CN116409655A - Automatic coil unloading device and use method thereof - Google Patents
Automatic coil unloading device and use method thereof Download PDFInfo
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- CN116409655A CN116409655A CN202310464060.8A CN202310464060A CN116409655A CN 116409655 A CN116409655 A CN 116409655A CN 202310464060 A CN202310464060 A CN 202310464060A CN 116409655 A CN116409655 A CN 116409655A
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- adhesive film
- cleaning
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- pvb
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000002313 adhesive film Substances 0.000 claims description 61
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000001960 triggered effect Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 210000000697 sensory organ Anatomy 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000006698 induction Effects 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 90
- 239000012528 membrane Substances 0.000 description 25
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000088 plastic resin Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/021—Multiple web roll supports
- B65H16/023—Multiple web roll supports rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
Landscapes
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of PVB film winding and discloses an automatic coil unloading device and a use method thereof, wherein the automatic coil unloading device comprises an operation table, two support frames are fixed at the top of the operation table, a material table fixed at the top of the operation table is arranged between the support frames, a placing groove is formed in one side of the top of the material table, a PVB film roll is arranged on the upper side of the placing groove, a release mechanism is arranged on one side of the PVB film roll, a cleaning mechanism is arranged on one side of the release mechanism, when an infrared induction sticker is not sensed by a photoelectric switch, the fact that a PVB film wound on the outer side of a second cleaning roll is used is proved, at the moment, a photoelectric switch motor rotates, a buzzer and an indicator lamp generate sound and light prompt, and the buzzer and the indicator lamp light prompt actively inform workers that the PVB film roll is used is completed, the PVB film roll needs to be replaced in time, equipment stop waiting is avoided, and the production efficiency of equipment is ensured.
Description
Technical Field
The invention relates to the technical field of PVB film winding, in particular to an automatic coil unloading device and a using method thereof.
Background
PVB glued membrane is called PVBFIlm again, PVB film, PVB intermediate coat etc. the chemical name is: a polyvinyl butyral film. The thermoplastic resin film is produced by PVB resin and plasticizer. The plastic resin is produced, so that the plastic resin has the characteristics of recycling, processing and repeated use.
The existing PVB adhesive film is used after being used, a new PVB adhesive film roller needs to be manually taken, then the used PVB adhesive film roller is taken down, the new PVB adhesive film roller is installed, production equipment is required to be stopped and waited in the disassembling and assembling process, the production efficiency of the equipment is low, and therefore an automatic coil unloading device and a using method thereof are provided.
Disclosure of Invention
The invention aims to provide an automatic coil unloading device and a using method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic coil unloading device comprises an operation table, wherein two support frames are fixed at the top of the operation table, a material table fixed at the top of the operation table is arranged between the support frames, a placing groove is formed in one side of the top of the material table, PVB adhesive film rolls are arranged on the upper side of the placing groove, a release mechanism is arranged on one side of each PVB adhesive film roll, and a cleaning mechanism is arranged on one side of each release mechanism;
the release mechanism comprises two cross-shaped plates, four electric cylinders are fixed on one side of each cross-shaped plate, a limiting plate is connected to the push rod ends of the electric cylinders and one side of each cross-shaped plate in a rotating mode through bearings, a fixing frame located on one side of each electric cylinder is fixed on one side of each cross-shaped plate, sliding grooves are formed in the fixing frame, and a motor is fixed on one side of one supporting frame.
Preferably, a switch is fixed on the inner wall side of the chute, a spring is sleeved on the outer side of the switch, and a sliding plate is connected on the inner side of the chute in a sliding manner.
Preferably, a sliding rod movably penetrating through one side of the fixing frame is fixed on one side of the sliding plate, a supporting plate is fixed at one end of the sliding rod, and a guiding inclined plane is arranged on one side of the supporting plate.
