CN116426851A - Aluminum alloy piston quenching processing device - Google Patents
Aluminum alloy piston quenching processing device Download PDFInfo
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- CN116426851A CN116426851A CN202310361945.5A CN202310361945A CN116426851A CN 116426851 A CN116426851 A CN 116426851A CN 202310361945 A CN202310361945 A CN 202310361945A CN 116426851 A CN116426851 A CN 116426851A
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- 238000010791 quenching Methods 0.000 title claims abstract description 33
- 230000000171 quenching effect Effects 0.000 title claims abstract description 32
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000005266 casting Methods 0.000 abstract description 31
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 12
- 230000000712 assembly Effects 0.000 abstract description 10
- 238000000429 assembly Methods 0.000 abstract description 10
- 238000005192 partition Methods 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 12
- 230000009471 action Effects 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000006104 solid solution Substances 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention provides an aluminum alloy piston quenching processing device which comprises a box body, wherein a partition plate is arranged in the box body, a blanking opening is formed in the partition plate, two fourth limiting plates are vertically fixed on the top surface of the partition plate, the two fourth limiting plates are respectively arranged on two sides of the blanking opening, a cutting assembly penetrates through the inside of the box body, second pneumatic rods are arranged on two side walls of the box body, telescopic ends of the second pneumatic rods penetrate through the box body and are connected with clamping pushing blocks, a hanging clamp assembly is inserted into the clamping pushing blocks in a sliding mode, a driving assembly is arranged on the inner wall of the box body, two groups of driving assemblies are arranged in a mirror image mode, and the hanging clamp assembly is connected with the driving assembly through the clamping pushing blocks and used for controlling lifting of the hanging clamp assembly. According to the invention, the piston casting group is placed into the box body for quenching, an as-cast quenching mode is adopted, the energy consumption is low, the time required by the whole heat treatment process is shortened, and the processing efficiency of the piston is improved.
Description
Technical Field
The invention relates to the technical field of piston processing equipment, in particular to an aluminum alloy piston quenching processing device.
Background
The high-silicon aluminum alloy is a binary alloy composed of silicon and aluminum, is a metal-based thermal management composite material, and is widely used in aerospace, space technology and portable electronic devices. The high-silicon aluminum alloy material can keep the respective excellent performances of silicon and aluminum, and the high-silicon aluminum alloy piston applied can meet the higher requirements of high temperature, high pressure, high stress and the like.
When the high silicon aluminum alloy piston is processed, the processing steps of casting, sawing a dead head, heating, quenching, artificially aging and strengthening and the like are generally sequentially carried out, and a solid solution and aging heat treatment process is adopted.
However, in the heat treatment process, because the sprue columns and the riser columns between the two pistons are required to be cut off one by one when the riser is sawn, the cast pistons can be continuously cooled in the cutting process, and further the quenching temperature requirement cannot be met, so that the pistons are required to be quenched after being heated again, the energy consumption is high, the product cost is high, the treatment time is long, and the production efficiency of the pistons is reduced.
In summary, there is a need for an aluminum alloy piston quenching apparatus with low energy consumption and high production efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an aluminum alloy piston quenching processing device, which solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the utility model provides an aluminum alloy piston quenching processingequipment, includes the box, the inside baffle that is provided with of box, the feed opening has been seted up to the inside baffle, baffle top surface perpendicular to is fixed with two fourth limiting plates, two the fourth limiting plate sets up respectively in the feed opening both sides, the inside cutting assembly that is provided with of running through of box, two lateral walls of box all are provided with the second pneumatic rod, the flexible end of second pneumatic rod runs through the box and is connected with the card ejector pad, the inside slip grafting of card ejector pad has the lifting clamp subassembly, the box inner wall is provided with drive assembly, the drive assembly mirror image is provided with two sets of, the lifting clamp subassembly promotes with drive assembly connection through the card ejector pad, drive assembly is used for controlling the lift of lifting clamp subassembly.
