CN116357542A - A sound-absorbing shell with an adjustable opening number of resonance holes, a compressor, and a sound-absorbing method - Google Patents
A sound-absorbing shell with an adjustable opening number of resonance holes, a compressor, and a sound-absorbing method Download PDFInfo
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- CN116357542A CN116357542A CN202310109789.3A CN202310109789A CN116357542A CN 116357542 A CN116357542 A CN 116357542A CN 202310109789 A CN202310109789 A CN 202310109789A CN 116357542 A CN116357542 A CN 116357542A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0033—Pulsation and noise damping means with encapsulations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
- F04B39/0083—Pulsation and noise damping means using blow off silencers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
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Abstract
本发明提供了一种共振孔开启数量可调的消声壳体、压缩机及消声方法,涉及压缩机降噪技术领域。本发明通过设置第一腔体,以减小第二腔体的容积,通过减小第二腔体容积,以提高第二腔体空腔模态频率,避免基频的倍频谐波较低峰值频率在第二腔体空腔模态频率附近激发共振;上内壳与上外壳之间设置第一腔体,并在上内壳开设多个共振孔,使第一腔体形成赫姆霍兹共振式消音腔,通过赫姆霍兹共振式消音腔实现消声;密封板相对于上内壳动作以依次开、关共振孔,改变处于开启状态的共振孔的数量,通过改变处于开启状态的共振孔的数量来改变消声频率,使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”,实现消声降噪。
The invention provides a sound-absorbing housing with an adjustable opening number of resonance holes, a compressor and a sound-absorbing method, and relates to the technical field of compressor noise reduction. In the present invention, the volume of the second cavity is reduced by setting the first cavity, and the cavity modal frequency of the second cavity is increased by reducing the volume of the second cavity, so as to avoid lower harmonics of the fundamental frequency The peak frequency excites resonance near the cavity mode frequency of the second cavity; the first cavity is set between the upper inner shell and the upper outer shell, and a plurality of resonance holes are opened in the upper inner shell, so that the first cavity forms a Helmhorn The Helmholtz resonance type noise reduction chamber realizes the noise elimination through the Helmholtz resonance type noise reduction chamber; the sealing plate moves relative to the upper inner shell to open and close the resonance holes in sequence, changing the number of resonance holes in the open state, and changing the number of resonance holes in the open state The number of resonance holes is used to change the noise elimination frequency, so that the real-time noise reduction frequency matches "the real-time rotation speed of the compressor corresponds to the peak frequency of the cavity noise generated by the double frequency harmonic peak excitation of the fundamental frequency", and realizes noise reduction and noise reduction.
Description
技术领域technical field
本发明涉及压缩机降噪技术领域,具体地说是涉及一种共振孔开启数量可调的消声壳体、压缩机及消声方法。The invention relates to the technical field of noise reduction for compressors, in particular to a noise reduction shell with an adjustable opening number of resonance holes, a compressor and a noise removal method.
背景技术Background technique
压缩机噪声主要来自于壳体内部噪声和壳体振动辐射噪声。The noise of the compressor mainly comes from the internal noise of the shell and the vibration radiation noise of the shell.
壳体内部噪声包括阀片拍击噪声、制冷剂高速流动喷发噪声、结构件摩擦噪声、电磁噪声、结构件振动噪声等,其中吸排气阀片拍击噪声和气缸及缸头部件中的制冷剂高速流动喷发噪声占比最高。The internal noise of the shell includes the slapping noise of the valve plate, the eruption noise of the high-speed flow of refrigerant, the friction noise of the structural parts, the electromagnetic noise, the vibration noise of the structural parts, etc., among which the slapping noise of the suction and exhaust valve plates and the noise in the cylinder and cylinder head parts The high-speed flow of refrigerant has the highest proportion of eruption noise.
