CN116379055A - High-strength antirust nut and manufacturing process thereof - Google Patents

High-strength antirust nut and manufacturing process thereof Download PDF

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Publication number
CN116379055A
CN116379055A CN202310379044.9A CN202310379044A CN116379055A CN 116379055 A CN116379055 A CN 116379055A CN 202310379044 A CN202310379044 A CN 202310379044A CN 116379055 A CN116379055 A CN 116379055A
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CN
China
Prior art keywords
movable groove
nut
finished product
semi
thread section
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Pending
Application number
CN202310379044.9A
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Chinese (zh)
Inventor
王建均
李永锋
胡必峰
李松华
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Yueqing East Asia Fastener Co ltd
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Yueqing East Asia Fastener Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yueqing East Asia Fastener Co ltd filed Critical Yueqing East Asia Fastener Co ltd
Priority to CN202310379044.9A priority Critical patent/CN116379055A/en
Publication of CN116379055A publication Critical patent/CN116379055A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B33/00Features common to bolt and nut
    • F16B33/008Corrosion preventing means
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/20Ferrous alloys, e.g. steel alloys containing chromium with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B37/00Nuts or like thread-engaging members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B41/00Measures against loss of bolts, nuts, or pins; Measures against unauthorised operation of bolts, nuts or pins
    • F16B41/002Measures against loss of bolts, nuts or pins

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Lubricants (AREA)
  • Forging (AREA)

Abstract

The invention discloses a high-strength antirust nut, which comprises a body and a lubrication sleeve, wherein a thread section is arranged on the inner side of the middle part of the body, movable grooves are formed in two sides of the thread section, one end of each movable groove close to the thread section is small in diameter, the other end of each movable groove is large in diameter, the height of the lubrication sleeve is smaller than that of each movable groove and is arranged in each movable groove, steel ingots are heated and then repeatedly forged, heat treatment is carried out after machining, shot blasting treatment is carried out, finally, an antirust coating is sprayed, lubricating oil is coated, and the lubrication sleeve is pressed in, so that the nut can have a lubricating effect when being connected with a bolt, the lubrication sleeve can keep the sealing of the inner thread section of the nut when being abutted against the bolt, thereby avoiding oxidization to achieve the antirust effect, and meanwhile, when the bolt exits the nut, part of rust on the surface of the bolt can be removed under the action of friction force, so that the nut is prevented from being blocked.