Further, the lifting clamp assembly comprises a stop plate, a lifting plate and a clamping and inserting component, the lifting plate is inserted into the clamping and pushing block in a sliding mode, the stop plate is fixed to the top face of the lifting plate and used for stopping and attaching to the top face of the box body, the clamping and inserting component is connected to the side wall of the bottom of the lifting plate, and the lifting plate is pushed by the clamping and pushing block and is connected with the driving component.
Further, insert the part including first clamp splice, inserting post, spring, slide bar and second clamp splice, insert the post and connect in the lifter plate lateral wall, insert the post outer wall and cup joint and be fixed with first clamp splice, first clamp splice is kept away from lifter plate one side and is seted up flutedly, first clamp splice top surface slip grafting has the slide bar, the slide bar top surface is connected with the second clamp splice, the slide bar outer wall cup joints the spring, spring coupling is between first clamp splice top surface and second clamp splice bottom surface.
Further, the second clamping block is of a right trapezoid structure with a wide upper part and a narrow lower part, and one side, far away from the lifting plate, of the second clamping block is of an inclined plane structure.
Further, the drive assembly includes fixed plate, second motor, first limiting plate, gear and second limiting plate, the fixed plate is connected in the box inner wall perpendicularly, the fixed plate top surface is provided with the second motor, the gear both ends are fixed with first limiting plate and second limiting plate respectively, the second motor rotates the end and is connected in first limiting plate outer wall, the tooth's socket has been seted up to the lifter plate lateral wall, the tooth's socket is connected with the gear engagement through the lifter plate removal.
Further, the cutting assembly comprises a first pneumatic rod, a push plate, plugboards, sleeves, a first motor and saw blades, wherein the first pneumatic rod is arranged on the outer wall of the box body, the telescopic end of the first pneumatic rod is connected with the push plate, two plugboards are vertically fixed on the side wall of the push plate, the two plugboards are slidably inserted into the box body and are connected with the sleeves, the two plugboards are arranged in a mirror image mode, one side of each sleeve is inserted with the first motor, and the rotating end of each first motor is connected with the saw blades.
Further, a third limiting plate is fixed on the top surface of the fourth limiting plate, the third limiting plate is of an isosceles trapezoid structure, and the third limiting plate and the fourth limiting plate are located on the same vertical middle line.
The invention provides an aluminum alloy piston quenching device. Compared with the prior art, the method has the following beneficial effects:
1. the piston casting group which is just poured is put into the box body for quenching, is positioned and placed between the two fourth limiting plates, then the piston casting group is clamped and fixed by moving the two groups of hanging clamp assemblies, then the hanging clamp assemblies and the piston casting group are driven to ascend by the driving assemblies, and the piston casting is cut and processed by the cutting assemblies to obtain the piston, so that an as-cast quenching mode is adopted, the energy consumption is low, the time required by the whole heat treatment process is shortened, and the processing efficiency of the piston is improved;
2. after the piston casting is placed into the box body for quenching, the piston casting group is driven to ascend and be taken out, and the piston, the riser column and the gate column are cut off by utilizing the cutting assembly, so that the processing efficiency of the piston is further improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic structural diagram of an aluminum alloy piston quenching processing device;
FIG. 2 shows a top view of the overall structure of the present invention;
FIG. 3 is a schematic view showing the internal connection structure of the case of the present invention;
FIG. 4 is a schematic view showing the connection structure of the clamping and inserting component and the lifting plate;
FIG. 5 shows a schematic view of a partial enlarged structure at A in FIG. 3;
FIG. 6 is a structural cross-sectional view showing the quenching state of the entire internal pair piston casting group of the present invention;
FIG. 7 is a structural cross-sectional view showing the state of the integral internal clamp piston casting of the present invention;
FIG. 8 is a cross-sectional view showing the structure of the present invention in which the piston is cut away from the inside as a whole;
