CN116355008B - Treatment process for recycling silicone rubber - Google Patents
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- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 76
- 239000004945 silicone rubber Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 50
- 230000008569 process Effects 0.000 title claims abstract description 38
- 238000004064 recycling Methods 0.000 title claims abstract description 28
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims abstract description 90
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 claims abstract description 72
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 60
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000002699 waste material Substances 0.000 claims abstract description 33
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000945 filler Substances 0.000 claims abstract description 29
- -1 siloxane chain Chemical group 0.000 claims abstract description 29
- 229910000402 monopotassium phosphate Inorganic materials 0.000 claims abstract description 26
- 235000019796 monopotassium phosphate Nutrition 0.000 claims abstract description 26
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000006243 chemical reaction Methods 0.000 claims description 99
- 239000007787 solid Substances 0.000 claims description 24
- 239000000725 suspension Substances 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 13
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 2
- 230000035484 reaction time Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 1
- 239000008055 phosphate buffer solution Substances 0.000 claims 1
- 239000003054 catalyst Substances 0.000 abstract description 12
- 239000002904 solvent Substances 0.000 abstract description 11
- 238000005336 cracking Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000004205 dimethyl polysiloxane Substances 0.000 abstract description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 abstract description 4
- 238000003763 carbonization Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000007853 buffer solution Substances 0.000 abstract 1
- 238000011084 recovery Methods 0.000 description 14
- 238000012545 processing Methods 0.000 description 13
- 239000008363 phosphate buffer Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000003776 cleavage reaction Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000000053 physical method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910018557 Si O Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000007323 disproportionation reaction Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000010092 rubber production Methods 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229940024463 silicone emollient and protective product Drugs 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- BJAARRARQJZURR-UHFFFAOYSA-N trimethylazanium;hydroxide Chemical compound O.CN(C)C BJAARRARQJZURR-UHFFFAOYSA-N 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/21—Cyclic compounds having at least one ring containing silicon, but no carbon in the ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Description
技术领域Technical field
本发明属于硅橡胶技术领域,具体地,涉及一种回收硅橡胶的处理工艺。The present invention belongs to the technical field of silicone rubber, and specifically relates to a processing technology for recycling silicone rubber.
背景技术Background technique
随着工业生产、交通运输、城市建筑的发展以及人口密度的增加,噪声污染、大气污染、水污染和固体废弃物的排放问题日益严重,已被列为世界四大污染。硅橡胶是一种以硅氧键为主链的合成橡胶,具有耐高低温、耐辐射、耐高压、生理惰性、耐臭氧老化、耐候、高透气等性能,且对溶剂油和润滑油等介质表现出优异的化学惰性。硅橡胶产量及消费量近年来出现了快速增长,2013年我国热硫化硅橡胶消费量已达328kt,且每年还平均以7%-8%的速度增长。随之而来的是,生产中产生的废次硅橡胶生胶、硫化成型加工中形成的硅橡胶废品和边角料以及在应用过程中形成的废旧硅橡胶制品量迅速增加。按每年10%的淘汰率估算,产生的废旧硅橡胶制品量将超过30kt,是一个不容忽视的问题。有机硅化合物不能自然分解,因此填埋方式无法分解处理废旧硅橡胶。而通过燃烧方式将废旧硅橡胶转化为白炭黑的工艺能耗巨大。硅橡胶原料价格较高,废旧硅橡胶的产生与堆积不仅会占用大量厂房、污染环境,还会导致成本上升,对企业造成很大的经济压力。因此,回收利用废旧硅橡胶对减少环境污染、提高经济效益均有重要意义。