CN116338340A - Intelligent high-flexibility vertical warehouse aging system - Google Patents
Intelligent high-flexibility vertical warehouse aging system Download PDFInfo
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- CN116338340A CN116338340A CN202211728476.8A CN202211728476A CN116338340A CN 116338340 A CN116338340 A CN 116338340A CN 202211728476 A CN202211728476 A CN 202211728476A CN 116338340 A CN116338340 A CN 116338340A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/003—Environmental or reliability tests
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
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Abstract
The invention discloses an intelligent high-flexibility vertical warehouse aging system which is reasonable in design, high in space utilization rate and capable of improving aging test effect. The invention comprises a plurality of groups of ageing working areas, wherein each group of ageing working areas comprises a vertical warehouse ageing test cabinet and a stacking transplanting mechanism, wherein the vertical warehouse ageing test cabinets are symmetrically arranged, the stacking transplanting mechanism is positioned between the two vertical warehouse ageing test cabinets, each vertical warehouse ageing test cabinet comprises a plurality of layers of shelves, one layer of shelves is provided with a conveying assembly, the conveying assembly is used for conveying a tool carrier plate filled with products, the conveying assemblies in the vertical warehouse ageing test cabinets adjacent to the same side are connected, each remaining layer of shelves is provided with a plurality of ageing test assemblies matched with the tool carrier plate, and each conveying assembly is provided with an ageing detection assembly; the stacking transplanting mechanism comprises a triaxial moving assembly and a telescopic fork plate assembly arranged on the triaxial moving assembly, and a conductive module is arranged on the telescopic fork plate assembly. The invention is applied to the technical field of aging test equipment.
Description
Technical Field
The invention relates to an intelligent high-flexibility vertical warehouse aging system, in particular to an intelligent high-flexibility vertical warehouse aging system applied to an LED display module.
Background
The LED display screen is an electronic display screen formed by LED dot matrixes, the display content forms such as characters, animation, pictures and videos of the screen are timely converted by changing the bright and dark traffic light beads, and the display control of the components is carried out through a modularized structure. The display device mainly comprises a display module, a control system and a power supply system. The display module is a screen formed by LED lamp lattices to emit light; the control system is used for realizing the conversion of the content displayed on the screen according to the on-off condition in the control area; the power supply system converts the input voltage and current to meet the requirement of the display screen.
The LED screen can realize conversion among different forms of various information presentation modes, can be used indoors and outdoors, and has incomparable advantages of other display screens. The LED lamp has the characteristics of high brightness intensity, small work power consumption, low voltage requirement, small and convenient equipment, long service life, stable impact resistance and strong external interference resistance, and is rapidly developed and widely applied to various fields.
The LED display module needs to be subjected to aging test in the production process, the existing aging test of the LED display module is in a planar layout mode, the occupied space is large, the space utilization rate is low, and the aging test efficiency is low; however, some types of products already adopt vertical warehouse aging, for example, patent number is 201920350686.5, and the patent name is a vertical warehouse for testing frequency converters, which describes a vertical warehouse for testing frequency converters, but a stacker has only a transfer function, but cannot keep the function of power-on aging on the products, so that when the products enter an aging station and are transferred to a testing station, a power-off process is provided, and the aging test effect is affected.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing an intelligent high-flexibility vertical warehouse aging system which is reasonable in design, high in space utilization rate and capable of improving the aging test effect.
The technical scheme adopted by the invention is as follows: the invention comprises a plurality of groups of ageing working areas, wherein each group of ageing working areas comprises a vertical warehouse ageing test cabinet and a stacking transplanting mechanism, wherein the vertical warehouse ageing test cabinets are symmetrically arranged, the stacking transplanting mechanism is positioned between the two vertical warehouse ageing test cabinets, each vertical warehouse ageing test cabinet comprises a plurality of layers of shelves, one layer of shelves is provided with a conveying assembly, the conveying assembly is used for conveying a tool carrier plate filled with products, the conveying assemblies in the vertical warehouse ageing test cabinets adjacent to the same side are connected, each remaining layer of shelves is provided with a plurality of ageing test assemblies matched with the tool carrier plate, each ageing test assembly is used for conducting ageing tests on the products in the tool carrier plate, and each conveying assembly is provided with an ageing detection assembly which is used for detecting the products in the tool carrier plate; the stacking and transplanting mechanism comprises a triaxial moving assembly and a telescopic fork plate assembly arranged on the triaxial moving assembly, a conductive module is arranged on the telescopic fork plate assembly, the stacking and transplanting mechanism is used for transplanting a tool carrier plate on a conveying guide rail into an ageing bracket station, and the conductive module is used for enabling the stacking and transplanting mechanism to keep electrified to products in the tool carrier plate when the stacking and transplanting mechanism loads the tool carrier plate.
