CN116376260B - High-temperature-resistant high-humidity polycarbonate composite material and preparation method thereof - Google Patents

High-temperature-resistant high-humidity polycarbonate composite material and preparation method thereof Download PDF

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CN116376260B
CN116376260B CN202310508576.8A CN202310508576A CN116376260B CN 116376260 B CN116376260 B CN 116376260B CN 202310508576 A CN202310508576 A CN 202310508576A CN 116376260 B CN116376260 B CN 116376260B
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temperature
composite material
polycarbonate
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polycarbonate composite
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CN116376260A (en
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方建孟
李晓飞
张云
戈永红
陈友勇
洪媛花
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Anhui Jieyun New Material Technology Co ltd
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Abstract

The invention provides a high-temperature and high-humidity resistant polycarbonate composite material and a preparation method thereof, and relates to the technical field of PC composite material processing. The high-temperature and high-humidity resistant polycarbonate composite material is prepared by mixing and extruding materials such as bisphenol A type polycarbonate, glass fiber treated by silane, sulfomethylated lignin, compatilizer, toughening agent, antioxidant, ultraviolet resistant agent, lubricant and the like. The invention overcomes the defects of the prior art, effectively improves the high-temperature and high-humidity resistance of the polycarbonate material, and can prolong the service life of the polycarbonate material in severe environments such as sunning, rain, freezing, ultraviolet radiation and the like.