Description

High-strength antirust nut and manufacturing process thereof
Technical Field
The invention discloses a high-strength antirust nut and a manufacturing process thereof, and belongs to the technical field of fastener production and processing.
Background
The nut is the fastener commonly used in the machinery industry, and the current processing mode is the shaping of turning generally, and intensity often is difficult to guarantee, sometimes produces unsafe phenomena such as fracture in use, and is very big to industrial production harm, and when nut and bolted connection simultaneously, because both receive the influence of service environment, nut or bolt rust easily, leads to the bolt and nut to receive great hindrance when dismantling even unable dismantlement and can only destroy the condition of spare part, and at present bolt and nut has not had fine solution to this problem in design and manufacturing.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a high-strength antirust nut and a manufacturing process thereof.
The high-strength antirust nut comprises a body and a lubricating sleeve, wherein a thread section is arranged on the inner side of the middle of the body, movable grooves are formed in two sides of the thread section, one end of each movable groove close to the thread section is small in diameter, the other end of each movable groove is large in diameter, the height of the lubricating sleeve is smaller than that of each movable groove, the lubricating sleeve is arranged in each movable groove, a through hole is formed in the inner side of the lubricating sleeve, a round table surface matched with each movable groove is arranged on the outer side of the lubricating sleeve, the lubricating sleeve comprises a connecting portion and deformation portions, a plurality of deformation portions are arranged, through grooves are formed between two adjacent deformation portions, the deformation portions are arranged away from the thread section during installation, and annular bosses used for blocking the deformation portions from falling off the movable grooves are further arranged at two ends of the body.
Preferably, the lubricating sleeve is made of UPE plastic, and the diameter of the straight through hole is 0.1-0.3mm smaller than the large diameter of the threaded section.
Preferably, the height of the movable groove is 2-3mm higher than the height of the lubricating sleeve.
Preferably, the inclination of the cross section of the round table surface is 8-10 degrees, and the deformation parts are distributed at the same angle of 30 degrees with the center of the lubricating sleeve.
A manufacturing process of a high-strength antirust nut comprises the following steps:
s1: selecting steel ingots with proper size and specification, heating the steel ingots to 750-800 ℃, then preserving heat for 2-3 hours, then heating the steel ingots to 1000-1100 ℃ and then preserving heat for 0.5-1 hour;
s2: repeatedly upsetting and drawing the steel ingot heated in the step S1 until the forging ratio is more than 3, forging the steel ingot into a blank with the size being more than 1-2mm of a finished product by using an inner hexagonal die, and then cooling the blank to normal temperature by using cooling oil;
s3: polishing and grinding an oxide layer on the surface of a blank, turning an inner hole and a movable groove on the blank by using a lathe, positioning and finish-milling the outer surface of the blank by using the inner hole, positioning and finish-turning the inner hole by using the outer surface of the blank, and tapping the inner hole to obtain a semi-finished product;
s4: quenching and tempering the semi-finished product in a heat treatment furnace, cooling, and then putting the semi-finished product in a sand blasting machine to remove oxide layers on the inner and outer surfaces of the semi-finished product for the second time;
s5: and (3) spraying antirust coatings on the inner and outer surfaces of the semi-finished product in the step (S4), cleaning the semi-finished product with lubricating oil, and pressing the lubricating sleeve into the movable groove to obtain the finished product.
Preferably, the steel ingot comprises the following components in percentage by weight: 0.06-0.1% of carbon, 1.2-1.5% of silicon, 2-4% of copper, 2-3% of tungsten, 1.3-1.6% of manganese, 3-5% of chromium, less than or equal to 0.03% of sulfur and the balance of iron.
Preferably, the semi-finished product is heated to 750-800 ℃ and then is kept for 20-30min during quenching, then is quenched into oil with the temperature of 180-260 ℃ and is kept for 10-15min, then the product is taken out and is cooled in air at room temperature, and tempering treatment is that the semi-finished product is heated to 400-450 ℃ and then is kept for 1-2h.
Compared with the prior art, the invention has the beneficial effects that:
1. the nut contains two lubricated covers, and lubricated cover receives and can slide in the movable groove after the thrust, and the round platform face in its outside can receive the extrusion of movable groove lateral wall for deformation portion produces deformation towards the center of straight through-hole, so that the bolt when screw in or screw out in the nut in, can lubricate the bolt and rust cleaning, make both more smooth and easy when the knob, and when the lubrication sleeve is contradicted with the bolt, can seal the junction of nut and bolt, thereby prevent that the screw thread section in the nut from rust.
2. During manufacturing, the nut is subjected to repeated forging treatment, so that internal tissue crystals are more uniform, the nut has higher hardness after being subjected to quenching and tempering treatment after machining, and carbon, tungsten, chromium, manganese and iron elements with reasonable proportions are adopted in the nut, so that the hardness of the nut is further improved, and the nut is more wear-resistant.
Drawings
FIG. 1 is a schematic view of a high strength rust resistant nut of the present invention;
FIG. 2 is a cross-sectional view of the body of the present invention;