Furthermore, the intelligent high-flexibility vertical warehouse aging system further comprises a data central service controller, and the vertical warehouse aging test cabinet and the stacking transplanting mechanism are electrically connected with the data central service controller.
Further, the frock carrier plate includes the frock board, all be provided with the two-dimensional code around the frock board, the array is provided with a plurality of product carrier groove on the frock board, and every product carrier groove all includes four respectively is located the post carrier block that holds in the palm of end angle, four all be provided with spring buckle locking module on the post carrier block, spring buckle locking module is used for with the product fastening in the product carrier groove, the middle part in product carrier groove is provided with a plurality of probe module, the probe module is used for the test interface of butt joint product, the bottom symmetry of frock board is provided with electrically conductive copper bar, all the probe module all with electrically conductive copper bar electric connection.
Further, the triaxial moving assembly comprises a front-back moving device, a lifting device arranged on the front-back moving device and a left-right telescopic device arranged on the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame and a front-back driving device connected with the moving frame are arranged between the upper cross beam and the lower cross beam; the lifting device comprises a lifting plate arranged on the movable frame and a lifting driving device connected with the lifting plate, the left and right telescopic devices comprise two vertical plates symmetrically arranged on the lifting plate, a three-phase asynchronous motor and a double-shaft output gear motor connected with the three-phase asynchronous motor are arranged in the middle of the lifting plate, telescopic slide rails and telescopic plates matched with the telescopic slide rails are arranged at the upper ends of the vertical plates, driving wheels are arranged on the inner side surfaces of the vertical plates, driven wheels are arranged at the two ends of the driving wheels, a driving belt is arranged between the driven wheels and the driving wheels, a first belt clamping block is arranged at the lower end of the telescopic plates, and an output shaft of the double-shaft output gear motor is connected with the driving wheels.
Further, the telescopic fork plate assembly comprises two fork plates and a telescopic belt which is arranged in the telescopic plates and is provided with a telescopic servo motor and connected with the telescopic servo motor, sliding rail grooves are formed in two sides of the telescopic plates, guide wheels which are matched with the sliding rail grooves are arranged on two inner walls of the fork plates, and a belt clamping block II which is connected with the telescopic belt is arranged at the bottom of the fork plates; the conductive module comprises a contact mounting block arranged between the front ends and the rear ends of the two fork plates, a plurality of first conductive contacts are arranged on the contact mounting block, an electric shock conductive plate is arranged in the contact mounting block, the first conductive contacts are electrically connected with the electric shock conductive plate, and the first conductive contacts are used for abutting against conductive copper bars under the stacked tooling carrier plates, so that power supply aging is kept for products in the tooling carrier plates.
Further, the conveying components are arranged on the goods shelves on the topmost layer, the conveying components comprise conveying guide rails symmetrically arranged on the goods shelves on the topmost layer, the front ends of the conveying guide rails are provided with code scanning devices, the code scanning devices are used for scanning two-dimensional codes on code scanning identification tool plates, conductive rails are arranged on the outer sides of the two conveying guide rails, a plurality of conductive wheels are arranged on the conductive rails, and the conductive wheels on the two conductive rails are used for butt joint of two conductive copper bars on the bottoms of the tool plates; the aging detection assembly comprises a jacking supporting and lifting conductive mechanism and a visual detection system, wherein the visual detection system comprises two brackets arranged in the middle of a top-layer goods shelf, a transverse moving driving device and a mounting plate connected with the transverse moving driving device are arranged between the two brackets, a plurality of CCD cameras are arranged on the mounting plate, and dark boxes are arranged outside the CCD cameras; the jacking supporting conductive mechanism comprises a jacking driving device arranged at the lower end of the top-layer goods shelf and a jacking plate connected with the jacking driving device, wherein the jacking plate is located below the two supports, supporting columns are arranged around the jacking plate, the supporting columns at the two ends are respectively located between the conveying guide rails and the conductive rails at the two ends, conductive contacts II are arranged in the supporting columns, and the conductive contacts II are used for butt-jointing conductive copper bars at the bottoms of the tool plates.
Further, the vertical warehouse aging test cabinet comprises a vertical cabinet body, wherein the vertical cabinet body is formed by splicing a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are channel steel, a wire slot is arranged in the channel steel, and the wire slot is used for layout of wires; the ageing test assembly comprises four vertical warehouse guide assemblies distributed around the ageing test assembly station, each vertical warehouse guide assembly comprises an inclined support block, a guide block and a silica gel pad, each inclined support block is mounted on the side wall of the corresponding longitudinal beam, each guide block is mounted at the upper end of each inclined support block and is attached to the side wall of the corresponding longitudinal beam, each silica gel pad is laid on the upper end face of each inclined support block, two conductive contacts III penetrating through the corresponding silica gel pad are further arranged on the upper end face of each inclined support block, the conductive contacts are arranged on conductive copper strips at the bottom of the corresponding butt joint tooling plate in a three-way mode, and guide wheels matched with the corresponding guide blocks are further arranged around the tooling plate.