由于压缩机吸气为间接吸气,吸气消音器进气口与壳体非直接连接,吸气消音器进气口与壳体内部空腔连接,阀片拍击噪声、制冷剂高速流动喷发噪声和吸气压力脉动通过吸气消音器传递到壳体内部空腔,吸气消音器可以降低一部分噪声和脉动,但是仍然会激起壳体内部空腔的响应。壳体内部空腔属于密闭结构,存在声模态,声模态随空腔容积和尺寸的变化而变化,主要贡献是前三阶模态,位于630-1000Hz范围内,容积越小,频率越高。在噪声和脉动的激励下会产生共振,将噪声放大,产生空腔共振噪声。Since the suction of the compressor is indirect suction, the air inlet of the suction muffler is not directly connected to the shell, and the air inlet of the suction muffler is connected to the inner cavity of the shell, so the flapping noise of the valve plate and the high-speed flow of refrigerant erupt Noise and suction pressure pulsations are transmitted to the internal cavity of the shell through the suction muffler, which can reduce part of the noise and pulsation, but still provoke the response of the internal cavity of the shell. The cavity inside the shell is a closed structure, and there are acoustic modes. The acoustic mode changes with the volume and size of the cavity. The main contribution is the first three modes, which are located in the range of 630-1000Hz. The smaller the volume, the higher the frequency. high. Under the excitation of noise and pulsation, resonance will be generated, the noise will be amplified, and cavity resonance noise will be generated.
往复活塞式压缩机的噪声和脉动激励均为转动基频的倍频,因此压缩机全转速范围内,基频的倍频谐波必然覆盖整个频段。在壳体空腔模态频率附近必然存在激励峰值,从而激发共振,所以空腔共振噪声是压缩机噪声的固有属性,无法消除,目前只能通过优化消音器降低噪声激励。The noise and pulsation excitation of reciprocating piston compressors are the multiples of the fundamental frequency of rotation, so within the full speed range of the compressor, the harmonics of the multiples of the fundamental frequency must cover the entire frequency band. There must be an excitation peak near the modal frequency of the shell cavity, thereby exciting resonance. Therefore, cavity resonance noise is an inherent attribute of compressor noise and cannot be eliminated. At present, the noise excitation can only be reduced by optimizing the muffler.
壳体振动辐射噪声来自于壳体受到机芯振动激励产生振动响应向外辐射噪声、壳体内部噪声激励壳体声振耦合产生振动向外辐射噪声。The vibration radiation noise of the casing comes from the external radiation noise generated by the vibration response of the casing under the vibration excitation of the movement, and the external radiation noise generated by the acoustic vibration coupling of the casing internal noise excitation.
发明内容Contents of the invention
本发明的目的在于提供一种共振孔开启数量可调的消声壳体、压缩机及消声方法,通过减小腔体容积减小空腔共振噪声,并改变处于开启状态的共振孔的数量实现全转速范围内自适应调节消声。The object of the present invention is to provide a muffler housing, a compressor and a muffler method with an adjustable opening number of resonant holes, which can reduce the resonant noise of the cavity by reducing the volume of the cavity, and change the number of resonant holes in the open state Realize self-adaptive adjustment and muffler in the full speed range.
为了达到上述目的,本发明所采用的技术解决方案如下:In order to achieve the above object, the technical solution adopted in the present invention is as follows:
一种共振孔开启数量可调的消声壳体,包括上外壳、上内壳、下壳、密封板和驱动装置;A muffler shell with an adjustable opening number of resonance holes, comprising an upper shell, an upper inner shell, a lower shell, a sealing plate and a driving device;
所述上内壳位于所述上外壳的内部,所述上内壳的边沿连接所述上外壳的边沿,所述上内壳与所述上外壳之间留有第一腔体;The upper inner shell is located inside the upper outer shell, the edge of the upper inner shell is connected to the edge of the upper outer shell, and a first cavity is left between the upper inner shell and the upper outer shell;
所述上外壳的边沿和/或所述上内壳的边沿配合所述下壳的边沿,所述上内壳与所述下壳之间留有第二腔体;The edge of the upper shell and/or the edge of the upper inner shell fits the edge of the lower shell, and a second cavity is left between the upper inner shell and the lower shell;
所述上内壳开设至少两个共振孔,所述共振孔连通所述第一腔体和所述第二腔体;The upper inner shell is provided with at least two resonance holes, and the resonance holes communicate with the first cavity and the second cavity;
所述密封板活动连接所述上内壳,所述密封板可相对于所述上内壳动作,以依次开、关所述共振孔,改变处于开启状态的共振孔的数量;The sealing plate is movably connected to the upper inner shell, and the sealing plate can move relative to the upper inner shell to sequentially open and close the resonance holes and change the number of resonance holes in the open state;
所述驱动装置动作以带动所述密封板相对于所述上内壳动作。The driving device acts to drive the sealing plate to move relative to the upper inner shell.