With the development of industrial production, transportation, urban construction, and the increase in population density, the problems of noise pollution, air pollution, water pollution, and solid waste emissions have become increasingly serious and have been listed as the four major pollution problems in the world. Silicone rubber is a synthetic rubber with silicon-oxygen bonds as the main chain. It has properties such as high and low temperature resistance, radiation resistance, high pressure resistance, physiological inertness, ozone aging resistance, weather resistance, and high breathability. It is also resistant to solvents, lubricants and other media. Exhibits excellent chemical inertness. Silicone rubber production and consumption have experienced rapid growth in recent years. In 2013, my country's thermal vulcanization silicone rubber consumption reached 328kt, and it is growing at an average annual rate of 7%-8%. Subsequently, the amount of waste silicone rubber raw rubber generated during production, silicone rubber waste and scraps formed during vulcanization and molding processing, and waste silicone rubber products formed during the application process increased rapidly. Based on an annual elimination rate of 10%, the amount of waste silicone rubber products produced will exceed 30kt, which is a problem that cannot be ignored. Silicone compounds cannot decompose naturally, so waste silicone rubber cannot be decomposed into landfills. The process of converting waste silicone rubber into silica through combustion consumes huge amounts of energy. The price of silicone rubber raw materials is high. The generation and accumulation of waste silicone rubber will not only occupy a large number of factories and pollute the environment, but also lead to rising costs and put great economic pressure on enterprises. Therefore, recycling waste silicone rubber is of great significance to reducing environmental pollution and improving economic benefits.
目前,回收利用废旧硅橡胶的主要方法有物理法、化学法和生物法等。其中,物理法主要包括破碎、粉碎、热压法,将废旧硅橡胶转化为可再利用的粉末或颗粒。但是这种方法因为其不能改变废旧硅橡胶的分子结构和性能,只能作为填料或劣质原料使用,在硅橡胶经多次使用逐渐氧化后不再适用,并且会造成能源消耗和设备损耗。化学法主要包括溶剂法、催化裂解法等方法,将废旧硅橡胶分解为有机硅单体或其他低分子量物质。At present, the main methods for recycling waste silicone rubber include physical methods, chemical methods and biological methods. Among them, physical methods mainly include crushing, crushing, and hot pressing methods to convert waste silicone rubber into reusable powder or particles. However, because this method cannot change the molecular structure and properties of waste silicone rubber, it can only be used as filler or inferior raw materials. It is no longer applicable after the silicone rubber gradually oxidizes after repeated use, and will cause energy consumption and equipment losses. Chemical methods mainly include solvent methods, catalytic cracking methods and other methods to decompose waste silicone rubber into silicone monomers or other low molecular weight substances.
此外,反应中还发生一些歧化副反应,生成交联聚合物,也在一定程度上影响环体二甲基环硅氧烷的生成。一甲基三氯硅烷容易在水解环节形成三官能团。水解物过度交联并产生大量的硅羟基,羟基是亲水性的,分子骨架是疏水性的,造成水解胶结,导致水解物黏度增加,增加水解物中的氯离子分离难度,甚至出现水解物黏附水解设备。同时,三官能水解物带到裂解时,物料易胶结,单釜间歇裂解时逼干困难、湿渣量很大,易造成二甲基环硅氧烷(DMC)中八甲基环四硅氧烷(D4)的含量降低;并且高黏度的水解物会造成水解物中酸值、端基氯、三官能连接等杂质含量高,无法满足高质量硅橡胶的生产要求。In addition, some disproportionation side reactions occur during the reaction to form cross-linked polymers, which also affect the formation of cyclodimethylcyclosiloxane to a certain extent. Monomethyltrichlorosilane easily forms trifunctional groups during the hydrolysis step. The hydrolyzate is over-cross-linked and produces a large number of silanol groups. The hydroxyl groups are hydrophilic and the molecular skeleton is hydrophobic, causing hydrolysis and cementation, resulting in an increase in the viscosity of the hydrolyzate, increasing the difficulty of separating chloride ions in the hydrolyzate, and even the occurrence of hydrolyzate Adhesion hydrolysis equipment. At the same time, when the trifunctional hydrolyzate is brought to cracking, the material is easy to cement. During intermittent cracking in a single tank, it is difficult to force dryness and the amount of wet residue is large, which can easily cause octamethylcyclotetrasiloxane in dimethylcyclosiloxane (DMC). The content of alkane (D4) is reduced; and the high viscosity hydrolyzate will cause high impurity content such as acid value, terminal chlorine, and trifunctional linkage in the hydrolyzate, which cannot meet the production requirements of high-quality silicone rubber.
