CN116348185A - Method and device for back-extraction purification of crude product after sublimation of maltol or ethyl maltol - Google Patents

Method and device for back-extraction purification of crude product after sublimation of maltol or ethyl maltol Download PDF

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Publication number
CN116348185A
CN116348185A CN202180065864.XA CN202180065864A CN116348185A CN 116348185 A CN116348185 A CN 116348185A CN 202180065864 A CN202180065864 A CN 202180065864A CN 116348185 A CN116348185 A CN 116348185A
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maltol
kettle
ethyl
ethyl maltol
crude product
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秦基楼
张其军
陈金林
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Anhui Jinhe Industrial Co Ltd
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Anhui Jinhe Industrial Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D309/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings
    • C07D309/34Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having three or more double bonds between ring members or between ring members and non-ring members
    • C07D309/36Heterocyclic compounds containing six-membered rings having one oxygen atom as the only ring hetero atom, not condensed with other rings having three or more double bonds between ring members or between ring members and non-ring members with oxygen atoms directly attached to ring carbon atoms
    • C07D309/40Oxygen atoms attached in positions 3 and 4, e.g. maltol
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/04Solvent extraction of solutions which are liquid
    • B01D11/0492Applications, solvents used

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The application discloses a crude product back extraction purification method after maltol or ethyl maltol sublimates, which comprises the following steps: step 1: heating the crude product after the sublimation of the maltol or the ethyl maltol and water to 80+/-5 ℃ for dissolving; step 2: layering and standing the material obtained in the step 1, separating an upper layer aqueous solution, and then reducing the temperature of the upper layer aqueous solution layer to 10-15 ℃; step 3: centrifuging to obtain the maltol or ethyl maltol crystal after impurity removal. A purification device is also disclosed. The purification technical scheme has high yield and high product purity.

