CN116396450A - Aerogel composite modification method - Google Patents

Aerogel composite modification method Download PDF

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Publication number
CN116396450A
CN116396450A CN202310386597.7A CN202310386597A CN116396450A CN 116396450 A CN116396450 A CN 116396450A CN 202310386597 A CN202310386597 A CN 202310386597A CN 116396450 A CN116396450 A CN 116396450A
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aerogel
parts
emulsion
reaction
initiator
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李云松
陆洪彬
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Jiangsu Telent New Material Technology Co ltd
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Jiangsu Telent New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F292/00Macromolecular compounds obtained by polymerising monomers on to inorganic materials

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  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Silicon Polymers (AREA)

Abstract

The invention discloses a method for composite modification of aerogel, which comprises the steps of adding 30-50 parts of deionized water into a reaction kettle, sequentially adding 0.5-1.5 parts of emulsifying agent, 5-8 parts of methyl acrylate, 10-15 parts of butyl acrylate and 1-3 parts of functional monomer, and stirring at a high speed to obtain a pre-emulsion; dissolving 0.1-0.5 part of initiator in a small amount of deionized water, and adding 2-4 parts of vinyl siloxane to prepare an initiator solution; adding half of the initiator solution into the pre-emulsion, stirring and heating to 80-100 ℃ to start reaction, and cooling and stopping reaction after blue light begins to appear in the emulsion; adding 20-30 parts of aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 90-120 ℃ for continuous reaction, continuously preserving heat for 80-100 ℃ for reaction for 1-3 hours after the initiator is dropwise added, and naturally cooling to room temperature to obtain aerogel modified emulsion; placing the aerogel modified emulsion into a vacuum box, heating and drying at 60-80 ℃ for 5-8h; and crushing and sieving the dried product to obtain the composite modified aerogel. The method takes siloxane as a medium to perform condensation reaction with hydroxyl groups on the surface of the aerogel, and realizes surface wrapping modification of the aerogel powder by an acrylic resin in-situ polymerization technology. Due to the protection of the surface flexible polymer, the modified aerogel reduces particle breakage caused by external force dispersion when in use, simultaneously endows the aerogel with rich functional groups on the surface, can chemically react with matrix resin, and improves the strength of the aerogel material.