Preferably, two ends of the spring are respectively connected to one side of the sliding groove and one side of the sliding plate, and one side of the supporting frame is fixed with an arc protruding block which is adapted to the outer side of the guiding inclined plane.
Preferably, the axes at one side of the cross-shaped plate are respectively fixed with a first rotating shaft and a second rotating shaft, and one end of the first rotating shaft is fixed at the output shaft end of the motor.
Preferably, the cleaning mechanism comprises two first fixing rods and two second fixing rods, wherein one side of the top of each first fixing rod is rotatably connected with a second cleaning roller through a bearing, and one side of the top of each second fixing rod is rotatably connected with a first cleaning roller through a bearing.
Preferably, a photoelectric switch positioned at the lower side of the second cleaning roller is fixed at one side of the first fixing rod, a protective cover is fixed at one side of the second fixing rod, and a buzzer and an indicator lamp are respectively installed at the inner side of the protective cover.
Preferably, the output end of the photoelectric switch is electrically connected to the input ends of the motor, the buzzer and the indicator lamp respectively, and one side of the PVB adhesive film roller is wound on the outer side of the first cleaning roller and the outer side of the second cleaning roller respectively.
Preferably, the outer side of the first rotating shaft is sleeved with an electric slip ring fixed on one side of the supporting frame, the output end of the electric slip ring is electrically connected with the input end of the switch, the output end of the switch is electrically connected with the input end of the electric cylinder, and two ends of the PVB adhesive film roll are adapted to one side of the limiting plate.
The invention provides a use method of an automatic coil unloader, which comprises the following steps:
s1, prompting that PVB adhesive films outside a PVB adhesive film roll are respectively wound on the bottom of a second cleaning roll and the top of a first cleaning roll, under the static friction effect of the PVB adhesive film, the first cleaning roll and the second cleaning roll, driving the first cleaning roll and the second cleaning roll to rotate and removing dust on the surface of the PVB adhesive film, after the PVB adhesive film roll is used, no PVB adhesive film is in contact with the second cleaning roll, so that the second cleaning roll stops rotating, a photoelectric switch cannot detect the rotation of the second cleaning roll, and a motor is controlled to rotate, so that a buzzer and an indicator lamp generate sound and lamplight prompt;
s2, coil stripping, namely, when a motor rotates ninety degrees clockwise, a cross-shaped plate is driven to rotate, a PVB adhesive film roll after release is rotated to the upper side of a material table, when the cross-shaped plate rotates, a guide inclined plane contacts one side of an arc convex block, a supporting plate, a sliding rod and a sliding plate move to one side of a switch, meanwhile, a contact of the switch is triggered, current is supplied to an electric cylinder after the switch is triggered, a push rod end of the electric cylinder is retracted, a limiting plate is driven to leave one side of the PVB adhesive film roll, and the PVB adhesive film roll after release is completed falls into the inner side of a placing groove;
s3, after the sense organ of the staff receives the sound and the light prompt generated by the buzzer and the indicator lamp, the new PVB adhesive film roller is respectively wound on the bottom of the second cleaning roller and the top of the first cleaning roller, then the PVB adhesive film roller which is released and is arranged on the inner side of the placing groove is taken out, the new PVB adhesive film roller is placed between the two limiting plates, and the push rod end of the control electric cylinder extends out and is used for clamping and installing the new PVB adhesive film roller.
Compared with the prior art, the technical scheme provided by the invention has the following technical effects:
1. when the infrared induction sticker is not sensed through the photoelectric switch, the PVB adhesive film wound on the outer side of the second cleaning roller is proved to be used completely, and the photoelectric switch controls the motor to rotate at the moment, so that the buzzer and the indicator lamp generate sound and light prompts, the buzzer and the indicator lamp generate sound and light prompts to actively inform workers that the PVB adhesive film roller is used completely, the PVB adhesive film roller needs to be replaced timely, the PVB adhesive film roller is prevented from being used up, the workers cannot be timely informed, equipment is stopped and waits, and the production efficiency of the equipment is guaranteed.
