CN116427944A - A double-guided rapid excavation, support and bolting construction method for coal mine roadway - Google Patents

A double-guided rapid excavation, support and bolting construction method for coal mine roadway Download PDF

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Publication number
CN116427944A
CN116427944A CN202310474336.0A CN202310474336A CN116427944A CN 116427944 A CN116427944 A CN 116427944A CN 202310474336 A CN202310474336 A CN 202310474336A CN 116427944 A CN116427944 A CN 116427944A
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self
cutting
tunneling
support
supporting
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王永强
张定堂
杨晓波
杨文明
于飞
李帅
张继业
苏习灿
褚将
王建军
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Zhengzhou Coal Mining Machinery Group Co Ltd
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Zhengzhou Coal Mining Machinery Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0621Shield advancing devices

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  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention relates to a double-guide rapid tunneling, supporting and anchoring construction method for a coal mine tunnel, which is used for implementing tunneling operation on the basis of equipment of a tunneling, supporting and anchoring system, sequentially and stepwise realizing the movement of a shield system, a self-guide propulsion system and a gantry type equipment platform by a self-guide propulsion system in the process, correcting deviation in real time according to the advancing condition and tunnel environment during advancing, and has strong environment adaptability, so that the technical problems of easy sinking and slow walking of a crawler caused by the crawler type walking mode of the existing underground tunneling equipment can be solved, and the moving speed and tunneling efficiency of the system can be improved.

Description

一种煤矿巷道双导向快速掘支锚运施工方法A double-guided rapid excavation, support and bolting construction method for coal mine roadway

技术领域technical field

本发明涉及煤矿掘进设备技术领域,更具体地说,它涉及一种煤矿巷道双导向快速掘支锚运施工方法。The invention relates to the technical field of coal mine excavation equipment, more specifically, it relates to a double-guided rapid excavation, support and bolting construction method of a coal mine roadway.

背景技术Background technique

在煤矿井下采煤作业之前,一般需要提前在待开采工作面两侧掘进出回风巷/运输巷/瓦斯巷道/联络巷道/安装巷道等,用于采出煤炭的运输、相关综采设备的运输及通风排水等作业。然而相较于我国综采成套装备的发展阶段,掘进装备发展水平明显滞后,效率较低,导致煤炭开采过程中“采掘矛盾”日益突出,制约煤炭行业进一步高质量发展。目前井下掘进设备普遍采用履带式行走方式,履带的长度短、宽度窄,导致接地面积小、对地比压大,容易碾压巷道底板、对底板造成破坏,适应性较差,一旦履带陷底脱困能力差,设备作业终止、影响生产效率;无论履带采取电力或液压驱动方式,左、右履带行走过程中无法保持同步,因此行走过程中需要通过陀螺仪进行导向、不断纠偏,导致行走缓慢,生产效率难以提升。Before underground coal mining operations in coal mines, it is generally necessary to dig in and out of return air lanes/transportation lanes/gas lanes/connection lanes/installation lanes on both sides of the working face to be mined in advance for the transportation of mined coal and the installation of related fully mechanized mining equipment. Transportation and ventilation and drainage operations. However, compared with the development stage of complete sets of fully mechanized mining equipment in my country, the development level of excavation equipment is obviously lagging behind, and the efficiency is low, leading to increasingly prominent "excavation contradictions" in the coal mining process, which restricts the further high-quality development of the coal industry. At present, underground excavation equipment generally adopts the crawler-type walking mode. The length of the crawler is short and the width is narrow, resulting in a small ground contact area and a large specific pressure to the ground. It is easy to roll over the floor of the roadway and cause damage to the floor. The ability to get out of trouble is poor, and the operation of the equipment is terminated, which affects the production efficiency; no matter whether the crawler is driven by electric power or hydraulic pressure, the left and right crawlers cannot maintain synchronization during the walking process, so the gyroscope needs to be used for guidance and continuous correction during the walking process, resulting in slow walking Production efficiency is difficult to improve.

发明内容Contents of the invention

本发明的目的在于提出一种煤矿巷道双导向快速掘支锚运施工方法,能够解决目前井下掘进设备履带式行走方式导致的履带易陷底、行走缓慢的技术问题。The purpose of the present invention is to propose a double-guided fast excavation and anchoring construction method for coal mine roadway, which can solve the technical problems of crawler belts easy to sink and slow walking caused by the crawler-type walking mode of underground tunneling equipment.

本发明提供了如下技术方案:一种煤矿巷道双导向快速掘支锚运施工方法,包含如下步骤:The present invention provides the following technical proposal: a double-guided rapid excavation and bolting construction method for a coal mine roadway, comprising the following steps:

S1:通过自导向推进系统、前部调偏机构、后部调偏机构调整掘支锚运系统在巷道内的位置,升起盾构系统,使上盾体与巷道顶板接触并施加预应力;操作截割升降油缸带动截割滚筒上下割煤,掏槽油缸推动大臂滑移座和截割大臂向前滑动,向前截割一个步距,在截割滚筒向前推进过程中,操作超前油缸控制超前支护结构伸出,减小空顶距,割下的煤块依次通过装载系统、刮板输送机、桥式转载机、胶带输送机向后输送;S1: Use the self-guiding propulsion system, the front deflection adjustment mechanism, and the rear deflection adjustment mechanism to adjust the position of the excavation support and anchorage system in the roadway, raise the shield system, make the upper shield body contact with the roadway roof and apply prestress; Operate the cutting lifting cylinder to drive the cutting drum to cut coal up and down, and the cutting cylinder pushes the sliding seat of the boom and the cutting boom to slide forward to cut a step forward. During the process of advancing the cutting drum, the operation The advanced oil cylinder controls the extension of the advanced support structure to reduce the empty top distance, and the cut coal blocks are conveyed backward through the loading system, scraper conveyor, bridge transfer machine, and belt conveyor in sequence;