Description

Aerogel composite modification method
The invention relates to the technical field of aerogel, in particular to a composite modification method of aerogel.
Background
The aerogel is used as a super heat insulation material and has great application prospect in the fields of heat preservation, fire prevention, sound insulation and the like. The aerogel belongs to a porous material, has relatively poor mechanical properties, is extremely easy to crack and pulverize in use, and needs to use an adhesive in the application process so as to ensure certain mechanical properties, but the particle size of the adhesive is much smaller than the pore diameter of the aerogel, so that the pores of the aerogel are extremely easy to be filled, the aerogel loses the characteristics of the porous material, and the performances of heat insulation, heat preservation and the like of the aerogel can be greatly reduced.
In order to exert the pore structure characteristics of aerogel materials, a method of adding a small amount or dispersing at a low speed is mostly adopted in the preparation of aerogel materials at present. The small amount of addition can ensure that the aerogels cannot be mutually extruded, so that the crushing and failure of materials are avoided, but the addition amount is limited in the mode; the low-speed dispersion can also avoid the damage of the aerogel structure, but the processing mode is extremely easy to cause uneven material dispersion, thereby causing unstable overall performance of the composite material.
In order to solve the problems, the invention provides a method for composite modification of aerogel, namely, in-situ polymerization of silicone condensation modified flexible acrylic resin is realized on the surface of aerogel powder by in-situ polymerization and surface modification grafting technology. The modified aerogel powder is free from particle breakage caused by external force dispersion when in use due to the double modification protection of the surface, and meanwhile, the aerogel has rich surface functional groups, can be subjected to chemical reaction with other components, and improves the bonding strength between aerogel particles.
Disclosure of Invention
In order to achieve the above purpose, the present invention provides the following technical solutions:
the aerogel composite modification method is characterized by comprising the following components in percentage by weight: 5-8 parts of methyl acrylate, 10-15 parts of butyl acrylate, 1-3 parts of functional monomer, 0.5-1.5 parts of emulsifier, 2-4 parts of vinyl siloxane, 20-30 parts of aerogel, 0.1-0.5 part of initiator and 30-50 parts of deionized water.
Further, the specific steps are as follows: (1) Adding deionized water into a reaction kettle, sequentially adding an emulsifier, methyl acrylate, butyl acrylate and a functional monomer, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving an initiator in deionized water, and adding vinyl siloxane to prepare an initiator solution;
(3) Adding half of the initiator solution into the pre-emulsion, stirring and heating to 80-100 ℃ to start reaction, and cooling and stopping reaction after blue light begins to appear in the emulsion;
(4) Adding aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the residual initiator solution, heating to 90-120 ℃ for continuous reaction, continuously preserving heat for 80-100 ℃ for reaction for 1-3 hours after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 60-80 ℃ for 5-8h;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
The functional monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate and acrylamide;
the emulsifier is one or more of sodium dodecyl sulfate, ammonium dodecyl sulfonate and sodium acrylamide isopropyl sulfonate;
the vinyl siloxane is one of divinyl tetramethyl disiloxane, vinyl triethoxysilane and vinyl trimethoxysilane;
the initiator is one of ammonium persulfate, potassium persulfate and sodium persulfate;
the aerogel is one of silicon oxide aerogel powder, aluminum oxide aerogel powder, titanium oxide aerogel powder and polyimide aerogel powder.
Due to the adoption of the technical scheme, the invention has the following characteristics:
1. the invention takes the siloxane as a medium to perform condensation reaction with the hydroxyl on the surface of the aerogel, and realizes the surface wrapping modification of the aerogel powder by an acrylic resin in-situ polymerization technology. Due to the protection of the surface flexible polymer, the particle breakage caused by external force dispersion is reduced when the modified aerogel is used, meanwhile, the abundant functional groups on the surface of the aerogel are endowed, and the modified aerogel can be subjected to chemical reaction with matrix resin to improve the strength of the aerogel material;
2. according to the invention, the aerogel is wrapped and modified in an in-situ emulsion polymerization mode, the process is environment-friendly, the modification of the aerogel on the molecular size is realized, the particle size and appearance of the finished product are not greatly different from those of a common aerogel product, and the problem that the heat insulation performance of the aerogel is reduced due to the blockage of the aerogel holes is greatly reduced.
Detailed Description
The following detailed description of the technical solutions in the embodiments of the present invention will make it apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
(1) Adding 40 parts of deionized water into a reaction kettle, and sequentially adding 1 part of sodium dodecyl sulfate, 6 parts of methyl acrylate, 10 parts of butyl acrylate and 1 part of acrylic acid, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.2 part of ammonium persulfate in 10 parts of deionized water, and adding 2 parts of divinyl tetramethyl disiloxane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 80 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 30 parts of silica aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 90 ℃ for continuous reaction, continuously preserving heat for 3 hours at 80 ℃ after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 5 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Examples
(1) Adding 38 parts of deionized water into a reaction kettle, and sequentially adding 1 part of ammonium dodecyl sulfate, 8 parts of methyl acrylate, 12 parts of butyl acrylate and 3 parts of methacrylic acid, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of sodium persulfate in 12 parts of deionized water, and adding 4 parts of vinyl triethoxysilane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 100 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 22 parts of alumina aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 120 ℃ for continuous reaction, continuously preserving heat for 100 ℃ for reaction for 3 hours after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 70 ℃ for 7h;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Examples
(1) Adding 35 parts of deionized water into a reaction kettle, and sequentially adding 1.5 parts of sodium acrylamide isopropyl sulfonate, 8 parts of methyl acrylate, 15 parts of butyl acrylate and 1 part of hydroxyethyl acrylate, and stirring at a high speed to fully pre-emulsify the materials to obtain a pre-emulsion;
(2) Dissolving 0.5 part of sodium persulfate in 15 parts of deionized water, and adding 3 parts of vinyl triethoxysilane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 90 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 21 parts of polyimide aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 90 ℃ for continuous reaction, continuously preserving heat for reaction for 1h at 80 ℃ after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 8 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
(1) Adding 40 parts of deionized water into a reaction kettle, and sequentially adding 1.5 parts of sodium dodecyl sulfate, 5 parts of methyl acrylate, 15 parts of butyl acrylate and 3 parts of acrylamide, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of ammonium persulfate in 10 parts of deionized water, and adding 3 parts of divinyl tetramethyl disiloxane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 80 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 22 parts of silicon oxide aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 120 ℃ for continuous reaction, continuously preserving heat for 3 hours at 100 ℃ after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 8 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Example 5
(1) Adding 38 parts of deionized water into a reaction kettle, and sequentially adding 0.5 part of sodium dodecyl sulfate, 8 parts of methyl acrylate, 15 parts of butyl acrylate and 1 part of acrylic acid, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of ammonium persulfate in 10 parts of deionized water, and adding 2 parts of divinyl tetramethyl disiloxane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 80 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 25 parts of titanium oxide aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 100 ℃ for continuous reaction, continuously preserving heat for 90 ℃ for reaction for 2 hours after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 70 ℃ for 7h;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Examples
(1) Adding 32 parts of deionized water into a reaction kettle, and sequentially adding 1.5 parts of ammonium dodecyl sulfate, 8 parts of methyl acrylate, 15 parts of butyl acrylate and 3 parts of hydroxyethyl acrylate, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of potassium persulfate in 6 parts of deionized water, and adding 4 parts of divinyl tetramethyl disiloxane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 100 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 30 parts of silica aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 120 ℃ for continuous reaction, continuously preserving heat for 3 hours at 100 ℃ after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 8 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Examples
(1) Adding 35 parts of deionized water into a reaction kettle, and sequentially adding 1.5 parts of sodium dodecyl sulfate, 8 parts of methyl acrylate, 15 parts of butyl acrylate and 1 part of acrylic acid, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of sodium persulfate in 15 parts of deionized water, and adding 3 parts of vinyl triethoxysilane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 90 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 21 parts of polyimide aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 90 ℃ for continuous reaction, continuously preserving heat for reaction for 1h at 80 ℃ after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 8 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
Examples
(1) Adding 40 parts of deionized water into a reaction kettle, and sequentially adding 1.5 parts of sodium dodecyl sulfate, 5 parts of methyl acrylate, 15 parts of butyl acrylate and 3 parts of acrylic acid, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving 0.5 part of ammonium persulfate in 10 parts of deionized water, and adding 3 parts of divinyl tetramethyl disiloxane to prepare an initiator solution;
(3) Half of the initiator solution is added into the pre-emulsion, the mixture is stirred and heated to 80 ℃ to start the reaction, and the emulsion is cooled to stop the reaction after blue light begins to appear;
(4) Adding 22 parts of alumina aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the rest initiator solution, heating to 120 ℃ for continuous reaction, continuously preserving heat for 100 ℃ for reaction for 3 hours after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the emulsion into a vacuum box, heating and drying at 80 ℃ for 8 hours;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.