优选的,所述密封板上设置有导杆,所述上内壳上设置有导向座,所述导杆滑动连接所述导向座,所述导杆可相对于所述导向座移动;Preferably, a guide rod is provided on the sealing plate, a guide seat is provided on the upper inner shell, the guide rod is slidably connected to the guide seat, and the guide rod can move relative to the guide seat;
所述导杆相对于所述导向座移动,以带动所述密封板相对于所述上内壳移动;The guide rod moves relative to the guide seat to drive the sealing plate to move relative to the upper inner shell;
各个所述共振孔在所述上内壳上沿着所述密封板的移动方向布置。Each of the resonance holes is arranged on the upper inner case along a moving direction of the sealing plate.
优选的,所述驱动装置包括齿条、电机和驱动齿轮,所述密封板或所述导杆的一侧设置所述齿条,所述电机装配于所述上内壳上,所述电机的转动端设置所述驱动齿轮,所述驱动齿轮啮合所述齿条;所述电机的转动端正向或反向转动设定角度,以带动所述密封板相对于所述上内壳移动设定距离。Preferably, the drive device includes a rack, a motor and a drive gear, the rack is arranged on one side of the sealing plate or the guide rod, the motor is assembled on the upper inner shell, and the motor The rotating end is provided with the driving gear, and the driving gear meshes with the rack; the rotating end of the motor rotates forward or reverse to a set angle to drive the sealing plate to move a set distance relative to the upper inner shell .
优选的,各个所述共振孔沿着所述密封板的移动方向成排布置。Preferably, each of the resonance holes is arranged in a row along the moving direction of the sealing plate.
优选的,所述共振孔设置为六个,第一排布置一个共振孔,第二排布置两个共振孔,第三排布置三个共振孔。Preferably, there are six resonance holes, one resonance hole is arranged in the first row, two resonance holes are arranged in the second row, and three resonance holes are arranged in the third row.
优选的,所述上内壳向所述第二腔体一侧形成若干个凸起部和凹陷部。Preferably, the upper inner shell forms several protrusions and depressions toward the side of the second cavity.
优选的,所述凸起部和所述凹陷部的外轮廓呈阶梯形。Preferably, the outer contours of the protrusion and the recess are stepped.
优选的,所述上内壳的边沿与所述上外壳的边沿配合,所述下壳的边沿位置设置有环形槽口,所述上外壳的边沿配合于所述环形槽口内。Preferably, the edge of the upper inner shell fits with the edge of the upper shell, the edge of the lower shell is provided with an annular notch, and the edge of the upper shell fits in the annular notch.
一种压缩机,包括机芯组件、变频器和控制器,所述压缩机设置上述的共振孔开启数量可调的消声壳体,所述机芯组件位于所述第二腔体内部,所述控制器分别经信号线缆连接所述变频器和所述驱动装置,所述控制器根据变频器输出频率以控制所述驱动装置动作。A compressor, including a core assembly, a frequency converter, and a controller. The compressor is provided with the above-mentioned muffler housing with an adjustable opening number of resonance holes, and the core assembly is located inside the second cavity. The controller is respectively connected to the frequency converter and the driving device through signal cables, and the controller controls the action of the driving device according to the output frequency of the frequency converter.