S2:截割完成,将截割系统和超前支护结构收回,调整自导向推进系统,升起顶撑装置使顶撑装置与巷道顶板完全接触,伸出底部滑靴保证底部滑靴与巷道底板充分接触,伸出侧向撑靴撑紧两帮侧板,以自导向推进系统为支点,驱动前推进油缸使护盾系统连带截割系统、装载系统一同向前推进;S2: After the cutting is completed, retract the cutting system and the advanced support structure, adjust the self-guided propulsion system, raise the top support device to make the top support device fully contact with the roof of the roadway, and extend the bottom slide shoe to ensure that the bottom slide shoe is in contact with the bottom plate of the roadway Make full contact, stretch out the lateral boots to tighten the two side panels, use the self-guided propulsion system as the fulcrum, drive the front propulsion cylinder to push the shield system together with the cutting system and loading system forward together;

S3:收回自导向推进系统的顶撑装置、底部滑靴和侧向撑靴,收缩前推进油缸,使自导向推进系统向前滑移;S3: Retract the top support device, bottom sliding shoe and lateral support shoe of the self-guided propulsion system, retract the front propulsion cylinder, and make the self-guided propulsion system slide forward;

S4:伸出自导向推进系统的顶撑装置、底部滑靴和侧向撑靴,使顶撑装置接触顶紧巷道顶板、底部滑靴充分接触底板、侧向滑靴撑紧两帮侧板,以自导向推进系统为支点,驱动后推进油缸使后部的龙门式设备平台向前移动;S4: Stretch out the top support device, bottom slide shoes and side support shoes of the self-guided propulsion system, so that the top support device contacts the roof of the top tight roadway, the bottom slide shoes fully contact the bottom plate, and the side slide shoes hold the two side plates tightly, so as to The self-guiding propulsion system is the fulcrum, driving the rear propulsion cylinder to move the rear gantry equipment platform forward;

S5:重复上述S1-S4步骤,实现巷道的快速掘进。S5: repeating the steps of S1-S4 above to realize rapid excavation of the roadway.

进一步的,在护盾系统前移、自导向推进系统前移、龙门式设备平台前移过程中,通过自导向推进系统、前部调偏机构、后部调偏机构调整掘支锚运系统相对巷道的位置。Furthermore, during the forward movement of the shield system, the self-guided propulsion system, and the forward movement of the gantry-type equipment platform, the relative position of the excavation support and anchor transportation system is adjusted through the self-guided propulsion system, the front deviation adjustment mechanism, and the rear deviation adjustment mechanism. The location of the laneway.

进一步的,在S1步骤截割系统截割作业、S2步骤盾体系统向前推进、S3步骤自导向推进系统前移过程中,顶锚杆机组和帮锚杆机组用于锚固作业。Further, during the cutting operation of the cutting system in the S1 step, the forward advancement of the shield body system in the S2 step, and the forward advancement of the self-guided propulsion system in the S3 step, the top bolt unit and the side bolt unit are used for anchoring operations.

综上所述,本发明具有以下有益效果:本发明基于一种集掘进、支护、锚固、运输功能于一体化的一体化作业平台实施,系统布局设置合理,在实现掘进和锚护平行作业的同时简化系统配置,通过自导向推进系统,实现系统的自主前进和快速推进,在前进过程中可实时根据行进情况进行纠偏、调整系统在巷道内的位置,系统适应能力强、可适应各种复杂巷道环境,保证系统在安全稳定前提下行进,提高了掘进效率,有效降低巷道掘进成本;掘进作业时,各内部系统之间平行作业,截割系统可实现一次成巷,盾构系统用于支护巷道,自导向推进系统实现前进与纠偏,锚固系统可及时对巷道进行永久支护,有效简化系统配置,提高了系统的可靠性与适应性,能够进一步提升掘进效率和安全性,降低制造成本,提升系统整体可靠性。In summary, the present invention has the following beneficial effects: the present invention is implemented based on an integrated operation platform that integrates the functions of excavation, support, anchoring, and transportation. Simultaneously simplify the system configuration, through the self-guided propulsion system, realize the autonomous advancement and rapid advancement of the system. During the advancement process, it can correct the deviation and adjust the position of the system in the roadway in real time according to the progress. The system has strong adaptability and can adapt to various The complex roadway environment ensures that the system can proceed under the premise of safety and stability, improves the excavation efficiency, and effectively reduces the cost of roadway excavation; during the excavation operation, each internal system works in parallel, the cutting system can realize one-time roadway formation, and the shield tunneling system is used for To support the roadway, the self-guided propulsion system realizes advancement and deviation correction, and the anchor system can provide permanent support for the roadway in time, effectively simplifying the system configuration, improving the reliability and adaptability of the system, and further improving the driving efficiency and safety, reducing manufacturing costs. cost and improve the overall reliability of the system.