Description

Method and device for back-extraction purification of crude product after sublimation of maltol or ethyl maltol
The application requires priority of China patent application with the application number of 202011442712.0 and the name of a crude product back extraction purification method after sublimation of ethyl maltol on the application day of 2020, 12 and 11.
Technical Field
The invention relates to a method and a device for stripping and purifying crude products after maltol and ethyl maltol are sublimated.
Background
During the production reaction of the maltol and the ethyl maltol, a large amount of byproducts are generated, wherein part of impurities with pungent odor, which have the boiling points close to those of the maltol and the ethyl maltol, are evaporated along with the maltol and the ethyl maltol in a sublimation purification section, are extremely soluble with the maltol and the ethyl maltol, are difficult to separate, and the quality of the maltol and the ethyl maltol is difficult to improve.
Chinese patent document CN108299362a discloses a method for separating impurities from crude maltol, comprising: a. filtering the hydrolyzed material, and cooling to 35 ℃ of 30 ℃; b. pumping the hydrolysate into an extraction mixer, and pumping chloroform at the same time to fully mix the hydrolysate and the chloroform; c. feeding the mixed solution into a layering device, feeding the layered light phase into a hydrolysate collecting tank, feeding the lower heavy phase into a chloroform collecting tank, putting the chloroform collecting tank into a distillation kettle for distillation to recover chloroform, and feeding the distilled material into a sublimation kettle for sublimation; d. pumping the light phase material in the hydrolysis collecting tank into a neutralization kettle, regulating the PH to 2.5 and 3.5, reducing the temperature to 45 ℃ of 40 ℃, putting the material into a crystallizer for freezing crystallization, and delivering the material into a sublimation kettle for sublimation after centrifugal drying. Chinese patent document CN101993428B discloses a purification method of ethyl maltol, which is characterized by comprising the following sequential steps: (1) sublimating the ethyl maltol crude product; (2) dissolving; (3) cooling; (4) solid-liquid separation; and (5) drying to obtain a finished product. In this patent document, after the ethyl maltol is dissolved, a mixed solution of ethanol and water is used as a solvent for dissolving ethyl maltol, and since the solvent is miscible with other organic substances, the delamination operation cannot be completed, which results in the subsequent failure to separate impurities from the mixture. Chinese patent document CN105085457A discloses an ethyl maltol sublimation crystallization process, wherein a crude product receiving kettle is heated in an ethyl maltol sublimation working section, so that the temperature in the crude product receiving kettle is controlled between 90 ℃ and 92 ℃, materials in the kettle are in a molten liquid state and are directly sent to a crystallization kettle for crystallization, and two procedures of freezing and centrifugal material throwing in the traditional process are omitted. Chinese patent document CN103113339B discloses a method for separating and purifying maltol, which comprises the steps of grignard reaction, addition reaction, hydrolysis reaction, chlorination hydrolysis reaction and sublimation separation, and is characterized in that: the sublimation step adopts a molecular distiller, the distillation vacuum degree is below 0.05Pa, the temperature is 110-120 ℃, and the maltol is distilled. Patent document US5440053a discloses a process for recovering maltol from a water-insoluble feedstock comprising maltol, comprising: contacting the feedstock with an aqueous solution of a solute material, wherein the solute material is an alkali or alkaline earth halide that increases the specific gravity of the water and increases the miscibility of the water with the alkali or alkali metal. Alkaline earth metal halides are more soluble in water than the maltol at low temperatures under conditions effective to extract the maltol from the feedstock into the solution; and separating the maltol from the solution and the alkali or alkaline earth metal halide.
In the above prior art, in separating crude maltol (or ethyl maltol), the object of treatment is a primary isolate comprising the hydrolysis product of maltol. After obtaining maltol by sublimation purification, since the melting point and the like of organic impurities are similar to those of maltol (or ethyl maltol), the difficulty of separation is great, and an effective means for separating a small amount of organic impurities in the maltol or ethyl maltol obtained by sublimation is lacking at low cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for stripping and purifying a crude product after maltol or ethyl maltol is sublimated, which can efficiently remove the irritant impurities in the crude product after maltol or ethyl maltol is sublimated.
In order to solve the technical problems, the invention provides a method for stripping and purifying a crude product after maltol or ethyl maltol is sublimated, which comprises the following steps:
(1) Adding maltol or ethyl maltol into a dissolution kettle, and then adding pure water, wherein the mass ratio of the maltol or ethyl maltol to the water is 1:6, heating to 80+/-5 ℃ by steam after the feeding is finished to dissolve materials;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle to a layering tank for standing for 10min, layering, separating out impurities at the lower layer, putting the upper layer aqueous solution layer into a freezing kettle for cooling, cooling to 10-15 ℃, centrifuging by a centrifuge to obtain the purified maltol or ethyl maltol crystals, returning the centrifuged mother liquor to the step (1) for dissolution and application until the impurity content in the mother liquor exceeds the index, and discharging the mother liquor out of the system.
A method for stripping and purifying crude products after maltol or ethyl maltol sublimates comprises the following steps:
step 1: heating the crude product after the sublimation of the maltol or the ethyl maltol and water to 80+/-5 ℃ for dissolving;
step 2: layering and standing the material obtained in the step 1, separating an upper layer aqueous solution, and then reducing the temperature of the upper layer aqueous solution layer to 10-15 ℃;
step 3: centrifuging to obtain the maltol or ethyl maltol crystal after impurity removal.
Further, the mass ratio of the maltol or ethyl maltol to the water is 1:6.
further, the device comprises a dissolution kettle, a layering tank connected with the dissolution kettle, a freezing kettle connected with the layering tank, and a centrifuge connected with the freezing kettle.
Further, the material dissolving kettle is an enamel material dissolving kettle; the layering groove is an enamel layering groove, the upper part is a round end socket, and the bottom part is conical; the freezing kettle is an enamel freezing kettle.
For the sake of simple explanation, the method for purifying crude product after sublimation of maltol or ethyl maltol is hereinafter referred to as the method.
The method has the advantages that: 1. the characteristic that water and the irritant impurities are not mutually dissolved is utilized, and the water is utilized for back extraction, so that a large amount of impurities can be removed efficiently; 2. in order to increase the solubility of the maltol or the ethyl maltol in water, a heating mode is adopted, so that the water consumption is greatly reduced, and the maltol or the ethyl maltol can be realized: less used amount of water = 1:6; less water is used to facilitate subsequent separation and reduce water pollution and waste. 3. The water-soluble impurities in the maltol or ethyl maltol aqueous solution obtained after layering are less, so that the maltol or ethyl maltol aqueous solution can be reused for multiple times, and the treatment difficulty of mother liquor wastewater is reduced.
Drawings
Fig. 1 is a flow chart of the present invention.
Wherein 1-a dissolution kettle; 2-layering grooves; 3-freezing the kettle; 4-a centrifuge; a-crude product; b-mother liquor recycling; c-mother liquor; d, sewage treatment; e-ethyl malt flour.
Detailed Description
The maltol has a melting point of 159-162 ℃ and can volatilize with water vapor, sublimate at 93 ℃ and dissolve in water at normal temperature by about 1.2 weight percent. Ethyl maltol has a melting point of 89-93 ℃, is volatile at normal temperature, and is dissolved in water at about 1.6% by weight at normal temperature. Maltol and ethyl maltol have low solubility at normal temperature. The crude product obtained after sublimation is not high in absolute content of organic impurities, but these impurities lead to maltol which does not meet quality standards in terms of odor and color. These impurities are also difficult to remove by conventional means.
