CN116410873A - Method for producing long-chain dibasic acid by continuous fermentation - Google Patents
Method for producing long-chain dibasic acid by continuous fermentation Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 411
- 230000004151 fermentation Effects 0.000 title claims abstract description 411
- 239000002253 acid Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 114
- 239000000758 substrate Substances 0.000 claims abstract description 80
- 150000003839 salts Chemical class 0.000 claims abstract description 47
- 235000015097 nutrients Nutrition 0.000 claims abstract description 38
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 33
- 239000001301 oxygen Substances 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 239000000243 solution Substances 0.000 claims description 58
- 238000000034 method Methods 0.000 claims description 43
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 27
- 238000009423 ventilation Methods 0.000 claims description 26
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- 239000012895 dilution Substances 0.000 claims description 20
- 238000011081 inoculation Methods 0.000 claims description 15
- 240000008042 Zea mays Species 0.000 claims description 14
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 14
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 14
- 239000004202 carbamide Substances 0.000 claims description 14
- 235000005822 corn Nutrition 0.000 claims description 14
- 239000004215 Carbon black (E152) Substances 0.000 claims description 12
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- 229930195733 hydrocarbon Natural products 0.000 claims description 12
- 150000002430 hydrocarbons Chemical class 0.000 claims description 12
- 239000012138 yeast extract Substances 0.000 claims description 12
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 10
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 10
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 10
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 10
- 229910000402 monopotassium phosphate Inorganic materials 0.000 claims description 10
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- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 8
- 239000008103 glucose Substances 0.000 claims description 8
- DXNCZXXFRKPEPY-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O DXNCZXXFRKPEPY-UHFFFAOYSA-N 0.000 claims description 7
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 claims description 6
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- -1 saturated fatty acid ester Chemical class 0.000 claims description 6
- HQHCYKULIHKCEB-UHFFFAOYSA-N tetradecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCC(O)=O HQHCYKULIHKCEB-UHFFFAOYSA-N 0.000 claims description 6
- BTZVDPWKGXMQFW-UHFFFAOYSA-N Pentadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCC(O)=O BTZVDPWKGXMQFW-UHFFFAOYSA-N 0.000 claims description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 4
- 230000000977 initiatory effect Effects 0.000 claims description 3
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 claims description 2
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 39
- 239000002609 medium Substances 0.000 description 27
- 238000011218 seed culture Methods 0.000 description 25
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 22
- 239000001963 growth medium Substances 0.000 description 16
- IIYFAKIEWZDVMP-UHFFFAOYSA-N tridecane Chemical compound CCCCCCCCCCCCC IIYFAKIEWZDVMP-UHFFFAOYSA-N 0.000 description 16
- 241000222178 Candida tropicalis Species 0.000 description 12
- 238000012258 culturing Methods 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 239000002054 inoculum Substances 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 8
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- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
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- WTKWFNIIIXNTDO-UHFFFAOYSA-N 3-isocyanato-5-methyl-2-(trifluoromethyl)furan Chemical compound CC1=CC(N=C=O)=C(C(F)(F)F)O1 WTKWFNIIIXNTDO-UHFFFAOYSA-N 0.000 description 4
- 229930006000 Sucrose Natural products 0.000 description 4
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- 239000003513 alkali Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
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- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 4
- 235000010333 potassium nitrate Nutrition 0.000 description 4
- 239000004323 potassium nitrate Substances 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000005720 sucrose Substances 0.000 description 4
- KGKBZHYOISCHCV-UHFFFAOYSA-N CCCCCCCCCCCCC.[C] Chemical group CCCCCCCCCCCCC.[C] KGKBZHYOISCHCV-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000012136 culture method Methods 0.000 description 3
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 241000222120 Candida <Saccharomycetales> Species 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
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- 239000000306 component Substances 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- 241000222157 Candida viswanathii Species 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- HMXMMJPZSULYFL-UHFFFAOYSA-N [C].CCCCCCCCCCCCCCCC Chemical group [C].CCCCCCCCCCCCCCCC HMXMMJPZSULYFL-UHFFFAOYSA-N 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 230000008020 evaporation Effects 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000012533 medium component Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000012807 shake-flask culturing Methods 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- SZHOJFHSIKHZHA-UHFFFAOYSA-N tridecanoic acid Chemical compound CCCCCCCCCCCCC(O)=O SZHOJFHSIKHZHA-UHFFFAOYSA-N 0.000 description 1
- ZDPHROOEEOARMN-UHFFFAOYSA-N undecanoic acid Chemical compound CCCCCCCCCCC(O)=O ZDPHROOEEOARMN-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/14—Fungi; Culture media therefor
- C12N1/16—Yeasts; Culture media therefor
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/38—Chemical stimulation of growth or activity by addition of chemical compounds which are not essential growth factors; Stimulation of growth by removal of a chemical compound
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/64—Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
- C12P7/6409—Fatty acids
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/64—Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
- C12P7/6409—Fatty acids
- C12P7/6418—Fatty acids by hydrolysis of fatty acid esters
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- General Engineering & Computer Science (AREA)
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- General Chemical & Material Sciences (AREA)
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- Tropical Medicine & Parasitology (AREA)
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Abstract
The invention provides a method for producing long-chain dibasic acid by continuous fermentation, which comprises the following steps: after 85-145h of fermentation, continuously feeding substrate and nutrient salt-containing solution into the fermentation liquid, and discharging part of the fermentation liquid for continuous fermentation, wherein the dissolved oxygen is controlled to be more than 10% in the continuous fermentation process. According to the invention, the substrate and the solution containing the nutritive salt are continuously added into the fermentation liquid, part of the fermentation liquid flows out, and the flowing fermentation liquid is continuously fermented, so that the metabolic activity of the thalli is exerted, the continuous production of long-chain dibasic acid can be maintained, the conversion rate of the substrate is improved, the residue of the substrate can be reduced, the quality of the fermentation liquid is improved, and the separation and purification of the downstream process of the fermentation liquid are facilitated.