附图说明Description of drawings

图1是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统于侧面视角的整体结构示意图(不包含胶带输送机);Fig. 1 is the overall structure schematic diagram (not including the belt conveyor) of the excavation support and anchor transport system in the side view for implementing the double-guided rapid excavation support and anchor transport construction method of the coal mine roadway of the present invention;

图2是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统于侧视视角的部分结构示意图(不包含胶带输送机和桥式转载机);Fig. 2 is the partial structure diagram (not including belt conveyor and bridge transfer machine) of the excavation support and anchor transport system of the double-guided rapid excavation support and anchor transport construction method of the coal mine roadway of the present invention in the side view angle;

图3是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统于俯视视角的部分结构示意图(不包含胶带输送机和桥式转载机);Fig. 3 is the partial structure schematic diagram (not including belt conveyor and bridge transfer machine) of the excavation support and anchor transport system of the dual-guided rapid excavation support and anchor transport construction method of the coal mine roadway of the present invention in a top view;

图4是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中截割系统的示意图;Fig. 4 is the schematic diagram of cutting system in the excavation support and anchor transport system for implementing the coal mine roadway double-guided rapid excavation support and anchor transport construction method of the present invention;

图5是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中装载系统于侧视视角的示意图;Fig. 5 is a schematic diagram of the loading system in the side-view angle of view in the excavation and anchorage system for implementing the double-guided quick excavation and anchorage construction method of the coal mine roadway of the present invention;

图6是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中装载系统于正视视角的示意图;Fig. 6 is a schematic diagram of the loading system in the front view angle for implementing the double-guided rapid excavation and anchoring construction method of the coal mine roadway of the present invention;

图7是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中盾构系统的侧视图;Fig. 7 is a side view of the shield system in the tunneling and bolting system for implementing the double-guided rapid tunneling and bolting construction method of the coal mine roadway of the present invention;

图8是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中盾构系统的正视图;Fig. 8 is a front view of the shield system in the tunneling and bolting system for implementing the double-guided rapid tunneling and bolting construction method of the coal mine roadway of the present invention;

图9是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中盾构系统的立体示意图;Fig. 9 is a three-dimensional schematic diagram of the shield system in the excavation and anchorage system for implementing the double-guided rapid excavation, support and anchorage construction method of the coal mine roadway of the present invention;

图10是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中自导向推进系统的正视图;Fig. 10 is a front view of the self-guiding propulsion system in the excavation support and anchor transport system for implementing the dual-guidance rapid excavation support and anchor transport construction method of the coal mine roadway of the present invention;

图11是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中自导向推进系统的侧视图;Fig. 11 is a side view of the self-guiding propulsion system in the excavation support and anchor transport system for implementing the double-guided quick excavation support and anchor transport construction method of the coal mine roadway of the present invention;

图12是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中龙门式设备平台的侧视图;Fig. 12 is a side view of the gantry-type equipment platform in the excavation and anchorage system for implementing the double-guided rapid excavation, support and anchorage construction method of the coal mine roadway of the present invention;

图13是用于实施本发明的煤矿巷道双导向快速掘支锚运施工方法的掘支锚运系统中龙门式设备平台的俯视图;Fig. 13 is a top view of the gantry-type equipment platform in the excavation and anchorage system for implementing the double-guided rapid excavation and anchorage construction method of the coal mine roadway of the present invention;

附图标记:1-截割系统;2-盾构系统;3-自导向推进系统;5-通风除尘系统;6-刮板输送机;7-桥式转载机;8-大行程自移机尾;9-前部调偏机构;10-前推进油缸;11-后推进油缸;12-龙门式设备平台;13-后部调偏机构;14-装载系统;15-顶锚杆机;16-帮锚杆机;17-电气控制系统;18-液压系统;19-截割滚筒;20-截割减速机;22-大臂滑移架;23-掏槽油缸;24-截割大臂;25-截割升降油缸;26-导向柱;27-伸缩油缸;28-星轮驱动部;29-变截面可伸缩机构;30-刮板输送机从动轮连接结构;31-除尘喷雾机构;32-星轮装载机构;33-主铲板;35-自导向滑道;37-支撑油缸;38-超前支护结构;39-超前油缸;40-上盾体;41-导向结构;42-下盾体;43-底部滑靴;44-撑紧油缸;45-侧向撑靴;46-滑移箱体;47-顶撑装置;48-横梁;49-支撑套件;411-滑槽;51-锚网辅助平台;52-锚网库;53-锚杆锚索库;55-可升降钻锚平台;56-平台升降油缸;58-智能化系统。Reference signs: 1-cutting system; 2-shield tunneling system; 3-self-guided propulsion system; 5-ventilation and dust removal system; 6-scraper conveyor; 7-bridge transfer machine; 8-large-stroke self-moving machine Tail; 9-front deflection adjustment mechanism; 10-forward propulsion cylinder; 11-rear propulsion cylinder; 12-gantry equipment platform; 13-rear deflection adjustment mechanism; 14-loading system; 15-top bolter; 16 -Bolter; 17-Electrical control system; 18-Hydraulic system; 19-Cutting drum; 20-Cutting reducer; 22-Boom sliding frame; 23-Cutting cylinder; 24-Cutting boom ;25-cutting lifting cylinder; 26-guiding column; 27-telescopic cylinder; 28-star wheel driving part; 29-variable section telescopic mechanism; 30-scraper conveyor driven wheel connection structure; 32-star wheel loading mechanism; 33-main shovel; 35-self-guiding slideway; 37-support cylinder; 38-advance support structure; 39-advance cylinder; 40-upper shield body; Lower shield body; 43-bottom sliding shoe; 44-holding cylinder; 45-lateral support shoe; 46-sliding box; 47-top support device; 48-beam; 49-support kit; 51-anchor net auxiliary platform; 52-anchor net warehouse; 53-bolt and anchor cable warehouse; 55-liftable drilling and anchor platform; 56-platform lifting cylinder; 58-intelligent system.