the figure shows: 1. a case; 2. a cutting assembly; 21. a first pneumatic lever; 22. a push plate; 23. inserting plate; 24. a sleeve; 25. a first motor; 26. a saw blade; 3. a second pneumatic lever; 4. a card pushing block; 5. a suspension clamp assembly; 51. a stop plate; 52. a lifting plate; 521. tooth slots; 53. a sandwiching member; 531. a first clamping block; 5311. a groove; 532. inserting a column; 533. a spring; 534. a slide bar; 535. a second clamping block; 6. a drive assembly; 61. a fixing plate; 62. a second motor; 63. a first limiting plate; 64. a gear; 65. a second limiting plate; 7. a third limiting plate; 8. a fourth limiting plate; 9. a partition plate; 91. a feed opening; 9a, a piston; 9b, riser posts; 9c, a sprue column.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In order to solve the technical problems in the background technology, the aluminum alloy piston quenching processing device is provided as follows:
referring to fig. 1-8, the aluminum alloy piston quenching processing device provided by the invention comprises a box body 1, wherein a partition plate 9 is arranged in the box body 1, a feed opening 91 is formed in the partition plate 9, two fourth limiting plates 8 are vertically fixed on the top surface of the partition plate 9, the two fourth limiting plates 8 are respectively arranged on two sides of the feed opening 91, a cutting assembly 2 is arranged in the box body 1 in a penetrating manner, second pneumatic rods 3 are arranged on two side walls of the box body 1, telescopic ends of the second pneumatic rods 3 penetrate through the box body 1 and are connected with clamping pushing blocks 4, a hanging clamp assembly 5 is inserted in the clamping pushing blocks 4 in a sliding manner, a driving assembly 6 is arranged on the inner wall of the box body 1, two groups of hanging clamp assemblies 6 are arranged in a mirror image manner, the hanging clamp assembly 5 is pushed by the clamping pushing blocks 4 to be connected with the driving assembly 6, and the driving assembly 6 is used for controlling lifting of the hanging clamp assembly 5;
the piston casting group which is just poured is put into the box body 1 for quenching, is positioned and placed between the two fourth limiting plates 8, then the piston casting group is clamped and fixed by moving the two groups of hanging clamp assemblies 5, then the hanging clamp assemblies 5 and the piston casting group are driven to ascend by the driving assemblies 6, the piston 9a casting is cut and processed by the cutting assemblies 2 to obtain the piston 9a, the as-cast quenching mode is adopted, the time required by the whole heat treatment process is shortened, and the processing efficiency of the piston 9a is improved;
the as-cast quenching is a mechanism of strengthening by utilizing an alpha solid solution of a casting in a high-temperature state in a very short time just after solidification in the casting production process, cooling to room temperature quickly as is, and then carrying out artificial aging strengthening, so that the same result as the existing solid solution and aging heat treatment process is achieved;
after the piston casting is quenched in the box body 1, the piston 9a, the riser column 9b and the sprue column 9c are cut off by the cutting assembly 2 in the process of lifting and taking out the piston casting group, so that the processing efficiency of the piston 9a is further improved.
As an improvement of the above technical solution, the suspension clamp assembly 5 includes a stop plate 51, a lifting plate 52 and a clamping component 53, the lifting plate 52 is slidably inserted into the clamping and pushing block 4, the top surface of the lifting plate 52 is fixed with the stop plate 51, the stop plate 51 is used for stopping and attaching to the top surface of the box 1, the bottom sidewall of the lifting plate 52 is connected with the clamping component 53, and the lifting plate 52 is pushed by the clamping and pushing block 4 to be connected with the driving assembly 6.
As an improvement of the above technical solution, the clamping and inserting component 53 includes a first clamping block 531, a plug column 532, a spring 533, a sliding rod 534 and a second clamping block 535, where the plug column 532 is connected to the side wall of the lifting plate 52, the outer wall of the plug column 532 is sleeved and fixed with the first clamping block 531, one side of the first clamping block 531 far away from the lifting plate 52 is provided with a groove 5311, the top surface of the first clamping block 531 is slidably inserted with the sliding rod 534, the top surface of the sliding rod 534 is connected with the second clamping block 535, the outer wall of the sliding rod 534 is sleeved and connected with the spring 533, and the spring 533 is connected between the top surface of the first clamping block 531 and the bottom surface of the second clamping block 535;
by pushing the insert posts 532 to insert into the interior of the piston 9a while the second clamp blocks 535 move to the top surface of the piston 9a, the second clamp blocks 535 are pulled downward by the springs 533 to clamp the top surface of the piston 9a, improving the stability of positioning and fixing the piston casting set.