2. Through the ninety degrees of clockwise rotation of motor, the PVB glued membrane roller that will release the completion rotates to the material platform upside for the one side of circular arc lug is contacted to the guide slope, and the contact of switch triggers, and the switch triggers the back and carries the electric current for the jar, makes the push rod end withdrawal of electric jar, drives one side that the limiting plate left PVB glued membrane roller, makes the PVB glued membrane roller that releases the end fall into the standing groove inboard, at this in-process, does not need the manual work to dismantle the PVB glued membrane roller that releases, utilizes the motor to drive the cross shaped plate simultaneously and rotates ninety degrees, will temporarily store new PVB glued membrane roller between the cross shaped plate and install fast, avoids the workman still to need take PVB glued membrane roller from the distance to install, has improved the convenience of PVB glued membrane roller when using through this device.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view of the present invention;
FIG. 2 is a schematic view of a left-hand cross-sectional structure of the present invention;
FIG. 3 is a schematic view of the structure of the area A in FIG. 2 according to the present invention;
FIG. 4 is a schematic diagram of a switch trigger structure according to the present invention;
FIG. 5 is a schematic view of a cross-sectional structure of a limiting plate according to the present invention;
fig. 6 is a schematic perspective view of an arc bump according to the present invention.
Reference numerals illustrate: 1. an operation table; 2. a release mechanism; 21. a guide slope; 22. an electric cylinder; 23. a motor; 24. a first rotating shaft; 25. a second rotating shaft; 26. a cross-shaped plate; 27. arc convex blocks; 28. a switch; 29. a spring; 210. a slide plate; 211. a limiting plate; 212. a support plate; 213. a slide bar; 214. a fixing frame; 215. a chute; 3. a cleaning mechanism; 31. a first cleaning roller; 32. a second cleaning roller; 33. a first fixing rod; 34. a second fixing rod; 35. a buzzer; 36. an indicator light; 37. a protective cover; 38. an optoelectronic switch; 5. PVB adhesive film roller; 6. a support frame; 7. a material platform; 8. an electrical slip ring; 9. and (5) placing a groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "first," "second," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of a plurality of "a number" is two or more, unless explicitly defined otherwise.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the scope of the present disclosure, since any structural modifications, proportional changes, or dimensional adjustments made by those skilled in the art should not be made in the present disclosure without affecting the efficacy or achievement of the present disclosure.
Examples
Referring to fig. 1-6, the present invention provides a technical solution: the automatic coil unloading device comprises an operation table 1, two supporting frames 6 are fixed at the top of the operation table 1, a material table 7 fixed at the top of the operation table 1 is arranged between the supporting frames 6, a placing groove 9 is formed in one side of the top of the material table 7, PVB adhesive film rolls 5 are arranged on the upper side of the placing groove 9, the PVB adhesive film rolls 5 after being released fall into the inner side of the placing groove 9, a release mechanism 2 is arranged on one side of the PVB adhesive film rolls 5, and a cleaning mechanism 3 is arranged on one side of the release mechanism 2;
the release mechanism 2 comprises two cross-shaped plates 26, four electric cylinders 22 are fixed on one side of each cross-shaped plate 26, a limit plate 211 is connected to the push rod ends of the electric cylinders 22 and one side of each cross-shaped plate 26 in a rotating mode through bearings, a fixing frame 214 located on one side of each electric cylinder 22 is fixed on one side of each cross-shaped plate 26, a sliding groove 215 is formed in each fixing frame 214, a motor 23 is fixed on one side of one supporting frame 6, an output shaft end of each motor 23 is provided with a band-type brake structure, the cross-shaped plates 26 rotate to enable PVB adhesive film rolls 5 after release to the upper side of a material table 7, when the cross-shaped plates 26 rotate, a guide inclined plane 21 is enabled to contact one side of an arc lug 27, a supporting plate 212, a sliding rod 213 and a sliding plate 210 move to one side of each switch 28, meanwhile contacts of each switch 28 are triggered, each switch 28 is fixed on the inner wall side of each sliding groove 215, a spring 29 is sleeved on the outer side of each switch 28, and the inner side of each sliding groove 215 is connected with the sliding plate 210 in a sliding mode.
