CN116408712A - A polishing and grinding device for inclined tube filling mold and its application method - Google Patents
A polishing and grinding device for inclined tube filling mold and its application method Download PDFInfo
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- CN116408712A CN116408712A CN202310166425.9A CN202310166425A CN116408712A CN 116408712 A CN116408712 A CN 116408712A CN 202310166425 A CN202310166425 A CN 202310166425A CN 116408712 A CN116408712 A CN 116408712A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/20—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域technical field
本发明涉及模具生产技术领域,具体是一种斜管填料模具用抛光打磨装置及其使用方法。The invention relates to the technical field of mold production, in particular to a polishing device for an inclined tube filler mold and a method for using the same.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具,简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成,它主要通过所成型材料物理状态的改变来实现物品外形的加工。在外力作用下使坯料成为有特定形状和尺寸的制件的工具,广泛用于冲裁、模锻、冷镦、挤压、粉末冶金件压制、压力铸造,以及工程塑料、橡胶、陶瓷等制品的压塑或注塑的成形加工中。模具具有特定的轮廓或内腔形状,应用具有刃口的轮廓形状可以使坯料按轮廓线形状发生分离(冲裁),应用内腔形状可使坯料获得相应的立体形状,模具一般包括动模和定模(或凸模和凹模)两个部分,二者可分可合。分开时取出制件,合拢时使坯料注入模具型腔成形。模具是精密工具,形状复杂,承受坯料的胀力,对结构强度、刚度、表面硬度、表面粗糙度和加工精度都有较高要求,模具生产的发展水平是机械制造水平的重要标志之一。Molds, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping, etc. to obtain the required products, in short, molds are tools used to make shaped objects , this tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. Under the action of external force, the blank becomes a tool with a specific shape and size. It is widely used in blanking, die forging, cold heading, extrusion, powder metallurgy parts pressing, pressure casting, and engineering plastics, rubber, ceramics and other products. In the forming process of compression molding or injection molding. The mold has a specific contour or inner cavity shape. The application of the contour shape with cutting edge can make the blank separate according to the outline shape (punching), and the application of the inner cavity shape can make the blank obtain the corresponding three-dimensional shape. The mold generally includes a movable mold and The fixed mold (or punch and die) has two parts, which can be separated or combined. Take out the parts when they are separated, and inject the blank into the mold cavity to form when they are closed. The mold is a precision tool with a complex shape and bears the bulging force of the billet. It has high requirements for structural strength, stiffness, surface hardness, surface roughness and machining accuracy. The development level of mold production is one of the important symbols of the level of mechanical manufacturing.
专利号CN114029844A的中国发明专利公开了一种污水处理用斜管填料模具抛光打磨装置及其使用方法,包括承载板和设置于承载板顶部的除尘箱,还包括:第一驱动电机,固定连接在承载板外壁上,第一驱动电机输出端穿过承载板并连接有与除尘箱相匹配的第一传送部件,承载板外壁通过固定座连接有支撑部件,支撑部件远离固定座的一端连接有上盖,转动杆外壁连接有清理组件;往复机构,通过放置座固定连接在承载板侧壁,往复机构远离放置座的一端通过连接块与抛光装置相匹配;该申请结构简单、操作方便,可以将外壁残留的粉末脏物清洁干净,极大程度提高该装置的工作效率,实现自动化抛光作业,降低了该装置的生产成本,能够实现不影响正常工作的情况下可以对抛光滚刷进行上蜡作业。The Chinese invention patent with the patent number CN114029844A discloses a polishing and grinding device for inclined tube packing molds for sewage treatment and its use method, including a carrying plate and a dust removal box arranged on the top of the carrying plate, and also includes: a first drive motor, fixedly connected to the On the outer wall of the bearing plate, the output end of the first driving motor passes through the bearing plate and is connected with the first transmission part matched with the dust removal box. Cover, the outer wall of the rotating rod is connected with a cleaning assembly; the reciprocating mechanism is fixedly connected to the side wall of the bearing plate through the placement seat, and the end of the reciprocating mechanism away from the placement seat is matched with the polishing device through the connecting block; the application is simple in structure and easy to operate. The remaining powder and dirt on the outer wall are cleaned, which greatly improves the working efficiency of the device, realizes automatic polishing operations, reduces the production cost of the device, and can perform waxing operations on the polishing roller without affecting normal work. .
但是,上述专利在实际使用过程中还存在以下不足之处:其一,该专利清理刷可以将斜管填料模具外壁残留的粉末脏物清洁干净,但是抛光打磨过程中细小的粉末会飘散至空气中,影响空气质量;其二,该专利只能对特定形状大小的斜管填料模具进行固定抛光打磨,适用性差。However, the above-mentioned patent also has the following deficiencies in the actual use process: first, the patent cleaning brush can clean the residual powder dirt on the outer wall of the inclined tube filler mold, but the fine powder will float into the air during the polishing process Among them, the air quality is affected; secondly, the patent can only be fixedly polished and polished to the inclined tube packing mold of a specific shape and size, and has poor applicability.
发明内容Contents of the invention
本发明的目的在于提供一种斜管填料模具用抛光打磨装置及其使用方法,以解决上述背景技术中提出抛光打磨过程中细小的粉末会飘散至空气中,影响空气质量和只能对特定形状大小的斜管填料模具进行固定抛光打磨,适用性差的问题。The purpose of the present invention is to provide a polishing device for inclined tube filling mold and its use method, to solve the above-mentioned background technology that fine powder will be scattered into the air during the polishing process, which will affect the air quality and can only be used for specific shapes. The size of the inclined tube packing mold is fixed and polished, and the applicability is poor.