一种压缩机消声方法,应用上述的压缩机,A compressor noise reduction method, using the above-mentioned compressor,
所述控制器存储有“压缩机的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”、“压缩机的转速与变频器输出频率的定量关系”及“处于开启状态的共振孔的数量对应消声频率”;The controller stores "the peak frequency of the cavity noise generated by the peak frequency of the multiplier harmonic of the fundamental frequency corresponding to the speed of the compressor", "the quantitative relationship between the speed of the compressor and the output frequency of the frequency converter" and "the The number of resonance holes corresponds to the anechoic frequency";
所述方法包括如下步骤:The method comprises the steps of:
压缩机运行,所述控制器读取变频器实时的输出频率以获取压缩机实时的转速,进而得到“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”;The compressor is running, and the controller reads the real-time output frequency of the frequency converter to obtain the real-time speed of the compressor, and then obtains "the real-time speed of the compressor corresponds to the peak frequency of the cavity noise generated by the excitation of the multiplier harmonic peak of the fundamental frequency ";
所述控制器控制所述驱动装置动作以带动所述密封板相对于所述上内壳动作,以依次开、关所述共振孔,改变处于开启状态的共振孔的数量,使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”。The controller controls the action of the driving device to drive the sealing plate to move relative to the upper inner shell to sequentially open and close the resonance holes, change the number of resonance holes in the open state, and make the real-time noise reduction frequency Match "the real-time rotational speed of the compressor corresponds to the peak frequency of the cavity noise generated by the double frequency harmonic peak excitation of the fundamental frequency".
本发明的有益技术效果是:The beneficial technical effect of the present invention is:
本发明的共振孔开启数量可调的消声壳体、压缩机及消声方法,通过设置第一腔体,以减小第二腔体的容积,通过减小第二腔体容积,以提高第二腔体空腔模态频率,避免基频的倍频谐波较低峰值频率在第二腔体空腔模态频率附近激发共振;上内壳与上外壳之间设置第一腔体,并在上内壳开设多个共振孔,使第一腔体形成赫姆霍兹共振式消音腔,通过赫姆霍兹共振式消音腔实现消声;密封板相对于上内壳动作以依次开、关共振孔,改变处于开启状态的共振孔的数量,通过改变处于开启状态的共振孔的数量来改变消声频率,使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值频率”,实现消声降噪;此外,上内壳向第二腔体一侧形成若干个凸起部和凹陷部,以实现折射消声;在通过折射消声之外,还继续通过上内壳隔声,再通过上外壳隔声。如此,通过减小空腔共振噪声、共振消声(消声频率可调节改变)、折射消声、上内壳隔声及上外壳隔声的作用下,使压缩机达到良好的降噪效果。In the muffler housing, compressor and muffler method with adjustable number of resonant hole openings of the present invention, the volume of the second cavity is reduced by setting the first cavity, and the volume of the second cavity is reduced to increase the volume of the second cavity. The cavity modal frequency of the second cavity avoids resonance at the lower peak frequency of the multiplier harmonic of the fundamental frequency near the cavity modal frequency of the second cavity; the first cavity is arranged between the upper inner shell and the upper outer shell, And a plurality of resonance holes are opened in the upper inner shell, so that the first cavity forms a Helmholtz resonance type silencer cavity, and the sound elimination is realized through the Helmholtz resonance type silencer cavity; the sealing plate moves relative to the upper inner shell to open in turn , Close the resonance hole, change the number of resonance holes in the open state, and change the muffler frequency by changing the number of resonant holes in the open state, so that the real-time muffler frequency matches "the real-time speed of the compressor corresponds to the multiplier of the fundamental frequency Harmonic peak frequency” to achieve noise reduction; in addition, the upper inner shell forms several protrusions and depressions on the side of the second cavity to achieve refraction noise reduction; in addition to refraction noise reduction, it also continues Sound insulation through the upper inner shell, and then sound insulation through the upper shell. In this way, the compressor achieves a good noise reduction effect by reducing cavity resonance noise, resonance noise reduction (the noise reduction frequency can be adjusted and changed), refraction noise reduction, upper inner casing sound insulation and upper casing sound insulation.
