CN116375996A - Preparation method of medical polycaprolactone - Google Patents
Preparation method of medical polycaprolactone Download PDFInfo
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- CN116375996A CN116375996A CN202310422122.9A CN202310422122A CN116375996A CN 116375996 A CN116375996 A CN 116375996A CN 202310422122 A CN202310422122 A CN 202310422122A CN 116375996 A CN116375996 A CN 116375996A
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- 229920001610 polycaprolactone Polymers 0.000 title claims abstract description 32
- 239000004632 polycaprolactone Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000003054 catalyst Substances 0.000 claims abstract description 15
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 239000003999 initiator Substances 0.000 claims abstract description 15
- 239000000178 monomer Substances 0.000 claims abstract description 11
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 claims abstract description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 33
- 229920000642 polymer Polymers 0.000 claims description 30
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 24
- 239000002904 solvent Substances 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 19
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 18
- 239000011541 reaction mixture Substances 0.000 claims description 18
- 239000004970 Chain extender Substances 0.000 claims description 14
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 claims description 8
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 6
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- GETTZEONDQJALK-UHFFFAOYSA-N (trifluoromethyl)benzene Chemical compound FC(F)(F)C1=CC=CC=C1 GETTZEONDQJALK-UHFFFAOYSA-N 0.000 claims description 5
- WRMNZCZEMHIOCP-UHFFFAOYSA-N 2-phenylethanol Chemical compound OCCC1=CC=CC=C1 WRMNZCZEMHIOCP-UHFFFAOYSA-N 0.000 claims description 4
- VAJVDSVGBWFCLW-UHFFFAOYSA-N 3-Phenyl-1-propanol Chemical compound OCCCC1=CC=CC=C1 VAJVDSVGBWFCLW-UHFFFAOYSA-N 0.000 claims description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 4
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 4
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 claims description 4
- 229940073608 benzyl chloride Drugs 0.000 claims description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 239000008096 xylene Substances 0.000 claims description 4
- 239000012567 medical material Substances 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- 238000001291 vacuum drying Methods 0.000 claims description 3
- HEPBQSXQJMTVFI-UHFFFAOYSA-N zinc;butane Chemical compound [Zn+2].CCC[CH2-].CCC[CH2-] HEPBQSXQJMTVFI-UHFFFAOYSA-N 0.000 claims description 3
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 claims description 2
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 claims description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 claims description 2
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 2
- NBJODVYWAQLZOC-UHFFFAOYSA-L [dibutyl(octanoyloxy)stannyl] octanoate Chemical compound CCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCC NBJODVYWAQLZOC-UHFFFAOYSA-L 0.000 claims description 2
- 239000012298 atmosphere Substances 0.000 claims description 2
- 238000010790 dilution Methods 0.000 claims description 2
- 239000012895 dilution Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- KJGLZJQPMKQFIK-UHFFFAOYSA-N methanolate;tributylstannanylium Chemical compound CCCC[Sn](CCCC)(CCCC)OC KJGLZJQPMKQFIK-UHFFFAOYSA-N 0.000 claims description 2
- 239000003208 petroleum Substances 0.000 claims description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 claims description 2
- 235000019260 propionic acid Nutrition 0.000 claims description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 2
- 235000011150 stannous chloride Nutrition 0.000 claims description 2
- 239000001119 stannous chloride Substances 0.000 claims description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 claims description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 2
- CRHIAMBJMSSNNM-UHFFFAOYSA-N tetraphenylstannane Chemical compound C1=CC=CC=C1[Sn](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 CRHIAMBJMSSNNM-UHFFFAOYSA-N 0.000 claims description 2
- -1 triethyl cadmium acetate Chemical compound 0.000 claims description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 claims 1
- 238000009826 distribution Methods 0.000 abstract description 31
- 239000000047 product Substances 0.000 abstract description 7
- 238000006116 polymerization reaction Methods 0.000 abstract description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 5
- 239000001257 hydrogen Substances 0.000 abstract description 5
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 5
- 230000035484 reaction time Effects 0.000 abstract description 4
- 230000003197 catalytic effect Effects 0.000 abstract description 3
- 239000007795 chemical reaction product Substances 0.000 abstract description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 abstract description 3
- 239000002861 polymer material Substances 0.000 abstract description 3
- 230000036632 reaction speed Effects 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000000155 melt Substances 0.000 abstract 1
- 150000002902 organometallic compounds Chemical class 0.000 abstract 1
- 238000005227 gel permeation chromatography Methods 0.000 description 14
- 239000012467 final product Substances 0.000 description 13
- 238000003760 magnetic stirring Methods 0.000 description 10