本发明提供的一种斜管填料模具用抛光打磨装置,包括底板、工作台、防尘罩、定位组件、抛光组件、升降组件、两个吸尘组件和四个支柱,四个所述支柱呈矩形分布在底板的顶部,所述工作台安装在四个支柱的顶部,所述工作台上开设有通槽,所述通槽内设有与工作台连接的承载台,所述承载台的中心处设有圆槽,所述承载台的顶部设有环形滑道,所述防尘罩滑动安装在通槽内,并且防尘罩的底端延伸至工作台的下方,所述定位组件安装在承载台的顶部,所述抛光组件安装在工作台上,所述升降组件安装在工作台的底部,并且升降组件的一端与防尘罩的外壁连接,两个所述吸尘组件分别设置在防尘罩的两面外壁上,所述底板的顶部设有位于圆槽下方的废料筒。The invention provides a polishing and grinding device for an inclined pipe filling mold, which includes a bottom plate, a workbench, a dust cover, a positioning assembly, a polishing assembly, a lifting assembly, two dust suction assemblies and four pillars, and the four pillars are in the form of The rectangle is distributed on the top of the bottom plate, the workbench is installed on the top of the four pillars, a through groove is opened on the workbench, and a bearing platform connected with the workbench is arranged in the through groove, and the center of the bearing platform There is a circular groove at the place, the top of the carrying platform is provided with an annular slideway, the dust cover is slidably installed in the through groove, and the bottom end of the dust cover extends to the bottom of the workbench, and the positioning assembly is installed on The top of the carrying platform, the polishing assembly is installed on the workbench, the lifting assembly is installed on the bottom of the workbench, and one end of the lifting assembly is connected with the outer wall of the dust cover, and the two dust suction assemblies are respectively arranged on the On the two outer walls of the dust cover, the top of the bottom plate is provided with a waste material tube below the circular groove.
进一步的,所述定位组件包括转动环、转动台、环形齿条、固定架、转动电机、转动齿轮和夹紧部件,所述转动环的底端滑动安装在环形滑道上,所述转动台安装在转动环的顶部,所述转动台的中心处设有方槽,所述环形齿条套设在转动台的顶端外壁上,所述固定架安装在承载台的顶部,所述转动电机竖直设置在固定架上,所述转动齿轮安装在转动电机的输出轴上,并且转动齿轮与环形齿条啮合,所述夹紧部件安装在方槽内。Further, the positioning assembly includes a rotating ring, a rotating table, an annular rack, a fixed frame, a rotating motor, a rotating gear, and a clamping part. The bottom end of the rotating ring is slidably installed on an annular slideway, and the rotating table On the top of the rotating ring, a square groove is provided at the center of the rotating table, the ring rack is sleeved on the top outer wall of the rotating table, the fixed frame is installed on the top of the bearing table, and the rotating motor is vertical The rotating gear is arranged on the fixed frame, the rotating gear is installed on the output shaft of the rotating motor, and the rotating gear is engaged with the ring rack, and the clamping part is installed in the square groove.
进一步的,所述夹紧部件包括固定框、U型架、夹紧电机、驱动杆、两个夹紧板和两个拉杆,所述固定框安装在方槽内,两个所述夹紧板呈对称设置在固定框内,并且两个夹紧板与固定框的内壁滑动配合,所述U型架安装在转动台的底部,所述夹紧电机竖直设置在U型架的顶部,所述驱动杆安装在夹紧电机的输出轴上,两个所述拉杆的一端分别与两个夹紧板的底部铰接,两个所述拉杆的另一端分别与驱动杆的两端铰接。Further, the clamping part includes a fixed frame, a U-shaped frame, a clamping motor, a drive rod, two clamping plates and two pull rods, the fixed frame is installed in a square groove, and the two clamping plates It is symmetrically arranged in the fixed frame, and the two clamping plates are slidably matched with the inner wall of the fixed frame. The U-shaped frame is installed on the bottom of the turntable, and the clamping motor is vertically arranged on the top of the U-shaped frame. The drive rods are installed on the output shaft of the clamping motor, one ends of the two pull rods are respectively hinged with the bottoms of the two clamping plates, and the other ends of the two pull rods are respectively hinged with the two ends of the drive rods.
进一步的,所述抛光组件包括旋转轴、旋转盘、旋转齿轮、支撑架、第一丝杆滑台、多级液压推杆、抛光部件和旋转部件,所述旋转轴转动安装在工作台上,所述旋转盘安装在旋转轴的顶部,所述旋转齿轮安装在旋转轴的底部,所述支撑架架设在旋转盘的顶部,所述第一丝杆滑台水平设置在支撑架的顶端,所述多级液压推杆竖直设置在第一丝杆滑台的移动端上,所述抛光部件安装在多级液压推杆的输出端上,所述旋转部件安装在工作台的底部,并且旋转部件用于驱动旋转齿轮转动。Further, the polishing assembly includes a rotating shaft, a rotating disk, a rotating gear, a support frame, a first screw slide, a multi-stage hydraulic push rod, a polishing component and a rotating component, and the rotating shaft is rotatably mounted on a workbench, The rotating disc is installed on the top of the rotating shaft, the rotating gear is installed on the bottom of the rotating shaft, the support frame is erected on the top of the rotating disc, and the first screw slide table is horizontally arranged on the top of the supporting frame. The multi-stage hydraulic push rod is vertically arranged on the moving end of the first screw slide table, the polishing part is installed on the output end of the multi-stage hydraulic push rod, the rotating part is installed on the bottom of the workbench, and rotates Parts are used to drive the rotary gear to turn.