Maltol and ethyl maltol show good solubility in polar solvents such as acetone, alcohols, etc. However, these solvents are water-soluble and may dissolve not only maltol but also other organic impurities. Meanwhile, because of the easy volatilization, if the solvents are used for purifying the maltol and the ethyl maltol, the solvents can carry away more maltol and ethyl maltol during distillation separation, and more impurities can be introduced after the maltol and the ethyl maltol are condensed and crystallized.
Maltol and ethyl maltol are insoluble in non-polar hydrocarbons, which makes extraction of maltol and ethyl maltol using these solvents difficult.
In the practice of organizing the industrial production of maltol, the inventors found that impurities in maltol are mainly nonpolar impurities, and considering that the solubility difference between maltol and ethyl maltol in water is large at different high and low temperatures, maltol and ethyl maltol are firstly dissolved in hot water under stirring conditions, then kept at temperature, and after standing and layering, organic phases are removed, and then maltol and ethyl maltol aqueous solution are cooled and centrifugally separated by utilizing the solubility difference between maltol and ethyl maltol in water at different temperatures. This process is in fact a process in which maltol and ethyl maltol are returned from the loaded organic phase (or impurity) to the aqueous phase. The inventor obtains high-quality maltol and ethyl maltol products by the method, and has no new impurity introduced and low cost.
Embodiment one:
referring to fig. 1, a method for stripping and purifying a crude product after sublimation of ethyl maltol comprises the following steps:
(1) Adding ethyl maltol into a dissolution kettle 1, and adding pure water, wherein the mass ratio of the ethyl maltol to the water is 1:6, heating the mixture to 75 ℃ by opening steam after the material feeding is finished, and dissolving the mixture;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle 1 to a layering tank 2, standing for 10min, layering, separating out impurities at the lower layer, putting an upper layer aqueous solution layer into a freezing kettle 3, cooling to 10 ℃, centrifuging by using a centrifuge 4 to obtain purified ethyl maltol crystals, returning the centrifuged mother liquor to the step (1) for dissolution and application, and discharging the mother liquor after the impurity content in the mother liquor exceeds the index.
The recovery rate of the recovered ethyl maltol is 93.2% and the purity of the recovered maltol is 99.2% after detection.
Embodiment two:
referring to fig. 1, a method for stripping and purifying a crude product after sublimation of ethyl maltol comprises the following steps:
(1) Adding ethyl maltol into a dissolution kettle 1, and adding pure water, wherein the mass ratio of the ethyl maltol to the water is 1:6, heating the mixture to 80 ℃ by opening steam after the material feeding is finished, and dissolving the mixture;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle 1 to a layering tank 2, standing for 10min, layering, separating out impurities at the lower layer, putting an upper layer aqueous solution layer into a freezing kettle 3, cooling to 12.5 ℃, centrifuging by using a centrifuge 4 to obtain purified ethyl maltol crystals, returning the centrifuged mother liquor to the step (1) for dissolution and application, and discharging the mother liquor after the impurity content in the mother liquor exceeds the index.
The recovery rate of the recovered ethyl maltol is 94.5% and the purity of the recovered maltol is 99.3% after detection.
Embodiment III:
referring to fig. 1, a method for stripping and purifying a crude product after sublimation of ethyl maltol comprises the following steps:
(1) Adding ethyl maltol into a dissolution kettle 1, and adding pure water, wherein the mass ratio of the ethyl maltol to the water is 1:6, opening steam after the feeding is finished, and heating to 85 ℃ to dissolve the materials;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle 1 to a layering tank 2, standing for 10min, layering, separating out impurities at the lower layer, putting an upper layer aqueous solution layer into a freezing kettle 3, cooling to 15 ℃, centrifuging by using a centrifuge 4 to obtain purified ethyl maltol crystals, returning the centrifuged mother liquor to the step (1) for dissolution and application, and discharging the mother liquor after the impurity content in the mother liquor exceeds the index.
The recovery rate of the recovered ethyl maltol is 94.3% and the purity of the recovered maltol is 99.1% after detection.
Embodiment four:
referring to fig. 1, a method for stripping and purifying a crude product after maltol sublimation comprises the following steps:
(1) Adding maltol into a dissolution kettle 1, and adding pure water, wherein the mass ratio of the maltol to the water is 1:6, heating the mixture to 75 ℃ by opening steam after the material feeding is finished, and dissolving the mixture;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle 1 to a layering tank 2, standing for 10min, layering, separating out impurities at the lower layer, putting an upper layer aqueous solution layer into a freezing kettle 3, cooling to 12 ℃, centrifuging by using a centrifuge 4 to obtain maltol crystals after impurity removal, returning the centrifuged mother liquor to the step (1) for dissolution, and discharging the mother liquor after impurity content in the mother liquor exceeds the index.
The recovery rate of the recovered maltol is 92.5% and the purity of the recovered maltol is 99.2% after detection.
Fifth embodiment:
referring to fig. 1, a method for stripping and purifying a crude product after maltol sublimation comprises the following steps:
(1) Adding maltol into a dissolution kettle 1, and adding pure water, wherein the mass ratio of the maltol to the water is 1:6, opening steam after the feeding is finished, and heating to 85 ℃ to dissolve the materials;
(2) After the dissolution is finished, transferring the materials in the dissolution kettle 1 to a layering tank 2, standing for 10min, layering, separating out impurities at the lower layer, putting an upper layer aqueous solution layer into a freezing kettle 3, cooling to 14 ℃, centrifuging by a centrifuge 4 to obtain maltol crystals after impurity removal, returning the centrifuged mother liquor to the step (1) for dissolution, and discharging the mother liquor after impurity content in the mother liquor exceeds the index.
The recovery rate of the recovered maltol is 93.2% and the purity of the recovered maltol is 99.3% after detection.
In the above embodiment:
the material dissolving kettle adopts an enamel material dissolving kettle with a jacket and stirring; the layering groove adopts an enamel layering groove (an upper round seal head and a bottom cone); the freezing kettle adopts an enamel freezing kettle with a jacket and stirring.
In the prior art solvents are generally used to dissolve the sublimated products of maltol and ethyl maltol, followed by separation of the maltol and ethyl maltol in the water. The present invention differs from the prior art in that the present invention uses heated water to dissolve the maltol and ethyl maltol, does not use solvents that are possibly miscible with non-polar organics, and after stripping the maltol and ethyl maltol into the water, removes the organic phase. Compared with the solvent decolorization purification method, the method can perform decolorization purification, saves the use of a decolorizer, consumes energy and the like similar to the original method, and can perform innocent treatment after a small amount of impurities are separated; compared with the sublimated crude product, the method has low energy consumption. Compared with the solvent decolorization purification method or the sublimation method for processing the crude product, the method has high yield.
The foregoing is merely a specific implementation of the present application and other modifications and variations can be made by those skilled in the art based on the above-described examples in light of the above teachings. It is to be understood by persons skilled in the art that the foregoing detailed description is provided for the purpose of illustrating the present application and that the scope of the present application is to be controlled by the scope of the appended claims.
Furthermore, those skilled in the art will appreciate that while some embodiments described herein include some features but not others included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the present application and form different embodiments. For example, in the following claims, any of the claimed embodiments can be used in any combination.

