Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a black polyimide coating and a preparation method thereof, and the invention improves the adhesion between the polyimide coating and the surface of a metal plate by adding a curing agent, reduces the addition amount of carbon black and improves the insulating property of a film.
The technical scheme of the invention is as follows:
a preparation method of a black polyimide coating comprises the following steps:
s1, preparing carbon black slurry and curing agent solution
Dispersing carbon black and a dispersing agent in a first polar solvent of a non-proton type to obtain carbon black slurry; dispersing a curing agent in a non-ionic second polar solvent to obtain a curing agent solution;
s2, preparation of polyamic acid paint
Adding diamine monomer and dianhydride monomer into the carbon black slurry in sequence, then adding a curing agent solution, and stirring for a period of time to obtain polyamide acid paint; the solid polymer synthesized from diamine and dianhydride is called polyamic acid (PAA);
s3, preparing a metal-based polyimide coating
And (3) after defoaming the polyamic acid coating, coating the coating on a metal substrate, heating the metal substrate in stages, and performing thermal imidization to obtain the metal-based polyimide coating.
Preferably, in the step S1, the ratio of the mass of the carbon black to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.010 to 0.030): 1, wherein the ratio of the mass of the curing agent to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.005-0.15): 1. further preferably, the ratio of the mass of the carbon black to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.020 to 0.030): 1, wherein the ratio of the mass of the curing agent to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.02-0.15): 1. still more preferably, the ratio of the mass of the carbon black to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.020 to 0.025): 1, wherein the ratio of the mass of the curing agent to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.05-0.07): 1.
preferably, the ratio of the mass of the dispersant to the mass of the carbon black is (0.01 to 0.5): 1.
further preferably, the ratio of the mass of the carbon black to the sum of the mass of the diamine monomer and the mass of the dianhydride monomer is (0.010 to 0.030): 1
Preferably, in the step S1, the curing agent is an aromatic isocyanate and/or an aliphatic isocyanate.
Preferably, in the step S1, the dispersion mode in the preparation of the carbon black slurry is ultrasonic shearing dispersion, the frequency is 5 kHz-20 kHz, the shearing speed is 2000-4000 rpm, and the dispersion time is 30-200 min.
Preferably, the first polar solvent is any one or more of N-methylpyrrolidone, N-dimethylformamide, N-dimethylacetamide and dimethyl sulfoxide; the second polar solvent is one or more of N-methylpyrrolidone, N-dimethylformamide, N-dimethylacetamide and dimethyl sulfoxide.
Preferably, the ratio of the sum of the mass of the diamine monomer and the dianhydride monomer to the sum of the mass of the first polar solvent and the mass of the second polar solvent is (0.1 to 0.3): 1.
preferably, in the step S2, the diamine monomer is an aromatic diamine, the dianhydride monomer is an aromatic tetracarboxylic dianhydride, and the molar ratio of the aromatic diamine to the aromatic tetracarboxylic dianhydride is 1:0.99 to 1:1.02.
preferably, the aromatic diamine comprises at least p-phenylenediamine, wherein the amount of p-phenylenediamine is 10% -40% of the total diamine component materials.
Preferably, in step S3, the stage temperature is raised as follows: heating the metal plate to 80-120 ℃, preserving heat for 40-100 min, heating to 160-180 ℃, preserving heat for 20-40 min, heating to 300-350 ℃, preserving heat for 20-40 min, heating to 450 ℃ and preserving heat for 20-60 min.
The invention also relates to a black polyimide coating, which is prepared by adopting the preparation method.
The beneficial effects of the invention are as follows:
(1) According to the invention, the curing agent is added to chemically crosslink with hydroxyl groups on the surface of the metal plate to form a covalent bond, and meanwhile, the epoxy resin can react with moisture generated on the surface of the metal plate or in amination of Wen Ya, so that urea bonds are produced and then hydrogen bonds are produced with metal oxides, and the adhesive force between the polyimide coating and the surface of the metal plate is improved;
(2) According to the invention, the curing agent is added to generate polymerization reaction or reaction with amino in polyamide acid at high temperature to produce new compounds, and the black substances are dark and black, so that the light transmittance of the polyimide film can be reduced, the addition amount of carbon black is reduced, and the insulating property of the film is improved;
(3) The polyimide coating prepared by the invention has the characteristics of high cohesiveness, high shading degree and high electrical insulation.