进一步的,所述旋转部件包括连接架、导轨、滑动块、旋转齿条、第二丝杆滑台和连接板,所述连接架安装在工作台的底部,所述导轨水平设置在连接架的内壁上,所述滑动块滑动安装在导轨上,所述旋转齿条水平设置在滑动块的外壁上,并且旋转齿条与旋转齿轮啮合,所述第二丝杆滑台水平设置在连接架的底端,所述连接板安装在第二丝杆滑台的移动端上,并且连接板与滑动块连接。Further, the rotating part includes a connecting frame, a guide rail, a sliding block, a rotating rack, a second screw slide table and a connecting plate, the connecting frame is installed at the bottom of the workbench, and the guide rail is horizontally arranged on the connecting frame On the inner wall, the sliding block is slidably installed on the guide rail, the rotating rack is horizontally arranged on the outer wall of the sliding block, and the rotating rack is engaged with the rotating gear, and the second screw slide table is horizontally arranged on the connecting frame At the bottom end, the connecting plate is installed on the moving end of the second screw mandrel slide, and the connecting plate is connected with the sliding block.
进一步的,所述抛光部件包括抛光盘、抛光电机、链条和四个抛光件,所述抛光盘安装在多级液压推杆的输出端上,四个所述抛光件绕抛光盘的圆心等间距设置在抛光盘上,每个所述抛光件均包括抛光轴、链轮和打磨盘,所述抛光轴转动安装在抛光盘上,所述链轮安装在抛光轴的顶部,所述打磨盘安装在抛光轴的底部,所述抛光电机竖直设置在抛光盘的顶部,并且抛光电机的输出轴与其中一个抛光件中的抛光轴连接,所述链条套设在四个抛光件中的链轮的外部。Further, the polishing component includes a polishing disc, a polishing motor, a chain and four polishing parts, the polishing disc is installed on the output end of the multi-stage hydraulic push rod, and the four polishing parts are equidistant around the center of the polishing disc Set on the polishing disc, each of the polishing parts includes a polishing shaft, a sprocket and a grinding disc, the polishing shaft is rotatably mounted on the polishing disc, the sprocket is installed on the top of the polishing shaft, and the grinding disc is installed At the bottom of the polishing shaft, the polishing motor is vertically arranged on the top of the polishing disc, and the output shaft of the polishing motor is connected with the polishing shaft in one of the polishing parts, and the chain is sleeved on the sprockets in the four polishing parts of the exterior.
进一步的,所述升降组件包括升降齿条、升降轴、升降齿轮、升降电机和两个升降座,所述升降齿条竖直设置在防尘罩的一侧外壁上,两个所述升降座对称设置在工作台的底部,所述升降轴转动安装在两个升降座上,所述升降齿轮安装在升降轴上,并且升降齿轮与升降齿条啮合,所述升降电机水平设置在工作台的底部,并且升降电机的输出轴与升降轴连接。Further, the lifting assembly includes a lifting rack, a lifting shaft, a lifting gear, a lifting motor and two lifting seats, the lifting rack is vertically arranged on one side of the outer wall of the dust cover, and the two lifting seats It is arranged symmetrically at the bottom of the workbench. The lifting shaft is rotatably installed on two lifting seats. The lifting gear is installed on the lifting shaft, and the lifting gear is engaged with the lifting rack. The lifting motor is horizontally arranged on the workbench. bottom, and the output shaft of the lifting motor is connected with the lifting shaft.
进一步的,每个所述吸尘组件均包括横板、安装板、安装座、吸斗、收尘箱、风机、第一软管、第二软管和两个连接轴,所述横板水平设置在防尘罩的顶端外壁上,所述安装板竖直设置在横板的顶部,所述安装座设置在安装板的侧壁上,所述吸斗通过两个连接轴转动安装在安装座内,所述收尘箱安装在横板的顶部,所述风机水平设置在横板的顶部,所述第一软管的两端分别与风机的输入端和吸斗相连通,所述第二软管的两端分别与风机的输出端和收尘箱相连通。Further, each of the dust collection components includes a horizontal plate, a mounting plate, a mounting base, a suction bucket, a dust collection box, a fan, a first hose, a second hose and two connecting shafts, and the horizontal plate is horizontal Set on the top outer wall of the dust cover, the mounting plate is vertically set on the top of the horizontal plate, the mounting base is set on the side wall of the mounting plate, and the suction bucket is installed on the mounting base through two connecting shafts Inside, the dust collection box is installed on the top of the horizontal plate, the fan is horizontally arranged on the top of the horizontal plate, the two ends of the first hose are respectively connected with the input end of the fan and the suction bucket, and the second The two ends of the hose are respectively connected with the output end of the blower fan and the dust collection box.