发明内容Contents of the invention
本发明提供一种回收硅橡胶的处理工艺,通过以甲醇、二乙胺、己烷为填料回收剂,四甲基氢氧化铵为催化剂,正十八醇为溶剂的裂解工艺+填料回收的方法,实现了对废旧硅橡胶的有效回收利用;本发明使用溶剂裂解工艺对废旧硅橡胶进行处理,降低了硅氧烷链节碳化概率,在一定程度上有利于提高环硅氧烷生成速率;本发明使用四甲基氢氧化铵作催化剂,四甲基氢氧化铵作催化剂克服了KOH催化剂残留在二甲基硅氧烷内从而无法满足高质量硅橡胶生产要求的问题,并且提高了环体收率,而且有效地分离了填料;本发明在聚二甲基硅氧烷裂解达到平衡阶段后,加入缓冲液磷酸二氢钾,促进其形成环结构。The invention provides a treatment process for recycling silicone rubber, which uses methanol, diethylamine, and hexane as filler recovery agents, tetramethylammonium hydroxide as a catalyst, and n-octadecanol as a solvent. A cracking process + a filler recovery method , realizing the effective recycling of waste silicone rubber; the present invention uses a solvent cracking process to process waste silicone rubber, which reduces the probability of carbonization of siloxane chain links and is conducive to increasing the cyclosiloxane generation rate to a certain extent; this invention The invention uses tetramethylammonium hydroxide as a catalyst. Tetramethylammonium hydroxide as a catalyst overcomes the problem that the KOH catalyst remains in dimethylsiloxane and cannot meet the production requirements of high-quality silicone rubber, and improves the ring body recovery. efficiency, and effectively separates the filler; in the present invention, after the polydimethylsiloxane cleavage reaches the equilibrium stage, the buffer potassium dihydrogen phosphate is added to promote the formation of a ring structure.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be achieved through the following technical solutions:
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush the waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入甲醇、二乙胺、己烷和四甲基氢氧化铵,在室温下搅拌,得悬浊液;Step 2: Add methanol, diethylamine, hexane and tetramethylammonium hydroxide to the reaction kettle, stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,升温反应;Step 4: Add n-octadecanol to the reaction kettle and heat up the reaction;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液,继续升温反应,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle, continue to heat up the reaction, collect the condensate, and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to obtain filler.
作为本发明的一种优选方案,步骤二中所述硅橡胶粉末、甲醇、二乙胺、四甲基氢氧化铵的用量比为5g∶3mL-5mL∶2.5-10mL∶0.4-0.6g。As a preferred embodiment of the present invention, the dosage ratio of silicone rubber powder, methanol, diethylamine, and tetramethylammonium hydroxide in step 2 is 5g:3mL-5mL:2.5-10mL:0.4-0.6g.
作为本发明的一种优选方案,步骤四中所述己烷的添加量和二乙胺的体积比为1∶1。As a preferred embodiment of the present invention, the volume ratio of the added amount of hexane and diethylamine in step 4 is 1:1.
作为本发明的一种优选方案,步骤四中所述正十八醇添加体积与反应釜容积比为1∶20-25。As a preferred embodiment of the present invention, the ratio of the addition volume of n-octadecanol to the volume of the reaction kettle described in step 4 is 1:20-25.
作为本发明的一种优选方案,步骤四中所述反应釜升温后的温度控制在120-130℃,所述反应釜的压力控制在5-10kPa。As a preferred embodiment of the present invention, the temperature of the reaction kettle in step 4 after heating is controlled at 120-130°C, and the pressure of the reaction kettle is controlled at 5-10kPa.