Description
Technical Field
The invention relates to the technical field of biological fermentation, in particular to a method for producing long-chain dibasic acid by continuous fermentation.
Background
The long-chain dibasic acid has wide application in various fields due to the uniqueness and reactivity of molecular structures, and can be used as a raw material for synthesizing special nylon (polyamide), high-grade spice, high-grade hot melt adhesive, cold-resistant plasticizer, high-grade lubricating oil, high-grade antirust agent, high-grade paint, coating and the like.
At present, the synthesis of long-chain dibasic acid mainly comprises two methods of a chemical synthesis method and a biological fermentation method, the chemical synthesis method is mature in technology and long in synthetic route, but the synthesis needs to be carried out under the conditions of high temperature and high pressure, the requirements on the catalyst are severe, and the synthesis of the long-chain dibasic acid is limited to the synthesis of dibasic acid with specific chain length; the biological fermentation method uses long-chain alkane or fatty acid as substrate, and uses microbial fermentation to obtain long-chain dibasic acid, its production process is implemented under normal temp. and pressure, and can implement large-scale production, for example from C 9 To C 18 And a plurality of long chain dibasic acids.
CN106755146B discloses a method and a device for producing long-chain dibasic acid by continuous fermentation, which are coupled with a seed tank through a membrane filtering device, and a continuous fermentation process is realized by periodically supplementing fresh seed liquid.
Disclosure of Invention
The invention aims to improve the production efficiency of long-chain dicarboxylic acid, and provides a method for producing long-chain dicarboxylic acid by continuous fermentation.
The method comprises the following steps: after 85-145h of fermentation, continuously feeding substrate and nutrient salt-containing solution into the fermentation liquid, and discharging part of the fermentation liquid for continuous fermentation, wherein the dissolved oxygen is controlled to be more than 10% in the continuous fermentation process.
According to the technical scheme, the substrate and the solution containing the nutritive salt are continuously added into the fermentation liquid, and meanwhile, part of the fermentation liquid flows out to continue fermentation, so that the metabolic activity of thalli is improved, the continuous production of long-chain dibasic acid is ensured, and the conversion rate is improved. And the quality of the fermentation liquor can be improved, alkane residues in the fermentation liquor are low, and the fermentation liquor is more easily purified.
Detailed Description
The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and are understood to encompass values approaching those ranges or values. For numerical ranges, one or more new numerical ranges may be found between the endpoints of each range, between the endpoint of each range and the individual point value, and between the individual point value, in combination with each other, and are to be considered as specifically disclosed herein.
As previously described, a first aspect of the present invention provides a process for continuous fermentation production of long chain dibasic acids, the process comprising: after 85-145h of fermentation, continuously feeding substrate and nutrient salt-containing solution into the fermentation liquid, and discharging part of the fermentation liquid for continuous fermentation, wherein the dissolved oxygen is controlled to be more than 10% in the continuous fermentation process.
In the present invention, the cell concentration is measured by a spectrophotometer.
In some embodiments of the invention, the means for tapping off a portion of the fermentation broth is continuous or batch wise.
In some embodiments of the invention, the concentration of the cells in the fermentation broth, OD620, remaining after the partial fermentation broth is tapped off is controlled to be 0.3-0.8 after dilution by a factor of 30.
In some embodiments of the invention, the volume of the remaining fermentation broth is controlled to be 0.5-2 times, further 1-1.8 times the volume of the fermentation broth before feeding by controlling the discharging speed.
In some embodiments of the invention, the substrate is present in the fermentation broth at a level of 1% (v/v) or more prior to feeding.
In some embodiments of the invention, the substrate content in the fermentation broth prior to feeding is less than 8% (v/v).
In the invention, the dissolved oxygen amount of the fermentation is measured by an on-line dissolved oxygen electrode.
As a preferred embodiment of the invention, the dissolved oxygen content in the continuous fermentation process is controlled to be more than 20%, and further 30% -100%.
When the dissolved oxygen is controlled in the above range in the continuous fermentation process, the fermentation yield and the equipment utilization efficiency can be improved.
The temperature is controlled to be 28-32 ℃ in the continuous fermentation process; and/or, the pressure is 0.05-0.14MPa; and/or a pH of 5.5 to 7.5, further 5.5 to 6.7; and/or the ventilation is 0.3-0.7vvm. The residual hydrocarbon content of the discharged fermentation liquid after fermentation is 5% (v/v) or less, and further 3% (v/v) or less. In the invention, the pressure is gauge pressure.
In some embodiments of the invention, the acceleration of flow of the substrate, the acceleration of flow of the nutrient salt-containing solution, and the volume of the fermentation broth satisfy the following relationship:
0.005h -1 * V (fermentation liquor) is less than or equal to Q (nutrient salt-containing solution) is less than or equal to 0.3h -1 * V (fermentation broth);
0.001h -1 * V (fermentation liquor) is less than or equal to Q (substrate) and less than or equal to 0.006h -1 * V (fermentation broth);
wherein V (fermentation broth) represents the volume of fermentation broth in units of: and (3) mL. Q (nutrient salt-containing solution) represents the flow acceleration of the nutrient salt-containing solution in units of: mL/h, Q (substrate) represents the flow acceleration of the substrate in units of: mL/h.
Preferably, the acceleration of flow of the nutrient salt-containing solution and the volume of the fermentation broth satisfy: 0.006h -1 * V (fermentation liquor) is less than or equal to Q (solution containing nutrient salt) is less than or equal to 0.15h -1 * V (fermentation broth).
Preferably, the flow acceleration of the substrate and the volume of the fermentation broth satisfy: 0.001h -1 * V (fermentation liquor) is less than or equal to Q (substrate) and less than or equal to 0.004h -1 * V (fermentation broth).
Dilution ratio d= [ Q (nutrient salt-containing solution) +q (substrate) ]/V (fermentation broth).