Detailed Description
The present invention will be further described in detail with reference to the following embodiments, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
The test methods and calculation methods of the respective indexes involved in the following examples and comparative examples are as follows:
1) Adhesion test: and (3) drawing 6 parallel cuts with equal spacing (the thickness of the coating in the experiment is about 12.5 mu m, and the spacing is 1 mm) on the metal-based polyimide coating by using a special hundred grid knife for coating, and then vertically cutting the cuts with the same number and spacing as those of the former cuts to form a 5X 5 square with 25 grids. When the hundred knives are cut down, the substrates should be cut, and the substrates cannot be cut on the paint, otherwise, the test is not established. The adhesive tape is adhered to the position of the hundred grids, the adhesive tape is tightly adhered by pressing with fingers, then the adhesive tape is torn up, and whether the coating on the substrate is fallen off or not is visually checked.
2) Test of breakdown strength: the metal-based polyimide coating is immersed in a weak acid and then the polyimide coating is peeled off. And an electrical breakdown strength tester is adopted to test the electrical breakdown strength of the polyimide coating, and the test standard GB/T1408.1-2016 (test method for electrical strength of insulating materials).
3) Transmittance test (transmittance test performed in the visible light range): adopting a UV-visible spectrophotometer to scan and test the 280-800nm wave band interval, and testing the standard: GT/T2410-2008 determination of light transmittance and haze of transparent plastics.
Comparative example 1
In this comparative example, no curing agent was added, and the amount of carbon black added was 2% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the amount of BYK9076 (dispersant) added was 15% of the mass of the carbon black.
(1) Preparing carbon black slurry: 1.2g of carbon black and 0.18g of BYK9076 were added to 240g of DMAc (N, N-dimethylacetamide) solution to conduct ultrasonic shearing dispersion at a frequency of 10kHz at a shearing speed of 3000rpm, and after dispersion for 120 minutes, a carbon black slurry was obtained.
(2) Preparation of polyamide acid paint: transferring the carbon black slurry obtained in the step (1) to a reaction kettle, adding 4.98g of p-phenylenediamine, then adding 8.04g of pyromellitic dianhydride, then adding 21.52g of 4,4' -diaminodiphenyl ether, finally adding 25.46g of pyromellitic dianhydride, and stirring for 2 hours to obtain the polyamide acid coating with the solid content of 20%.
(3) Preparing a metal-based polyimide coating: and (3) coating the polyamide acid coating obtained in the step (2) on a metal plate after defoaming, heating the metal plate to 120 ℃ in a stage heating mode, preserving heat for 40min, heating to 180 ℃ in a heat preserving mode, heating to 350 ℃ in a heat preserving mode for 20min, heating to 450 ℃ in a heat preserving mode for 40min, and obtaining the metal-based polyimide coating with the thickness of 12.5 mu m.
Comparative example 2
Comparative example 2 a metal-based polyimide coating was prepared in the same manner as in comparative example 1 except that the amount of carbon black added was changed as compared with comparative example 1, the amount of carbon black added in comparative example 2 was 2.5% of the sum of the mass of diamine monomer and dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of carbon black.
Comparative example 3
Comparative example 3 a metal-based polyimide coating was prepared in the same manner as in comparative example 1 except that the amount of carbon black added was changed as compared with comparative example 1, the amount of carbon black added in comparative example 2 was 3% of the sum of the mass of diamine monomer and dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of carbon black.
Example 1
In the embodiment, aliphatic isocyanate is selected as a curing agent, and the addition amount is 5% of the sum of the mass of diamine monomer and dianhydride monomer; the addition amount of the carbon black is 2% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the addition amount of BYK9076 (dispersing agent) is 15% of the mass of the carbon black.
(1) Preparing carbon black slurry and curing agent solution: 1.2g of carbon black and 0.18g of BYK9076 were added to 220g of DMAc solution for ultrasonic shearing dispersion at a frequency of 10kHz at a shearing speed of 3000rpm, and after dispersion for 120 minutes, a carbon black slurry was obtained.
3g of aliphatic isocyanate (hexamethylene diisocyanate) was added to 20g of DMAC solution and stirred at 300rpm for 10 minutes to obtain a curing agent solution.
(2) Preparation of polyamide acid paint: transferring the carbon black slurry obtained in the step (1) to a reaction kettle, adding 4.98g of p-phenylenediamine, adding 8.04g of pyromellitic dianhydride, adding 21.52g of 4,4' -diaminodiphenyl ether, adding 25.46g of pyromellitic dianhydride, stirring for 2 hours, and finally adding the curing agent solution obtained in the step (1), and stirring for 20 minutes to obtain the polyamide acid coating with the solid content of 20%.
