CN116409967A - Roof crack-resistant protective layer and construction method - Google Patents

Roof crack-resistant protective layer and construction method Download PDF

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Publication number
CN116409967A
CN116409967A CN202310270121.7A CN202310270121A CN116409967A CN 116409967 A CN116409967 A CN 116409967A CN 202310270121 A CN202310270121 A CN 202310270121A CN 116409967 A CN116409967 A CN 116409967A
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CN
China
Prior art keywords
protective layer
parts
layer
roof
construction method
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Pending
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CN202310270121.7A
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Chinese (zh)
Inventor
徐建骁
程远臻
陈文渝
罗恩洪
黎引
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China MCC5 Group Corp Ltd
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China MCC5 Group Corp Ltd
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Priority to CN202310270121.7A priority Critical patent/CN116409967A/en
Publication of CN116409967A publication Critical patent/CN116409967A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • E04D11/02Build-up roofs, i.e. consisting of two or more layers bonded together in situ, at least one of the layers being of watertight composition
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D7/00Roof covering exclusively consisting of sealing masses applied in situ; Gravelling of flat roofs
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention discloses a roof anti-cracking protective layer and a construction method, which solve the technical problems that roof concrete is easy to crack and deform in the dry and wet, temperature and structural changes and is transferred into a flexible waterproof layer, and solar radiation and air oxidation can aggravate the damage effect of the flexible waterproof material in the prior art. It comprises cement: 150-250 parts; fly ash: 50-80 parts; mineral powder: 20-50 parts; broken stone: 220-350 parts; water reducing agent: 5-10 parts; polypropylene fibers: 5-8 parts; water: 60-120 parts. When the high impervious anti-cracking protective layer is poured, an interface reinforcing process-an imprinting process is adopted, so that an interface reinforcing effect can be generated, the problem of reduced bonding strength of the interface of the functional gradient concrete layer can be effectively solved, and a perch place with continuously damaged and expanded erosion media in the use process caused by weak interface areas is reduced.

Description

Roof crack-resistant protective layer and construction method
Technical Field
The invention belongs to the field of building materials, and particularly relates to a roof crack resistance protective layer and a construction method.
Background
The leakage problem of roof construction is a common problem of engineering quality for many years, which has plagued design, construction and residential users, and it affects the normal use of the building, erodes the structural body of the building, and further shortens the service life of the building. The quality design of the roof waterproof engineering is not high, and the roof waterproof engineering is one of the main reasons for roof leakage. For a long time, no strict design specification of roof waterproof is formulated in China, how to design the roof waterproof is, what waterproof materials are used, and specific regulations are not clear.
A large number of capillary channels exist in the roof concrete, and capillary tension is generated in the capillary after water is evaporated, so that the concrete is deformed in a dry shrinkage way. The SBS modified asphalt coiled material is paved for waterproof treatment in general, but gradually destroyed under the actions of sunlight and air oxidization, so as to erode the concrete casting layer on the top layer; the rigid waterproof is generally made of fine stone concrete and waterproof mortar materials, but is not generally applied to roof waterproof building bodies with high waterproof standards because the rigid waterproof is easy to crack in dry and wet, temperature and structural changes.
Disclosure of Invention
The invention aims to provide a roof crack resistance protective layer and a construction method, which are used for solving the technical problems that roof concrete is easy to crack and deform in the dry and wet, temperature and structural changes and is transferred into a flexible waterproof layer, and solar irradiation and air oxidation can aggravate the damage effect of the flexible waterproof material in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the invention provides a roof crack resistance protective layer, which is prepared from the following raw materials in parts by weight:
and (3) cement: 150-250 parts; fly ash: 50-80 parts; mineral powder: 20-50 parts; broken stone: 220-350 parts; water reducing agent: 5-10 parts; polypropylene fibers: 5-8 parts; water: 60-120 parts.
Further, the cement is silicate cement with specific surface area of 300-350 m 2 /kg,C 3 The content of A is less than or equal to 8 percent.
Further, the length of the polypropylene fiber is 3mm and 10mm, and the mass ratio of the polypropylene fiber to the polypropylene fiber is 1:1.
further, the water reducer is a polycarboxylate water reducer or/and naphthalene water reducer.