作为本发明的一种优选方案,步骤五中所述磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.8-1∶1。As a preferred embodiment of the present invention, the molar ratio of potassium dihydrogen phosphate described in step five to tetramethylammonium hydroxide described in step two is 0.8-1:1.
作为本发明的一种优选方案,步骤五所述升温后的温度为180℃。As a preferred embodiment of the present invention, the temperature after heating in step five is 180°C.
作为本发明的一种优选方案,步骤五所述反应的时间为90-120min。As a preferred embodiment of the present invention, the reaction time in step five is 90-120 minutes.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明提供一种回收硅橡胶的处理工艺,通过以甲醇、二乙胺、己烷为填料回收剂,四甲基氢氧化铵为催化剂,正十八醇为溶剂的裂解工艺+填料回收的方法,实现了对废旧硅橡胶的有效回收利用,回收得的二甲基硅氧烷中环体含量高。1. The present invention provides a treatment process for recycling silicone rubber, which uses methanol, diethylamine, and hexane as filler recovery agents, tetramethylammonium hydroxide as the catalyst, and n-octadecanol as the solvent. The cracking process + filler recovery This method realizes the effective recycling of waste silicone rubber, and the recovered dimethylsiloxane has a high content of ring bodies.
2.本发明提供的回收硅橡胶的处理工艺中,使用溶剂裂解工艺对废旧硅橡胶进行处理。溶剂为正十八醇,是一类惰性物质,具有沸点高、黏度低、传热能力强等优点,在裂解釜内可有效降低反应体系黏度,使体系传热更均匀,消除局部过热现象,减少裂解副反应和硅氧烷链节中碳硅键、碳氢键断裂生成C、H2反应的发生,降低了硅氧烷链节碳化概率,在一定程度上有利于提高环硅氧烷生成速率。2. In the treatment process for recycling silicone rubber provided by the present invention, a solvent cracking process is used to process waste silicone rubber. The solvent is n-octadecanol, which is an inert substance with the advantages of high boiling point, low viscosity, and strong heat transfer ability. It can effectively reduce the viscosity of the reaction system in the cracking kettle, make the heat transfer of the system more uniform, and eliminate local overheating. Reduces the occurrence of cracking side reactions and the breakage of carbon-silicon bonds and carbon-hydrogen bonds in the siloxane chain to generate C and H 2 reactions, reduces the probability of carbonization of the siloxane chain, and to a certain extent helps to increase the generation of cyclosiloxane rate.
3.本发明提供的回收硅橡胶的处理工艺中,使用四甲基氢氧化铵作催化剂,四甲基氢氧化铵,在不超过分解点的温度下稳定存在,超过分解点时迅速分解为三甲胺和甲醇。当催化完毕后很容易除掉,不留任何残渣。对有机硅产品无污染,因此又称为“暂时催化剂”。四甲基氢氧化铵作催化剂克服了传统强碱KOH催化而残留在二甲基硅氧烷内从而无法满足高质量硅橡胶生产要求的问题。3. In the treatment process for recycling silicone rubber provided by the present invention, tetramethylammonium hydroxide is used as a catalyst. Tetramethylammonium hydroxide exists stably at a temperature that does not exceed the decomposition point. When the decomposition point is exceeded, it quickly decomposes into trimethylammonium hydroxide. amines and methanol. When the catalysis is completed, it is easy to remove without leaving any residue. It has no pollution to silicone products, so it is also called a "temporary catalyst". Tetramethylammonium hydroxide as a catalyst overcomes the problem of traditional strong alkali KOH catalysis that remains in dimethylsiloxane and cannot meet the production requirements of high-quality silicone rubber.