(3) Preparing a metal-based polyimide coating: and (3) coating the polyamide acid coating obtained in the step (2) on a metal plate after defoaming, heating the metal plate to 120 ℃ in a stage heating mode, preserving heat for 40min, heating to 180 ℃ in a heat preserving mode, heating to 350 ℃ in a heat preserving mode for 20min, heating to 450 ℃ in a heat preserving mode for 40min, and obtaining the metal-based polyimide coating with the thickness of 12.5 mu m.
Example 2
Example 2 in comparison with example 1, a metal-based polyimide coating was prepared in the same manner as in example 1 except that the amount of carbon black added was changed, the amount of carbon black added in example 2 was 2.5% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of the carbon black.
Example 3
In the embodiment, aliphatic isocyanate is selected as a curing agent, and the addition amount is 7% of the sum of the mass of diamine monomer and dianhydride monomer; the addition amount of the carbon black is 2% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the addition amount of BYK9076 (dispersing agent) is 15% of the mass of the carbon black.
(1) Preparing carbon black slurry and curing agent solution: 1.2g of carbon black and 0.18g of BYK9076 were added to 210g of DMAc solution for ultrasonic shearing dispersion at a frequency of 10kHz at a shearing speed of 3000rpm, and after dispersion for 120 minutes, a carbon black slurry was obtained.
4.2g of aliphatic isocyanate (hexamethylene diisocyanate) was added to 30g of DMAC solution and stirred at 300rpm for 10 minutes to obtain a curing agent solution.
(2) Preparation of polyamide acid paint: transferring the carbon black slurry obtained in the step (1) to a reaction kettle, adding 4.98g of p-phenylenediamine, adding 8.04g of pyromellitic dianhydride, adding 21.52g of 4,4' -diaminodiphenyl ether, adding 25.46g of pyromellitic dianhydride, stirring for 2 hours, and finally adding the curing agent solution obtained in the step (1), stirring for 25 minutes to obtain the polyamide acid coating with the solid content of 20%.
(3) Preparing a metal-based polyimide coating: and (3) coating the polyamide acid coating obtained in the step (2) on a metal plate after defoaming, heating the metal plate to 120 ℃ in a stage heating mode, preserving heat for 40min, heating to 180 ℃ in a heat preserving mode, heating to 350 ℃ in a heat preserving mode for 20min, heating to 450 ℃ in a heat preserving mode for 40min, and obtaining the metal-based polyimide coating with the thickness of 12.5 mu m.
Example 4
Example 4 in comparison with example 3, a metal-based polyimide coating was prepared in the same manner as in example 3, except that the amount of carbon black added was changed, the amount of carbon black added in example 4 was 2.5% of the sum of the mass of diamine monomer and dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of carbon black.
Example 5
Example 5 in comparison with example 1, a metal-based polyimide coating was prepared in the same manner as in example 1, except that the type of curing agent was changed, and an aromatic isocyanate curing agent (4, 4' -diphenylmethane diisocyanate) was selected in example 5.
Example 6
Example 6a metal-based polyimide coating was prepared in the same manner as in example 3, except that the kind of the curing agent was changed as compared with example 3, and an aromatic isocyanate curing agent (4, 4' -diphenylmethane diisocyanate) was selected in example 6.
Example 7
In the embodiment, aliphatic isocyanate is selected as a curing agent, and the addition amount is 0.5% of the sum of the mass of diamine monomer and dianhydride monomer; the addition amount of the carbon black is 2% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the addition amount of BYK9076 (dispersing agent) is 15% of the mass of the carbon black.
(1) Preparing carbon black slurry and curing agent solution: 1.2g of carbon black and 0.18g of BYK9076 were added to 230g of DMAc solution for ultrasonic shearing dispersion at a frequency of 10kHz at a shearing speed of 3000rpm, and after dispersion for 120 minutes, a carbon black slurry was obtained.
0.3g of aliphatic isocyanate (hexamethylene diisocyanate) was added to 10g of DMAC solution and stirred at 300rpm for 10 minutes to obtain a curing agent solution.