具体实施方式Detailed ways

下面结合附图对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

本发明的一种煤矿巷道双导向快速掘支锚运施工方法的具体实施例1:Specific embodiment 1 of a double-guided rapid excavation, support and bolting construction method of a coal mine roadway of the present invention:

如图1-图13所示的掘支锚运系统是本发明的设备实施基础,整体结构布置如图1-图3所示,包括截割系统1、装载系统14、盾构系统2、自导向推进系统3、龙门式设备平台12和运输系统,在掘进方向上,盾构系统2、自导向推进系统3、龙门式设备平台12自前向后依次排布。The dredging and anchoring system shown in Figures 1-13 is the basis for implementing the equipment of the present invention. The overall structural layout is shown in Figures 1-3, including a cutting system 1, a loading system 14, a shield system 2, Guided propulsion system 3 , gantry-type equipment platform 12 and transport system, in the direction of excavation, shield tunneling system 2 , self-guided propulsion system 3 , gantry-type equipment platform 12 are arranged sequentially from front to back.

对盾构系统2结构进行介绍,如图7-图9所示,盾构系统2横向整体呈口型,主要由上盾体40、下盾体42、支撑油缸37、导向结构41、超前支护结构38、超前油缸39构成,上盾体40和下盾体42通过两侧的支撑油缸37与导向结构41连接,支撑油缸37用于驱动上盾体40向上升起顶撑巷道顶板,导向结构41为设置在上盾体40上的导向杆,相应的,下盾体42上设置与导向杆相适配并滑动导向配合的伸缩槽。超前支护结构38以抽屉式伸缩设置在上盾体40顶部前端的伸缩腔内,超前油缸39位于上盾体40顶部下侧,两端分别与上盾体40、超前支护结构38下侧铰接,必要时根据掘进情况伸出超前支护结构、起到超前支护作用。截割系统1、装载系统14均设置在盾构系统2的下盾体上。The structure of the shield tunneling system 2 is introduced. As shown in Figures 7-9, the shield tunneling system 2 is in the shape of a mouth in the transverse direction, mainly consisting of an upper shield body 40, a lower shield body 42, a support cylinder 37, a guide structure 41, and a forward support The upper shield body 40 and the lower shield body 42 are connected with the guide structure 41 through the supporting oil cylinders 37 on both sides, and the supporting oil cylinders 37 are used to drive the upper shield body 40 to rise upward to support the roof of the roadway, guiding The structure 41 is a guide rod arranged on the upper shield body 40, and correspondingly, the lower shield body 42 is provided with a telescopic groove which is matched with the guide rod and slides and guides. The advance support structure 38 is telescopically arranged in the telescopic chamber on the top front end of the upper shield body 40 in a drawer type. Hinged, if necessary, extend the advance support structure according to the excavation situation, and play the role of advance support. Both the cutting system 1 and the loading system 14 are arranged on the lower shield body of the shield tunneling system 2 .

自导向推进系统3具体结构如图10-图11所示,自导向推进系统3横向呈门型,自导向推进系统3包括主体架、底部滑靴43、侧向撑靴45和顶撑装置47,主体架包括两侧的滑移箱体46和连接两滑移箱体上端的横梁48,滑移箱体46与横梁48之间通过法兰与螺栓连接固定。侧向撑靴45位于主体架的两侧,侧向撑靴45和滑移箱体之间连接有撑紧油缸44。顶撑装置47位于主体架的上方,顶撑装置47和主体架之间连接有支撑套件49和顶撑油缸,其中支撑套件49包括位于顶撑装置47上的内导杆和位于主体架上的外套筒,外套筒和内导杆导向滑动配合,用于支撑顶撑装置47相对主体架运动,顶撑油缸则位于支撑套件49内部,两端分别连接主体架以及顶撑装置47。底部滑靴43位于滑移箱体46的下端、通过底部油缸与滑移箱体46连接。下盾体上设置自导向滑道35,两滑移箱体下端内侧设置有与自导向滑道35滑动配合的滑槽411,即自导向推进系统3可相对下盾体滑动。The specific structure of the self-guided propulsion system 3 is shown in Figures 10-11. The self-guided propulsion system 3 is in the shape of a door in the horizontal direction. The self-guided propulsion system 3 includes a main frame, bottom sliding shoes 43, lateral support shoes 45 and top support devices 47. , the main frame includes sliding boxes 46 on both sides and a beam 48 connecting the upper ends of the two sliding boxes, and the sliding box 46 and the beam 48 are connected and fixed by flanges and bolts. The lateral support shoes 45 are located on both sides of the main frame, and a tensioning oil cylinder 44 is connected between the lateral support shoes 45 and the sliding box body. The supporting device 47 is positioned above the main frame, and a supporting sleeve 49 and a supporting oil cylinder are connected between the supporting device 47 and the main frame, wherein the supporting sleeve 49 includes an inner guide rod positioned on the supporting device 47 and an inner guide rod positioned on the main frame. The outer sleeve, the outer sleeve and the inner guide rod guide sliding fit, and are used to support the movement of the supporting device 47 relative to the main frame. The bottom sliding shoe 43 is located at the lower end of the sliding box body 46 and is connected with the sliding box body 46 through the bottom oil cylinder. A self-guiding slideway 35 is arranged on the lower shield body, and a chute 411 slidingly matched with the self-guiding slideway 35 is arranged inside the lower ends of the two sliding boxes, that is, the self-guiding propulsion system 3 can slide relative to the lower shield body.