进一步的,所述横板的顶部设有摆动组件,所述摆动组件的一端与其中一个连接轴连接,所述摆动组件包括摆动柄、门架、滑轨、移动块、摆动齿条、摆动齿轮、第三丝杆滑台和联动板,所述摆动柄安装在其中一个连接轴上,所述门架架设在横板的顶部,所述滑轨水平设置在门架的顶部,所述移动块滑动安装在滑轨上,所述摆动齿条水平设置在移动块的顶部,所述摆动齿轮安装在摆动柄上,并且摆动齿轮与摆动齿条啮合,所述第三丝杆滑台水平设置在门架的顶部,所述联动板安装在第三丝杆滑台的移动端上,并且联动板与移动块连接。Further, a swing assembly is provided on the top of the horizontal plate, one end of the swing assembly is connected to one of the connecting shafts, and the swing assembly includes a swing handle, a door frame, a slide rail, a moving block, a swing rack, and a swing gear , the third screw slide table and the linkage plate, the swing handle is installed on one of the connecting shafts, the door frame is set on the top of the horizontal plate, the slide rail is horizontally arranged on the top of the door frame, and the moving block Slidingly installed on the slide rail, the swing rack is horizontally arranged on the top of the moving block, the swing gear is installed on the swing handle, and the swing gear is engaged with the swing rack, and the third screw slide table is horizontally arranged on the On the top of the door frame, the linkage plate is installed on the moving end of the third screw mandrel slide, and the linkage plate is connected with the moving block.
本发明提供的一种斜管填料模具用抛光打磨装置的使用方法包括以下步骤,A method for using a polishing and grinding device for an inclined tube filler mold provided by the invention comprises the following steps,
S1、将斜管填料模具放置在两个夹紧板之间,然后夹紧电机带动驱动杆转动,驱动杆利用两个拉杆带动两个夹紧板相对移动对斜管填料模具的底端进行夹紧固定;S1. Place the inclined tube filler mold between the two clamping plates, and then the clamping motor drives the drive rod to rotate, and the drive rod uses two pull rods to drive the two clamping plates to move relatively to clamp the bottom end of the inclined tube filler mold tightly fixed;
S2、第二丝杆滑台利用连接板带动滑动块在导轨上移动,滑动块利用旋转齿条带动旋转齿轮转动,旋转齿轮带动旋转轴和旋转盘转动,旋转盘带动抛光部件转动至转动台的上方;S2. The second screw slide table uses the connecting plate to drive the sliding block to move on the guide rail. The sliding block uses the rotating rack to drive the rotating gear to rotate. The rotating gear drives the rotating shaft and the rotating disc to rotate. above;
S3、升降电机带动升级轴和升降齿轮转动,升降齿轮利用升降齿条带动防尘罩向上移动一定高度,防尘罩将斜管填料模具罩设在其中;S3. The lifting motor drives the upgrading shaft and the lifting gear to rotate. The lifting gear uses the lifting rack to drive the dust cover to move upwards to a certain height, and the dust cover covers the inclined pipe packing mold in it;
S4、第一丝杆滑台、多级液压推杆和抛光电机配合工作带动四个抛光件对斜管填料模具的表面进行抛光打磨,抛光打磨产生的较大粉末最后落至废料筒内收集;S4. The first screw slide table, the multi-stage hydraulic push rod and the polishing motor work together to drive the four polishing parts to polish the surface of the inclined tube filler mold, and the larger powder produced by the polishing and grinding will finally fall into the waste barrel for collection;
S5、两个吸尘组件中的风机工作将抛光打磨产生的细小粉末经过吸斗、第一软管和第二软管进入至收尘箱内收集,第三丝杆滑台带动移动块在滑轨上往复移动一定距离,移动块利用摆动齿条、摆动齿轮和摆动柄带动吸斗在一定角度范围内往复转动,增大吸斗的工作范围。S5. The fans in the two dust collection components work to collect the fine powder produced by polishing and grinding into the dust collection box through the suction hopper, the first hose and the second hose, and the third screw rod slide table drives the moving block in the slide The rail moves back and forth for a certain distance, and the moving block uses the swing rack, swing gear and swing handle to drive the suction bucket to rotate back and forth within a certain angle range, increasing the working range of the suction bucket.
本发明通过改进在此提供一种斜管填料模具用抛光打磨装置及其使用方法,与现有技术相比,具有如下改进及优点:The present invention provides a kind of polishing and grinding device for inclined pipe packing mold and its use method through improvement. Compared with the prior art, it has the following improvements and advantages:
其一:本发明通过将斜管填料模具放置在定位组件中,然后定位组件工作对斜管填料模具底端进行夹紧固定,定位组件能够对不同形状大小的斜管填料模具进行固定,适用性广,接着抛光组件和升降组件配合工作对斜管填料模具的表面进行抛光打磨,抛光打磨产生的较大粉末最后落至废料筒内收集,两个吸尘组件对抛光打磨产生的细小粉末进行收集,防止抛光打磨过程中细小的粉末会飘散至空气中,确保空气质量,经过上述步骤,实现抛光打磨过程中的细小的粉末不会飘散至空气中,避免影响空气质量和能够对不同形状大小的斜管填料模具进行固定,适用性广。One: the present invention places the inclined tube filler mold in the positioning assembly, and then the positioning assembly works to clamp and fix the bottom end of the inclined tube filler mold. The positioning assembly can fix the inclined tube filler molds of different shapes and sizes, and the applicability Then the polishing component and the lifting component work together to polish and polish the surface of the inclined tube filler mold. The larger powder produced by polishing and grinding will finally fall into the waste barrel for collection, and the two dust suction components will collect the fine powder produced by polishing and grinding. , prevent the fine powder from floating into the air during the polishing and grinding process, and ensure the air quality. After the above steps, the fine powder during the polishing and grinding process will not float into the air, avoid affecting the air quality and can be used for different shapes and sizes. The inclined tube packing mold is fixed and has wide applicability.