The cleaning mechanism 3 comprises a first fixing rod 33 with the number being two and a second fixing rod 34 with the number being two, one side of the top of the first fixing rod 33 is rotationally connected with a second cleaning roller 32 through a bearing, one side of the top of the second fixing rod 34 is rotationally connected with a first cleaning roller 31 through a bearing, the first fixing rod 33 and the second fixing rod 34 are closer to a film feeding end of the device, a shielding mechanism is arranged on the upper sides of the first fixing rod 33 and the second fixing rod 34 at the same time, so that a large amount of indoor dust is prevented from being adsorbed on the outer side of PVB adhesive films, a photoelectric switch 38 positioned on the lower side of the second cleaning roller 32 is fixed on one side of the first fixing rod 33, a protective cover 37 is fixed on one side of the second fixing rod 34, a buzzer 35 and an indicator light 36 are respectively arranged on the inner side of the protective cover 37, after a worker receives the buzzer 35 and the indicator light 36 to generate sound and the light prompt, a new PVB adhesive film roller 5 is respectively wound on the bottom of the second cleaning roller 32 and the top of the first cleaning roller 31, the new PVB adhesive film roller 5 is placed between two limiting plates 211, the push rod end of the control cylinder 22 stretches out of the PVB adhesive film, and the PVB roller 5 is used for installing the new PVB roller 5.
The photoelectric switch 38 output is electric connection respectively in motor 23, buzzer 35 and pilot lamp 36's input, one side of PVB glued membrane roller 5 is the wiring in the outside of first 31 second cleaning roller 32 of cleaning roller respectively, through photoelectric switch 38, motor 23, switch 28 and the cooperation of electric jar 22 is automatic will release the PVB glued membrane roller 5 of finishing the PVB glued membrane, do not need the manual work to dismantle the PVB glued membrane roller 5 that finishes, utilize motor 23 to drive cross plate 26 simultaneously and rotate ninety degrees, install new PVB glued membrane roller 5 temporarily between cross plate 26 fast, avoid the workman still to need take PVB glued membrane roller 5 from the distance to install, electric slip ring 8 that is fixed in support frame 6 one side has been cup jointed in the first pivot 24 outside, electric slip ring 8 output electric connection is in the input of switch 28, switch 28 output electric connection is in the input of electric jar 22, the both ends adaptation of PVB glued membrane roller 5 is in one side of limiting plate 211.
Working principle: when using PVB glued membrane to part processing, at first with PVB glued membrane wiring in the bottom of second cleaning roller 32 and the top of first cleaning roller 31, then be connected one end with processing equipment, when processing equipment drove the PVB glued membrane, under PVB glued membrane and first cleaning roller 31 and second cleaning roller 32 stiction effect, drive first cleaning roller 31 and second cleaning roller 32 rotation and get rid of the dust on PVB glued membrane surface, and it has the infrared ray induction sticker that is used for cooperating photoelectric switch 38 to bond in second cleaning roller 32 one end outside, when photoelectric switch 38 response can not be to the infrared ray induction sticker, it has finished to prove the PVB glued membrane of second cleaning roller 32 outside wiring, photoelectric switch 38 motor 23 rotates this moment, make buzzer 35 and pilot lamp 36 produce sound and light suggestion, through buzzer 35 and pilot lamp 36 produce sound and light suggestion and finish, it is in time to change glued membrane roller 5 to need in time to change, avoid glued membrane roller 5 to use up and can not inform the staff in time, cause equipment to shut down waiting, equipment production efficiency has been guaranteed.