附图说明Description of drawings
图1为本发明实施例压缩机的剖视图一;Fig. 1 is a cross-sectional view of a compressor according to an embodiment of the present invention;
图2为本发明实施例压缩机的剖视图二;Fig. 2 is the second cross-sectional view of the compressor of the embodiment of the present invention;
图3为本发明实施例上外壳、上内壳、密封板及驱动装置的爆炸图;Fig. 3 is an exploded view of the upper shell, the upper inner shell, the sealing plate and the driving device of the embodiment of the present invention;
图4为本发明实施例密封板及驱动装置的爆炸图;Figure 4 is an exploded view of a sealing plate and a driving device according to an embodiment of the present invention;
图5为本发明实施例上外壳、上内壳、密封板及驱动装置的剖视图;Fig. 5 is a cross-sectional view of the upper shell, the upper inner shell, the sealing plate and the driving device according to the embodiment of the present invention;
图6为本发明实施例上外壳、上内壳、密封板及驱动装置的仰视图;Fig. 6 is a bottom view of the upper shell, the upper inner shell, the sealing plate and the driving device according to the embodiment of the present invention;
图7为本发明实施例上内壳的立体图一;Fig. 7 is a perspective view 1 of the upper inner shell of the embodiment of the present invention;
图8为本发明实施例上内壳的立体图二;Fig. 8 is a second perspective view of the upper inner shell of the embodiment of the present invention;
图9为本发明实施例上内壳的仰视图。Fig. 9 is a bottom view of the upper inner shell of the embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和有益效果更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。本发明某些实施例于后方将参照所附附图做更全面性地描述,其中一些但并非全部的实施例将被示出。实际上,本发明的各种实施例可以许多不同形式实现,而不应被解释为限于此数所阐述的实施例;相对地,提供这些实施例使得本发明满足适用的法律要求。In order to make the object, technical solution and beneficial effect of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. Certain embodiments of the invention will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments are shown. Indeed, various embodiments of the invention may be embodied in many different forms and should not be construed as limited to these set forth embodiments; rather, these embodiments are provided so that this invention will satisfy applicable legal requirements.
在本发明的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", "lower", "front", "rear" etc. are based on the Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明实施例中,提供一种共振孔开启数量可调的消声壳体、压缩机及消声方法,请参考图1至图9所示。In an embodiment of the present invention, a sound-absorbing housing, a compressor, and a sound-absorbing method with adjustable openings of resonance holes are provided, as shown in FIGS. 1 to 9 .
一种共振孔开启数量可调的消声壳体,包括上外壳11、上内壳12、下壳2、密封板3和驱动装置4。A muffler shell with an adjustable opening number of resonance holes includes an
上内壳12位于上外壳11的内部,上内壳12的边沿连接上外壳11的边沿,上内壳12与上外壳11之间留有第一腔体51。其中,上外壳11和上内壳12由钢板采用冲压工艺冲压成型。上外壳11的厚度大,上内壳12的厚度小,上外壳11和上内壳12的总厚度与下壳2的厚度相同。上外壳11及下壳2的外部形状尺寸不变,不影响压缩机整机高度及尺寸,实现与终端产品(比如冰箱等)设计的兼容性,降低成本。The upper
上内壳12的边沿与上外壳11的边沿过盈配合,以实现上内壳12的边沿与上外壳11的边沿之间的紧密连接。上内壳12的边沿层叠于上外壳11的内壁上,上外壳11的边沿外壁配合下壳2的边沿,上内壳12与下壳2之间留有第二腔体52。具体的,下壳2的边沿位置设置有环形槽口21,上外壳11的边沿配合于环形槽口21内,并且,使上外壳11与下壳2之间装配固定。如此,通过下壳2的环形槽口21将上内壳12的边沿与上外壳11的边沿之间限位并挤紧,使上内壳12的边沿与上外壳11的边沿牢固配合。The edges of the upper