其二:本发明通过升降电机带动升级轴和升降齿轮转动,升降齿轮利用升降齿条带动防尘罩向上移动一定高度,防尘罩将斜管填料模具罩设在其中,防尘罩对斜管填料模具的表面进行抛光打磨过程中产生的粉末进行阻挡。Second: the present invention drives the upgrading shaft and the lifting gear to rotate through the lifting motor, and the lifting gear uses the lifting rack to drive the dust cover to move upwards to a certain height. The powder generated during the polishing and grinding process of the surface of the filling mold is blocked.
其三:本发明通过第三丝杆滑台带动移动块在滑轨上往复移动一定距离,移动块利用摆动齿条、摆动齿轮和摆动柄带动吸斗在一定角度范围内往复转动,增大吸斗的工作范围。Third: the present invention drives the moving block to move back and forth on the slide rail for a certain distance through the third screw slide table, and the moving block uses the swing rack, swing gear and swing handle to drive the suction bucket to rotate back and forth within a certain angle range, increasing the suction capacity. working range of the bucket.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment the present invention will be further explained:
图1是本发明的立体结构示意图一;Fig. 1 is a three-dimensional structure schematic diagram one of the present invention;
图2是本发明的立体结构示意图二;Fig. 2 is the three-dimensional structure schematic diagram II of the present invention;
图3是本发明的立体结构示意图三;Fig. 3 is a three-dimensional schematic diagram of the present invention;
图4是本发明的局部俯视图;Fig. 4 is a partial top view of the present invention;
图5是本发明的定位组件的立体结构示意图一;Fig. 5 is a three-dimensional structural schematic diagram 1 of the positioning assembly of the present invention;
图6是本发明的定位组件的立体结构示意图二;Fig. 6 is a three-dimensional structural schematic diagram II of the positioning assembly of the present invention;
图7是本发明的定位组件的立体结构示意图三;Fig. 7 is a three-dimensional schematic diagram of the positioning assembly of the present invention;
图8是本发明的抛光组件的立体结构示意图一;Fig. 8 is a three-dimensional schematic diagram of the polishing assembly of the present invention;
图9是本发明的抛光组件的立体结构示意图二;Fig. 9 is a schematic diagram 2 of the three-dimensional structure of the polishing assembly of the present invention;
图10是本发明的抛光部件的立体结构示意图一;Fig. 10 is a three-dimensional schematic diagram of a polishing component of the present invention;
图11是本发明的抛光部件的立体结构示意图二;Fig. 11 is a three-dimensional structural schematic diagram II of the polishing component of the present invention;
图12是本发明的局部立体结构示意图一;Fig. 12 is a schematic diagram of a partial three-dimensional structure of the present invention;
图13是本发明的局部立体结构示意图二;Fig. 13 is a second schematic diagram of a partial three-dimensional structure of the present invention;
图14是本发明的局部立体结构示意图三;Fig. 14 is a schematic diagram of a partial three-dimensional structure of the present invention;
图15是本发明的局部立体结构示意图四。Fig. 15 is a fourth schematic diagram of a partial three-dimensional structure of the present invention.
附图标记说明:Explanation of reference signs:
底板1,工作台2,通槽21,承载台22,圆槽23,环形滑道24,防尘罩3,定位组件4,转动环41,转动台42,环形齿条43,固定架44,转动电机45,转动齿轮46,夹紧部件47,固定框471,U型架472,夹紧电机473,驱动杆474,夹紧板475,拉杆476,方槽48,抛光组件5,旋转轴51,旋转盘52,旋转齿轮53,支撑架54,第一丝杆滑台55,多级液压推杆56,抛光部件57,抛光盘571,抛光电机572,链条573,抛光件574,抛光轴575,链轮576,打磨盘577,旋转部件58,连接架581,导轨582,滑动块583,旋转齿条584,第二丝杆滑台585,连接板586,升降组件6,升降齿条61,升降轴62,升降齿轮63,升降电机64,升降座65,吸尘组件7,横板71,安装板72,安装座73,吸斗74,收尘箱75,风机76,第一软管77,第二软管78,连接轴79,支柱8,废料筒81,摆动组件9,摆动柄91,门架92,滑轨93,移动块94,摆动齿条95,摆动齿轮96,第三丝杆滑台97,联动板98。Bottom plate 1, worktable 2, through groove 21, bearing platform 22, circular groove 23, annular slideway 24, dust cover 3, positioning assembly 4, rotating ring 41, rotating table 42, ring rack 43, fixed frame 44, Rotating motor 45, rotating gear 46, clamping part 47, fixed frame 471, U-shaped frame 472, clamping motor 473, driving rod 474, clamping plate 475, pull rod 476, square groove 48, polishing assembly 5, rotating shaft 51 , rotating disc 52, rotating gear 53, support frame 54, first screw mandrel slide 55, multi-stage hydraulic push rod 56, polishing component 57, polishing disc 571, polishing motor 572, chain 573, polishing piece 574, polishing shaft 575 , sprocket 576, grinding disc 577, rotating part 58, connecting frame 581, guide rail 582, sliding block 583, rotating rack 584, second screw slide table 585, connecting plate 586, lifting assembly 6, lifting rack 61, Lifting shaft 62, lifting gear 63, lifting motor 64, lifting seat 65, dust suction assembly 7, horizontal plate 71, mounting plate 72, mounting seat 73, suction bucket 74, dust box 75, fan 76, first hose 77 , the second hose 78, the connecting shaft 79, the pillar 8, the waste container 81, the swing assembly 9, the swing handle 91, the door frame 92, the slide rail 93, the moving block 94, the swing rack 95, the swing gear 96, the third wire Bar slide table 97, linkage plate 98.