Description

High-temperature-resistant high-humidity polycarbonate composite material and preparation method thereof
Technical Field
The invention relates to the technical field of PC composite material processing, in particular to a high-temperature and high-humidity resistant polycarbonate composite material and a preparation method thereof.
Background
Polycarbonate (PC) is a high-molecular polymerized thermoplastic engineering plastic, and has the advantages of creep resistance, good dimensional stability, heat resistance, transparency, good dielectric property and the like, and is widely applied. In the PC, in the high-molecular polymer, the larger the molecular weight of the polymer, the larger the molecular chain structure, the greater the intermolecular acting force and entanglement degree, and the stronger the low-temperature resistance; the polymer has wide molecular weight distribution, excellent comprehensive performance, high impact strength, small molecular weight, small molecular chain structure, wide molecular weight distribution, larger low molecular weight component, weaker low temperature resistance, easy formation of microscopic tearing, broken molecular chain, cracking, pulverization, brittleness, short period, degradation and yellowing of the product and the like, and severely restricts the wide application of PC materials.
At present, in order to solve the problems of the PC material, the conventional method is mainly to solve the problems of an anti-aging agent, a stress cracking resistance auxiliary agent and the like in the PC material by a modification method, but the effect is not ideal.
Compared with the prior art, the high-performance high-temperature and high-humidity resistant PC modified material is used in a severe environment of the nature, and the service life of the product can be prolonged by 5 years to 10 years on the basis of the prior art. Therefore, the method not only meets the requirement of being used in a severe environment with high temperature and high humidity, but also prolongs the service life of the product, thereby saving the cost of the product caused by aging and replacement.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the high-temperature and high-humidity resistant polycarbonate composite material and the preparation method thereof, which effectively improve the high-temperature and high-humidity resistance of the polycarbonate material and can prolong the service life of the polycarbonate material in severe environments such as sun, rain, freezing, ultraviolet radiation and the like.
In order to achieve the above object, the technical scheme of the present invention is realized by the following technical scheme:
the high-temperature and high-humidity resistant polycarbonate composite material comprises the following raw materials in parts by weight: 90 parts of bisphenol A type polycarbonate, 10 parts of glass fiber treated by silane, 1-1.6 parts of sulfomethylated lignin, 2-5 parts of compatilizer, 1-4 parts of flexibilizer, 0.5-0.8 part of antioxidant, 0.3-0.8 part of ultraviolet resistant agent and 0.3-0.6 part of lubricant.
Preferably, the bisphenol A polycarbonate has a melt index of 10 to 20g/10min.
Preferably, the glass fiber after silane treatment is chopped strand with the diameter of 10-13 μm, the length of 1.0-4.5mm and the chopping rate of more than 98 percent.
Preferably, the compatilizer is an acrylic ester high polymer copolymer with a core-shell structure.
Preferably, the toughening agent is an ethylene-acrylate-glycidyl acrylate terpolymer.
Preferably, the antioxidant is a compound of hindered phenol antioxidants and phosphite antioxidants.
Preferably, the anti-ultraviolet agent is obtained by compounding an ultraviolet absorber UV-9 and an ultraviolet absorber BP-2.
Preferably, the lubricant is an alkyd high molecular compound.
A preparation method of a high-temperature and high-humidity resistant polycarbonate composite material comprises the following steps:
(1) Adding bisphenol A type polycarbonate, a compatilizer and a toughening agent into a mixer, and adding diffusion oil to mix fully to obtain a first premix;
(2) Adding the lubricant, the antioxidant and the anti-ultraviolet agent into the first premix, and continuously stirring and dispersing uniformly to obtain a second premix;
(3) Putting the chopped glass fibers into a second premix, and continuously and uniformly stirring to obtain a mixture;
(4) And adding the mixture into a double-screw extruder for extrusion, and obtaining the high-temperature and high-humidity resistant polycarbonate composite material through spinning, water cooling, granulating and homogenizing.
Preferably, in the step (4), the temperature of the particle molding machine barrel is divided into ten temperature areas, the temperature is controlled between 220 ℃ and 270 ℃, the die head temperature is 235 ℃ to 250 ℃, the extrusion pressure is 6.0 Mpa to 10.0Mpa, and the vacuum pressure is 0.7 Mpa to 1.0Mpa.
The invention provides a high-temperature and high-humidity resistant polycarbonate composite material and a preparation method thereof, and has the advantages compared with the prior art that:
(1) According to the invention, bisphenol A polycarbonate with a melt index of 10-20g/10min is adopted as a base material, silane treated chopped strands are added in an auxiliary manner, and the high-temperature and high-humidity resistance of the material can be effectively improved by combining sulfomethylation lignin, meanwhile, the high-temperature and humidity resistance of the material can be effectively improved by mixing the acrylic acid ester high-molecular copolymer and the ethylene-acrylic acid ester-glycidyl acrylate terpolymer, and meanwhile, the excellent mechanical property of the material is ensured, and the service life of the material is prolonged.
(2) The acrylate high molecular copolymer with the core-shell structure is adopted in the invention, so that the acrylate high molecular copolymer has good compatibility in polycarbonate, excellent toughening efficiency is exerted, meanwhile, high modulus is kept, all chemical bonds of a molecular chain of the acrylate high molecular copolymer are saturated, chemical reaction is not easy to occur relative to olefin substances with unsaturated bonds, and meanwhile, the moisture resistance and ageing resistance of the material can be effectively improved by combining ethylene-acrylate-glycidyl acrylate terpolymer.