FIG. 3 is a schematic view of a lubrication sleeve according to the present invention;
reference numerals: 1. a body; 2. a lubricating sleeve; 3. a threaded section; 4. an annular boss; 5. a movable groove; 6. a through groove; 7. a through hole; 8. a deformation section; 9. and a connecting part.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in figures 1-3, a high-strength antirust nut comprises a body 1 and a lubricating sleeve 2, wherein a thread section 3 is arranged on the inner side of the middle of the body 1, movable grooves 5 are formed in two sides of the thread section 3, one end, close to the thread section 3, of each movable groove 5 is small in diameter, the other end is large in diameter, the height of the lubricating sleeve 2 is smaller than that of each movable groove 5, the lubricating sleeve 2 is arranged in each movable groove 5, a through hole 7 is formed in the inner side of the lubricating sleeve 2, a circular table surface matched with the movable grooves 5 is arranged on the outer side of the lubricating sleeve 2, the lubricating sleeve 2 comprises a connecting part 9 and deformation parts 8, the deformation parts 8 are provided with a plurality of through grooves 6, the deformation parts 8 are arranged between two adjacent deformation parts 8, the deformation parts 8 are far away from the thread section 3 during installation, the two ends of the body 1 are further provided with annular bosses 4 used for blocking the deformation parts 8 from falling off from the movable grooves 5, the lubricating sleeve 2 is made of UPE plastic, the diameter of the through holes 7 is smaller than the large diameter of the thread section 3 by 0.1-0.3mm, the height of each movable groove 5 is 2-3mm, the inclination of the circular table surface is 8 is larger than that of the lubricating sleeve 2, the through holes are matched with the movable grooves 5, the through grooves are formed through holes, the through grooves are between the through grooves and, and are 8, and have an inclination angles of the cross section is 10 degrees, and are distributed at the same angle as 2 degrees at the center as 2 degrees as the same angle as at the angle.
According to the nut designed by the invention, when the nut is connected with a bolt, the bolt firstly abuts against the first lubrication sleeve 2 from one end, because the through hole 7 in the lubrication sleeve 2 is smaller than the large diameter of the thread of the bolt, the first lubrication sleeve 2 slides a small distance towards the thread section 3 until the lubrication sleeve 2 is subjected to extrusion force and cannot slide, the bolt is screwed into the lubrication sleeve 2 and smoothly enters the thread section 3, in the process, the bolt and the lubrication sleeve 2 are rubbed with each other, the lubrication sleeve 2 is made of UPE plastic, the self-lubrication effect is achieved, the friction force is small, and when the two lubrication sleeves are rubbed with each other, the lubrication sleeve 2 can fall off part of plastic particles due to friction, and moves to the thread section 3 along with the bolt, so that the resistance of a knob when the nut is connected with the bolt can be reduced, the second lubrication sleeve 2 is pushed away from the thread section 3 after the bolt passes through the thread section 3, the deformation of the bolt is small, no large resistance exists, the two lubrication sleeves 2 are positioned at two sides of the thread section 3 and abut against the bolt, the thread section 3 can be sealed, and impurities can be effectively prevented from entering.
When the bolt is unscrewed from the nut, the bolt can drive the second lubrication sleeve 2 to move towards the thread section 3 for a small distance until the deformation of the deformation part 8 reaches the maximum, one end of the bolt firstly rubs with the second lubrication sleeve 2 when the bolt is withdrawn towards the thread section 3, so that part of rust on the surface of the bolt can be removed, the condition that the rust falls into the thread section 3 to cause clamping can be avoided, the bolt can be lubricated, the bolt can be smoothly withdrawn from the thread section 3, the first lubrication sleeve 2 moves towards the direction away from the thread section 3, the deformation of the deformation part 8 is smaller, the resistance to the bolt is reduced, the whole structure can maintain the connection strength of the nut and also can be lubricated and rust-proof when designed, and the structural design is ingenious and reasonable.
A manufacturing process of a high-strength antirust nut comprises the following steps:
s1: selecting steel ingots with proper size specifications, wherein the steel ingots comprise the following components in percentage: 0.06-0.1% of carbon, 1.2-1.5% of silicon, 2-4% of copper, 2-3% of tungsten, 1.3-1.6% of manganese, 3-5% of chromium, less than or equal to 0.03% of sulfur and the balance of iron, heating the alloy to 750-800 ℃, then preserving heat for 2-3 hours, then raising the temperature to 1000-1100 ℃ and then continuously preserving heat for 0.5-1 hour;
s2: repeatedly upsetting and drawing the steel ingot heated in the step S1 until the forging ratio is more than 3, forging the steel ingot into a blank with the size being more than 1-2mm of a finished product by using an inner hexagonal die, and then cooling the blank to normal temperature by using cooling oil;
s3: polishing and grinding an oxide layer on the surface of a blank, turning an inner hole and a movable groove 5 on the blank by using a lathe, positioning and finish-milling the outer surface of the blank by using the inner hole, positioning and finish-turning the inner hole by using the outer surface of the blank, and tapping the inner hole to obtain a semi-finished product;
s4: the semi-finished product is put into a heat treatment furnace to be quenched and tempered successively, the semi-finished product is heated to 750-800 ℃ and then is kept at the temperature for 20-30min during quenching, then is quenched into oil with the temperature of 180-260 ℃ and is kept at the temperature for 10-15min, then the product is taken out and is cooled in air at room temperature, the tempering treatment is that the semi-finished product is heated to 400-450 ℃, is kept at the temperature for 1-2h, and is put into a sand blasting machine to remove oxide layers on the inner and outer surfaces of the semi-finished product for the second time after being cooled;