In some embodiments of the invention, the dilution rate D also has a certain influence on the bacterial activity, the yield and the yield of the dibasic acid, and the bacterial activity, the yield and the yield of the dibasic acid can be further improved by optimizing the dilution rate. Preferably, the dilution rate D of the fermentation broth is maintained at 0.002 to 0.3h by feeding the substrate and the nutrient salt-containing solution into the fermentation broth -1 Further 0.002-0.15h -1 Further for 0.002-0.10h -1 Further 0.002-0.05h -1 。
In some embodiments of the invention, the nutrient salt-containing solution contains 0-2.5 (w/v) glucose, 0.07-2.0 (w/v) corn steep liquor, 0-1.0 (w/v) yeast extract, 0.01-0.5 (w/v) monopotassium phosphate, 0.01-0.5 (w/v) urea, and 0.05-0.3 (w/v) ammonium sulfate. In the present invention, the unit "(w/v)%" means a mass-to-volume ratio, i.e., a ratio of the mass of each component to the volume of the nutrient salt-containing solution, the mass being in g and the volume being in 100 mL.
The range of selection of the substrate according to the invention is relatively broad, preferably the substrate is selected from C 9 -C 18 At least one of the normal alkane, linear saturated fatty acid ester and linear saturated fatty acid salt, preferably C 10 -C 16 For example, including but not limited to, undecane, dodecene, tridecane, hexadecane, and the like. In this preferred case, the yield and the yield of the long-chain dibasic acid can be further improved.
In some embodiments of the present invention, preferably, the long chain dibasic acid has the expression HOOC (CH 2 ) n COOH, wherein n is not less than 7, more preferably at least one of azelaic acid, sebacic acid, 1, 11-undecanoic acid, 1, 12-dodecanoic acid, 1, 13-tridecanoic acid, 1, 14-tetradecanoic acid, 1, 15-pentadecanoic acid, 1, 16-hexadecanoic acid, 1, 17-heptadecanoic acid and 1, 18-octadecanoic acid.
The equipment used in the continuous fermentation production of the long-chain dibasic acid is not particularly limited, and may be conventional equipment in the art, and fermentation in a fermenter is preferred.
Further, the method comprises the steps of:
(1) Inoculating seed liquid containing fermentation strain into fermentation medium, fermenting in the presence of substrate;
(2) After the fermentation in step (1) is carried out for 85-145h, feeding is carried out by continuously feeding substrate and nutrient salt-containing solution into the fermentation broth, and part of the fermentation broth is discharged for continuous fermentation.
In the step (1), the seed liquid is inoculated in an amount of 10 to 30% (v/v) relative to the fermentation initiation volume.
The temperature is controlled to be 28-32 ℃ in the fermentation process in the step (1); and/or, the pressure is 0.05-0.14MPa; and/or a pH of 5.5 to 7.5, further 5.5 to 6.7; and/or the ventilation is 0.3-0.7vvm; and/or, the dissolved oxygen amount is more than 10%; and/or, the concentration of the fermented cells OD 620 9-24. The pressure is gauge pressure.
Further, the concentration of the cells fermented in the step (1) is 0.3 to 0.8 after 30-fold dilution.
Further, the fermentation in the step (1) is carried out in a fermentation tank I.
In the step (1), the substrate is added in an amount of 10% (v/v) or less, and further 1 to 5% (v/v) relative to the fermentation initiation volume.
According to some embodiments of the invention, in step (1), the substrate is fed to the fermentation broth in batches or continuously during the fermentation process to ensure a substrate content in the fermentation broth of 1% (v/v) or more and 8% (v/v) or less.
Preferably, in the step (1), after fermentation for 10 to 100 hours, further 10 to 50 hours, further 15 to 40 hours, a substrate is added to the fermentation broth to ensure that the concentration thereof is 1% (v/v) or more and 8% (v/v) or less. The mode of adding the substrate is not particularly limited, and may be added in portions, continuously or in whole, and may be selected as desired by those skilled in the art according to actual conditions.
The continuous fermentation in the step (2) is carried out in a fermentation tank II; the fermentation tank II is fed continuously or batchwise. The discharging mode of the fermentation tank II adopts continuous discharging or batch discharging.
Because the alkane substrate and the dibasic acid obtained by conversion are of long carbon chain structures, when alkane residues in the fermentation broth are low, the dibasic acid in the fermentation broth is more easily purified.
In one embodiment, the residual hydrocarbon content of the fermentation broth discharged from fermentor II is less than 5% (v/v), and more preferably less than 3% (v/v).
As will be appreciated by those skilled in the art, the seed solution is incubated in the seed medium prior to inoculation into the fermentation medium, when the cell concentration OD is determined 620 Stopping culturing when the dilution is 0.5-1.0, namely the seed liquid is mature seed liquid, and then inoculating the mature seed liquid into the fermentation culture medium in the step (1). The culturing process can be a culturing mode of two or more stages. For example, the fermentation cells may be cultured in a shake flask, and the seed solution obtained by the shake flask culture may be transferred into a seed tank for culturing to a cell concentration OD 620 Diluting by 30 times to 0.5-1.0 to obtain mature seed liquid.
In the present invention, the method of culturing the seed liquid is not particularly limited, and a seed liquid culturing method conventional in the art may be employed, and for example, includes but is not limited to culturing by employing the following methods:
(i) The shake flask seed culture process comprises the following steps: inoculating fermentation strain into triangular flask containing seed culture medium, shake culturing at 28-32deg.C and optional initial pH of 6.0-6.5 at 200-250rpm for 1-2 days;
(ii) The seed tank culture process comprises the following steps: inoculating shake flask seeds into a seed tank filled with seed culture medium, controlling inoculation amount to 10-30% (v/v), controlling temperature to 28-32deg.C, pressure (gauge pressure) to 0.05-0.14MPa, ventilation amount to 0.3-0.7vvm, controlling pH value to 3.0-7.5 by adding 10-40% (w/w) liquid alkali, maintaining stirring speed to make dissolved oxygen DO in seed culture process be above 10%, and culturing for 15-30 hr to make thallus concentration OD 620 And diluting the mixture by 30 times to obtain 0.5-1.0, namely mature seed liquid. Mature seed liquid is used for producing long chain dibasic acid.