When the motor 23 rotates ninety degrees clockwise to drive the cross-shaped plate 26 to rotate, the released PVB film roll 5 is rotated to the upper side of the material table 7, when the cross-shaped plate 26 rotates, the guide inclined surface 21 contacts one side of the arc convex block 27, the support plate 212, the sliding rod 213 and the sliding plate 210 move to one side of the switch 28, meanwhile, the contact of the switch 28 is triggered, the switch 28 triggers to convey current to the electric cylinder 22, the push rod end of the electric cylinder 22 is retracted, the limiting plate 211 is driven to leave one side of the PVB film roll 5, the released PVB film roll 5 falls into the inner side of the placing groove 9, and in the process, a worker is not required to manually take down the used PVB film roll 5;
after the buzzer 35 and the indicator light 36 are received by sense organs of staff to generate sound and light prompt, the new PVB film roll 5 is respectively wound on the bottom of the second cleaning roll 32 and the top of the first cleaning roll 31, the new PVB film roll 5 is placed between the two limiting plates 211, the push rod end of the electric cylinder 22 is controlled to extend out and used for clamping and installing the new PVB film roll 5, the PVB film roll 5 with the PVB film released is automatically unwound through the cooperation of the photoelectric switch 38, the motor 23, the switch 28 and the electric cylinder 22, the released PVB film roll 5 is not required to be manually disassembled, the motor 23 is utilized to drive the cross plates 26 to rotate ninety degrees, the new PVB film roll 5 temporarily stored between the cross plates 26 is quickly installed, the situation that a worker still needs to take the PVB film roll 5 from a distance is avoided, and convenience of the PVB film roll 5 in use is improved through the device.
The model of the motor 23 is: HBS860H.
The invention also provides a use method of the automatic coil unloader, which comprises the following steps:
s1, prompting that PVB adhesive films on the outer side of a PVB adhesive film roll 5 are respectively wound on the bottom of a second cleaning roll 32 and the top of a first cleaning roll 31, under the static friction effect of the PVB adhesive films, the first cleaning roll 31 and the second cleaning roll 32 are driven to rotate, dust on the surface of the PVB adhesive films is removed, when the PVB adhesive film roll 5 is used, no PVB adhesive film is in contact with the second cleaning roll 32, the second cleaning roll 32 stops rotating, a photoelectric switch 38 cannot detect the rotation of the second cleaning roll 32, and a motor 23 is controlled to rotate, so that a buzzer 35 and an indicator lamp 36 generate sound and light prompts;
s2, coil stripping, when the motor 23 rotates ninety degrees clockwise to drive the cross-shaped plate 26 to rotate, the released PVB film roll 5 is rotated to the upper side of the material table 7, when the cross-shaped plate 26 rotates, the guide inclined surface 21 contacts one side of the circular arc convex block 27, the supporting plate 212, the sliding rod 213 and the sliding plate 210 move to one side of the switch 28, simultaneously the contacts of the switch 28 are triggered, the switch 28 triggers to supply current to the electric cylinder 22, the push rod end of the electric cylinder 22 is retracted, the limiting plate 211 is driven to leave one side of the PVB film roll 5, and the released PVB film roll 5 falls into the inner side of the placing groove 9;
s3, after the sense organ of a worker receives the sound and light prompts generated by the buzzer 35 and the indicator light 36, the new PVB adhesive film roll 5 is respectively wound on the bottom of the second cleaning roll 32 and the top of the first cleaning roll 31, then the PVB adhesive film roll 5 which is released and is arranged on the inner side of the placing groove 9 is taken out, the new PVB adhesive film roll 5 is placed between the two limiting plates 211, and the push rod end of the control cylinder 22 extends out and is used for clamping and installing the new PVB adhesive film roll 5.