s5: and (3) spraying antirust coatings on the inner and outer surfaces of the semi-finished product in the step (S4), cleaning the semi-finished product with lubricating oil, and pressing the lubricating sleeve 22 into the movable groove 5 to obtain the finished product.
By adopting the technical scheme, the nut raw materials adopt carbon, tungsten, chromium, manganese and iron in proper proportion, the nut can be ensured to have the basic characteristic of higher hardness, the internal tissue components of the nut are uniform through forging treatment in the manufacturing process, and the nut is enabled to have high-strength performance and also to be resistant to abrasion after quenching and tempering heat treatment, so that the service life of the nut is effectively prolonged.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1. The utility model provides a high strength rust-resistant nut, includes body (1) and lubricated cover (2), its characterized in that, the middle part inboard of body (1) is provided with screw thread section (3), the both sides of screw thread section (3) have movable groove (5), the one end diameter that movable groove (5) is close to screw thread section (3) is little, and the other end diameter is big, the height that highly is less than movable groove (5) of lubricated cover (2) to install in movable groove (5), the inboard of lubricated cover (2) is through hole (7), and the outside is with movable groove (5) complex mesa, lubricated cover (2) include connecting portion (9) and deformation portion (8), deformation portion (8) are provided with a plurality ofly, adjacent two have logical groove (6) between deformation portion (8), deformation portion (8) keep away from screw thread section (3) setting when the installation, the both ends of body (1) still are provided with annular boss (4) that are arranged in blocking deformation portion (8) and drop from movable groove (5).
2. A high strength rust resistant nut as claimed in claim 1, wherein said lubrication sleeve (2) is made of UPE plastic, and said through hole (7) has a diameter 0.1-0.3mm smaller than the major diameter of the threaded section (3).
3. A high strength rust inhibitive nut according to claim 1, wherein the height of said movable groove (5) is 2-3mm higher than the height of the lubricating sleeve (2).
4. A high strength rust inhibitive nut according to claim 1, wherein the inclination of the cross section of the truncated cone surface is 8-10 ° and the deformed portion (8) is equiangularly distributed at 30 ° with respect to the center of the lubrication sleeve (2).
5. The manufacturing process of the high-strength antirust nut is characterized by comprising the following steps of:
s1: selecting steel ingots with proper size and specification, heating the steel ingots to 750-800 ℃, then preserving heat for 2-3 hours, then heating the steel ingots to 1000-1100 ℃ and then preserving heat for 0.5-1 hour;
s2: repeatedly upsetting and drawing the steel ingot heated in the step S1 until the forging ratio is more than 3, forging the steel ingot into a blank with the size being more than 1-2mm of a finished product by using an inner hexagonal die, and then cooling the blank to normal temperature by using cooling oil;
s3: polishing and grinding an oxide layer on the surface of a blank, turning an inner hole and a movable groove (5) on the blank by using a lathe, positioning and finish milling the outer surface of the blank by using the inner hole, positioning and finish turning the inner hole by using the outer surface of the blank, and tapping the inner hole to obtain a semi-finished product;
s4: quenching and tempering the semi-finished product in a heat treatment furnace, cooling, and then putting the semi-finished product in a sand blasting machine to remove oxide layers on the inner and outer surfaces of the semi-finished product for the second time;
s5: and (3) spraying antirust coatings on the inner and outer surfaces of the semi-finished product in the step (S4), cleaning the semi-finished product with lubricating oil, and then pressing the lubricating sleeve (2) into the movable groove (5) to obtain the finished product.
6. The process for manufacturing a high-strength rust-preventive nut according to claim 5, characterized in that said steel ingot comprises, in terms of composition ratio: 0.06-0.1% of carbon, 1.2-1.5% of silicon, 2-4% of copper, 2-3% of tungsten, 1.3-1.6% of manganese, 3-5% of chromium, less than or equal to 0.03% of sulfur and the balance of iron.
7. The process for manufacturing a high-strength rust-preventive nut according to claim 5, characterized in that the semi-finished product is heated to 750-800 ℃ and then kept at the temperature for 20-30min during quenching, then quenched into oil with the temperature of 180-260 ℃ and kept at the temperature for 10-15min, then the product is taken out and cooled in air at room temperature, and tempering is performed by heating the semi-finished product to 400-450 ℃ and then keeping at the temperature for 1-2h.
CN202310379044.9A 2023-03-31 2023-03-31 High-strength antirust nut and manufacturing process thereof Pending CN116379055A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310379044.9A CN116379055A (en) 2023-03-31 2023-03-31 High-strength antirust nut and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310379044.9A CN116379055A (en) 2023-03-31 2023-03-31 High-strength antirust nut and manufacturing process thereof

Publications (1)

Publication Number Publication Date
CN116379055A true CN116379055A (en) 2023-07-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310379044.9A Pending CN116379055A (en) 2023-03-31 2023-03-31 High-strength antirust nut and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN116379055A (en)

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