(3) The ultraviolet resistant agent is prepared by compounding an ultraviolet absorbent UV-9 with a main component of 2-hydroxy-4-methoxybenzophenone and an ultraviolet absorbent BP-2 with a main component of 2,2', 4' -tetrahydroxybenzophenone, wherein the absorption wavelength range of the UV-9 is 280-340nm, the absorption wavelength range of the BP-2 is 320-400nm, and the ultraviolet resistant agent can absorb harmful ultraviolet rays in a larger range by compounding the ultraviolet resistant agent and the ultraviolet resistant agent.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
preparation of high-temperature and high-humidity resistant polycarbonate composite material:
(1) The preparation method comprises the following steps of:
90 parts of bisphenol A polycarbonate with the melt index of 10-20g/10min,
10 Parts of silane-treated chopped glass fiber strands having a diameter of 10-13 μm and a length of 1.0-4.5mm and a chopping rate of more than 98%,
1.3 Parts of sulfomethylated lignin (SML),
3.5 Parts of methyl methacrylate-butadiene-styrene copolymer (Japanese electric chemistry MBS TH-21B),
Ethylene-acrylic ester-glycidyl acrylate terpolymer (EMA Acomax AX 8900)
0.7 Part of mixture of 0.1 part of Pasteur 1076 and Pasteur 168 antioxidant in a mass ratio of 1:1,
0.6 Part of a mixture of UV absorber UV-9 and UV absorber BP-2 in a mass ratio of 1:1,
0.5 Parts of high-temperature lubricant PETS;
(2) Adding the bisphenol A type polycarbonate mixed methyl methacrylate-butadiene-styrene copolymer and ethylene-acrylic ester-glycidyl acrylate terpolymer into a mixer, adding about 200ml of diffusion oil, mixing and stirring for 4min at a rotating speed of 50r/min in the mixer to fully and uniformly mix the diffusion oil in the bisphenol A type polycarbonate, adding a mixture of a lubricant PETS, a Pasteur 1076 and a Pasteur 168 antioxidant in a mass ratio of 1:1 and a mixture of an ultraviolet absorbent UV-9 and an ultraviolet absorbent BP-2 in a mass ratio of 1:1 into the mixer, and keeping the rotating speed to continuously stir for 8min to uniformly disperse various auxiliary agents to obtain a premix;
(3) Putting chopped glass fibers and sulfomethylated lignin into a premix, and continuously stirring at a rotation speed of about 25 seconds to obtain a mixture;
(4) Adding the stirred mixture into a double-screw extruder, controlling the temperature of a particle molding machine barrel to be divided into ten temperature areas, wherein the specific temperature change is shown in the following table 1, the temperature of a rear die head is 235-250 ℃, the extrusion pressure is 6.0-10.0Mpa, the vacuum pressure is 0.7-1.0Mpa, and the polycarbonate composite material is obtained after spinning, water cooling, granulating and homogenizing after extrusion.
Table 1:
Temperature zone
Temperature (. Degree. C.) 250 230 220 230 250 240 270 250 230 220
Comparative example 1:
Preparation of polycarbonate composite material:
The preparation method is to prepare a polycarbonate composite material by subtracting the addition of sulfomethylated lignin from the formula and performing the rest steps in the same way as in the example 1.
Comparative example 2:
Preparation of polycarbonate composite material:
According to the preparation method, sulfomethylated lignin is replaced by common lignin in a formula, and the rest steps are the same as those of the example 1, so that the polycarbonate composite material is prepared.
Comparative example 3:
Preparation of polycarbonate composite material:
In the preparation method, silane-treated chopped glass fiber precursor is replaced by common chopped glass fiber precursor in the formula, and the rest steps are the same as those of the example 1, so as to prepare the polycarbonate composite material.
And (3) detection:
1. The polycarbonate composites prepared in example 1 and comparative examples 1 to 3 above were tested for dual 85 performance according to the GB/T2423.50-2012 standard, i.e. in an environment of 85℃and 85% humidity, and the appearance changes of each group of materials 1000h, 1500h and 2000h were measured, the results are shown in Table 2 below:
TABLE 2
From the above table, it can be seen that the addition of silane-treated chopped glass fiber precursors in combination with sulfomethylated lignin can ensure the high temperature and high humidity resistance of the material.
2. The mechanical properties of the polycarbonate composites prepared in example 1 and comparative examples 1 to 3 were examined:
Bending properties: the bending speed is 2mm/min, the bending moment is 55mm, the sample size is 126mm multiplied by 13mm multiplied by 3.20mm, and the average value of 5 samples is taken according to the ASTM-D638 standard on an electronic universal tester;
impact properties: manufacturing impact notches on each group of samples by adopting a pattern notch broaching machine according to the ASTM-D256 standard, and finishing detection by adopting a pendulum impact tester;
Thermal deformation temperature test: the detection is carried out according to the GB/T1634.2-2004 standard, the design style is 80mm multiplied by 13mm multiplied by 3mm, the span is 64mm, the heating rate is 120 ℃/h, and the displacement upper line is 0.420mm;
the specific detection results are shown in the following table 3:
TABLE 3 Table 3
Group of Flexural modulus (MPa) Notched impact Strength (J/m) Heat distortion temperature (DEG C)
Example 1 5024.9 221.5 128
Comparative example 1 4991.5 215.2 128
Comparative example 2 4927.7 201.6 129
Comparative example 3 4859.8 220.5 128
From the above table, the mixed addition of silane-treated chopped glass fiber precursor and sulfomethylated lignin can effectively ensure the heat distortion temperature and improve the mechanical properties of the material.
3. Ultraviolet light aging experiments were performed on the polycarbonate composites prepared in example 1 and comparative examples 1 to 3 above:
Placing the materials in an ultraviolet aging experimental box, ensuring the temperature to be constant at 28 ℃, and adopting a UV-B lamp to carry out irradiation aging for 1500 hours
The polycarbonate composites prepared in example 1 and comparative examples 1 to 3 were tested for color difference values after aging of each group and for impact properties after aging, and the results are shown in Table 4 below:
TABLE 4 Table 4
Group of Color difference value Notched impact Strength (J/m)
Example 1 △E≤3.0 179.3
Comparative example 1 △E≤3.0 161.4
Comparative example 2 △E≤3.0 143.1
Comparative example 3 △E≤3.0 172.0
As can be seen from the above Table 4, the color difference values of the respective groups of materials after UV curing are smaller, and the comparison of the data in Table 3 and Table 4 shows that the impact strength of the material prepared in example 1 remains more than 80% after 1500 hours of UV aging.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (5)

