CN116368177A - 木材塑料复合材料 - Google Patents
木材塑料复合材料 Download PDFInfo
- Publication number
- CN116368177A CN116368177A CN202180058998.9A CN202180058998A CN116368177A CN 116368177 A CN116368177 A CN 116368177A CN 202180058998 A CN202180058998 A CN 202180058998A CN 116368177 A CN116368177 A CN 116368177A
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- China
- Prior art keywords
- wood
- plastic composite
- mass
- melt
- matrix
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- C08L23/04—Homopolymers or copolymers of ethene
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Abstract
本发明涉及一种用于运输托盘的能够相互钉住的结构构件的木材塑料复合材料,具有借助助剂发泡的基质、木粉纤维和增附剂。为了制造这种木材塑料复合材料,使具有类似木材外观的运输托盘能够成本效益高地生产,并且至少在重量和机械强度性能方面是目前使用的软木材料的可靠替代品,本发明建议,包含长链支化聚烯烃的基质占木材塑料复合材料的质量份额为30‑95%,木粉纤维占木材塑料复合材料的质量份额为5‑50%,并且增附剂占木材塑料复合材料的质量份额至高为10%,其中复合材料密度小于0.3g/cm3。
Description
技术领域
本发明涉及一种用于运输托盘(或者称栈板)的能够相互钉住的结构构件的木材塑料复合材料,具有借助助剂(Triebmittel)发泡的基质、木粉纤维和增附剂(或称为偶联剂)。
在可持续发展和提高资源效率的背景下,有必要根据Europool标准生产运输托盘,其材料在重量、机械强度特性、制造和加工性能以及成本效率方面至少与以前使用的软木材料相当,或者最好优于软木材料,并且出于客户接受度的原因而具有一定的木材外观。此外,为了确保运输托盘的经济的生产过程,相应的结构构件必须能够相互钉住,特别是使用压缩空气或压缩头钉,以防止部件损坏,并使运输托盘能够可靠地工作。
现有技术
例如,从现有技术中已知的木材塑料复合材料,所谓的木材-聚合物复合材料(WPC)(WO2002088233A1),其包括通过基于二氧化碳的助剂发泡的高密度聚乙烯(PE-HD)基质和木粉纤维。然而,由于其相对脆性的特性和相对较低的疲劳强度,这种木材塑料复合材料不适合作为上述运输托盘的结构构件,特别是因为这种木材塑料复合材料由于钉子而容易开裂。
发明内容
因此,本发明所要解决的技术问题是提供一种木材塑料复合材料,该复合材料能够以成本效益高的方式生产具有类似木材外观的运输托盘,并且至少在重量和机械强度特性方面是迄今为止使用的软木材料的可靠替代品。
本发明这样解决所提出的技术问题,即在木材塑料复合材料中,包含长链支化聚烯烃的基质的质量份额为30-95%,木粉纤维的质量份额为5-50%,并且优选地基于马来酸酐的增附剂的质量份额至高为10%,其中复合材料密度小于0.3g/cm3。
木粉纤维,优选粒径为70-150μm的木粉纤维,原则上会抵消均匀泡沫结构的形成,因为木粉纤维有可能刺穿并进而破坏任何泡沫腔体。因此,高达50%的木粉的更高质量份额(这将有利于吸引人的木材外观)是不容易实现的。然而出人意料的是,即使在高达50%的木粉的高质量含量下,使用长链支化聚烯烃也能形成均匀的泡沫结构。由于加工过程中出现的聚烯烃的长链支链所促进的应变硬化效应,因此可以实现低复合材料密度和相对较高的强度值。例如,应变硬化效应可以通过单轴应变流变学测量来证明,其中粘度的增加可以通过应变载荷来识别。就本发明而言,长链支链被理解为聚烯烃的至少10%的侧链具有至少6个碳原子的链长。优选地,聚烯烃是低密度聚乙烯(PE-LD或LDPE)或聚丙烯。当密度小于0.2g/cm3,优选小于0.1g/cm3时,根据本发明的木材塑料复合材料用作运输托盘的结构构件,产生特别有利的性能和高成本效率。此外,本发明的木材塑料复合材料可以具有500至1000兆帕的弹性模量,该弹性模量是通过ISO-178弯曲试验在1毫米/秒的测试速度下确定的,并且具有至少7兆帕的弯曲强度。因此,由本发明的木材塑料复合材料制成的结构构件适合于长久地承受通常施加在运输托盘上的载荷。此外,木材塑料复合材料具有足够的延展性,因此任何结构构件都可以很容易地用压缩空气或压缩头钉钉在一起,这样就不会在泡沫结构中产生危险的裂纹,也不会形成碎片。
如果木粉纤维的质量份额为20-40%,优选为25-35%,特别是30%,而增附剂的质量份额为1-5%,优选为2-4%,特别是3%,则可以实现低密度、足够的强度和延展性以及吸引人的木材外观的有利组合。