As an improvement of the above technical solution, the second clamping block 535 has a right trapezoid structure with a wide top and a narrow bottom, and a bevel structure is formed on a side of the second clamping block 535 away from the lifting plate 52;
the second clamping block 535 adopts a bevel structure to slide and rise to the top surface of the piston 9a by utilizing the bevel when moving towards the piston 9a, so that the flexibility of clamping and positioning the piston casting group is improved.
As an improvement of the above technical solution, the driving assembly 6 includes a fixed plate 61, a second motor 62, a first limiting plate 63, a gear 64 and a second limiting plate 65, where the fixed plate 61 is vertically connected to the inner wall of the box 1, the top surface of the fixed plate 61 is provided with the second motor 62, two ends of the gear 64 are respectively fixed with the first limiting plate 63 and the second limiting plate 65, the rotating end of the second motor 62 is connected to the outer wall of the first limiting plate 63, the side wall of the lifting plate 52 is provided with a tooth slot 521, and the tooth slot 521 is engaged with the gear 64 by the movement of the lifting plate 52;
the second motor 62 is used for driving the gear 64, so that the gear 64 is meshed and driven in the tooth groove 521 of the lifting plate 52, and the lifting and sliding stability of the lifting plate 52 in the clamping and pushing block 4 is ensured.
Example two
As shown in fig. 2 and 3, on the basis of the above embodiment, the present embodiment further gives the following:
the cutting assembly 2 comprises a first pneumatic rod 21, a push plate 22, insertion plates 23, sleeves 24, a first motor 25 and saw blades 26, wherein the first pneumatic rod 21 is arranged on the outer wall of the box body 1, the telescopic end of the first pneumatic rod 21 is connected with the push plate 22, two insertion plates 23 are vertically fixed on the side wall of the push plate 22, the two insertion plates 23 are slidably inserted into the box body 1 and are connected with the sleeves 24, the two sleeves 24 are arranged in a mirror image mode, one side of each sleeve 24 is inserted with the first motor 25, and the rotating end of each first motor 25 is connected with the saw blade 26;
after the piston casting set is placed between the two fourth limiting plates 8, the push plate 22 is pulled by the first pneumatic rod 21, the insertion plate 23 is inserted into the box body 1, the saw blade 26 is moved to two sides of the fourth limiting plates 8, and the piston casting set to be lifted is cut.
As an improvement of the above technical solution, a third limiting plate 7 is fixed on the top surface of the fourth limiting plate 8, the third limiting plate 7 has an isosceles trapezoid structure, and the third limiting plate 7 and the fourth limiting plate 8 are located on the same vertical middle line;
the adoption of the third limiting plate 7 with the isosceles trapezoid structure can lead the two pistons 9a of the piston casting group to be always arranged on the two sides of the third limiting plate 7 in the downward moving process until reaching the two sides of the fourth limiting plate 8, so that the piston casting group is guided;
after the piston casting set ascends and is cut by the saw blade 26, the distance between the piston 9a and the third limiting plate 7 is increased along with the continuous ascending of the piston 9a, so that the cut piston 9a is conveniently taken out from the insert post 532.