4.本发明中二乙胺和甲醇可使硅橡胶有效溶胀,使得填料与聚二甲基硅氧烷链的分离,二乙胺、甲醇和己烷的混合物,不仅非常有效地促进了含二氧化硅和氧化铝硅橡胶的解聚,而且在去除单体和溶剂之前通过过滤完全分离填料。除去溶剂后,蒸馏中可得到更高含量的环硅氧烷。同时,采用四甲基氢氧化铵代替KOH,不仅提高了环硅氧烷收率,而且有效地分离了填料。4. In the present invention, diethylamine and methanol can effectively swell the silicone rubber, causing the separation of the filler and the polydimethylsiloxane chain. The mixture of diethylamine, methanol and hexane not only very effectively promotes the separation of the silicone rubber containing Depolymerization of silicone and alumina silicone rubber, and complete separation of fillers by filtration before removal of monomers and solvents. After removal of the solvent, a higher content of cyclosiloxane is obtained in the distillation. At the same time, using tetramethylammonium hydroxide instead of KOH not only improves the cyclosiloxane yield, but also effectively separates the filler.
5.本发明在聚二甲基硅氧烷裂解达到平衡阶段后,逐渐加入缓冲液磷酸二氢钾来中和过量的二硅醇盐,将其转化为单硅醇盐,从而减少由一个或两个Si-O单位组成的较小的硅醇酸盐的数量,促进其形成环结构。5. In the present invention, after the polydimethylsiloxane cleavage reaches the equilibrium stage, the buffer potassium dihydrogen phosphate is gradually added to neutralize the excess disilanolate and convert it into monosilanolate, thereby reducing the amount of disilanolate produced by one or The smaller number of silicon alkoxides composed of two Si-O units promotes its formation of a ring structure.
6.本发明将废旧硅橡胶的填料在工艺中做了有效回收,实现了废料的资源化处理,避免了资源浪费,绿色环保。6. The present invention effectively recycles waste silicone rubber fillers in the process, realizes the resource treatment of waste materials, avoids waste of resources, and is green and environmentally friendly.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L二乙胺、2.5L己烷、0.4kg四甲基氢氧化铵,在室温下搅拌得悬浊液;Step 2: Add 3L methanol, 2.5L diethylamine, 2.5L hexane, and 0.4kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶20,升温至120℃反应,控制反应釜的压力控制在5kPa;Step 4: Add n-octadecyl alcohol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:20. The temperature is raised to 120°C for reaction, and the pressure of the reaction kettle is controlled at 5kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应90min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.8∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 90 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.8:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
实施例2Example 2
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3.5L甲醇、4.5L二乙胺、4.5L己烷、0.45kg四甲基氢氧化铵,在室温下搅拌得混合液;Step 2: Add 3.5L methanol, 4.5L diethylamine, 4.5L hexane, and 0.45kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a mixed solution;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶21,升温至122℃反应,控制反应釜的压力控制在6kPa;Step 4: Add n-octadecyl alcohol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:21. The temperature is raised to 122°C for reaction, and the pressure of the reaction kettle is controlled at 6kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应97min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.85∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 97 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.85:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
实施例3Example 3
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入4L甲醇、6.8L二乙胺、6.8L己烷、0.5kg四甲基氢氧化铵,在室温下搅拌得悬浊液;Step 2: Add 4L methanol, 6.8L diethylamine, 6.8L hexane, and 0.5kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶23,升温至125℃反应,控制反应釜的压力控制在7kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:23. The temperature is raised to 125°C for reaction, and the pressure of the reaction kettle is controlled at 7kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应105min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.9∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 105 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.9:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
实施例4Example 4
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L二乙胺、2.5L己烷、0.4kg四甲基氢氧化铵,在室温下搅拌得混合液;Step 2: Add 3L methanol, 2.5L diethylamine, 2.5L hexane, and 0.4kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a mixed solution;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶24,升温至127℃反应,控制反应釜的压力控制在8kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:24. The temperature is raised to 127°C for reaction, and the pressure of the reaction kettle is controlled at 8kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应112min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.95∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 112 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.95:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
实施例5Example 5