龙门式设备平台12结构如图12-图13所示,其上搭载有锚固系统、通风除尘系统5、智能化系统58、液压系统18、电气控制系统17。锚固系统包括顶锚杆机15组、帮锚杆机16组、锚网库52、锚杆锚索库53,可升降钻锚平台55和平台升降油缸56,平台升降油缸56支撑在龙门式设备平台12底盘和可升降钻锚平台55之间,顶锚杆机15组位于可升降钻锚平台上,平台升降油缸56用于调节可升降钻锚平台55和顶锚杆机15的上下位置。帮锚杆机16组分布在龙门式设备平台12底盘的两侧,锚网库52位于龙门式设备平台后部顶部,龙门式设备平台12上在顶锚杆机15和锚网库52之间设置可升降的锚网辅助平台51,用于辅助人员进行锚网铺设。液压系统、供电系统、电气控制系统位于龙门式设备平台后部的两侧,液压系统18包括泵站、油箱、过滤系统,供电系统包括移动变压器、组合开关和拖缆装置,电气控制系统17主要由控制阀组、控制器、驱动器、电源、遥控器组成,通风除尘系统5主要由除尘风机和风道构成,除尘风机位于锚网库52下方,用于通过风道抽吸工作面灰尘。智能化系统包括自动导航定位系统、自主截割系统、远程监控系统、集中控制系统,可实现巷道掘进的智能化与自动化。自导向推进系统3前侧通过前推进油缸10与盾构机构2连接、后侧通过后推进油缸11和龙门式设备平台12连接。The structure of the gantry-type equipment platform 12 is shown in Figures 12-13, and it is equipped with an anchoring system, a ventilation and dust removal system 5, an intelligent system 58, a hydraulic system 18, and an electrical control system 17. The anchoring system includes 15 groups of top bolting machines, 16 groups of side bolting machines, anchor net warehouse 52, bolt and anchor cable warehouse 53, liftable drilling and anchoring platform 55 and platform lifting cylinder 56, which is supported on the gantry type equipment Between platform 12 chassis and liftable anchor drilling platform 55, top bolter 15 groups are located on the liftable anchor drilling platform, and platform lift cylinder 56 is used for adjusting the up and down positions of liftable drilling and anchor platform 55 and top bolter 15. 16 groups of side bolters are distributed on both sides of the chassis of the gantry type equipment platform 12, the anchor net storehouse 52 is located at the rear top of the gantry type equipment platform, and the gantry type equipment platform 12 is between the top bolter machine 15 and the anchor net storehouse 52 A liftable anchor net auxiliary platform 51 is set for assisting personnel in laying the anchor net. The hydraulic system, power supply system, and electrical control system are located on both sides of the rear of the gantry-type equipment platform. The hydraulic system 18 includes pump stations, oil tanks, and filtration systems. The power supply system includes mobile transformers, combined switches and tow cable devices. The electrical control system 17 mainly Composed of a control valve group, a controller, a driver, a power supply, and a remote controller, the ventilation and dust removal system 5 is mainly composed of a dust removal fan and an air duct. The dust removal fan is located below the anchor net warehouse 52 and is used to suck dust from the working face through the air duct. The intelligent system includes automatic navigation and positioning system, autonomous cutting system, remote monitoring system, and centralized control system, which can realize the intelligence and automation of roadway excavation. The front side of the self-guided propulsion system 3 is connected with the shield mechanism 2 through the forward propulsion cylinder 10 , and the rear side is connected with the gantry equipment platform 12 through the rear propulsion cylinder 11 .

运输系统包括刮板输送机6、桥式转载机7、大行程自移机尾8及胶带输送机,刮板输送机6、桥式转载机7、胶带输送机自前向后依次设置,刮板输送机6前部与装载系统连接,后部连接与龙门式设备平台滑动配合的主架拉移座。桥式转载机7前部与刮板输送机6后部搭接,大行程自移机尾8设置于桥式转载机7起桥段的下部、用于桥接桥式转载机7与胶带输送机,通过设置大行程自移机尾,可大大减少停机增加胶带输送机机架的时间,提升掘进效率。本实施例中,刮板输送机6后部通过调尾油缸与主架拉移座连接,使刮板输送机后部高度可调,提高巷道适应性。The transportation system includes scraper conveyor 6, bridge transfer machine 7, large-stroke self-moving tail 8 and belt conveyor, scraper conveyor 6, bridge transfer machine 7, and belt conveyor are arranged in sequence from front to back, and the scraper The front part of the conveyor 6 is connected with the loading system, and the rear part is connected with the main frame pulling seat slidingly matched with the gantry type equipment platform. The front part of the bridge transfer machine 7 is overlapped with the rear part of the scraper conveyor 6, and the tail 8 of the large-stroke self-moving machine is set at the lower part of the bridge section from the bridge transfer machine 7 to bridge the bridge transfer machine 7 and the belt conveyor , by setting a large-stroke self-moving tail, it can greatly reduce the time for stopping and increasing the frame of the belt conveyor, and improve the excavation efficiency. In this embodiment, the rear part of the scraper conveyor 6 is connected with the main frame pulling and moving seat through the tail adjustment oil cylinder, so that the height of the rear part of the scraper conveyor can be adjusted and the roadway adaptability is improved.