- 239000000843 powder Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical compound C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 230000010261 cell growth Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 229920006238 degradable plastic Polymers 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003937 drug carrier Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/06—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
- C08G63/08—Lactones or lactides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/823—Preparation processes characterised by the catalyst used for the preparation of polylactones or polylactides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/826—Metals not provided for in groups C08G63/83 - C08G63/86
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/83—Alkali metals, alkaline earth metals, beryllium, magnesium, copper, silver, gold, zinc, cadmium, mercury, manganese, or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/85—Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/88—Post-polymerisation treatment
- C08G63/90—Purification; Drying
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/91—Polymers modified by chemical after-treatment
- C08G63/912—Polymers modified by chemical after-treatment derived from hydroxycarboxylic acids
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
The invention discloses a preparation method of medical grade polycaprolactone and derivatives thereof, belonging to the field of high polymer materials. The method adopts a solution polymerization method, uses lactide and epsilon-caprolactone as monomers to prepare Polycaprolactone (PCL) and derivatives (PLLCL and PDLCL) thereof, has simple production process and milder reaction conditions; compared with the melt catalytic polymerization method, the high-efficiency catalytic system adopting the organometallic compound as a main catalyst and the active hydrogen-containing substance as an initiator has the advantages of high reaction speed, short reaction time, adjustable weight average molecular weight of the product, minimum molecular weight distribution index of 1.2, and capability of better adapting to the application requirements of medical polymer materials, and solves the problem of difficult post-treatment of the reaction product with high molecular weight and high viscosity.
Description
Technical Field
The invention belongs to the field of high polymer materials, and particularly relates to a preparation method of medical grade Polycaprolactone (PCL) and derivatives (PLLCL and PDLCL) thereof.
Background
Polycaprolactone (PCL) and derivatives thereof, namely poly L-lactide-caprolactone (PLLCL) and poly D-lactide-caprolactone (PDLCL), are common degradable high molecular materials, are white solid powder in appearance, are nontoxic and insoluble in water, are easily dissolved in various polar organic solvents, have good biocompatibility and good organic high polymer compatibility, and good biodegradability, can be used as cell growth support materials, are compatible with various conventional plastics, and can be completely degraded in natural environment for 6-12 months. In addition, polycaprolactone and derivatives thereof have good shape memory temperature control property, and are widely applied to the fields of production and processing of drug carriers, plasticizers, degradable plastics, nanofiber spinning and molding materials.
The polymerization methods of polycaprolactone and its derivatives are mainly two: solution polymerization and bulk polymerization, the bulk polymerization method is a polymerization method widely used at present. For example, patent CN 1810848A discloses a method for producing thermoplastic PCL by vacuum distillation, normal pressure microwave pretreatment, normal pressure prepolymerization, high temperature high vacuum polymerization and other processes by using tin catalyst and organic acid as catalyst, patent CN 1341674 discloses a method for performing bulk ring-opening polymerization of epsilon-CL under the catalysis of tetrabutyl titanate, patent CN 103539925B discloses a PCL synthesis method by using organic metal salt as catalyst and aromatic alcohol of C7-C11 as molecular weight regulator, and patent CN 111004373a discloses a method for preparing multi-arm polycaprolactone by bulk melt polymerization. The polymer produced by the above synthetic method has large molecular weight and viscosity, and the post-treatment is difficult. Therefore, it is necessary to develop a novel polymerization process which is more efficient, simple and gives polymers having better properties.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a preparation method of medical grade polycaprolactone and derivatives thereof, which aims to solve the problem of higher viscosity in the post-treatment process of the polycaprolactone and derivatives thereof in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a method for preparing medical grade polycaprolactone and derivatives thereof, comprising the following steps:
1) Mixing monomer lactide and epsilon-caprolactone in proportion under the protection of inert atmosphere, and adding a catalyst, an initiator and a solvent;
2) Stirring the mixture obtained in the step 1) for a period of time under heating, and cooling to room temperature;
3) Adding a proper amount of benign solvent into the reaction mixture obtained in the step 2) for dilution, then dripping the mixture into a non-benign solvent to separate out the polymer in a precipitation form, and then centrifuging, filtering and vacuum drying;
4) Heating the dried polymer to a molten state, adding a proper amount of chain extender, reacting for a period of time, and cooling to obtain polycaprolactone or derivatives thereof.