In the present invention, the fermentation process may be performed under stirring.
The selection range of the fermentation strain is wider, and candida tropicalis or candida viscidosa are preferred. For example, candida tropicalis (Candida tropicalis) strain CAT H1614, which is deposited under the accession number cctccc M2013143 (see CN110218661 a); candida viscidosa (Candida viswanathii) strain CAES2113, accession number cctccc M2020048 (see CN111748480 a).
In the present invention, three media of a seed medium, a fermentation medium and a fermentation feed medium are mainly used, and the components of each medium are not particularly limited, and medium components commonly used in the art may be employed, for example, including but not limited to employing the following 3 media:
seed culture medium: sucrose content of 1-3.5 (w/v), corn steep liquor content of 0.15-1.5 (w/v), yeast extract content of 0.2-1.5 (w/v), KH 2 PO 4 The content of (C) is 0.4-1.5 (w/v)%, and the content of urea is 0.05-0.7 (w/v)%.
Fermentation medium: glucose content of 1-6.0 (w/v), corn steep liquor content of 0.05-0.9 (w/v), yeast extract content of 0.1-0.5 (w/v), potassium nitrate content of 0.05-1.5 (w/v), potassium dihydrogen phosphate content of 0.05-1.0 (w/v), urea content of 0.05-0.5 (w/v), ammonium sulfate content of 0.05-0.3 (w/v), sodium chloride content of 0.05-0.4 (w/v).
Feed medium: comprises a substrate and a nutrient salt-containing solution, wherein the nutrient salt-containing solution contains 0-2.5 (w/v) percent of glucose, 0.05-2.0 (w/v) percent of corn steep liquor, 0-1.0 (w/v) percent of yeast extract, 0.005-0.5 (w/v) percent of monopotassium phosphate, 0.005-0.08 (w/v) percent of urea and 0.01-0.2 (w/v) percent of ammonium sulfate. All the above culture media were sterilized at 121℃for 20min for use.
In order to clearly describe the production method of long-chain dibasic acid according to the present invention, the following provides a preferred embodiment for explanation:
(1) Inoculating seed liquid and substrate containing fermentation strain into a fermentation tank I containing fermentation culture medium, wherein the inoculation amount of the seed liquid is 10-30% (v/v) based on the initial volume of fermentation, adding substrate into the seed liquid before or after inoculation, and relative to the volume of the fermentation culture medium or the initial volume of fermentation, the addition amount of the substrate is 1-5% (v/v), then controlling the temperature to be 28-32 ℃, the pressure to be 0.05-0.14MPa, the ventilation amount to be 0.3-0.7vvm, controlling the pH value of the fermentation liquid to be 5.5-7.5 for fermentation in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding substrate into the fermentation liquid after fermentation for 10-100h to ensure that the content of the substrate in the fermentation liquid is more than 1% (v/v);
(2) After 80-150h of fermentation, continuously adding substrate and nutrient salt-containing solution into the fermentation broth, and controlling the concentration OD of the fermented thallus 620 The dilution is 0.3-0.8 after 30 times, part of fermentation liquor flowing out of the fermentation tank I enters the fermentation tank II for continuous fermentation, and the volume of the fermentation liquor in the fermentation tank I is maintained to be 1-2 times, further 1-1.8 times of the fermentation initial volume before feeding by controlling the discharging rate of the fermentation tank I.
The fermentation liquor flowing out of the fermentation tank I is continuously fermented in the fermentation tank II, the dissolved oxygen amount is controlled to be more than 10% in the continuous fermentation process, the temperature is 28-32 ℃, the pressure (gauge pressure) is 0.05-0.14MPa, the pH value in the fermentation process is 5.5-7.5, and the ventilation rate is 0.3-0.7vvm. The residual hydrocarbon content of the discharged material after fermentation is below 5%, and is further below 3%.
Further, the flow acceleration is controlled such that the flow acceleration of the substrate and the volume of the fermentation broth satisfy: 0.001h -1 * V (fermentation liquor) is less than or equal to Q (substrate) and less than or equal to 0.004h -1 * V (fermentation broth); the flow acceleration of the nutrient salt-containing solution and the volume of the fermentation broth are as follows: 0.006h -1 * V (fermentation liquor) is less than or equal to Q (solution containing nutrient salt) is less than or equal to 0.15h -1 * V (fermentation broth).
The volume of the fermentation liquor in the fermentation tank I is maintained at 15-25L by controlling the discharging rate.
In the present invention, the method for measuring the concentration of the dibasic acid in the fermentation broth is not particularly limited, and a technique known to those skilled in the art can be used, for example, a measurement method disclosed in chinese patent ZL 95117436.3. Specifically, the pH value of the fermentation broth is regulated to 3.0 by using hydrochloric acid solution, then 100mL of diethyl ether is added for extracting the dibasic acid in the fermentation broth, and evaporation is adopted to remove the diethyl ether, so as to obtain dibasic acid powder; and dissolving the obtained diacid powder in ethanol, and titrating with 0.1mol/L NaOH solution to finally obtain the diacid titration amount in the fermentation broth.
The present invention will be described in detail by examples. In the examples below, various raw materials used were available from commercial sources without particular explanation. In the invention, the pressure is gauge pressure.
The initial volume of fermentation is equal to the total volume of the fermentation medium after inoculating the seed liquid and adding the substrate.