实施方式Implementation
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
如图1-13所示,一种斜管填料模具用抛光打磨装置,包括底板1、工作台2、防尘罩3、定位组件4、抛光组件5、升降组件6、两个吸尘组件7和四个支柱8,四个所述支柱8呈矩形分布在底板1的顶部,所述工作台2安装在四个支柱8的顶部,所述工作台2上开设有通槽21,所述通槽21内设有与工作台2连接的承载台22,所述承载台22的中心处设有圆槽23,所述承载台22的顶部设有环形滑道24,所述防尘罩3滑动安装在通槽21内,并且防尘罩3的底端延伸至工作台2的下方,所述定位组件4安装在承载台22的顶部,所述抛光组件5安装在工作台2上,所述升降组件6安装在工作台2的底部,并且升降组件6的一端与防尘罩3的外壁连接,两个所述吸尘组件7分别设置在防尘罩3的两面外壁上,所述底板1的顶部设有位于圆槽23下方的废料筒81;通过将斜管填料模具放置在定位组件4中,然后定位组件4工作对斜管填料模具底端进行夹紧固定,定位组件4能够对不同形状大小的斜管填料模具进行固定,适用性广,接着抛光组件5和升降组件6配合工作对斜管填料模具的表面进行抛光打磨,抛光打磨产生的较大粉末最后落至废料筒81内收集,两个吸尘组件7对抛光打磨产生的细小粉末进行收集,防止抛光打磨过程中细小的粉末会飘散至空气中,确保空气质量,经过上述步骤,实现抛光打磨过程中的细小的粉末不会飘散至空气中,避免影响空气质量和能够对不同形状大小的斜管填料模具进行固定,适用性广。As shown in Figure 1-13, a polishing and grinding device for inclined pipe filling molds, including a bottom plate 1, a workbench 2, a dust cover 3, a positioning component 4, a polishing component 5, a lifting component 6, and two dust collection components 7 and four pillars 8, the four pillars 8 are distributed on the top of the bottom plate 1 in a rectangular shape, the workbench 2 is installed on the top of the four pillars 8, the workbench 2 is provided with a through groove 21, and the through A bearing platform 22 connected to the workbench 2 is provided in the groove 21, a circular groove 23 is provided at the center of the bearing platform 22, and an annular slideway 24 is provided on the top of the bearing platform 22, and the dust cover 3 slides Installed in the through groove 21, and the bottom end of the dust cover 3 extends to the below of the workbench 2, the positioning assembly 4 is installed on the top of the bearing table 22, the polishing assembly 5 is installed on the workbench 2, the The lifting assembly 6 is installed on the bottom of the workbench 2, and one end of the lifting assembly 6 is connected with the outer wall of the dust cover 3, and the two dust suction assemblies 7 are respectively arranged on the two outer walls of the dust cover 3, and the bottom plate 1 The top of the top is provided with the waste material cylinder 81 that is positioned at the bottom of circular groove 23; By placing the inclined tube packing mold in the positioning assembly 4, the positioning assembly 4 works to clamp and fix the bottom end of the inclined tube packing mold, and the positioning assembly 4 can be used for different The shape and size of the inclined tube filler mold is fixed, and the applicability is wide. Then the polishing
具体的,所述定位组件4包括转动环41、转动台42、环形齿条43、固定架44、转动电机45、转动齿轮46和夹紧部件47,所述转动环41的底端滑动安装在环形滑道24上,所述转动台42安装在转动环41的顶部,所述转动台42的中心处设有方槽48,所述环形齿条43套设在转动台42的顶端外壁上,所述固定架44安装在承载台22的顶部,所述转动电机45竖直设置在固定架44上,所述转动齿轮46安装在转动电机45的输出轴上,并且转动齿轮46与环形齿条43啮合,所述夹紧部件47安装在方槽48内;通过夹紧部件47工作对斜管填料模具底端进行夹紧固定,在抛光组件5对斜管填料模具表面进行打磨的过程中,转动电机45工作带动转动齿轮46转动,转动齿轮46利用环形齿条43带动转动台42和转动环41转动,转动台42最后带动斜管填料模具实现转动,提高了抛光打磨的效率。Specifically, the positioning assembly 4 includes a rotating ring 41, a rotating table 42, a ring rack 43, a fixed frame 44, a rotating motor 45, a rotating gear 46 and a clamping part 47, and the bottom end of the rotating ring 41 is slidably mounted on On the annular slideway 24, the turn table 42 is installed on the top of the turn ring 41, the center of the turn table 42 is provided with a square groove 48, and the ring rack 43 is sleeved on the top outer wall of the turn table 42, Described fixed frame 44 is installed on the top of bearing platform 22, and described rotating motor 45 is vertically arranged on fixed frame 44, and described rotating gear 46 is installed on the output shaft of rotating motor 45, and rotating gear 46 and ring rack 43, the clamping part 47 is installed in the square groove 48; the clamping part 47 is used to clamp and fix the bottom end of the inclined tube packing mold, and during the process of polishing the surface of the inclined tube packing mold by the polishing assembly 5, Rotating motor 45 works to drive rotating gear 46 to rotate, and rotating gear 46 utilizes ring rack 43 to drive rotating table 42 and rotating ring 41 to rotate, and rotating table 42 drives inclined pipe filling mold to realize rotation at last, has improved the efficiency of polishing.