为了在复合材料密度低于0.1g/cm3的情况下进一步改善机械性能,可以规定,基质是聚烯烃和至少一种热塑性聚合物的聚合物共混物,其中至少一种热塑性聚合物的质量份额为聚合物共混物的5-50%,其中至少一种热塑性聚合物的熔化温度比聚烯烃的加工温度高出20-70℃、优选高出约30℃,和/或玻璃化转变温度比聚烯烃的加工温度低40℃。根据这些特点,由于长链支链而在加工过程中发生的应变硬化效应进一步加强,其中整体而言,熔体流动速率仍然足以满足有利的加工条件。
在这方面建议,至少一种热塑性聚合物是一种热塑性缩聚物。优选地,缩聚物可以是聚酰胺和/或热塑性聚酯。特别优选的缩聚物可以是聚酰胺6,聚碳酸酯,聚对苯二甲酸乙二醇酯和/或聚对苯二甲酸丁二醇酯。
本发明还涉及一种通过两级螺杆挤出工艺制造根据本发明的木材塑料复合材料的方法。在此在第一步骤中,首先将基质熔体、木粉纤维和优选地基于马来酸酐的增附剂混合成复合材料熔体。然后,在第二步骤中,复合材料熔体在170℃至200℃的熔体温度和5至15千克/小时的质量流量下被均质和挤出,其中,在挤出机混合区之前通过气体配送装置向复合材料熔体输入助剂。制造复合材料熔体和引入助剂的步骤也可以在一个工艺步骤中完成。挤出机混合区是配属于挤出机螺杆的任何混合部件的挤出机部段。因此,在该挤出机部段中向熔体输入助剂,该挤出机部段参照纵轴线在输送方向上位于混合部件的上游。
本发明的木材塑料复合材料适用于用于运输托盘的结构构件的材料,其尺寸和设计可遵照Europool标准。为了制造运输托盘,由本发明的木材塑料复合材料制成的相应的结构构件至少部分地钉在一起,特别是使用压缩空气或压缩头钉。
实施本发明的方法
实施例1:
本发明的木材塑料复合材料包括质量份额为67%的长链支链聚丙烯(WB140HMS)作为基质,质量份额为30%的木粉纤维(Lignocel C120)和质量份额为3%的增附剂(SconaTPPP 8112)。
例如,为制造木材塑料复合材料,使用单螺杆挤出机(直径50mm),该单螺杆挤出机配备了带有附加混合部件的核心渐进式螺杆。通过气体配送站向熔体装载助剂气体二氧化碳,其中,参照输送方向在混合部件之前将助剂气体输入熔体。沿螺杆的质量温度设置在175℃至195℃范围内,质量吞吐量或者说质量流量约为10千克/小时。挤出物通过型材喷嘴挤出,然后冷却和剥离。
木材塑料复合材料的复合物密度为0.06g/cm3。在室温下以及测试速度为1mm/s时,用ISO 178弯曲试验确定了弹性模量为800兆帕。获得的抗弯强度为16兆帕。
实施例2:
本发明的木材塑料复合材料包括质量份额为67%的聚合物共混物作为基质,质量份额为30%的木粉纤维(Lignocel C120)和质量份额为3%的增附剂(Scona TPPE5002GALL)。聚合物共混物本身包括占聚合物共混物质量份额为70%的低密度聚乙烯(PE-LD回收物)和占聚合物共混物质量份额为30%的聚酰胺6。聚酰胺6的熔化温度为215℃。
制造可以类似于实施例1进行。因此,在加工温度为175℃至195°C范围内的情况下,所用聚酰胺6的熔化温度比加工温度高出20℃至40℃。
木材塑料复合材料的复合密度为0.08g/cm3。在室温下,在1mm/s的测试速度下,通过ISO 178弯曲试验确定了弹性模量为620兆帕。获得的抗弯强度为7兆帕。
Claims (10)
1.一种用于运输托盘的能够相互钉住的结构构件的木材塑料复合材料,具有借助助剂发泡的基质、木粉纤维和增附剂,其特征在于,包含长链支化聚烯烃的基质占木材塑料复合材料的质量份额为30-95%,木粉纤维占木材塑料复合材料的质量份额为5-50%,并且增附剂占木材塑料复合材料的质量份额至高为10%,其中,复合材料密度小于0.3g/cm3。
2.一种木材塑料复合材料,其特征在于,长链支化聚烯烃是聚乙烯或聚丙烯。
3.根据权利要求1所述的木材塑料复合材料,其特征在于,弹性模量为500至1000兆帕。
4.根据权利要求1或2所述的木材塑料复合材料,其特征在于,木粉纤维的质量份额为20-40%并且增附剂的质量份额为1-5%。
5.根据权利要求1至3中任一项所述的木材塑料复合材料,其特征在于,基质是聚烯烃和至少一种热塑性聚合物的聚合物共混物,其中至少一种热塑性聚合物占聚合物共混物的质量份额为5-50%,其中至少一种热塑性聚合物的熔化温度比聚烯烃的加工温度高出20-70℃,和/或玻璃化转变温度比聚烯烃的加工温度低40℃。
6.根据权利要求5所述的木材塑料复合材料,其特征在于,至少一种热塑性聚合物是热塑性缩聚物。
7.根据权利要求6所述的木材塑料复合材料,其特征在于,缩聚物是聚酰胺和/或热塑性聚酯。
8.根据权利要求6或7所述的木材塑料复合材料,其特征在于,缩聚物是聚酰胺6、聚碳酸酯、聚对苯二甲酸乙二醇酯和/或聚对苯二甲酸丁二醇酯。
9.一种用于通过二级式螺杆挤出工艺制造根据前述权利要求任一项所述的木材塑料复合材料的方法,其特征在于,在第一步骤中,基质熔体、木粉纤维和增附剂首先被混合成复合材料熔体,然后,在第二步骤中,复合材料熔体在170℃至200℃的熔体温度和5至15千克/小时的质量流量下被均质和挤出,在挤出机混合区之前,通过气体配送装置向复合材料熔体输入助剂。
10.一种运输托盘,其具有由根据权利要求1至8中任一项所述的木材塑料复合材料制成的结构构件,其特征在于,结构构件至少部分地相互钉住。
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