database server as a sample set.
Secondly, selecting samples from the sample set, taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model respectively, and training to obtain a defect detection model.
Based on the electric signal data after the preset operation is executed, the corresponding internal structure diagram is generated, and the method comprises the following steps: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
The determining, in response to determining that the internal structure map includes a region characterizing a defect of the target pipe, a category of the defect and a location of the region in the internal structure map, comprising: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
The defect detection model is obtained through training the following steps: obtaining a sample set, wherein the sample comprises a sample internal structure diagram and sample labeling information, the sample internal structure diagram comprises at least one region representing that a target pipeline has defects, and the sample labeling information is used for indicating the types of the defects indicated by the region representing that the target pipeline has the defects and the positions of the region indicating that the target pipeline has the defects in the sample internal structure diagram; and selecting samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
The initial model comprises a deep convolutional neural network and a classifier, wherein the deep convolutional neural network is used for extracting the characteristics of an internal structure diagram.
The generating unit is further configured to: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
The determining unit is further configured to: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
The determination unit includes: an acquisition unit configured to acquire a sample set, the sample including a sample internal structure map including at least one region characterizing a defect of the target pipe, and sample annotation information indicating a type of defect indicated by the region characterizing the defect of the target pipe and a position of the region indicating the defect of the target pipe in the sample internal structure map; the training unit is configured to select samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
The initial model comprises a deep convolutional neural network and a classifier, wherein the deep convolutional neural network is used for extracting the characteristics of an internal structure diagram.

Claims (9)

1. A method for automatically marking a pipe defect, by means of a device for detecting a pipe defect, the device comprising an acquisition unit configured to acquire electrical signal data for a target pipe acquired by at least one target sensor; an execution unit configured to perform a preset operation on the electrical signal data, wherein the preset operation includes filtering; a generation unit configured to generate a corresponding internal structure diagram based on the electrical signal data after performing the preset operation; a determining unit configured to determine a category of the defect and a location of the region in the internal structure map in response to determining that the internal structure map includes a region characterizing the target pipe as having the defect, comprising the steps of: acquiring electric signal data which are acquired by at least one target sensor and are aimed at a target pipeline; and executing preset operation on the electric signal data, generating a corresponding internal structure diagram based on the electric signal data after executing the preset operation, sending the obtained internal structure diagram to a server, obtaining the internal structure diagram and the design diagram of the pipeline from the server through third party equipment for comparison, and marking different places from the design diagram and in the design diagram to obtain an area of the internal structure diagram including the defect representing the target pipeline.
2. The method of claim 1, wherein the generating a corresponding internal structure map based on the electrical signal data after performing the preset operation comprises: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
3. The method of claim 1 or 2, wherein the determining, in response to determining that the internal structure map includes characterizing an area of the target pipe in which a defect exists, a category of the defect and a location of the area in the internal structure map includes: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
4. A method according to claim 3, wherein the defect detection model is trained by: obtaining a sample set, wherein the sample comprises a sample internal structure diagram and sample labeling information, the sample internal structure diagram comprises at least one region representing that a target pipeline has defects, and the sample labeling information is used for indicating the types of the defects indicated by the region representing that the target pipeline has the defects and the positions of the region indicating that the target pipeline has the defects in the sample internal structure diagram; and selecting samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
5. The method of claim 4, wherein the initial model includes a deep convolutional neural network and a classifier, the deep convolutional neural network to extract features of an internal structure map.
6. The method of any of claims 1-5, wherein the generating unit is further configured to: and performing image interpolation based on the electric signal data after the preset operation is performed, and generating a corresponding internal structure diagram.
7. The method of claim 6, wherein the determination unit is further configured to: inputting the internal structure diagram into a pre-trained defect detection model to obtain the type of the defect indicated by the region representing the defect of the target pipeline and the position information representing the position of the region representing the defect of the target pipeline in the internal structure diagram, wherein the defect detection model is used for indicating the correspondence between the type of the defect indicated by the internal structure diagram and the region representing the defect of the target pipeline and the position of the region representing the defect of the target pipeline in the internal structure diagram.
8. The method of claim 7, wherein the determining unit comprises: an acquisition unit configured to acquire a sample set, the sample including a sample internal structure map including at least one region characterizing a defect of the target pipe, and sample annotation information indicating a type of defect indicated by the region characterizing the defect of the target pipe and a position of the region indicating the defect of the target pipe in the sample internal structure map; the training unit is configured to select samples from the sample set, respectively taking a sample internal structure diagram and sample labeling information of the selected samples as input and expected output of an initial model, and training to obtain a defect detection model.
9. The method of claim 8, wherein the initial model includes a deep convolutional neural network and a classifier, the deep convolutional neural network to extract features of an internal structure map.
CN202111653019.2A 2021-12-31 2021-12-31 Automatic labeling method for pipeline defects Pending CN116433556A (en)

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