具体的,所述夹紧部件47包括固定框471、U型架472、夹紧电机473、驱动杆474、两个夹紧板475和两个拉杆476,所述固定框471安装在方槽48内,两个所述夹紧板475呈对称设置在固定框471内,并且两个夹紧板475与固定框471的内壁滑动配合,所述U型架472安装在转动台42的底部,所述夹紧电机473竖直设置在U型架472的顶部,所述驱动杆474安装在夹紧电机473的输出轴上,两个所述拉杆476的一端分别与两个夹紧板475的底部铰接,两个所述拉杆476的另一端分别与驱动杆474的两端铰接;通过夹紧电机473工作带动驱动杆474转动,驱动杆474利用两个拉杆476带动两个夹紧板475相对移动,两个夹紧板475相对移动对斜管填料模具的底端进行夹紧固定,进而实现能够对不同形状大小的斜管填料模具进行固定,适用性广。Specifically, the clamping
具体的,所述抛光组件5包括旋转轴51、旋转盘52、旋转齿轮53、支撑架54、第一丝杆滑台55、多级液压推杆56、抛光部件57和旋转部件58,所述旋转轴51转动安装在工作台2上,所述旋转盘52安装在旋转轴51的顶部,所述旋转齿轮53安装在旋转轴51的底部,所述支撑架54架设在旋转盘52的顶部,所述第一丝杆滑台55水平设置在支撑架54的顶端,所述多级液压推杆56竖直设置在第一丝杆滑台55的移动端上,所述抛光部件57安装在多级液压推杆56的输出端上,所述旋转部件58安装在工作台2的底部,并且旋转部件58用于驱动旋转齿轮53转动;通过旋转部件58工作带动旋转轴51和旋转盘52转动,旋转盘52带动抛光部件57转动至转动台42的上方,然后第一丝杆滑台55、多级液压推杆56和抛光部件57配合工作对斜管填料模具的表面进行抛光打磨。Specifically, the polishing
具体的,所述旋转部件58包括连接架581、导轨582、滑动块583、旋转齿条584、第二丝杆滑台585和连接板586,所述连接架581安装在工作台2的底部,所述导轨582水平设置在连接架581的内壁上,所述滑动块583滑动安装在导轨582上,所述旋转齿条584水平设置在滑动块583的外壁上,并且旋转齿条584与旋转齿轮53啮合,所述第二丝杆滑台585水平设置在连接架581的底端,所述连接板586安装在第二丝杆滑台585的移动端上,并且连接板586与滑动块583连接;通过第二丝杆滑台585工作带动滑动块583在导轨582上移动,滑动块583利用旋转齿条584带动旋转齿轮53转动,旋转齿轮53带动旋转轴51和旋转盘52转动,旋转盘52带动抛光部件57转动至转动台42的上方,方便下一步抛光部件57对斜管填料模具的表面进行抛光打磨。Specifically, the rotating part 58 includes a connecting frame 581, a guide rail 582, a sliding block 583, a rotating rack 584, a second screw slide table 585 and a connecting plate 586, and the connecting frame 581 is installed on the bottom of the workbench 2, The guide rail 582 is horizontally arranged on the inner wall of the connecting frame 581, the sliding block 583 is slidably installed on the guide rail 582, the rotating rack 584 is horizontally arranged on the outer wall of the sliding block 583, and the rotating rack 584 and the rotating gear 53 engagement, the second screw slide 585 is horizontally arranged at the bottom end of the connecting frame 581, the connecting plate 586 is installed on the moving end of the second screw slide 585, and the connecting plate 586 is connected with the sliding block 583 Drive the sliding block 583 to move on the guide rail 582 by the work of the second screw mandrel slide table 585, the sliding block 583 utilizes the rotating rack 584 to drive the rotating gear 53 to rotate, and the rotating gear 53 drives the rotating shaft 51 and the rotating disc 52 to rotate, and the rotating disc 52 The polishing part 57 is driven to rotate to the top of the turntable 42, which is convenient for the polishing part 57 to polish the surface of the inclined tube filling mold in the next step.