(2) Preparation of polyamide acid paint: transferring the carbon black slurry obtained in the step (1) to a reaction kettle, adding 4.98g of p-phenylenediamine, adding 8.04g of pyromellitic dianhydride, adding 21.52g of 4,4' -diaminodiphenyl ether, adding 25.46g of pyromellitic dianhydride, stirring for 2 hours, and finally adding the curing agent solution obtained in the step (1), and stirring for 10 minutes to obtain the polyamide acid coating with the solid content of 20%.
(3) Preparing a metal-based polyimide coating: and (3) coating the polyamide acid coating obtained in the step (2) on a metal plate after defoaming, heating the metal plate to 120 ℃ in a stage heating mode, preserving heat for 40min, heating to 180 ℃ in a heat preserving mode, heating to 350 ℃ in a heat preserving mode for 20min, heating to 450 ℃ in a heat preserving mode for 40min, and obtaining the metal-based polyimide coating with the thickness of 12.5 mu m.
Example 8
In the embodiment, aliphatic isocyanate is selected as a curing agent, and the addition amount is 2% of the sum of the mass of diamine monomer and dianhydride monomer; the addition amount of the carbon black is 2% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the addition amount of BYK9076 (dispersing agent) is 15% of the mass of the carbon black.
(1) Preparing carbon black slurry and curing agent solution: 1.2g of carbon black and 0.18g of BYK9076 were added to 225g of DMAc solution for ultrasonic shearing dispersion at a frequency of 10kHz at a shearing speed of 3000rpm, and after dispersion for 120 minutes, a carbon black slurry was obtained.
1.2g of aliphatic isocyanate (hexamethylene diisocyanate) was added to 15g of a DMAC solution and stirred at 300rpm for 10 minutes to obtain a curing agent solution.
(2) Preparation of polyamide acid paint: transferring the carbon black slurry obtained in the step (1) to a reaction kettle, adding 4.98g of p-phenylenediamine, adding 8.04g of pyromellitic dianhydride, adding 21.52g of 4,4' -diaminodiphenyl ether, adding 25.46g of pyromellitic dianhydride, stirring for 2 hours, and finally adding the curing agent solution obtained in the step (1), stirring for 15 minutes to obtain the polyamide acid coating with the solid content of 20%.
(3) Preparing a metal-based polyimide coating: and (3) coating the polyamide acid coating obtained in the step (2) on a metal plate after defoaming, heating the metal plate to 120 ℃ in a stage heating mode, preserving heat for 40min, heating to 180 ℃ in a heat preserving mode, heating to 350 ℃ in a heat preserving mode for 20min, heating to 450 ℃ in a heat preserving mode for 40min, and obtaining the metal-based polyimide coating with the thickness of 12.5 mu m.
Example 9
Example 9 in comparison with example 1, a metal-based polyimide coating was prepared in the same manner as in example 1, except that the amount of carbon black added was changed, and in example 9, the amount of carbon black added was 3% of the sum of the mass of the diamine monomer and the mass of the dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of the carbon black.
Example 10
Example 10 in comparison with example 3, a metal-based polyimide coating was prepared in the same manner as in example 3, except that the amount of carbon black added was changed, the amount of carbon black added in example 10 was 3% of the sum of the mass of the diamine monomer and the dianhydride monomer, and the amount of BYK9076 (dispersant) added was still 15% of the mass of the carbon black.
Example 11
Example 11 in comparison with example 7, a metal-based polyimide coating was prepared in the same manner as in example 7, except that the kind of the curing agent was changed, and an aromatic isocyanate curing agent (4, 4' -diphenylmethane diisocyanate) was selected in example 11.
Example 12
Example 12 in comparison with example 8, a metal-based polyimide coating was prepared in the same manner as in example 8, except that the kind of the curing agent was changed, and an aromatic isocyanate curing agent (4, 4' -diphenylmethane diisocyanate) was selected in example 12.
The main parameter conditions and test results of the above comparative examples 1 to 3 and examples 1 to 12 were compared as shown in Table 1.
TABLE 1 Main parameter conditions and test results for comparative examples 1-3 and examples 1-12
As can be seen from examples in Table 1, the present invention improves the properties of polyimide coatings, particularly examples 1 to 6, by adding a curing agent, compared with comparative examples 1 to 3, and it can be seen from examples 1 to 6 that polyimide coatings having an ASTM grade of 5B, a light transmittance of 0.3% or less, and a breakdown strength of 150kv/mm, and having high adhesion, high light shielding, and high electrical insulation can be produced by the production method of the present invention.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.