Thus, embodiments of the present invention have been described in detail with reference to the accompanying drawings. It should be noted that, in the drawings or the text of the specification, implementations not shown or described are all forms known to those of ordinary skill in the art, and not described in detail. Furthermore, the above definitions of the components are not limited to the specific structures, shapes or modes mentioned in the embodiments, and may be simply modified or replaced by those of ordinary skill in the art.
Those skilled in the art will appreciate that the features recited in the various embodiments of the invention and/or in the claims may be combined in various combinations and/or combinations, even if such combinations or combinations are not explicitly recited in the invention. In particular, the features recited in the various embodiments of the invention and/or in the claims can be combined in various combinations and/or combinations without departing from the spirit and teachings of the invention. All such combinations and/or combinations fall within the scope of the invention.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the invention thereto, but to limit the invention thereto, and any modifications, equivalents, improvements and equivalents thereof may be made without departing from the spirit and principles of the invention.
Claims (10)
1. Automatic coil discharging device, including operation panel (1), its characterized in that: the automatic cleaning device is characterized in that two supporting frames (6) are fixed at the top of the operation table (1), a material table (7) fixed at the top of the operation table (1) is arranged between the supporting frames (6), a placing groove (9) is formed in one side of the top of the material table (7), a PVB adhesive film roller (5) is arranged on the upper side of the placing groove (9), a release mechanism (2) is arranged on one side of the PVB adhesive film roller (5), and a cleaning mechanism (3) is arranged on one side of the release mechanism (2);
the release mechanism (2) comprises two cross-shaped plates (26), four electric cylinders (22) are fixed on one side of each cross-shaped plate (26), limiting plates (211) are connected to one side of each electric cylinder (22) through bearings in a rotating mode, fixing frames (214) located on one side of each electric cylinder (22) are fixed on one side of each cross-shaped plate (26), sliding grooves (215) are formed in the fixing frames (214), and a motor (23) is fixed on one side of one supporting frame (6).
2. An automatic coil stripping apparatus as claimed in claim 1, wherein: the switch (28) is fixed on the inner wall side of the sliding groove (215), the spring (29) is sleeved on the outer side of the switch (28), and the sliding plate (210) is connected on the inner side of the sliding groove (215) in a sliding mode.
3. An automatic coil stripping apparatus as claimed in claim 2, characterized in that: a sliding rod (213) which movably penetrates through one side of the fixing frame (214) is fixed on one side of the sliding plate (210), a supporting plate (212) is fixed at one end of the sliding rod (213), and a guiding inclined plane (21) is arranged on one side of the supporting plate (212).
4. A coil stripper apparatus as defined in claim 3, wherein: two ends of the spring (29) are respectively connected to one side of the sliding groove (215) and one side of the sliding plate (210), and one side of the supporting frame (6) is fixedly provided with an arc convex block (27) which is adapted to the outer side of the guide inclined plane (21).
5. The automatic coil unloader according to claim 4, wherein: the two cross-shaped plates (26) are respectively fixed with a first rotating shaft (24) and a second rotating shaft (25) at the shaft center on one side, and one end of the first rotating shaft (24) is fixed at the output shaft end of the motor (23).
6. An automatic coil stripping apparatus as claimed in claim 1, wherein: the cleaning mechanism (3) comprises two first fixing rods (33) and two second fixing rods (34), wherein one side of the top of each first fixing rod (33) is rotatably connected with a second cleaning roller (32) through a bearing, and one side of the top of each second fixing rod (34) is rotatably connected with a first cleaning roller (31) through a bearing.
7. The automatic coil unloader according to claim 6, wherein: the photoelectric switch (38) positioned on the lower side of the second cleaning roller (32) is fixed on one side of the first fixing rod (33), the protective cover (37) is fixed on one side of the second fixing rod (34), and the buzzer (35) and the indicator lamp (36) are respectively arranged on the inner side of the protective cover (37).