The invention provides a construction method of a roof crack resistance protective layer, which comprises the following steps:
s1, base layer processing: cleaning dust, sand grains, concrete fragments, scum and sundries on the surface of the base layer;
s2, embossing: horizontally placing the manufactured stamping cover plate above the base layer, forming a network-shaped impression on the surface of the base layer by the dead weight of the stamping cover plate, and performing interface enhancement treatment by adopting a stamping process to improve the interface bonding strength of the concrete layer and the cement-based composite material and ensure the overall stability of the connection between the roof waterproof layer and the base layer;
s3, paving a protective layer: adding the raw materials into a stirrer according to a proportion, and stirring to obtain the anti-cracking protective layer; pouring by using the anti-cracking protective layer, covering the anti-cracking protective layer to a base layer, wherein the pouring thickness is 20mm;
s4, spraying a waterproof coating: after the high impervious anti-cracking protective layer is initially set after water collection, a liquid type high-efficiency permeable crystalline waterproof material is adopted to be uniformly sprayed or smeared on the surface of the high-density waterproof layer;
s5, paving an isolation layer and an SBS waterproof coiled material;
s6, paving fine stone concrete: spreading fine stone concrete on the waterproof coiled material, brushing and spreading the cement paste binding layer, scraping with a long scraping bar along the marker rib, and rolling back and forth and vertically and horizontally with a roller.
In step S1, the base layer is an integral cast-in-situ reinforced concrete slab or a leveling layer is paved on the roof board.
In step S2, the length of the stamping cover plate is 2m, the width of the stamping cover plate is 0.5m, the lower surface of the stamping cover plate is reinforced to form a regular reinforcing steel bar net, and the reinforcing steel bars are made of phi 20 screw-thread steel.
Further, in step S3, the stirring time is 3 to 5 minutes.
Further, in the step S3, pouring is divided into continuous pouring, brushing plain cement paste on a base layer for 1 time before pouring, pouring an anti-cracking protective layer on the base layer for paving to ensure that the thickness of the anti-cracking protective layer is consistent, using a flat vibrator to tap, then using an iron roller to repeatedly roll for 5-6 times in a crisscross manner until the anti-cracking protective layer is compact, trowelling and compacting after the surface is overturned, performing grouting and trowelling for 2 times before initial setting, and performing 1 time when the cement is dried.
Based on the technical scheme, the embodiment of the invention at least has the following technical effects:
(1) According to the roof anti-cracking protective layer and the construction method, through innovation of the material system design and the construction method, a protective layer is paved on the structural layer and the heat preservation layer, so that the cement-based material interface transition area is eliminated or weakened, and the functions of high water resistance, high anti-cracking resistance and high corrosion resistance are realized. In the construction method, the process of twice pouring (a structural layer and a waterproof layer) and once spraying (waterproof coating) is adopted, and the stamping process is adopted to strengthen the weak area of the interface.
(2) According to the roof anti-cracking protective layer and the construction method, when the high anti-cracking protective layer is poured, an interface reinforcing process-imprinting process is adopted, so that an interface reinforcing effect can be generated, the problem of reduction of the interface bonding strength of the functional gradient concrete functional layer can be effectively solved, and a habitat which is continuously damaged and expanded by erosion media in the use process and is caused by weak interface areas is reduced.
(3) According to the roof anti-cracking protective layer and the construction method, the construction is carried out according to the construction method, so that the material and the energy consumption can be saved, the waterproof layer and the protective layer are integrally designed, and the working procedure is simple; the construction process mainly aims at the connection and prevention of the structural layer/heat preservation layer and the protection layer
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the technical solutions should be considered that the combination does not exist and is not within the scope of protection claimed by the present invention.
The aim of the invention is realized by the following technical scheme:
preparation examples 1-4:
a roof crack resistant protective layer comprises the following components: cement, fly ash, mineral powder, broken stone, a water reducing agent, polypropylene fibers and water. The specific input of each component is shown in Table 1.