Further, the inert gas used in step 1) is nitrogen.
Further, the mass ratio of lactide to epsilon-caprolactone used in step 1) is (0 to 10): 1, preferably (1 to 2): 1, more preferably 1:1.
Further, the catalyst in step 1) is used in an amount of 0.01% to 10% by weight based on the total weight of the monomers used. The catalyst is any one of stannous octoate, stannous chloride, tributyl (methoxy) stannane, dibutyl tin dioctoate, dibutyl diisooctoate tin, tetraphenyl tin, dibutyl zinc, triethyl cadmium acetate and zirconium acetylacetonate.
Further, the initiator is used in step 1) in an amount of 0.01% to 10% by weight based on the total weight of the monomers used. The initiator is any one of n-butanol, 1, 4-butanediol, benzyl alcohol, phenethyl alcohol, n-dodecanol, n-tetradecanol, glycolic acid, propionic acid, 3-phenylpropanol and 3-fluoroacetic acid.
Further, the solvent in the step 1) is any one or more of benzene, toluene, benzotrifluoride, xylene, benzyl chloride and trimethylbenzene.
Further, in the step 2), the temperature of heating and stirring is 100-300 ℃ and the time is 0.5-48h.
Further, the benign solvent in the step 3) is any one or more of benzene, toluene, benzotrifluoride, xylene, benzyl chloride, trimethylbenzene, tetrahydrofuran, dichloromethane, dichloroethane, chloroform and ethyl acetate.
Further, the total amount of the solvent used in step 1) and the benign solvent used in step 3) is 0.1 to 10 times the total weight of the monomers used.
Further, the non-benign solvent in the step 3) is any one or more of methanol, ethanol, diethyl ether, petroleum ether and n-hexane.
Further, the temperature of the vacuum drying in the step 3) is 20-50 ℃ and the time is 5-14 h.
Further, the chain extender in step 4) is added in an amount of 0.1% -10% of the total weight of the monomers used.
Further, the chain extender in the step 4) is any one of TDI, HDI, MDI and basf ADR chain extender.
Further, the temperature of the reaction in the step 4) is 170-300 ℃ and the time is 1-60min.
The polycaprolactone and the derivatives thereof prepared by the method can be applied to medical materials.
The invention has the beneficial effects that:
(1) The method adopts a solution polymerization method to directly obtain the diluted polymer, has simple production process, simpler reaction conditions, high reaction speed and short reaction time, can greatly shorten the time and reduce the solvent consumption in the process of precipitation washing post-treatment, is convenient for post-treatment, and has good product performance and adjustable molecular weight as required.
(2) The invention adopts a high-efficiency catalytic initiation system which takes an organic metal compound as a main catalyst and takes a substance containing active hydrogen as an initiator, overcomes the defects of high reaction temperature, high side reaction degree, poor reaction controllability and the like in the reaction process of a single catalyst, has short reaction time, and can adjust the weight average molecular weight of the obtained product, wherein the maximum molecular weight can reach 32 ten thousand, and the lowest molecular weight distribution index can reach 1.2.
(3) The invention can remove unreacted monomers and side reaction products by precipitating the polymerized crude product, improve the purity of the product and reduce the molecular weight distribution index.