Further, a cabinet body outer cover is arranged outside the cabinet body, a plurality of layers of air inlets are formed in the cabinet body outer cover, a cooling fan is arranged at the air inlet, an exhaust pipeline is arranged at the top of the cabinet body outer cover, and an exhaust fan is arranged at the tail end of the exhaust pipeline; the temperature sensor is characterized in that a plurality of temperature sensors which are uniformly distributed are further arranged in the clothes closet body, a temperature acquisition unit is further arranged outside the clothes closet body, and the temperature acquisition unit is used for checking the regional temperature of the temperature sensors in real time.
Further, a middle support column is further arranged between the two support column carrier blocks on the same side, the support column carrier blocks comprise carrier column mounting blocks, step surfaces are arranged at the front ends of the carrier column mounting blocks, sliding grooves are formed in the middle of the carrier column mounting blocks, the sliding grooves penetrate through the middle of the step surfaces, and the support blocks are arranged on the step surfaces; the spring buckle locking module comprises a locking block and a compression spring, wherein the locking block is adaptively and slidably arranged in the sliding groove, two ends of the compression spring are respectively connected with the groove wall of the sliding groove and the locking block, the locking block comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is positioned at the front end of the sliding groove and is lower than the step surface in height, the longitudinal sliding block is positioned at the rear end of the sliding groove and is higher than the supporting block in height, a locking hook piece is arranged at the upper end of the longitudinal sliding block, and an arc-shaped surface is arranged at the front end of the locking hook piece; the LED display module is characterized in that the product placed in the product carrying groove is an LED display module, the LED display module is provided with a rectangular annular groove, and when the bottom of the LED display module is contacted with the supporting block, the locking hook piece is locked and inserted into the rectangular annular groove.
Further, the probe module includes signal interface probe module and power supply interface probe module, signal interface probe module with power supply interface probe module all includes the probe mount pad, the probe mount pad is provided with a plurality of probe mounting groove position, install interface probe or power supply probe in the probe mounting groove position, interface probe with power supply probe all with electrically conductive copper bar electric connection.
The beneficial effects of the invention are as follows: 1. through the ageing working areas of the multiple groups, different numbers can be directly spliced according to actual demands by the ageing working areas of the multiple groups, and the assembly is convenient, only adjacent conveying components are needed to be in butt joint, so that the demands of different ageing times of products can be met, the ageing flexibility demands are met, and if a certain number of unqualified products on a work loading board are detected through an ageing detection component after one of the ageing working areas is aged, the products can be directly output through the conveying components without carrying out a continuous subsequent ageing test, and the problem that the unqualified products can be output only after the whole ageing test time is needed to be run when the unqualified products appear in the ageing process of the products in the traditional linear ageing is solved; 2. in addition, the ageing equipment in the plane layout is changed into a vertical ageing test cabinet, so that the ageing test of products in a plurality of work loading boards can be simultaneously realized; 3. the conveying assembly is arranged in the vertical warehouse aging test cabinet and can be used for realizing automatic feeding of the tool carrier plate, and the aging detection assembly is arranged on the conveying assembly, so that preliminary aging qualification detection can be carried out on products on the tool carrier plate, and aging qualification detection can be carried out on the products on the tool carrier plate after aging; 4. through set up flexible fork plate subassembly on triaxial remove the subassembly, make the stack transplanting mechanism can be used for the stack transplanting work of two ageing test cabinets in storehouse simultaneously, and be provided with conductive module on flexible fork plate subassembly, can stack transplanting mechanism when carrying the ageing industry loading board, can be for the uninterrupted power supply of frock carrier plate's product, improve ageing test effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the aging work area after the cabinet outer cover is removed;
FIG. 3 is a top view of the ageing work zone with the cabinet housing removed;
FIG. 4 is a front view of the vertical warehouse burn-in cabinet with the cabinet housing removed;
FIG. 5 is a partial top view of the vertical warehouse burn-in cabinet with the cabinet housing removed;
FIG. 6 is a schematic structural view of a stack transplanting mechanism;
FIG. 7 is a schematic view of the mounting structure on the left and right telescopic devices;
FIG. 8 is a schematic view of the construction of the vertical garage guide assembly;
FIG. 9 is a schematic structural view of a tooling carrier plate;
FIG. 10 is a bottom view of the tooling carrier plate;
FIG. 11 is an enlarged schematic view of portion A of FIG. 9;
fig. 12 is a schematic structural view of a post carrier block.