具体的,所述抛光部件57包括抛光盘571、抛光电机572、链条573和四个抛光件574,所述抛光盘571安装在多级液压推杆56的输出端上,四个所述抛光件574绕抛光盘571的圆心等间距设置在抛光盘571上,每个所述抛光件574均包括抛光轴575、链轮576和打磨盘577,所述抛光轴575转动安装在抛光盘571上,所述链轮576安装在抛光轴575的顶部,所述打磨盘577安装在抛光轴575的底部,所述抛光电机572竖直设置在抛光盘571的顶部,并且抛光电机572的输出轴与其中一个抛光件574中的抛光轴575连接,所述链条573套设在四个抛光件574中的链轮576的外部;通过抛光电机572和链条573带动四个抛光件574中的链轮576和抛光轴575同步转动,抛光轴575带动抛光盘571转动对斜管填料模具的表面进行抛光打磨,采用四个抛光件574同步工作提高抛光打磨效率。Specifically, the polishing
具体的,所述升降组件6包括升降齿条61、升降轴62、升降齿轮63、升降电机64和两个升降座65,所述升降齿条61竖直设置在防尘罩3的一侧外壁上,两个所述升降座65对称设置在工作台2的底部,所述升降轴62转动安装在两个升降座65上,所述升降齿轮63安装在升降轴62上,并且升降齿轮63与升降齿条61啮合,所述升降电机64水平设置在工作台2的底部,并且升降电机64的输出轴与升降轴62连接;通过升降电机64带动升级轴和升降齿轮63转动,升降齿轮63利用升降齿条61带动防尘罩3向上移动一定高度,防尘罩3将斜管填料模具罩设在其中,防尘罩3对斜管填料模具的表面进行抛光打磨过程中产生的粉末进行阻挡。Specifically, the lifting
具体的,每个所述吸尘组件7均包括横板71、安装板72、安装座73、吸斗74、收尘箱75、风机76、第一软管77、第二软管78和两个连接轴79,所述横板71水平设置在防尘罩3的顶端外壁上,所述安装板72竖直设置在横板71的顶部,所述安装座73设置在安装板72的侧壁上,所述吸斗74通过两个连接轴79转动安装在安装座73内,所述收尘箱75安装在横板71的顶部,所述风机76水平设置在横板71的顶部,所述第一软管77的两端分别与风机76的输入端和吸斗74相连通,所述第二软管78的两端分别与风机76的输出端和收尘箱75相连通;通过风机76工作将抛光打磨产生的细小粉末经过吸斗74、第一软管77和第二软管78进入至收尘箱75内收集,防止抛光打磨过程中细小的粉末会飘散至空气中,确保空气质量。Specifically, each of the
实施例Example
如图14和图15所示,一种斜管填料模具用抛光打磨装置,与实施例1基本相同,所述横板71的顶部设有摆动组件9,所述摆动组件9的一端与其中一个连接轴79连接,所述摆动组件9包括摆动柄91、门架92、滑轨93、移动块94、摆动齿条95、摆动齿轮96、第三丝杆滑台97和联动板98,所述摆动柄91安装在其中一个连接轴79上,所述门架92架设在横板71的顶部,所述滑轨93水平设置在门架92的顶部,所述移动块94滑动安装在滑轨93上,所述摆动齿条95水平设置在移动块94的顶部,所述摆动齿轮96安装在摆动柄91上,并且摆动齿轮96与摆动齿条95啮合,所述第三丝杆滑台97水平设置在门架92的顶部,所述联动板98安装在第三丝杆滑台97的移动端上,并且联动板98与移动块94连接;通过第三丝杆滑台97带动移动块94在滑轨93上往复移动一定距离,移动块94利用摆动齿条95、摆动齿轮96和摆动柄91带动吸斗74在一定角度范围内往复转动,增大吸斗74的工作范围。As shown in Fig. 14 and Fig. 15, a kind of polishing and grinding device for inclined pipe filling mold is basically the same as that of
实施例Example
本发明还公开了一种斜管填料模具用抛光打磨装置的使用方法,包括以下步骤,The invention also discloses a method for using a polishing and grinding device for an inclined tube filling mold, which includes the following steps,
S1、将斜管填料模具放置在两个夹紧板475之间,然后夹紧电机473带动驱动杆474转动,驱动杆474利用两个拉杆476带动两个夹紧板475相对移动对斜管填料模具的底端进行夹紧固定;S1. Place the inclined pipe filling mold between the two clamping
S2、第二丝杆滑台585利用连接板586带动滑动块583在导轨582上移动,滑动块583利用旋转齿条584带动旋转齿轮53转动,旋转齿轮53带动旋转轴51和旋转盘52转动,旋转盘52带动抛光部件57转动至转动台42的上方;S2. The second screw slide table 585 uses the connecting
S3、升降电机64带动升级轴和升降齿轮63转动,升降齿轮63利用升降齿条61带动防尘罩3向上移动一定高度,防尘罩3将斜管填料模具罩设在其中;S3, the lifting
S4、第一丝杆滑台55、多级液压推杆56和抛光电机572配合工作带动四个抛光件574对斜管填料模具的表面进行抛光打磨,抛光打磨产生的较大粉末最后落至废料筒81内收集;S4, the first screw slide table 55, the multi-stage
S5、两个吸尘组件7中的风机76工作将抛光打磨产生的细小粉末经过吸斗74、第一软管77和第二软管78进入至收尘箱75内收集,第三丝杆滑台97带动移动块94在滑轨93上往复移动一定距离,移动块94利用摆动齿条95、摆动齿轮96和摆动柄91带动吸斗74在一定角度范围内往复转动,增大吸斗74的工作范围。S5, the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Country or region after: China Address after: 214200 Nanxin East Road, HeQiao Town, Yixing City, Wuxi City, Jiangsu Province Applicant after: Lingzhi Equipment Co.,Ltd. Applicant after: JIANGSU LINGZHI ENVIRONMENTAL PROTECTION Co.,Ltd. Applicant after: Zhongling Water Environmental Equipment (Linfen) Co.,Ltd. Applicant after: Linfen Rural Collective Economy Water Ecology Technology Co.,Ltd. Address before: 214200 Nanxin East Road, HeQiao Town, Yixing City, Wuxi City, Jiangsu Province Applicant before: LINGZHI ENVIRONMENTAL PROTECTION Co.,Ltd. Country or region before: China Applicant before: JIANGSU LINGZHI ENVIRONMENTAL PROTECTION Co.,Ltd. Applicant before: Zhongling Water Environmental Equipment (Linfen) Co.,Ltd. Applicant before: Linfen Rural Collective Economy Water Ecology Technology Co.,Ltd. |
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