(4) The invention carries out chain extension and crosslinking on the polymer, so that the molecular weight of the product is further increased, the complex viscosity of the polymer is increased, and the crosslinking process can generate a net structure, so that the product has more excellent performance and can meet the requirements of medical materials.
Drawings
FIG. 1 is a nuclear magnetic resonance hydrogen spectrum of polycaprolactone oligomer prepared in example 1.
FIG. 2 is a gel permeation chromatogram of the polycaprolactone homopolymer prepared in example 1.
FIG. 3 is a nuclear magnetic resonance hydrogen spectrum of PLLCL-2 prepared in example 3.
FIG. 4 is a nuclear magnetic resonance hydrogen spectrum of PDLCL-1 prepared in example 4.
FIG. 5 is a gel permeation chromatogram of PDLCL-1 prepared in example 4.
Detailed Description
The technical solutions of the present invention are further stated below by examples.
The terms used in the present invention generally have meanings commonly understood by those of ordinary skill in the art unless otherwise indicated.
In the following examples, various processes and methods, which are not described in detail, are conventional methods well known in the art. Meanwhile, since the catalyst has a plurality of types and the polymer structure proportion is various, all preparation methods are not described in detail, and the specific process steps of the invention are illustrated by taking typical examples.
Example 1
Mixing 3.0 g epsilon-caprolactone, 0.03 g stannous octoate serving as a catalyst, 0.005 g n-butyl alcohol serving as an initiator and 9 mL solvent toluene in nitrogen atmosphere, adding the mixture into a 50 mL reaction bottle, starting magnetic stirring at 300 rpm, and then reacting the mixture in an oil bath at 150 ℃ for 8 hours, and closing the oil bath and the magnetic stirring; after the reaction mixture was cooled to room temperature, 9 mL methylene chloride was added to the reaction mixture to dissolve the reaction mixture completely, the resulting mixture solution was dropped into 30 mL absolute ethanol, and the resulting white precipitate was centrifuged and filtered, and the resulting solid was dried at 30 ℃ in a vacuum oven for 12 h. Taking dried polymer 1 g, adding a chain extender ADR 4400.0 mg in a molten state at 200 ℃, reacting for 10 min, and cooling to room temperature to obtain white powder of a final product, namely PCL-1.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 323 kg/mol and the molecular weight distribution index was 1.9.
Example 2
Mixing 1.5g L-lactide and 1.5g epsilon-caprolactone, 0.03 g catalyst stannous octoate, 0.005 g initiator n-butanol and 9 mL solvent toluene in nitrogen atmosphere, adding the mixture into a 50 mL reaction bottle, starting magnetic stirring at 300 rpm, and then reacting the mixture in an oil bath at 150 ℃ for 8 hours, and then closing the oil bath and the magnetic stirring; after the reaction mixture was cooled to room temperature, 9 mL methylene chloride was added to the reaction mixture to dissolve the reaction mixture completely, the resulting mixture solution was dropped into 30 mL absolute ethanol, and the resulting white precipitate was centrifuged and filtered, and the resulting solid was dried at 30 ℃ in a vacuum oven for 12 h. Taking dried polymer 1 g, adding a chain extender ADR 4400.0 mg in a molten state at 200 ℃, reacting for 10 min, and cooling to room temperature to obtain white powder of a final product, which is denoted as PLLCL-1.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 184 kg/mol and the molecular weight distribution index was 1.7.
Example 3
Mixing 0.9 g of L-lactide and 2.1 g epsilon-caprolactone, 0.03 g catalyst stannous octoate, 0.005 g initiator n-butyl alcohol and 9 mL solvent toluene in nitrogen atmosphere, adding the mixture into a 50 mL reaction bottle, starting magnetic stirring at 300 rpm, and then reacting the mixture in an oil bath at 150 ℃ for 8 hours, and then closing the oil bath and the magnetic stirring; after the reaction mixture was cooled to room temperature, 9 mL methylene chloride was added to the reaction mixture to dissolve the reaction mixture completely, the resulting mixture solution was dropped into 30 mL absolute ethanol, and the resulting white precipitate was centrifuged and filtered, and the resulting solid was dried at 30 ℃ in a vacuum oven for 12 h. Taking dried polymer 1 g, adding a chain extender ADR 4400.0 mg in a molten state at 200 ℃, reacting for 10 min, and cooling to room temperature to obtain white powder of a final product, which is denoted as PLLCL-2.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 163 kg/mol and the molecular weight distribution index was 1.6.