The total yield of the long-chain dibasic acid= (amount of long-chain dibasic acid produced (g)/amount of substrate added (g)) ×100%;
yield of long chain diacid = amount of long chain diacid produced (g)/broth starting volume (L)/continuous fermentation time (h);
dilution ratio d= [ Q (nutrient salt-containing solution) +q (substrate)]V (broth), wherein V (broth) broth volume (mL), Q (nutrient salt-containing solution) represents nutrient salt-containing solution flow acceleration (mL/h), and Q (substrate) represents substrate flow acceleration (mL/h). For example: calculated, dilution ratio d= (45.5 mL/h+163.5 mL/h)/(22000 mL) =0.0095 h in example 1 -1 。
Continuous fermentation time: inoculating seed liquid in a fermentation tank I until stopping the fermentation tank.
EXAMPLE 1 fermentation of dodecanedioic acid
Strain 1
A candida tropicalis (Candida tropicalis) strain CAT H1614 has a preservation number of CCTCC M2013143.
2 Medium
Seed culture medium: sucrose content of 1.1 (w/v), corn steep liquor content of 0.30 (w/v), yeast extract content of 0.62 (w/v), KH 2 PO 4 The content of (C) was 0.8 (w/v)%, and the content of urea was 0.24 (w/v)%.
Fermentation medium: glucose content was 2.1 (w/v), corn steep liquor content was 0.20 (w/v), yeast extract content was 0.26 (w/v), potassium nitrate content was 0.05 (w/v), potassium dihydrogen phosphate content was 0.07 (w/v), urea content was 0.16 (w/v), ammonium sulfate content was 0.20 (w/v), and sodium chloride content was 0.11 (w/v).
Feed medium: comprises a substrate and a solution containing nutritive salt, wherein the substrate is the carbadodecyl benzene; the nutrient salt-containing solution contained 0.3 (w/v) percent corn steep liquor, 0.21 (w/v) percent yeast extract, 0.008 (w/v) percent monopotassium phosphate, 0.06 (w/v) percent urea and 0.05 (w/v) percent ammonium sulfate.
3 culture method
(i) The shake flask seed culture process comprises the following steps: inoculating a glycerol tube strain of candida tropicalis into a 500mL triangular flask (the liquid loading amount is 62 mL) filled with a seed culture medium, and performing shake culture at a rotating speed of 250rpm for 1 day under the condition that the temperature is 32 ℃;
(ii) The seed tank culture process comprises the following steps: taking shake flask seeds, inoculating into a 10L seed tank (containing 5L of seed culture medium), controlling the inoculation amount to 10% (v/v), controlling the temperature to 32 ℃, the pressure to 0.10MPa, the ventilation amount to 0.5vvm, controlling the pH value to 6.2 by adding 40 (w/w)% of liquid alkali, and maintaining a certain stirring speed to ensure that the dissolved oxygen DO in the seed culture process is above 10%, and culturing for 15h to ensure that the thallus concentration OD 620 And diluting the mixture by 30 times to obtain 0.8, namely mature seed liquid.
4 method for producing long chain dibasic acid
(1) Inoculating the seed liquid and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed liquid is 25% (v/v), the addition amount of the carbadodecyl benzene is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 6.1 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the carbadodecyl benzene in batches after the fermentation for 25h so that the content of the carbadodecyl benzene in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbadode alkane are relative to the fermentation starting volume.
(2) Continuously adding the laurocapram into the fermentation liquid at a flow acceleration of 45.5mL/h after 125h fermentation, simultaneously continuously adding the solution containing the nutritive salt into the fermentation liquid at a flow acceleration of 163.5mL/h, and controlling the concentration OD of the thallus in the fermentation tank I 620 The dilution is 0.65 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 12-dodecadiacid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 55% -70% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.14MPa, the pH value to be 6.1 and the ventilation to be 0.7vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 12-dodecadiacid.
The continuous fermentation time was 625 hours, and the total yield of 1, 12-dodecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 2 fermentation of tridec dibasic acid
Strain 1
A candida tropicalis (Candida tropicalis) strain CAT H1614 has a preservation number of CCTCC M2013143.
2 Medium
Seed culture medium: sucrose content of 3.0 (w/v), corn steep liquor content of 1.0 (w/v), yeast extract content of 0.21 (w/v), KH 2 PO 4 The content of (C) was 0.92 (w/v)%, and the content of urea was 0.51 (w/v)%.
Fermentation medium: glucose content was 5.0 (w/v), corn steep liquor content was 0.7 (w/v), yeast extract content was 0.33 (w/v), potassium nitrate content was 0.53 (w/v), potassium dihydrogen phosphate content was 0.60 (w/v), urea content was 0.19 (w/v), ammonium sulfate content was 0.2 (w/v), and sodium chloride content was 0.15 (w/v).
Feed medium: comprises a substrate and a solution containing nutrient salt, wherein the substrate is carbon tridecane; the nutrient salt-containing solution contained 0.5 (w/v) glucose, 0.11 (w/v) corn steep liquor, 0.008 (w/v) monopotassium phosphate, 0.007 (w/v) urea and 0.16 (w/v) ammonium sulfate.
3 culture method
(i) The shake flask seed culture process comprises the following steps: inoculating a glycerol tube strain of candida tropicalis into a 500mL triangular flask (the liquid loading amount is 100 mL) filled with a seed culture medium, and performing shake culture at 200rpm for 1 day under the conditions that the initial pH value is 6 and the temperature is 30 ℃;
(ii) The seed tank culture process comprises the following steps: taking shake flask seeds, inoculating into a 10L seed tank (containing 8L of seed culture medium), controlling the inoculation amount to 30% (v/v), controlling the temperature to 30 ℃, the pressure to 0.14MPa, the ventilation amount to 0.3vvm, controlling the pH value to 7 by adding 10 (w/w)% of liquid alkali, and maintaining a certain stirring speed to ensure that the dissolved oxygen DO in the seed culture process is above 10%, and culturing for 30h to ensure that the thallus concentration OD 620 And diluting the mixture by 30 times to obtain 1.0, namely mature seed liquid.