TABLE 1
Preparation example 1 Preparation example 2 Preparation example 3 Preparation example 4
Cement and its preparation method 200 parts of 200 parts of 200 parts of 200 parts of
Fly ash 60 parts of 50 parts of 70 parts of 80 parts of
Mineral powder 40 parts of 30 parts of 50 parts of 20 parts of
Broken stone 300 parts of 320 parts 280 parts of 300 parts of
Water reducing agent 8 parts of 9 parts of 6 parts of 7 parts of
Polypropylene fiber 6 parts of 5 parts of 8 parts of 7 parts of
Water and its preparation method 100 parts of 100 parts of 100 parts of 100 parts of
Comparative example preparation example: 200 parts of cement, 60 parts of fly ash, 60 parts of mineral powder, 300 parts of crushed stone, 8 parts of water reducer and 100 parts of water.
Example 1:
a construction method of a roof crack resistance protective layer comprises the following steps:
s1, base layer processing: cleaning dust, sand grains, concrete fragments, scum and sundries on the surface of the base layer;
s2, embossing: horizontally placing the manufactured stamping cover plate above the base layer, forming a network-shaped impression on the surface of the base layer by the dead weight of the stamping cover plate, and performing interface enhancement treatment by adopting a stamping process to improve the interface bonding strength of the concrete layer and the cement-based composite material and ensure the overall stability of the connection between the roof waterproof layer and the base layer; the length of the stamping cover plate is 2m, the width of the stamping cover plate is 0.5m, the lower surface of the stamping cover plate is subjected to reinforcement treatment to form a regular reinforcing steel bar network, and the reinforcing steel bars adopt phi 20 screw-thread steel;
s3, paving a protective layer: adding the raw material components of the preparation example 1 into a stirrer to stir for 3 minutes to obtain the anti-cracking protective layer; brushing plain cement paste on a base layer for 1 time before pouring, pouring the anti-cracking protective layer on the base layer surface for paving to ensure that the thickness of the anti-cracking protective layer is consistent, performing cross reciprocal rolling on the base layer surface for 6 times after compacting by using a flat vibrator, trowelling and compacting after surface grouting, performing grouting and trowelling for 2 times before initial setting, and performing grouting and trowelling for 1 time after the cement is dried, covering the base layer, and pouring to ensure that the thickness is 20mm;
s4, spraying a waterproof coating: after the high impervious anti-cracking protective layer is initially set after water collection, a liquid type high-efficiency permeable crystalline waterproof material is adopted to be uniformly sprayed or smeared on the surface of the high-density waterproof layer;
s5, paving an isolation layer and an SBS waterproof coiled material;
s6, paving fine stone concrete: spreading fine stone concrete on the waterproof coiled material, brushing and spreading the cement paste binding layer, scraping with a long scraping bar along the marker rib, and rolling back and forth and vertically and horizontally with a roller.
Example 2:
the construction method of the roof crack resistance protective layer is different from that of the embodiment 1 only in that:
the roof crack resistance protective layer adopts the protective layer of preparation example 2.
Example 3:
the construction method of the roof crack resistance protective layer is different from that of the embodiment 1 only in that:
the roof crack resistance protective layer adopts the protective layer of preparation example 3.
Example 4:
the construction method of the roof crack resistance protective layer is different from that of the embodiment 1 only in that:
the roof crack resistance protective layer adopts the protective layer of preparation example 3.
Comparative example:
the construction method of the roof crack resistance protective layer is different from that of the embodiment 1 only in that:
the roof crack resistance protective layer adopts the protective layer of the comparative preparation example.
Before casting, the finished product high-permeability-resistance anti-cracking protective layer mortar is inspected, and specific indexes are as follows:
slump (mm) 3d compressive Strength Compressive Strength when 7d is taken out of the pool 28d compressive Strength
Example 1 50 ≥15MPa ≥35MPa ≥72MPa
Example 2 55 ≥15MPa ≥35MPa ≥72MPa
Example 3 62 ≥15MPa ≥35MPa ≥72MPa
Example 4 51 ≥15MPa ≥35MPa ≥72MPa
Comparative example 72 ≥15MPa ≥ 35MPa 60MPa
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The roof anti-cracking protective layer is characterized by comprising the following raw materials in parts by weight:
and (3) cement: 150-250 parts; fly ash: 50-80 parts; mineral powder: 20-50 parts; broken stone: 220-350 parts; water reducing agent: 5-10 parts; polypropylene fibers: 5-8 parts; water: 60-120 parts.
2. A roofing anti-cracking protective layer according to claim 1, wherein: the cement is silicate cement with specific surface area of 300-350 m 2 /kg,C 3 The content of A is less than or equal to 8 percent.