Example 4
Mixing 1.0 g of D-lactide and 2.0 g epsilon-caprolactone, 0.03 g catalyst stannous octoate, 0.005 g initiator n-butyl alcohol and 9 mL solvent toluene in nitrogen atmosphere, adding the mixture into a 50 mL reaction bottle, starting magnetic stirring at 300 rpm, and then reacting the mixture in an oil bath at 150 ℃ for 8 hours, and then closing the oil bath and the magnetic stirring; after the reaction mixture was cooled to room temperature, 9 mL methylene chloride was added to the reaction mixture to dissolve the reaction mixture completely, the resulting mixture solution was dropped into 30 mL absolute ethanol, and the resulting white precipitate was centrifuged and filtered, and the resulting solid was dried at 30 ℃ in a vacuum oven for 12 h. Taking dried polymer 1 g, adding a chain extender ADR 4400.0 mg in a molten state at 200 ℃, reacting for 10 min, and cooling to room temperature to obtain white powder of a final product, namely PDLCL-1.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 94 k g/mol and the molecular weight distribution index was 1.7.
Example 5
Mixing 1.5g of D-lactide and 1.5g epsilon-caprolactone, 0.03 g catalyst stannous octoate, 0.005 g initiator n-butyl alcohol and 9 mL solvent toluene in nitrogen atmosphere, adding the mixture into a 50 mL reaction bottle, starting magnetic stirring at 300 rpm, and then reacting the mixture in an oil bath at 150 ℃ for 8 hours, and then closing the oil bath and the magnetic stirring; after the reaction mixture was cooled to room temperature, 9 mL methylene chloride was added to the reaction mixture to dissolve the reaction mixture completely, the resulting mixture solution was dropped into 30 mL absolute ethanol, and the resulting white precipitate was centrifuged and filtered, and the resulting solid was dried at 30 ℃ in a vacuum oven for 12 h. Taking dried polymer 1 g, adding a chain extender ADR 4400.0 mg in a molten state at 200 ℃, reacting for 10 min, and cooling to room temperature to obtain white powder of a final product, namely PDLCL-2.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 103. 103 kg/mol and the molecular weight distribution index was 1.5.
Example 6
Preparation was carried out by weighing stannous octoate 0.09 g as catalyst, and the final product obtained in the same manner as in example 2 was designated PLLCL-3.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 224. 224 kg/mol and the molecular weight distribution index was 1.3.
Example 7
Preparation was carried out by weighing 0.03. 0.03 g of dibutylzinc as catalyst, and the final product obtained in the same manner as in example 2 was designated PLLCL-4.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 116. 116 kg/mol and the molecular weight distribution index was 1.4.
Example 8
Prepared using 3 mL toluene as a solvent, the end product obtained in the same manner as in example 2 was designated PLLCL-5.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 206. 206 kg/mol and the molecular weight distribution index was 1.7.
Example 9
The reaction was carried out as in example 2, with the solvent used being changed to 6 mL toluene and 3 mL benzotrifluoride, and after the reaction was completed, without using dichloromethane as a benign solvent for dissolution, the resulting reaction mixture was directly added dropwise to 30 mL absolute ethanol to precipitate the product, and the obtained final product was designated PLLCL-6.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 89 kg/mol and the molecular weight distribution index was 1.2.
Example 10
The temperature of the reaction in the oil bath was 180℃and the final product obtained in the same manner as in example 2 was designated PLLCL-7.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 174 kg/mol and the molecular weight distribution index was 1.8.
Example 11
The reaction time in the oil bath was set to 16 h, and the final product obtained in the same manner as in example 2 was designated PLLCL-8.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 205. 205 kg/mol and the molecular weight distribution index was 1.7.