1. The high-temperature and high-humidity resistant polycarbonate composite material is characterized by comprising the following raw materials in parts by weight: 90 parts of bisphenol A type polycarbonate, 10 parts of glass fiber treated by silane, 1-1.6 parts of sulfomethylated lignin, 2-5 parts of compatilizer, 1-4 parts of flexibilizer, 0.5-0.8 part of antioxidant, 0.3-0.8 part of ultraviolet resistant agent and 0.3-0.6 part of lubricant;
The melt index of the bisphenol A type polycarbonate is 10-20g/10min; the compatilizer is an acrylic ester high polymer copolymer with a core-shell structure; the toughening agent is an ethylene-acrylic ester-glycidyl acrylate terpolymer; the antioxidant is a compound of hindered phenol antioxidants and phosphite antioxidants; the anti-ultraviolet agent is obtained by compounding an ultraviolet absorber UV-9 and an ultraviolet absorber BP-2.
2. The high temperature and high humidity resistant polycarbonate composite material according to claim 1, wherein: the glass fiber treated by the silane is chopped strand treated by the silane, the diameter is 10-13 mu m, the length is 1.0-4.5mm, and the chopping rate is more than 98%.
3. The high temperature and high humidity resistant polycarbonate composite material according to claim 1, wherein: the lubricant is an alkyd high molecular compound.
4. A method of preparing a high temperature and high humidity resistant polycarbonate composite material according to any one of claims 1 to 3, comprising the steps of:
(1) Adding bisphenol A type polycarbonate, a compatilizer and a toughening agent into a mixer, and adding diffusion oil to mix fully to obtain a first premix;
(2) Adding the lubricant, the antioxidant and the anti-ultraviolet agent into the first premix, and continuously stirring and dispersing uniformly to obtain a second premix;
(3) Adding the glass fiber and sulfomethylated lignin subjected to silane treatment into a second premix, and continuously and uniformly stirring to obtain a mixture;
(4) And adding the mixture into a double-screw extruder for extrusion, and obtaining the high-temperature and high-humidity resistant polycarbonate composite material through spinning, water cooling, granulating and homogenizing.
5. The method for preparing the high-temperature and high-humidity resistant polycarbonate composite material according to claim 4, which is characterized in that: in the step (4), the temperature of the particle molding machine barrel is divided into ten temperature areas, the temperature is controlled between 220 ℃ and 270 ℃, the die head temperature is 235 ℃ to 250 ℃, the extrusion pressure is 6.0 Mpa to 10.0Mpa, and the vacuum pressure is 0.7 Mpa to 1.0Mpa.
CN202310508576.8A 2023-05-08 High-temperature-resistant high-humidity polycarbonate composite material and preparation method thereof Active CN116376260B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109021534A (en) * 2018-07-19 2018-12-18 中广核俊尔新材料有限公司 A kind of high-temp resisting high-humidity resisting polycarbonate compositions and preparation method thereof
CN112662155A (en) * 2020-12-11 2021-04-16 龚宝英 Corrosion-resistant high-rigidity polycarbonate modified plastic and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109021534A (en) * 2018-07-19 2018-12-18 中广核俊尔新材料有限公司 A kind of high-temp resisting high-humidity resisting polycarbonate compositions and preparation method thereof
CN112662155A (en) * 2020-12-11 2021-04-16 龚宝英 Corrosion-resistant high-rigidity polycarbonate modified plastic and preparation method thereof

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