一种回收硅橡胶的处理工艺,包括以下步骤:A processing process for recycling silicone rubber, including the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L二乙胺、2.5L己烷、0.4kg四甲基氢氧化铵,在室温下搅拌得悬浊液;Step 2: Add 3L methanol, 2.5L diethylamine, 2.5L hexane, and 0.4kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶25,升温至130℃反应,控制反应釜的压力控制在10kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:25. The temperature is raised to 130°C for reaction, and the pressure of the reaction kettle is controlled at 10kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应120min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比1:1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 120 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 1:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
对比例1Comparative example 1
一种回收硅橡胶的处理工艺,与实施例1相比,不添加乙二胺,包括以下步骤:A treatment process for recycling silicone rubber, compared with Example 1, does not add ethylenediamine, and includes the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L己烷、0.4kg四甲基氢氧化铵,在室温下搅拌得悬浊液;Step 2: Add 3L methanol, 2.5L hexane, and 0.4kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶20,升温至120℃反应,控制反应釜的压力控制在5kPa;Step 4: Add n-octadecyl alcohol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:20. The temperature is raised to 120°C for reaction, and the pressure of the reaction kettle is controlled at 5kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应90min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.8∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 90 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.8:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
其余步骤与实施例1均相同。The remaining steps are the same as in Example 1.
对比例2Comparative example 2
一种回收硅橡胶的处理工艺,与实施例2相比,不添加己烷,包括以下步骤:A processing process for recovering silicone rubber, compared with Example 2, does not add hexane, and includes the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3.5L甲醇、4.5L二乙胺、0.45kg四甲基氢氧化铵,在室温下搅拌得混合液;Step 2: Add 3.5L methanol, 4.5L diethylamine, and 0.45kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a mixed solution;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶21,升温至122℃反应,控制反应釜的压力控制在6kPa;Step 4: Add n-octadecyl alcohol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:21. The temperature is raised to 122°C for reaction, and the pressure of the reaction kettle is controlled at 6kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应97min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.85∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 97 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.85:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
其余步骤与实施例2均相同。The remaining steps are the same as in Example 2.
对比例3Comparative example 3
一种回收硅橡胶的处理工艺,与实施例3相比,不添加二乙胺+己烷,包括以下步骤:A treatment process for recycling silicone rubber, compared with Example 3, does not add diethylamine + hexane, and includes the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入4L甲醇、0.5kg四甲基氢氧化铵,在室温下搅拌得悬浊液;Step 2: Add 4L methanol and 0.5kg tetramethylammonium hydroxide into the reaction kettle, stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶23,升温至125℃反应,控制反应釜的压力控制在7kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:23. The temperature is raised to 125°C for reaction, and the pressure of the reaction kettle is controlled at 7kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应105min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比0.9∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 105 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 0.9:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
其余步骤与实施例3均相同。The remaining steps are the same as in Example 3.
对比例4Comparative example 4
一种回收硅橡胶的处理工艺,与实施例4相比,不加入磷酸二氢钾缓冲液,包括以下操作步骤:A processing process for recovering silicone rubber, compared with Example 4, does not add potassium dihydrogen phosphate buffer, and includes the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L二乙胺、2.5L己烷、0.4kg四甲基氢氧化铵,在室温下搅拌得混合液;Step 2: Add 3L methanol, 2.5L diethylamine, 2.5L hexane, and 0.4kg tetramethylammonium hydroxide into the reaction kettle, and stir at room temperature to obtain a mixed solution;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶24,升温至127℃反应,控制反应釜的压力控制在8kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:24. The temperature is raised to 127°C for reaction, and the pressure of the reaction kettle is controlled at 8kPa;
步骤五:再给反应釜中升温反应112min,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Increase the temperature in the reactor for 112 minutes and control the temperature to 180°C. Collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
其余步骤与实施例4均相同。The remaining steps are the same as in Example 4.