Claims (4)

  1. A method for stripping and purifying a crude product after subliming maltol or ethyl maltol is characterized by comprising the following steps:
    step 1: heating the crude product after the sublimation of the maltol or the ethyl maltol and water to 80+/-5 ℃ for dissolving;
    step 2: layering and standing the material obtained in the step 1, separating an upper layer aqueous solution, and then reducing the temperature of the upper layer aqueous solution layer to 10-15 ℃;
    step 3: centrifuging to obtain the maltol or ethyl maltol crystal after impurity removal.
  2. The method for purifying crude product back extraction after sublimation of maltol or ethyl maltol according to claim 1, wherein the mass ratio of maltol or ethyl maltol to water is 1:6.
  3. the purification device for crude product back extraction after maltol or ethyl maltol sublimates is characterized by comprising a dissolving kettle, a layering tank connected with the dissolving kettle, a freezing kettle connected with the layering tank and a centrifuge connected with the freezing kettle.
  4. A purification device for stripping crude products after subliming maltol or ethyl maltol according to claim 3, wherein the dissolution kettle is an enamel dissolution kettle; the layering groove is an enamel layering groove, the upper part is a round end socket, and the bottom part is conical; the freezing kettle is an enamel freezing kettle.
CN202180065864.XA 2020-12-11 2021-12-10 Method and device for back-extraction purification of crude product after sublimation of maltol or ethyl maltol Pending CN116348185A (en)

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CN202011442712.0A CN112574156A (en) 2020-12-11 2020-12-11 Back extraction purification method for crude product after ethyl maltol sublimation
PCT/CN2021/137215 WO2022122028A1 (en) 2020-12-11 2021-12-10 Method and device for back-extraction purification of crude product obtained by sublimation of maltol or ethyl maltol

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CN112574156A (en) * 2020-12-11 2021-03-30 安徽金禾实业股份有限公司 Back extraction purification method for crude product after ethyl maltol sublimation
CN114437009A (en) * 2022-02-10 2022-05-06 河北省天利海香精香料有限公司 Method for separating and purifying ethyl maltol
CN117288003A (en) * 2023-10-26 2023-12-26 滁州金沃生物科技有限公司 Device and method for improving heat exchange efficiency of chlorination reaction heat exchanger in maltol production

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