截割系统1具体结构如图4所示,包括截割大臂24、截割滚筒19、截割电机、截割减速机20、大臂滑移架22、掏槽油缸23、截割升降油缸25,下盾体42上设置与大臂滑移座22滑动导向配合的导向柱26,截割大臂24后端与大臂滑移座铰接、前端设置有截割减速机20,截割升降油缸25用于驱动截割大臂24上下摆动以截割煤岩,截割升降油缸25两端分别与截割大臂24、大臂滑移座22铰接。掏槽油缸23用于驱动截割大臂向前进刀/向后退刀,两端分别连接下盾体42和大臂滑移座22。截割减速机20设置在截割滚筒内部,截割大臂24前部内部中空,设置有截割电机。截割减速机20设置在截割滚筒19内部,截割滚筒19相对截割大臂横轴式分布,截割电机与截割减速机20传动连接,用于驱动截割减速机乃至截割滚筒19旋转截割。The specific structure of cutting system 1 is shown in Figure 4, including cutting boom 24, cutting drum 19, cutting motor, cutting reducer 20, boom sliding frame 22, cutting cylinder 23, cutting lifting cylinder 25. The lower shield body 42 is provided with a guide column 26 that cooperates with the sliding guide of the boom sliding seat 22. The rear end of the cutting boom 24 is hinged with the boom sliding seat, and the front end is provided with a cutting reducer 20 to cut and lift Oil cylinder 25 is used to drive cutting big arm 24 to swing up and down to cut coal rock, and cutting lifting oil cylinder 25 two ends are respectively hinged with cutting big arm 24, big arm sliding seat 22. Cutting oil cylinder 23 is used for driving cutting boom to advance knife/backward knife, and two ends are connected with lower shield body 42 and boom sliding seat 22 respectively. Cutting speed reducer 20 is arranged on cutting drum inside, and cutting big arm 24 front part interior is hollow, is provided with cutting motor. The cutting reducer 20 is arranged inside the cutting drum 19, and the cutting drum 19 is distributed on the horizontal axis relative to the cutting arm. The cutting motor is connected with the cutting reducer 20, and is used to drive the cutting reducer and even the cutting drum. 19 rotary cutting.

装载系统具体结构如图5-图6所示,主要由主铲板33、星轮装载机构32、变截面可伸缩机构29、伸缩油缸27、星轮驱动部28构成,主铲板33内部的两侧安装有星轮装载机构32,主铲板33的后部安装有用于驱动星轮装载机构32转动的星轮驱动部28。主铲板33正面呈凹型,凹空处设置用于与刮板输送机6的从动轮连接的刮板输送机从动轮连接结构30,装载系统用于收集装运截割产生的煤岩,运输系统用于将装载系统装运的煤岩依次通过刮板输送机6、桥式转载机7、胶带输送机向后运输,主铲板33上设置除尘喷雾机构31。The specific structure of the loading system is shown in Figures 5-6. It is mainly composed of the main shovel 33, the star wheel loading mechanism 32, the variable section telescopic mechanism 29, the telescopic oil cylinder 27, and the star wheel driving part 28. The internal parts of the main shovel 33 A star wheel loading mechanism 32 is installed on both sides, and a star wheel driving part 28 for driving the star wheel loading mechanism 32 to rotate is installed at the rear of the main blade 33 . The front of the main shovel plate 33 is concave, and the scraper conveyor driven wheel connection structure 30 for connecting with the driven wheel of the scraper conveyor 6 is arranged in the concave space. The loading system is used to collect and transport the coal and rock produced by cutting. The coal rock that is used to be shipped by the loading system is transported backward through the scraper conveyor 6 , the bridge loader 7 , and the belt conveyor in sequence, and the dust removal and spraying mechanism 31 is set on the main shovel 33 .

本实施例中,盾构机构2下端的两侧设置有前部调偏机构9,龙门式设备平台12下端的两侧设置有后部调偏机构13,前部调偏机构9与下盾体2之间连接有前部调偏油缸,控制前部调偏油缸可驱动前部调偏机构9相对下盾体2伸缩,起到前部位置纠偏、调整的作用;后部调偏机构13与龙门式设备平台12之间连接有后部调偏油缸,控制后部调偏油缸可驱动后部调偏机构13相对龙门式设备平台12伸出,起到后部位置纠偏、调整的作用。In this embodiment, a front deflection adjustment mechanism 9 is provided on both sides of the lower end of the shield mechanism 2, and a rear deflection adjustment mechanism 13 is provided on both sides of the lower end of the gantry-type equipment platform 12, and the front deflection adjustment mechanism 9 and the lower shield body 2 is connected with a front deviation adjustment oil cylinder, and the control of the front deviation adjustment oil cylinder can drive the front deviation adjustment mechanism 9 to expand and contract relative to the lower shield body 2, and play the role of correcting and adjusting the position of the front part; the rear deviation adjustment mechanism 13 and The rear deviation adjustment oil cylinder is connected between the gantry type equipment platforms 12, and the rear deviation adjustment oil cylinder can be controlled to drive the rear deviation adjustment mechanism 13 to stretch out relative to the gantry type equipment platform 12, and play the role of rear position correction and adjustment.