4 method for producing long chain dibasic acid
(1) Inoculating the seed solution and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed solution is 25% (v/v), the addition amount of the tridecane is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.11MPa, the ventilation amount to 0.54vvm, controlling the pH value of the fermentation liquid to 5.7 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the tridecane in batches after fermenting for 25h so that the content of the tridecane in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbon tridecane are relative to the fermentation starting volume.
(2) After 115h of fermentation, continuously adding the tridecane alkane into the fermentation liquid at a flow acceleration of 25.8mL/h, simultaneously continuously adding the solution containing the nutrient salt into the fermentation liquid at a flow acceleration of 117.5mL/h, and controlling the concentration OD of the thallus in the fermentation tank I 620 The dilution is 0.50 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 13-tridecanedioic acid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 45% -65% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.14MPa, the pH value to be 5.7 and the ventilation to be 0.75vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 13-tridecanedioic acid.
The continuous fermentation time was 617h, and the total yield of 1, 13-tridecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 3 fermentation of hexadecanoic dibasic acid
Strain 1
A candida tropicalis (Candida tropicalis) strain CAT H1614 has a preservation number of CCTCC M2013143.
2 Medium
Seed culture medium: sucrose content of 1.3 (w/v), corn steep liquor content of 0.35 (w/v), yeast extract content of 0.46 (w/v), KH 2 PO 4 The content of (C) was 1.1 (w/v)%, and the content of urea was 0.52 (w/v)%.
Fermentation medium: glucose content was 4.4 (w/v), corn steep liquor content was 0.1 (w/v), yeast extract content was 0.15 (w/v), potassium nitrate content was 1.2 (w/v), potassium dihydrogen phosphate content was 0.76 (w/v), urea content was 0.31 (w/v), ammonium sulfate content was 0.18 (w/v), and sodium chloride content was 0.09 (w/v).
Feed medium: comprises a substrate and a solution containing nutrient salt, wherein the substrate is carbon hexadecane; the nutrient salt-containing solution contained 0.15 (w/v) percent corn steep liquor, 0.015 (w/v) percent monopotassium phosphate, 0.014 (w/v) percent urea and 0.15 (w/v) percent ammonium sulfate.
3 culture method
(i) The shake flask seed culture process comprises the following steps: inoculating a glycerol tube strain of candida tropicalis into a 500mL triangular flask (the liquid loading amount is 50 mL) filled with a seed culture medium, and performing shake culture for 1.5 days at a rotating speed of 240rpm under the conditions that the initial pH value is 6.3 and the temperature is 28 ℃;
(ii) The seed tank culture process comprises the following steps: taking shake flask seeds, inoculating into a 10L seed tank (containing 5L of seed culture medium), controlling the inoculum size to 30v%, controlling the temperature to 28 ℃, the pressure to 0.08MPa, the ventilation to 0.6vvm, controlling the pH value to 7.4 by adding 15 (w/w)% liquid alkali, maintaining a certain stirring speed, so that the dissolved oxygen DO in the seed culture process is above 10%, and culturing for 28h, so that the thallus concentration OD 620 And diluting the mixture by 30 times to obtain 0.92 which is mature seed liquid.
4 method for producing long chain dibasic acid
(1) Inoculating the seed solution and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed solution is 25% (v/v), the addition amount of the hexadecane is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.9 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the hexadecane in batches after the fermentation for 25h so that the content of the hexadecane in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the hexadecane were relative to the fermentation starting volume.
(2) Continuously adding hexadecane into the fermentation liquid at a flow acceleration of 47.2mL/h after fermenting for 95h, simultaneously continuously adding the solution containing nutritive salt into the fermentation liquid at a flow acceleration of 132mL/h, and controlling the thallus concentration OD in the fermentation tank I 620 The dilution is 0.65 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that 1, 16-hexadecanoic dibasic acid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 35% -60% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.14MPa, the pH value to be 5.9 and the ventilation to be 0.82vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 16-hexadecanoic dibasic acid.
The continuous fermentation time was 621h, and the total yield of 1, 16-hexadecanoic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 4 fermentation of dodecadiacid
The strain, medium and seed culture method of this example are the same as in example 1, except that the method for producing long chain dibasic acid in step 4 is as follows:
(1) Inoculating the seed liquid and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed liquid is 25% (v/v), the addition amount of the carbadodecyl benzene is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.7 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the carbadodecyl benzene in batches after the fermentation for 25h so that the content of the carbadodecyl benzene in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbadode alkane are relative to the fermentation starting volume.
(2) After 125h of fermentation, continuously adding the laurocapram into the fermentation liquid at a flow acceleration of 146.2mL/h, and simultaneously continuously adding the solution containing the nutritive salt into the fermentation liquid at a flow acceleration of 318.5mL/h, and controlling the concentration OD of the thalli in the fermentation tank I 620 The dilution is 0.67 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 12-dodecadiacid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 55% -70% when the fermentation culture is carried out, controlling the temperature to be 29 ℃, the pressure to be 0.12MPa, the pH value to be 5.7 and the ventilation to be 0.77vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 12-dodecadiacid.
The continuous fermentation time was 620 hours, and the total yield of 1, 12-dodecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 5 fermentation of dodecadiacid
The strain, medium and seed culture method of this example are the same as in example 1, except that the method for producing long chain dibasic acid in step 4 is as follows:
(1) Inoculating the seed liquid and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed liquid is 25% (v/v), the addition amount of the carbadodecyl benzene is 5.3% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.8 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the carbadodecyl benzene in batches after the fermentation for 25h so that the content of the carbadodecyl benzene in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbadode alkane are relative to the fermentation starting volume.
(2) After 125h of fermentation, continuously adding the laurocapram into the fermentation liquid at a flow acceleration of 521.2mL/h, and simultaneously continuously adding the solution containing the nutritive salt into the fermentation liquid at a flow acceleration of 1053.7mL/h, so as to control the concentration OD of the thalli in the fermentation tank I 620 The dilution is 0.62 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 12-dodecadiacid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 55% -70% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.13MPa, the pH value to be 5.8 and the ventilation to be 0.76vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 12-dodecadiacid.