通过设置第一腔体51,以减小第二腔体52的容积,提高第二腔体52空腔模态频率,避免基频的倍频谐波较低峰值频率在第二腔体52空腔模态频率附近激发共振,以减小空腔共振噪声。By arranging the
压缩机转速通常为1200-4500rpm,对应的基频为20-75Hz,比如压缩机以3000rpm运行时,基频为50Hz,全频段内存在50Hz的整数倍峰值,如100HJz、150Hz、200Hz、250Hz等峰值,基频的倍频谐波峰值频率升高,其对应的激励能量随之衰减。这样,使基频的倍频谐波较高峰值频率在空腔模态频率附近激发共振,共振能量较低,减小空腔共振噪声。The speed of the compressor is usually 1200-4500rpm, and the corresponding base frequency is 20-75Hz. For example, when the compressor runs at 3000rpm, the base frequency is 50Hz, and there are integer multiple peaks of 50Hz in the whole frequency band, such as 100HJz, 150Hz, 200Hz, 250Hz, etc. Peak, the peak frequency of the multiplier harmonic of the fundamental frequency increases, and its corresponding excitation energy attenuates accordingly. In this way, the higher peak frequency of the multiplier harmonic of the fundamental frequency excites resonance near the cavity mode frequency, the resonance energy is lower, and the cavity resonance noise is reduced.
上内壳12开设至少两个共振孔121,共振孔121连通第一腔体51和第二腔体52。通过在上内壳12上开设连通第一腔体51和第二腔体52的共振孔121,以使第一腔体51形成赫姆霍兹共振式消音腔,通过赫姆霍兹共振式消音腔实现消声,以消除特定频率的噪声。The upper
密封板3活动连接上内壳12,密封板3可相对于上内壳12动作,以依次开、关六个共振孔121,改变处于开启状态的共振孔121的数量。The sealing
驱动装置4动作以带动密封板3相对于上内壳12动作。The driving
密封板3的外壁上设置有导杆61,上内壳12上设置有导向座62,导向座62上开设限位口621,导杆61滑动连接于导向座62的限位口621内,导杆61可相对于导向座62移动。其中,导向座62的两端通过螺钉8装配连接上内壳12上的第一螺孔124上。The outer wall of the sealing
导杆61相对于导向座62移动,以带动密封板3相对于上内壳12移动,各个共振孔121在上内壳12上沿着密封板3的移动方向布置。The
本实施例中,各个共振孔121沿着密封板3的移动方向成排布置。其中,共振孔121的孔径可以相同也可以不同,相邻共振孔121之间的间距可以相同也可以不同。共振孔121设置为六个,六个共振孔121的孔径相同,第一排布置一个共振孔121,第二排布置两个共振孔121,第三排布置三个共振孔121。如此,密封板3从第一排至第三排共振孔121移动的过程中,开启的共振孔121数量快速增加,对应的消声频率快速升高;反之,密封板3从第三排至第一排共振孔121移动的过程中,关闭的共振孔121数量快速减少,对应的消声频率快速降低。In this embodiment, each
驱动装置4包括齿条41、电机42和驱动齿轮43,密封板3的一侧设置齿条41,电机42装配于上内壳12上,电机42的转动端设置驱动齿轮43,驱动齿轮43啮合齿条41。其中,电机42设置于电机座421上,电机座421通过螺钉8装配连接上内壳12上的第二螺孔125上。电机42的转动端正向或反向转动设定角度,驱动齿轮43带动齿条41移动设定距离,以带动密封板3相对于上内壳12移动设定距离,使密封板3相对于上内壳12移动过程中依次开、关六个共振孔121,进而改变处于开启状态的共振孔121的数量,改变处于开启状态共振孔121的面积。The driving
通过“改变处于开启状态的共振孔121的数量,改变处于开启状态共振孔121的面积”,以改变消声频率。具体的,开启的共振孔121数量增加,处于开启状态共振孔121的面积变大,则对应的消声频率升高;开启的共振孔121数量减少,处于开启状态共振孔121的面积变小,则对应的消声频率降低。以使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”,实现消声降噪。By "changing the number of
目前的压缩机壳体外形一般接近球体,壳体内部空腔轮廓也接近球体,压缩机机芯组件等产生的各种噪声向外传播辐射先到达壳体内表面,由于内表面接近球体,各个方向传播的声波均为垂直入射到壳体上,无有效的折射消声效果,只能靠壳体的隔声作用进行降噪。The shape of the current compressor shell is generally close to a sphere, and the outline of the internal cavity of the shell is also close to a sphere. Various noises generated by the components of the compressor core, etc. propagate outward and radiate first to the inner surface of the shell. Since the inner surface is close to a sphere, all directions The propagating sound waves are all vertically incident on the shell, and there is no effective refraction and noise reduction effect, so the noise can only be reduced by the sound insulation effect of the shell.