3. A roofing anti-cracking protective layer according to claim 1, wherein: the length of the polypropylene fiber is 3mm and 10mm, and the mass ratio of the polypropylene fiber to the polypropylene fiber is 1:1.
4. a roofing anti-cracking protective layer according to claim 1, wherein: the water reducer is a polycarboxylate water reducer or/and naphthalene water reducer.
5. A construction method of a roof crack resistance protective layer comprises the following steps:
s1, base layer processing: cleaning dust, sand grains, concrete fragments, scum and sundries on the surface of the base layer;
s2, embossing: horizontally placing the manufactured stamping cover plate above the base layer, forming a network-shaped impression on the surface of the base layer by the dead weight of the stamping cover plate, and performing interface enhancement treatment by adopting a stamping process to improve the interface bonding strength of the concrete layer and the cement-based composite material and ensure the overall stability of the connection between the roof waterproof layer and the base layer;
s3, paving a protective layer: preparing a roof anti-cracking protective layer by using the anti-cracking protective layer according to any one of claims 1 to 4, and adding raw materials into a stirrer according to a proportion to stir to obtain the anti-cracking protective layer; pouring by using the anti-cracking protective layer, covering the anti-cracking protective layer to a base layer, wherein the pouring thickness is 20mm;
s4, spraying a waterproof coating: after the high impervious anti-cracking protective layer is initially set after water collection, a liquid type high-efficiency permeable crystalline waterproof material is adopted to be uniformly sprayed or smeared on the surface of the high-density waterproof layer;
s5, paving an isolation layer and an SBS waterproof coiled material;
s6, paving fine stone concrete: spreading fine stone concrete on the waterproof coiled material, brushing and spreading the cement paste binding layer, scraping with a long scraping bar along the marker rib, and rolling back and forth and vertically and horizontally with a roller.
6. The construction method of the roof crack resistance protection layer according to claim 5, wherein the construction method comprises the following steps: in the step S1, the base layer is an integral cast-in-situ reinforced concrete slab or a leveling layer is paved on a roof board.
7. The construction method of the roof crack resistance protection layer according to claim 5, wherein the construction method comprises the following steps: in the step S2, the length of the stamping cover plate is 2m, the width of the stamping cover plate is 0.5m, the lower surface of the stamping cover plate is subjected to reinforcement treatment, a regular reinforcing steel bar net is formed, and the reinforcing steel bars are made of phi 20 screw steel.
8. The construction method of the roof crack resistance protection layer according to claim 5, wherein the construction method comprises the following steps: in the step S3, the stirring time is 3-5 minutes.
9. The construction method of the roof crack resistance protection layer according to claim 5, wherein the construction method comprises the following steps: in the step S3, pouring is divided into continuous pouring, wherein plain cement paste is brushed on a base layer for 1 time before pouring, then an anti-cracking protective layer is poured on a base layer surface for paving, so that the thickness of the anti-cracking protective layer is consistent, a flat vibrator is used for vibrating and compacting, then an iron roller is used for cross reciprocal rolling for 5-6 times until the anti-cracking protective layer is compact, the surface is smoothed and compacted, grouting and trowelling are carried out for 2 times before initial setting, and finally grouting and trowelling are carried out for 1 time after cement is dried.
CN202310270121.7A 2023-03-20 2023-03-20 Roof crack-resistant protective layer and construction method Pending CN116409967A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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CN103306439A (en) * 2013-06-14 2013-09-18 浙江建设职业技术学院 Pouring technology for implanting high anti-leakage and anti-crack protective layer into roof structure layer
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CN109574585A (en) * 2018-12-04 2019-04-05 李世佳 A kind of water-tight concrete and its construction method
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CN110344550A (en) * 2019-07-12 2019-10-18 福建闽华建材科技发展有限公司 Energy-conserving waterproof integration roof structure of forward formula foam concrete
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CN112408884A (en) * 2020-11-25 2021-02-26 北京城建九混凝土有限公司 Impervious concrete and preparation method thereof
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CN112554450A (en) * 2020-12-26 2021-03-26 中冶天工集团天津有限公司 Heat-insulating roof structure with high waterproof performance and construction method thereof
CN115492316A (en) * 2022-10-25 2022-12-20 中国一冶集团有限公司 Waterproof construction method and waterproof structure of pitched roof

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