The continuous fermentation time was 615 hours, and the total yield of 1, 12-dodecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 6 fermentation of dodecadiacid
The strain, medium and seed culture method of this example are the same as in example 1, except that the method for producing long chain dibasic acid in step 4 is as follows:
(1) Inoculating seed liquid and a substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed liquid is 26% (v/v), the addition amount of the carbadodecyl benzene is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.7 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the carbadodecyl benzene in batches after fermenting for 25h so that the content of the carbadodecyl benzene in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbadode alkane are relative to the fermentation starting volume.
(2) After 125h of fermentation, continuously adding the laurocapram into the fermentation liquid at a flow acceleration of 43.5mL/h, and simultaneously continuously adding the solution containing the nutritive salt into the fermentation liquid at a flow acceleration of 161.2mL/h, so as to control the concentration OD of the thalli in the fermentation tank I 620 The dilution is 0.67 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 12-dodecadiacid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 12% -16% when the fermentation culture is carried out, controlling the temperature to be 29 ℃, the pressure to be 0.15MPa, the pH value to be 5.7 and the ventilation to be 0.72vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 12-dodecadiacid.
The continuous fermentation time was 617h, and the total yield of 1, 12-dodecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 7 fermentation of tridec dibasic acid
The strain, medium, seed culture method of this example are the same as example 2, except that the method for producing long chain dibasic acid in step 4 is as follows:
(1) Inoculating the seed solution and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed solution is 25% (v/v), the addition amount of the tridecane is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.9 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the tridecane in batches after fermenting for 25h so that the content of the tridecane in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the carbon tridecane are relative to the fermentation starting volume.
(2) After fermentation for 95h, continuously adding tridecane alkane into the fermentation liquid at a flow acceleration of 48.2mL/h, and simultaneously continuously adding the nutrient salt-containing solution into the fermentation liquid at a flow acceleration of 132mL/hLiquid, control of the concentration OD of the cells in the fermenter I 620 The dilution is 0.65 after 30 times, and the volume of the fermentation liquid in the fermentation tank I is kept at 22L by controlling the discharging rate, so that the 1, 13-tridecanedioic acid is continuously produced in the fermentation tank I.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 13% -18% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.14MPa, the pH value to be 5.9 and the ventilation to be 0.77vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 13-tridecanedioic acid.
The continuous fermentation time was 619h, and the total yield of 1, 13-tridecanedioic acid, the yield and the residual hydrocarbon content in the discharged material were recorded or calculated, and the results are shown in Table 1.
EXAMPLE 8 fermentation of hexadecanoic dibasic acid
The strain, medium, seed culture method of this example are the same as in example 3, except that the method for producing long chain dibasic acid in step 4 is as follows:
(1) Inoculating the seed solution and the substrate into a fermentation tank I containing a fermentation medium, wherein the fermentation initial volume is 15L, the inoculation amount of the seed solution is 25% (v/v), the addition amount of the hexadecane is 5.1% (v/v), then controlling the temperature to 29 ℃, the pressure to 0.10MPa, the ventilation amount to 0.52vvm, controlling the pH value of the fermentation liquid to 5.9 in the fermentation process, controlling the dissolved oxygen amount in the fermentation process to be more than 10%, and adding the hexadecane in batches after the fermentation for 25h so that the content of the hexadecane in the fermentation liquid is more than 2% (v/v); the inoculum size (v/v) of the seed liquid and the addition amount (v/v) of the hexadecane were relative to the fermentation starting volume.
(2) After fermentation for 95h, continuously adding hexadecane into the fermentation liquid at a flow acceleration of 146.2mL/h, and simultaneously continuously adding the solution containing the nutritive salt into the fermentation liquid at a flow acceleration of 318.5mL/h, and controlling the concentration OD of the thallus in the fermentation tank I 620 Dilution by 30 times is 0.65, and the volume of fermentation liquid in the fermentation tank I is maintained at 22L by controlling the discharging rate, thereby continuously producing 1, 16-sixteen carbon in the fermentation tank IAnd (3) dibasic acid.
(3) And (3) conveying the fermentation liquor discharged in the step (2) into a fermentation tank II for fermentation culture, controlling the dissolved oxygen in the fermentation tank II to be 35% -60% when the fermentation culture is carried out, controlling the temperature to be 28 ℃, the pressure to be 0.13MPa, the pH value to be 5.9 and the ventilation to be 0.82vvm, controlling the volume of the fermentation liquor in the fermentation tank II to be within 20L through continuous or batch discharging, and continuously fermenting in the fermentation tank II to produce the 1, 16-hexadecanoic dibasic acid.
The continuous fermentation time was 622h, and the total yield of 1, 16-hexadecanoic acid, yield and residual hydrocarbon content in the effluent were recorded or calculated, and the results are shown in Table 1.
Table 1:
the preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.
Claims (10)
1. A method for producing long chain dibasic acid by continuous fermentation, comprising:
after 85-145h of fermentation, continuously feeding substrate and nutrient salt-containing solution into the fermentation liquid, and discharging part of the fermentation liquid for continuous fermentation, wherein the dissolved oxygen is controlled to be more than 10% in the continuous fermentation process.
2. The process according to claim 1, wherein the dilution D of the fermentation broth is maintained at 0.002% to over0.3h -1 Further 0.002-0.15h -1 Further for 0.002-0.10h -1 Further 0.002-0.05h -1 The method comprises the steps of carrying out a first treatment on the surface of the And/or the number of the groups of groups,
the flow acceleration of the substrate, the flow acceleration of the nutrient salt-containing solution and the volume of the fermentation broth satisfy the following relationship:
0.005h -1 * V (fermentation liquor) is less than or equal to Q (nutrient salt-containing solution) is less than or equal to 0.3h -1 * V (fermentation broth);
0.001h -1 * V (fermentation liquor) is less than or equal to Q (substrate) and less than or equal to 0.006h -1 * V (fermentation broth);
wherein V (fermentation broth) represents the volume of fermentation broth, Q (nutrient salt-containing solution) represents the flow acceleration of the nutrient salt-containing solution, and Q (substrate) represents the flow acceleration of the substrate.