前推进油缸10、后推进油缸11、撑紧油缸、顶撑油缸、底部油缸内部均设置行程传感器,行程传感器均与电气控制系统中的控制器连接,可精准控制各油缸伸缩梁,实现精准行走、左右调偏和转向。前推进油缸10、后推进油缸11、撑紧油缸、顶撑油缸、底部油缸所属液压回路均设置压力传感器,控制阀组中的控制阀为负载敏感比例阀,压力传感器将压力信息反馈给控制阀,通过感知油缸压力大小自适应各种巷道条件变化,减小对顶板、底板、煤壁的破坏。The front propulsion cylinder 10, the rear propulsion cylinder 11, the tension cylinder, the top support cylinder, and the bottom cylinder are all equipped with stroke sensors. The stroke sensors are connected to the controller in the electrical control system, which can precisely control the telescopic beams of each cylinder and realize precise walking. , left and right adjustment and steering. The hydraulic circuits of the forward propulsion cylinder 10, the rear propulsion cylinder 11, the tension cylinder, the top support cylinder, and the bottom cylinder are all equipped with pressure sensors. The control valves in the control valve group are load-sensitive proportional valves, and the pressure sensors feed back pressure information to the control valves. , by sensing the pressure of the oil cylinder to adapt to changes in various roadway conditions, reducing damage to the roof, floor, and coal walls.

基于以上设备基础,本发明的煤矿巷道双导向快速掘支锚运施工方法包括如下步骤:Based on the above equipment basis, the double-guided quick excavation and bolting construction method of coal mine roadway of the present invention comprises the following steps:

S1:通过自导向推进系统、前部调偏机构、后部调偏机构调整掘支锚运系统在巷道内的位置,升起盾构系统,使上盾体与巷道顶板接触并施加预应力;操作截割升降油缸带动截割滚筒上下割煤,掏槽油缸推动大臂滑移座和截割大臂向前滑动,向前截割一个步距,在截割滚筒向前推进过程中,操作超前油缸控制超前支护结构伸出,减小空顶距,割下的煤块依次通过装载系统、刮板输送机、桥式转载机、胶带输送机向后输送;S1: Use the self-guiding propulsion system, the front deflection adjustment mechanism, and the rear deflection adjustment mechanism to adjust the position of the excavation support and anchorage system in the roadway, raise the shield system, make the upper shield body contact with the roadway roof and apply prestress; Operate the cutting lifting cylinder to drive the cutting drum to cut coal up and down, and the cutting cylinder pushes the sliding seat of the boom and the cutting boom to slide forward to cut a step forward. During the process of advancing the cutting drum, the operation The advanced oil cylinder controls the extension of the advanced support structure to reduce the empty top distance, and the cut coal blocks are conveyed backward through the loading system, scraper conveyor, bridge transfer machine, and belt conveyor in sequence;

S2:截割完成,将截割系统和超前支护结构收回,调整自导向推进系统,升起顶撑装置使顶撑装置与巷道顶板完全接触,伸出底部滑靴保证底部滑靴与巷道底板充分接触,伸出侧向撑靴撑紧两帮侧板,以自导向推进系统为支点,驱动前推进油缸使护盾系统连带截割系统、装载系统一同向前推进;S2: After the cutting is completed, retract the cutting system and the advanced support structure, adjust the self-guided propulsion system, raise the top support device to make the top support device fully contact with the roof of the roadway, and extend the bottom slide shoe to ensure that the bottom slide shoe is in contact with the bottom plate of the roadway Make full contact, stretch out the lateral boots to tighten the two side panels, use the self-guided propulsion system as the fulcrum, drive the front propulsion cylinder to push the shield system together with the cutting system and loading system forward together;

S3:收回自导向推进系统的顶撑装置、底部滑靴和侧向撑靴,收缩前推进油缸,使自导向推进系统向前滑移;S3: Retract the top support device, bottom sliding shoe and lateral support shoe of the self-guided propulsion system, retract the front propulsion cylinder, and make the self-guided propulsion system slide forward;

S4:伸出自导向推进系统的顶撑装置、底部滑靴和侧向撑靴,使顶撑装置接触顶紧巷道顶板、底部滑靴充分接触底板、侧向滑靴撑紧两帮侧板,以自导向推进系统为支点,驱动后推进油缸使后部的龙门式设备平台向前移动;S4: Stretch out the top support device, bottom slide shoes and side support shoes of the self-guided propulsion system, so that the top support device contacts the roof of the top tight roadway, the bottom slide shoes fully contact the bottom plate, and the side slide shoes hold the two side plates tightly, so as to The self-guiding propulsion system is the fulcrum, driving the rear propulsion cylinder to move the rear gantry equipment platform forward;

S5:重复上述S1-S4步骤,实现巷道的快速掘进。S5: repeating the steps of S1-S4 above to realize rapid excavation of the roadway.