本实施例的腔体容积可调节的消声壳体,上内壳12向第二腔体52一侧形成若干个凸起部122和凹陷部123,更具体的,凸起部122和凹陷部123的外轮廓呈阶梯形。凸起部122和凹陷部123组合形成多个带角度的类似尖劈结构,声波入射到上内壳12、下壳2表面时,在上内壳12、下壳2表面发生折射反射,带角度的类似尖劈结构可以多次折射噪声并逐渐衰减噪声,实现折射消声,以降低噪声。In the muffler housing with adjustable cavity volume in this embodiment, the upper
一种压缩机,包括机芯组件7、变频器和控制器,压缩机设置本实施例上述的共振孔开启数量可调的消声壳体,机芯组件7位于第二腔体52内部,控制器分别经信号线缆连接变频器和驱动装置4,控制器根据变频器输出频率以控制驱动装置4动作。A compressor, including a
一种压缩机消声方法,应用本实施例上述的压缩机,控制器存储有“压缩机的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”、“压缩机的转速与变频器输出频率的定量关系”及“处于开启状态的共振孔的数量对应消声频率”;A compressor noise reduction method, using the above-mentioned compressor of the present embodiment, the controller stores "the cavity noise peak frequency generated by the rotation speed of the compressor corresponding to the double frequency harmonic peak of the fundamental frequency", "the rotation speed of the compressor Quantitative relationship with the output frequency of the inverter" and "the number of resonance holes in the open state corresponds to the silencer frequency";
所述方法包括如下步骤:The method comprises the steps of:
压缩机的外壳结构形状和机芯结构布局决定了壳体内部空腔结构和容积,空腔结构和容积一定的情况下,其声模态频率即可确定,通过模态仿真和试验测试结合的方法可以准确获得空腔模态频率。The structural shape of the compressor shell and the structural layout of the core determine the cavity structure and volume inside the shell. When the cavity structure and volume are constant, the acoustic modal frequency can be determined. Through the combination of modal simulation and experimental testing The method can accurately obtain the cavity mode frequency.
压缩机变频器接收到冰箱主控板的信号后,控制压缩机按照指定转速运行,控制器读取变频器实时的输出频率以获取压缩机实时的转速,进而得到“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”;After the compressor frequency converter receives the signal from the main control board of the refrigerator, it controls the compressor to run at the specified speed. The cavity noise peak frequency generated by the harmonic peak excitation of the fundamental frequency's double frequency";
通过获取的压缩机空腔模态频率和“压缩机的实时的转速对应基频的倍频谐波峰值频率即激励频率”即可得到不同转速下的空腔噪音最高峰值频率,由于空腔模态频率是固有属性,其频率是不变的,压缩机转速对应的激励频率是变化的,当激励频率接近空腔模态频率时就会产生共振放大噪声,激励频率越接近则共振越明显,因此可以计算得到在每个转速下共振最明显的频率,即空腔噪声峰值频率。The highest peak frequency of cavity noise at different speeds can be obtained by obtaining the compressor cavity modal frequency and "the real-time compressor rotation speed corresponds to the peak frequency of the multiplier harmonic of the fundamental frequency, that is, the excitation frequency". The modal frequency is an inherent property, and its frequency is constant. The excitation frequency corresponding to the compressor speed changes. When the excitation frequency is close to the cavity modal frequency, resonance amplification noise will be generated. The closer the excitation frequency is, the more obvious the resonance is. Therefore, the frequency with the most obvious resonance at each speed can be calculated, that is, the cavity noise peak frequency.