The working principle and the using flow of the invention are as follows:
firstly, according to fig. 1-8, a piston casting group which is just cast is put into a box body 1, a piston 9a casting consists of a pouring gate column 9c, two riser columns 9b and two pistons 9a, quenching solution is filled into the box body 1, the quenching solution is utilized to directly quench the piston casting group, meanwhile, the pouring gate column 9c and the two riser columns 9b of the piston casting group are inserted between two third limiting plates 7, the two pistons 9a are respectively arranged at two sides of the third limiting plates 7 and reach two sides of the two fourth limiting plates 8 along the inclined surfaces of the third limiting plates 7 until the bottom surfaces of the two pistons 9a are attached to the top surfaces of the partition plates 9, and the pouring gate column 9c and the two riser columns 9b enter between the two fourth limiting plates 8;
then, the first starting rod is started to pull the push plate 22, the push plate 22 drives the two inserting plates 23 to be inserted into the box body 1, the sleeve 24 drives the first motor 25 to move towards the fourth limiting plate 8, the saw blade 26 reaches two sides of the fourth limiting plate 8, and the first motor 25 is started to drive the saw blade 26 to rotate for cutting;
simultaneously, the two second pneumatic rods 3 at the two sides of the box body 1 are started to push the clamping and pushing blocks 4, so that the clamping and pushing blocks 4 drive the lifting plate 52 to move towards the gear 64 until the gear 64 is meshed with the tooth grooves 521 on the lifting plate 52, meanwhile, the inserting posts 532 are inserted into adjacent pistons 9a, the pistons 9a are attached to the inside of the grooves 5311 of the first clamping blocks 531, the second clamping blocks 535 slide and rise by attaching the top surfaces of the pistons 9a through inclined planes, the sliding rods 534 extend out of the first clamping blocks 531, the springs 533 are stretched until the second clamping blocks 535 are attached and clamped on the top surfaces of the pistons 9a, and the whole clamping and positioning of the piston casting set is completed;
the second motor 62 is started again to drive the gear 64 to rotate, the gear 64 is meshed and driven in the tooth socket 521 to drive the lifting plate 52 to lift, the lifting plate 52 drives the inserted column 532 and the piston 9a to lift, in the lifting process of the piston 9a, the saw blade 26 cuts off the sprue column 9c and the riser column 9b from the side wall of the piston 9a, the cut sprue column 9c and the riser column 9b enter the bottom surface inside the box body 1 through the blanking port 91 for centralized treatment, the piston 9a continues to lift, the first motor 25 is closed, the first pneumatic rod 21 is started again to push the push plate 22, the saw blade 26 is far away from the fourth limiting plate 8, when the piston 9a lifts to the side of the third limiting plate 7, the piston 9a is pulled out from the inserted column 532, and the second clamping plate elastically resets under the action of the spring 533;
finally, the second pneumatic rod 3 is started again, the clamping and pushing block 4 is pulled back, the lifting plate 52 is separated from the gear 64, and the lifting plate 52 slides downwards to reset in the clamping and pushing block 4 under the action of self gravity, so that quenching and cutting of the next piston casting group are prepared.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. An aluminum alloy piston quenching processingequipment which characterized in that: including box (1), box (1) inside is provided with baffle (9), baffle (9) inside has seted up feed opening (91), baffle (9) top surface vertical fixation has two fourth limiting plates (8), two fourth limiting plates (8) set up respectively in feed opening (91) both sides, box (1) inside is run through and is provided with cutting assembly (2), box (1) both sides wall all is provided with second pneumatic rod (3), second pneumatic rod (3) flexible end runs through box (1) and is connected with card ejector pad (4), card ejector pad (4) inside slip grafting has hanging clamp assembly (5), box (1) inner wall is provided with drive assembly (6), drive assembly (6) mirror image is provided with two sets of, hanging clamp assembly (5) promote through card ejector pad (4) and are connected with drive assembly (6), drive assembly (6) are used for controlling hanging clamp assembly (5) the lift.
2. The aluminum alloy piston quenching apparatus as claimed in claim 1, wherein: the lifting clamp assembly (5) comprises a stop plate (51), a lifting plate (52) and a clamping and inserting component (53), the lifting plate (52) is inserted into the clamping and pushing block (4) in a sliding mode, the stop plate (51) is fixed on the top surface of the lifting plate (52), the stop plate (51) is used for stopping and attaching to the top surface of the box body (1), the clamping and inserting component (53) is connected to the side wall of the bottom of the lifting plate (52), and the lifting plate (52) is pushed by the clamping and pushing block (4) to be connected with the driving assembly (6).
3. The aluminum alloy piston quenching apparatus as claimed in claim 2, wherein: insert part (53) including first clamp splice (531), inserted column (532), spring (533), slide bar (534) and second clamp splice (535), inserted column (532) are connected in lifter plate (52) lateral wall, inserted column (532) outer wall cup joints and is fixed with first clamp splice (531), recess (5311) are offered to lifter plate (52) one side is kept away from to first clamp splice (531), slide bar (534) are pegged graft in first clamp splice (531) top surface slip, slide bar (534) top surface is connected with second clamp splice (535), spring (533) have been cup jointed to slide bar (534) outer wall, spring (533) are connected between first clamp splice (531) top surface and second clamp splice (535) bottom surface.