对比例5Comparative example 5
一种回收硅橡胶的处理工艺,与实施例5相比,用KOH代替四甲基氢氧化铵,包括以下操作步骤:A process for recycling silicone rubber. Compared with Example 5, KOH is used instead of tetramethylammonium hydroxide, and the process includes the following steps:
步骤一:将5kg废旧硅橡胶破碎成粉末,放入反应釜中;Step 1: Crush 5kg of waste silicone rubber into powder and put it into the reaction kettle;
步骤二:向反应釜中加入3L甲醇、2.5L二乙胺、2.5L己烷、0.4kg KOH,在室温下搅拌得悬浊液;Step 2: Add 3L methanol, 2.5L diethylamine, 2.5L hexane, and 0.4kg KOH into the reaction kettle, and stir at room temperature to obtain a suspension;
步骤三:将悬浊液过滤,分离出固体;Step 3: Filter the suspension and separate the solid;
步骤四:给反应釜加入正十八醇,正十八醇体积与反应釜容积比为1∶25,升温至130℃反应,控制反应釜的压力控制在10kPa;Step 4: Add n-octadecanol to the reaction kettle. The volume ratio of n-octadecanol to the volume of the reaction kettle is 1:25. The temperature is raised to 130°C for reaction, and the pressure of the reaction kettle is controlled at 10kPa;
步骤五:在反应釜中再加入磷酸二氢钾缓冲液升温反应120min,控制磷酸二氢钾与步骤二中所述四甲基氢氧化铵摩尔比1∶1,控制升温后的温度为180℃,收集冷凝物,用无水硫酸钠干燥得二甲基硅氧烷;Step 5: Add potassium dihydrogen phosphate buffer to the reaction kettle and heat up the reaction for 120 minutes. Control the molar ratio of potassium dihydrogen phosphate to tetramethylammonium hydroxide described in step 2 to 1:1, and control the temperature after heating to 180°C. , collect the condensate and dry it with anhydrous sodium sulfate to obtain dimethylsiloxane;
步骤六:将步骤三中回收所得的固体用二乙胺和己烷的混合物处理滤渣,得到填料。Step 6: Treat the solid recovered in step 3 with a mixture of diethylamine and hexane to treat the filter residue to obtain filler.
其余步骤与实施例5均相同。The remaining steps are the same as in Example 5.
实施例1-5和对比例1-5中填料的回收率和二甲基环硅氧烷的回收率如表1所示。The recovery rate of the filler and the recovery rate of dimethylcyclosiloxane in Examples 1-5 and Comparative Examples 1-5 are shown in Table 1.
表1Table 1
由表1可得,实施例1-5提供的一种回收硅橡胶的处理工艺具有良好的填料的回收率和二甲基硅氧烷的回收率,对比例1-4所提供的回收硅橡胶的处理工艺在填料的回收率和二甲基硅氧烷的回收率上有不同程度的降低,实施例1-5提供的一种回收硅橡胶的处理工艺和对比例5所提供的回收硅橡胶的处理工艺所得的填料的回收率和二甲基硅氧烷的回收率结果相当。It can be seen from Table 1 that the processing technology for recycling silicone rubber provided in Examples 1-5 has good filler recovery rate and dimethylsiloxane recovery rate. The recovery silicone rubber provided by Comparative Examples 1-4 The processing technology has different degrees of reduction in the recovery rate of the filler and the recovery rate of dimethylsiloxane. The processing technology for recycling silicone rubber provided in Examples 1-5 and the recycling silicone rubber provided in Comparative Example 5 The recovery rate of the filler obtained from the treatment process is comparable to the recovery rate of dimethylsiloxane.
在说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the specification, reference to the terms "one embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the invention. in an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and explanations of the present invention. Those skilled in the art may make various modifications or supplements to the described specific embodiments or substitute them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims shall belong to the protection scope of the present invention.
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