赫姆霍兹共振式消音器的消声峰值频率主要受共振腔容积、共振孔长度、直径和数量影响,本发明中共振腔容积、共振孔长度、直径不变,通过改变共振孔数量调节消声频率,开启的共振孔121数量增加,处于开启状态共振孔121的面积变大,则对应的消声频率升高;开启的共振孔121数量减少,处于开启状态共振孔121的面积变小,则对应的消声频率降低。通过仿真计算和试验测试,提前确定不同共振孔121数量及面积对应的消声频率,结合每个转速下的空腔噪声峰值频率即可得到该转速下的最优共振孔数量及面积。The noise reduction peak frequency of the Helmholtz resonance type muffler is mainly affected by the volume of the resonance cavity, the length, diameter and number of the resonance holes. Acoustic frequency, the number of opened
将以上参数均嵌入到控制器中,压缩机正常工作时,控制器读取变频器实时的输出频率以获取压缩机实时的转速,获得空腔噪声峰值频率,进而得到最优共振孔数量及面积。All the above parameters are embedded in the controller. When the compressor is working normally, the controller reads the real-time output frequency of the inverter to obtain the real-time speed of the compressor, obtain the peak frequency of cavity noise, and then obtain the optimal number and area of resonance holes .
控制器控制驱动装置4动作以带动密封板3相对于上内壳12动作,以依次开、关共振孔121,改变处于开启状态的共振孔121的数量,达到最优共振孔数量及面积,使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值激发产生的空腔噪声峰值频率”。从而实现全转速范围内自适应消声,降低空腔噪声。The controller controls the action of the
至此,已经结合附图对本实施例进行了详细描述。依据以上描述,本领域技术人员应当对本发明共振孔开启数量可调的消声壳体、压缩机及消声方法有了清楚的认识。本发明的共振孔开启数量可调的消声壳体、压缩机及消声方法,通过设置第一腔体51,以减小第二腔体52的容积,通过减小第二腔体52容积,以提高第二腔体52空腔模态频率,避免基频的倍频谐波较低峰值频率在第二腔体52空腔模态频率附近激发共振;上内壳12与上外壳11之间设置第一腔体51,并在上内壳12开设多个共振孔121,使第一腔体51形成赫姆霍兹共振式消音腔,通过赫姆霍兹共振式消音腔实现消声;密封板3相对于上内壳12动作以依次开、关共振孔121,改变处于开启状态的共振孔121的数量,通过改变处于开启状态的共振孔121的数量来改变消声频率,使实时消声频率匹配“压缩机的实时的转速对应基频的倍频谐波峰值频率”,实现消声降噪;此外,上内壳12向第二腔体52一侧形成若干个凸起部122和凹陷部123,以实现折射消声;在通过折射消声之外,还继续通过上内壳12隔声,再通过上外壳11隔声。如此,通过减小空腔共振噪声、共振消声(消声频率可调节改变)、折射消声、上内壳12隔声及上外壳11隔声的作用下,使压缩机达到良好的降噪效果。So far, the present embodiment has been described in detail with reference to the drawings. Based on the above description, those skilled in the art should have a clear understanding of the muffler casing, compressor and muffler method with adjustable opening number of resonance holes of the present invention. In the muffler housing, compressor and muffler method with adjustable number of resonant hole openings of the present invention, the
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN115288980A (en) * | 2022-08-17 | 2022-11-04 | 广东美芝制冷设备有限公司 | Muffler and compressor |
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