4. An aluminum alloy piston quenching apparatus as claimed in claim 3, wherein: the second clamping blocks (535) are of right trapezoid structures with wide upper parts and narrow lower parts, and one side, far away from the lifting plate (52), of each second clamping block (535) is of an inclined surface structure.
5. The aluminum alloy piston quenching apparatus as claimed in claim 2, wherein: the driving assembly (6) comprises a fixing plate (61), a second motor (62), a first limiting plate (63), a gear (64) and a second limiting plate (65), wherein the fixing plate (61) is vertically connected to the inner wall of the box body (1), the second motor (62) is arranged on the top surface of the fixing plate (61), the first limiting plate (63) and the second limiting plate (65) are respectively fixed at two ends of the gear (64), the rotating end of the second motor (62) is connected to the outer wall of the first limiting plate (63), tooth grooves (521) are formed in the side wall of the lifting plate (52), and the tooth grooves (521) are in meshed connection with the gear (64) through movement of the lifting plate (52).
6. The aluminum alloy piston quenching apparatus as claimed in claim 1, wherein: cutting assembly (2) are including first pneumatic rod (21), push pedal (22), picture peg (23), sleeve (24), first motor (25) and saw bit (26), first pneumatic rod (21) set up in box (1) outer wall, first pneumatic rod (21) flexible end is connected with push pedal (22), push pedal (22) lateral wall vertical fixation has two picture peg (23), two picture peg (23) slip grafting is inside box (1) and all be connected with sleeve (24), two sleeve (24) mirror image sets up, sleeve (24) one side grafting has first motor (25), first motor (25) rotation end is connected with saw bit (26).
7. The aluminum alloy piston quenching apparatus as claimed in claim 1, wherein: the top surface of the fourth limiting plate (8) is fixedly provided with a third limiting plate (7), the third limiting plate (7) is of an isosceles trapezoid structure, and the third limiting plate (7) and the fourth limiting plate (8) are located on the same vertical middle line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310361945.5A CN116426851A (en) | 2023-04-03 | 2023-04-03 | Aluminum alloy piston quenching processing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310361945.5A CN116426851A (en) | 2023-04-03 | 2023-04-03 | Aluminum alloy piston quenching processing device |
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| WO2016110235A1 (en) * | 2015-01-05 | 2016-07-14 | 江苏苏美达车轮有限公司 | Automobile hub gravity-pressurizing casting apparatus, casting system and casting method |
| CN212398330U (en) * | 2019-12-29 | 2021-01-26 | 浙江晨龙锯床股份有限公司 | Saw cutting system for casting piston casting head |
| CN113770729A (en) * | 2021-09-13 | 2021-12-10 | 泰兴市九羊机械设备有限公司 | Gear casting pouring gate cutting device with automatic positioning function |
| CN114850466A (en) * | 2022-04-29 | 2022-08-05 | 安庆安帝技益精机有限公司 | Automatic casting system for aluminum piston |
| WO2023004859A1 (en) * | 2021-07-28 | 2023-02-02 | 广东铭利达科技有限公司 | Punch forming device with precise positioning function for automobile part production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2016110235A1 (en) * | 2015-01-05 | 2016-07-14 | 江苏苏美达车轮有限公司 | Automobile hub gravity-pressurizing casting apparatus, casting system and casting method |
| CN212398330U (en) * | 2019-12-29 | 2021-01-26 | 浙江晨龙锯床股份有限公司 | Saw cutting system for casting piston casting head |
| WO2023004859A1 (en) * | 2021-07-28 | 2023-02-02 | 广东铭利达科技有限公司 | Punch forming device with precise positioning function for automobile part production |
| CN113770729A (en) * | 2021-09-13 | 2021-12-10 | 泰兴市九羊机械设备有限公司 | Gear casting pouring gate cutting device with automatic positioning function |
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