8. The automatic coil unloader according to claim 7, wherein: the output end of the photoelectric switch (38) is electrically connected with the input ends of the motor (23), the buzzer (35) and the indicator lamp (36) respectively, and one side of the PVB adhesive film roller (5) is wound on the outer sides of the first cleaning rollers (31) and the second cleaning rollers (32) respectively.
9. The automatic coil unloader according to claim 5, wherein: the electric slip ring (8) fixed on one side of the support frame (6) is sleeved on the outer side of the first rotating shaft (24), the output end of the electric slip ring (8) is electrically connected with the input end of the switch (28), the output end of the switch (28) is electrically connected with the input end of the electric cylinder (22), and two ends of the PVB adhesive film roller (5) are adapted to one side of the limiting plate (211).
10. Use of a coil handling device according to any of claims 1-9, characterized in that: the method comprises the following steps:
s1, prompting that PVB adhesive films on the outer side of a PVB adhesive film roll (5) are respectively wound on the bottom of a second cleaning roll (32) and the top of a first cleaning roll (31), under the static friction effect of the PVB adhesive films, the first cleaning roll (31) and the second cleaning roll (32), driving the first cleaning roll (31) and the second cleaning roll (32) to rotate and remove dust on the surface of the PVB adhesive film, and when the PVB adhesive film roll (5) is used, no PVB adhesive film is in contact with the second cleaning roll (32) so that the second cleaning roll (32) stops rotating, a photoelectric switch (38) cannot detect the rotation of the second cleaning roll (32), and controlling a motor (23) to rotate so that a buzzer (35) and an indicator lamp (36) generate sound and lamplight prompt;
s2, coil stripping, when a motor (23) rotates ninety degrees clockwise to drive a cross-shaped plate (26) to rotate, a PVB adhesive film roll (5) which is completely released is rotated to the upper side of a material table (7), when the cross-shaped plate (26) rotates, a guide inclined plane (21) is enabled to contact one side of an arc convex block (27), a supporting plate (212), a sliding rod (213) and a sliding plate (210) are enabled to move to one side of a switch (28), meanwhile, a contact of the switch (28) is triggered, current is transmitted to an electric cylinder (22) after the switch (28) is triggered, so that a push rod end of the electric cylinder (22) is retracted, a limiting plate (211) is driven to leave one side of the PVB adhesive film roll (5), and the PVB adhesive film roll (5) which is completely released falls into the inner side of a placing groove (9);
s3, after the sense organ of a worker receives the sound and the light prompt generated by the buzzer (35) and the indicator lamp (36), the new PVB adhesive film roll (5) is respectively wound on the bottom of the second cleaning roll (32) and the top of the first cleaning roll (31), then the PVB adhesive film roll (5) which is released and is arranged on the inner side of the placing groove (9) is taken out, the new PVB adhesive film roll (5) is placed between the two limiting plates (211), and the push rod end of the electric cylinder (22) is controlled to extend out for clamping and installing the new PVB adhesive film roll (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310464060.8A CN116409655A (en) | 2023-04-26 | 2023-04-26 | Automatic coil unloading device and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310464060.8A CN116409655A (en) | 2023-04-26 | 2023-04-26 | Automatic coil unloading device and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116409655A true CN116409655A (en) | 2023-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310464060.8A Pending CN116409655A (en) | 2023-04-26 | 2023-04-26 | Automatic coil unloading device and use method thereof |
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| Country | Link |
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| CN (1) | CN116409655A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117922167A (en) * | 2024-03-22 | 2024-04-26 | 苏州优备精密智能装备股份有限公司 | Full-automatic spray head cleaning device and spray head cleaning method |
-
2023
- 2023-04-26 CN CN202310464060.8A patent/CN116409655A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117922167A (en) * | 2024-03-22 | 2024-04-26 | 苏州优备精密智能装备股份有限公司 | Full-automatic spray head cleaning device and spray head cleaning method |
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