3. The method of claim 1, wherein the step of determining the position of the substrate comprises,
controlling the concentration OD620 of the thallus in the fermentation liquid which is remained after the partial fermentation liquid flows out to be 0.3-0.8 after being diluted by 30 times; and/or the number of the groups of groups,
the mode of flowing out part of fermentation liquor adopts continuous discharging or batch discharging; and/or the number of the groups of groups,
the volume of the residual fermentation liquid is 0.5-2 times of the volume of the fermentation liquid before feeding by controlling the discharging speed, and is further 1-1.8 times; and/or the number of the groups of groups,
before feeding, the content of the substrate in the fermentation broth is more than 1% (v/v); and/or the number of the groups of groups,
before feeding, the substrate content in the fermentation broth is below 8% (v/v).
4. The method of claim 2, wherein the step of determining the position of the substrate comprises,
the flow acceleration of the substrate, the flow acceleration of the nutrient salt-containing solution and the volume of the fermentation broth satisfy the following relationship:
0.006h -1 * V (fermentation liquor) is less than or equal to Q (solution containing nutrient salt) is less than or equal to 0.15h -1 * V (fermentation broth); and/or the number of the groups of groups,
0.001h -1 * V (fermentation liquor) is less than or equal to Q (substrate) and less than or equal to 0.004h -1 * V (fermentation broth).
5. The method according to any one of claims 1 to 4, wherein the nutrient salt-containing solution contains 0-2.5 (w/v) of glucose, 0.07-2.0 (w/v) of corn steep liquor, 0-1.0 (w/v) of yeast extract, 0.01-0.50 (w/v) of monopotassium phosphate, 0.01-0.50 (w/v) of urea and 0.05-0.3 (w/v) of ammonium sulfate; and/or the number of the groups of groups,
the substrate is selected from C 9 -C 18 At least one of the normal alkane, linear saturated fatty acid ester and linear saturated fatty acid salt, preferably C 10 -C 16 N-alkanes of (a); and/or
The chemical formula of the long-chain dibasic acid is HOOC (CH) 2 ) n COOH, wherein n is not less than 7, preferably at least one of azelaic acid, sebacic acid, 1, 11-undecanedioic acid, 1, 12-dodecadioic acid, 1, 13-tridecanedioic acid, 1, 14-tetradecanedioic acid, 1, 15-pentadecanoic acid, 1, 16-hexadecanedioic acid, 1, 17-heptadecanoic acid and 1, 18-octadecanedioic acid.
6. The method of claim 1, wherein the step of determining the position of the substrate comprises,
controlling the dissolved oxygen to be more than 20% and further 30% -100% in the continuous fermentation process; and/or, the temperature is 28-32 ℃; and/or, the pressure is 0.05-0.14MPa; and/or a pH of 5.5 to 7.5, further 5.5 to 6.7; and/or the ventilation is 0.3-0.7vvm.
7. The method of claim 1, wherein the steps include:
(1) Inoculating seed liquid containing fermentation strain into fermentation medium, fermenting in the presence of substrate;
(2) After the fermentation in step (1) is carried out for 85-145h, feeding is carried out by continuously feeding substrate and nutrient salt-containing solution into the fermentation broth, and part of the fermentation broth is discharged for continuous fermentation.
8. The method of claim 7, wherein the step of determining the position of the probe is performed,
in the step (1), the inoculation amount of the seed liquid is 10-30% (v/v) relative to the fermentation initial volume; and/or the number of the groups of groups,
the fermentation in the step (1) is carried out in a fermentation tank I; and/or the number of the groups of groups,
in the step (1), the substrate is added in an amount of 10% (v/v) or less, and further 1 to 5% (v/v) relative to the fermentation initiation volume; and/or the number of the groups of groups,
in the step (1), substrate is added into the fermentation liquid in batches or continuously in the fermentation process so as to ensure that the substrate content in the fermentation liquid is more than 1% (v/v); and/or the number of the groups of groups,
in the step (1), substrate is added to the fermentation broth in batches or continuously during the fermentation process to ensure that the substrate content in the fermentation broth is below 8% (v/v).
9. The method according to claim 7 or 8, wherein,
in the step (1), after fermentation for 10-100h, further 10-50 h and further 15-40 h, adding substrate into the fermentation liquid to ensure that the content of the substrate in the fermentation liquid is more than 1% (v/v); and/or the number of the groups of groups,
in the step (1), after fermentation for 10-100h, further 10-50 h and further 15-40 h, adding substrate into the fermentation liquid to ensure that the substrate content in the fermentation liquid is below 8% (v/v); and/or the number of the groups of groups,
the continuous fermentation in the step (2) is carried out in a fermentation tank II, and the feeding mode is continuous feeding or batch feeding;
the continuous fermentation in the step (2) is carried out in a fermentation tank II, and the discharging mode adopts continuous discharging or batch discharging; and/or the number of the groups of groups,
the residual hydrocarbon content of the discharged fermentation liquid of the fermentation tank II is below 0.5% (v/v), and further below 0.3% (v/v).
10. The method according to any one of claims 7-9, wherein,
controlling the temperature to be 28-32 ℃ and/or the pressure to be 0.05-0.14MPa and/or the pH value in the fermentation process in the step (1)5.5-7.5, further 5.5-6.7, and/or the ventilation is 0.3-0.7vvm, and/or the dissolved oxygen is above 10%, and/or the concentration of fermented thallus OD 620 9-24, and/or 0.3-0.8 after dilution of the fermented cell concentration by 30 times.
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