在护盾系统前移、自导向推进系统前移、龙门式设备平台前移过程中,通过自导向推进系统、前部调偏机构、后部调偏机构调整掘支锚运系统相对巷道的位置,继而起到转向、纠偏的作用。在S1步骤截割系统截割作业、S2步骤盾构系统向前推进、S3步骤自导向推进系统前移过程中,顶锚杆机组和帮锚杆机组用于锚固作业。During the forward movement of the shield system, the self-guided propulsion system, and the forward movement of the gantry equipment platform, the position of the excavation support and anchorage system relative to the roadway is adjusted through the self-guided propulsion system, the front deviation adjustment mechanism, and the rear deviation adjustment mechanism , and then play the role of steering and deviation correction. During the cutting operation of the cutting system in the S1 step, the forward advancement of the shield tunneling system in the S2 step, and the forward movement of the self-guided propulsion system in the S3 step, the top bolt unit and the side bolt unit are used for anchoring operations.

综上所述,本发明施工过程中,通过横轴式滚筒实现一体成巷,盾构系统可提供关键的行走与支护功能,后部钻锚系统可及时对巷道进行永久支护,在实现掘进作业功能的基础上简化了系统配置,提高了系统可靠性。通过自导向推进系统能够实现系统的有序前进与快速推进,该种结构适应性强,可适应多种复杂巷道环境,可提升掘进效率并节省巷道掘进成本,能够解决目前井下掘进设备采用履带行走方式导致的履带易陷底、行走缓慢的技术问题。To sum up, during the construction process of the present invention, the integrated roadway is realized through the horizontal axis roller, the shield system can provide key walking and support functions, and the rear drilling and anchor system can provide permanent support for the roadway in time. On the basis of the tunneling operation function, the system configuration is simplified and the system reliability is improved. The self-guided propulsion system can realize the orderly advancement and rapid advancement of the system. This structure has strong adaptability and can adapt to a variety of complex tunnel environments. It can improve tunneling efficiency and save tunneling costs. It can solve the problem that current underground tunneling equipment uses crawler walking. The crawler is easy to sink to the bottom and the walking is slow due to technical problems caused by this method.

以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.

Claims (3)

1. The double-guide rapid tunneling, supporting and anchoring construction method for the coal mine tunnel is characterized by comprising the following steps of:
s1: the position of the tunneling, supporting and anchoring system in the tunnel is adjusted through the self-guiding propulsion system, the front deviation adjusting mechanism and the rear deviation adjusting mechanism, the shield system is lifted, and the upper shield body is contacted with the tunnel roof and applies prestress; the cutting lifting cylinder is operated to drive the cutting roller to cut coal up and down, the cutting cylinder pushes the large arm sliding seat and the cutting large arm to slide forwards, a step distance is cut forwards, the operation advance cylinder controls the advance support structure to extend out in the forward pushing process of the cutting roller, the empty top distance is reduced, and the cut coal blocks are sequentially conveyed backwards through the loading system, the scraper conveyor, the bridge type transfer conveyor and the adhesive tape conveyor;
s2: after the cutting is completed, the cutting system and the advanced support structure are retracted, the self-guiding propulsion system is regulated, the propping device is lifted to enable the propping device to be in full contact with the roadway top plate, the bottom sliding shoes are extended to ensure that the bottom sliding shoes are in full contact with the roadway bottom plate, the side supporting shoes are extended to tightly support the two side plates, and the self-guiding propulsion system is taken as a fulcrum to drive the front propulsion oil cylinder to enable the shield system to be propelled forwards together with the cutting system and the loading system;
s3: retracting the top support device, the bottom sliding shoes and the lateral support shoes of the self-guiding propulsion system, and retracting the front propulsion cylinder so as to enable the self-guiding propulsion system to slide forwards;
s4: the top supporting device, the bottom sliding shoes and the lateral supporting shoes extend out of the self-guiding propulsion system, so that the top supporting device contacts and tightly props against a roadway top plate, the bottom sliding shoes fully contact with a bottom plate, the lateral sliding shoes tightly support two side plates, and the self-guiding propulsion system is taken as a fulcrum to drive a rear propulsion cylinder to enable a rear gantry type equipment platform to move forwards;
s5: repeating the steps S1-S4, and realizing the rapid tunneling of the tunnel.
2. The method for constructing the double-guide rapid tunneling, supporting and anchoring of the coal mine tunnel according to claim 1, wherein the position of the tunneling, supporting and anchoring system relative to the tunnel is adjusted through the self-guide propulsion system, the front deviation adjusting mechanism and the rear deviation adjusting mechanism in the process of forward moving of the shield system, forward moving of the self-guide propulsion system and forward moving of the gantry type equipment platform.
3. The method for double-guide rapid tunneling, supporting and anchoring construction of the coal mine tunnel according to claim 2, wherein the roof bolt unit and the upper bolt unit are used for anchoring in the process of S1 step cutting operation, S2 step shield system forward pushing and S3 step self-guide pushing system forward moving.
CN202310474336.0A 2023-04-28 2023-04-28 A double-guided rapid excavation, support and bolting construction method for coal mine roadway Pending CN116427944A (en)

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