Example 12
The procedure of example 2 was repeated except for using 0.005 g of 1, 4-butanediol as an initiator to give a final product designated PLLCL-9.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 228. 228 kg/mol and the molecular weight distribution index was 1.5.
Example 13
The procedure of example 2 was followed using 0.005. 0.005 g n-dodecanol as the initiator to give the final product designated PLLCL-10.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 153. 153 kg/mol and the molecular weight distribution index was 1.6.
Example 14
The procedure of example 2 was otherwise followed using 1.0 mg ADR4468 as a chain extender to give the final product designated PLLCL-11.
The molecular weight and the molecular weight distribution index were measured by gel permeation chromatography. The result showed that the weight average molecular weight of the obtained polymer was 258 kg/mol and the molecular weight distribution index was 2.0.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (10)
1. A method for preparing medical grade polycaprolactone and derivatives thereof, which is characterized by comprising the following steps:
1) Mixing monomer lactide and epsilon-caprolactone in proportion under the protection of inert atmosphere, and adding a catalyst, an initiator and a solvent;
2) Stirring the mixture obtained in the step 1) for a period of time under heating, and cooling to room temperature;
3) Adding a proper amount of benign solvent into the reaction mixture obtained in the step 2) for dilution, then dripping the mixture into a non-benign solvent to separate out the polymer in a precipitation form, and then centrifuging, filtering and vacuum drying;
4) Heating the dried polymer to a molten state, adding a proper amount of chain extender, reacting for a period of time, and cooling to obtain polycaprolactone or derivatives thereof.
2. The method for producing polycaprolactone and derivatives thereof according to claim 1, wherein the mass ratio of lactide to epsilon-caprolactone used in step 1) is (0 to 10): 1;
the catalyst is used in an amount of 0.01-10% of the total weight of the monomers used, and the initiator is used in an amount of 0.01-10% of the total weight of the monomers used.
3. The method for preparing polycaprolactone and derivatives thereof according to claim 1 or 2, wherein the catalyst is any one of stannous octoate, stannous chloride, tributyl (methoxy) stannane, dibutyl tin dioctoate, dibutyl tin diisooctoate, tetraphenyl tin, dibutyl zinc, triethyl cadmium acetate, and zirconium acetylacetonate.
4. The method for producing polycaprolactone and derivatives thereof according to claim 1 or 2, wherein the initiator is any one of n-butanol, 1, 4-butanediol, benzyl alcohol, phenethyl alcohol, n-dodecanol, n-tetradecanol, glycolic acid, propionic acid, 3-phenylpropanol, 3-fluoroacetic acid.
5. The method for producing polycaprolactone and derivatives thereof according to claim 1, wherein the solvent in step 1) is any one or more of benzene, toluene, benzotrifluoride, xylene, benzyl chloride, and trimethylbenzene.
6. The process for producing polycaprolactone and derivatives thereof according to claim 1, wherein the temperature of heating and stirring in step 2) is 100-300 ℃ for 0.5-48h.
7. The method for preparing polycaprolactone and derivatives thereof according to claim 1, wherein the benign solvent in step 3) is any one or more of benzene, toluene, benzotrifluoride, xylene, benzyl chloride, trimethylbenzene, tetrahydrofuran, dichloromethane, dichloroethane, chloroform, ethyl acetate;
the non-benign solvent is one or more of methanol, ethanol, diethyl ether, petroleum ether and n-hexane.
8. The process for the preparation of polycaprolactone and derivatives thereof according to claim 1, wherein the amount of chain extender added in step 4) is between 0.1% and 10% of the total weight of monomers used;
the chain extender is any one of TDI, HDI, MDI and Pasteur ADR chain extender.
9. The process for the preparation of polycaprolactone and derivatives thereof according to claim 1, wherein the temperature of the reaction in step 4) is 170-300 ℃ for a period of time ranging from 1-60min.
10. Use of polycaprolactone and derivatives thereof prepared according to the method of claim 1 in medical materials.
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