Claims (7)

1. The aerogel composite modification method is characterized by comprising the following components in parts by weight: 5-8 parts of methyl acrylate, 10-15 parts of butyl acrylate, 1-3 parts of functional monomer, 0.5-1.5 parts of emulsifier, 2-4 parts of vinyl siloxane, 20-30 parts of aerogel, 0.1-0.5 part of initiator and 30-50 parts of deionized water.
2. A method for composite modification of aerogel comprises the following specific steps:
(1) Adding deionized water into a reaction kettle, sequentially adding an emulsifier, methyl acrylate, butyl acrylate and a functional monomer, and stirring at a high speed to fully pre-emulsify the mixture to obtain a pre-emulsion;
(2) Dissolving an initiator in deionized water, and adding vinyl siloxane to prepare an initiator solution;
(3) Adding half of the initiator solution into the pre-emulsion, stirring and heating to 80-100 ℃ to start reaction, and cooling and stopping reaction after blue light begins to appear in the emulsion;
(4) Adding aerogel powder into a reaction kettle, fully dispersing, then beginning to dropwise add the residual initiator solution, heating to 90-120 ℃ for continuous reaction, continuously preserving heat for 80-100 ℃ for reaction for 1-3 hours after the initiator dropwise addition is completed, and naturally cooling to room temperature to obtain aerogel modified emulsion;
(5) Placing the aerogel modified emulsion into a vacuum box, heating and drying at 60-80 ℃ for 5-8h;
(6) And crushing and sieving the dried product to obtain modified aerogel powder.
3. The method of claim 1, wherein the functional monomer is one or more of acrylic acid, methacrylic acid, hydroxyethyl acrylate, and acrylamide.
4. The method of claim 1, wherein the emulsifier is one or more of sodium dodecyl sulfate, ammonium dodecyl sulfonate, and sodium acrylamide isopropyl sulfonate.
5. The method of claim 1, wherein the vinyl siloxane is one of divinyl tetramethyl disiloxane, vinyl triethoxysilane, vinyl trimethoxysilane.
6. The method of claim 1, wherein the initiator is one of ammonium persulfate, potassium persulfate, and sodium persulfate.
7. The method of claim 1, wherein the aerogel is one of silica aerogel powder, alumina aerogel powder, titania aerogel powder, and polyimide aerogel powder.
CN202310386597.7A 2023-04-12 2023-04-12 Aerogel composite modification method Pending CN116396450A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117384557A (en) * 2023-11-01 2024-01-12 南雄市沃太化工有限公司 Low-temperature-resistant polyacrylate pressure-sensitive adhesive and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117384557A (en) * 2023-11-01 2024-01-12 南雄市沃太化工有限公司 Low-temperature-resistant polyacrylate pressure-sensitive adhesive and preparation method thereof
CN117384557B (en) * 2023-11-01 2024-04-09 南雄市沃太化工有限公司 Low-temperature-resistant polyacrylate pressure-sensitive adhesive and preparation method thereof

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