Detailed Description
As shown in fig. 1 to 12, in this embodiment, the present invention includes several groups of ageing workspaces 1, each group of ageing workspaces 1 includes a vertically-arranged ageing test cabinet 2 and a stack transplanting mechanism 3 located between two vertically-arranged ageing test cabinets 2, each vertically-arranged ageing test cabinet 2 includes several layers of shelves, one layer of shelves is provided with a conveying component 4, the conveying component 4 is used for conveying a tooling carrier plate 5 filled with products, the conveying components 4 in the vertically-arranged ageing test cabinets 2 adjacent to the same side are connected, each remaining layer of shelves is provided with a plurality of ageing test components 6 adapted to the tooling carrier plate 5, each ageing test component 6 is used for conducting an ageing test on the products in the tooling carrier plate 5, each conveying component 4 is provided with an ageing test component 7, and each ageing test component 7 is used for detecting the products in the tooling carrier plate 5; the stacking and transplanting mechanism 3 comprises a triaxial moving assembly 31 and a telescopic fork plate assembly 32 arranged on the triaxial moving assembly 31, a conductive module 33 is arranged on the telescopic fork plate assembly 32, the stacking and transplanting mechanism 3 is used for transplanting the tool carrier plate 5 on the conveying guide rail 41 into the ageing test assembly 6, and the conductive module 33 is used for enabling the stacking and transplanting mechanism 3 to keep electrifying products in the tool carrier plate 5 when the tool carrier plate 5 is stacked and transplanted; according to the design, different numbers of vertical warehouse aging test cabinets can be built according to actual requirements, for example, the aging time is hour, three vertical warehouse aging test cabinets can be built, each vertical warehouse aging test cabinet can be detected after aging for one hour, if the vertical warehouse aging test cabinet is qualified, aging is continued, if the vertical warehouse aging test cabinet is unqualified, the vertical warehouse aging test cabinet can be directly output through a conveying assembly without subsequent aging, traditional aging equipment can directly age products for 3 hours, the products are detected after aging for 3 hours, the situation that some products are unqualified after aging for a period of time is easy to occur, the products can be discharged after aging for 3 hours continuously, the aging efficiency is low, the aging time is not flexible enough, production resources are wasted and the like are caused, and a stacking transplanting mechanism and the conveying assembly in transferring and conveying among the vertical warehouse aging test cabinets can keep the power on of the products, and the continuous power on effect of the aging of the products is not influenced.
In this embodiment, the intelligent high-flexibility vertical warehouse aging system further includes a data central service controller, and the vertical warehouse aging test cabinet 2 and the stack transplanting mechanism 3 are electrically connected with the data central service controller.
In this embodiment, frock carrier plate 5 includes frock board 51, all be provided with two-dimensional code 52 around frock board 51, two-dimensional code 52 is used for binding product information and frock life-span management and control, the array is provided with three six product carrier grooves that are listed as on the frock board 51, and every product carrier groove all includes four respectively is located the post carrier block 53 of end angle, four all be provided with spring buckle locking module 54 on the post carrier block 53, spring buckle locking module 54 is used for with the product fastening in the product carrier groove, prevents frock board 51 and rocks for taking place at the transportation, and can lock the product voluntarily through spring buckle locking module 54, and the in-process spring buckle locking module 54 that the product took out also can unlock the product voluntarily, makes things convenient for the placement of product and take out, the middle part of product carrier groove is provided with a plurality of probe module 55, probe module 55 is used for the test interface of butt joint product, the bottom symmetry of frock board 51 is provided with electrically conductive copper bar 56, all probe 55 all with electrically connect electrically conductive bar 56 and so electrically connect electrically conductive bar 56 and only need electrically connect electrically conductive bar 56 to carry out electrically conductive bar test connection, so can ageing test for electrically conductive bar 56.
In this embodiment, the triaxial moving assembly 31 includes a front-rear moving device, a lifting device provided to the front-rear moving device, and a left-right telescopic device provided to the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame and a front-back driving device connected with the moving frame are arranged between the upper cross beam and the lower cross beam; the lifting device comprises a lifting plate 311 arranged on the movable frame and a lifting driving device connected with the lifting plate 311, the left and right telescopic devices comprise two vertical plates 312 symmetrically arranged on the lifting plate 311, a three-phase asynchronous motor 313 and a double-shaft output speed reduction motor 314 connected with the three-phase asynchronous motor 313 are arranged in the middle of the lifting plate 311, a telescopic slide rail and a telescopic plate 315 matched with the telescopic slide rail are arranged at the upper end of the vertical plates 312, a driving wheel is arranged on the inner side surface of the vertical plates 312, driven wheels are arranged at two ends of the driving wheel, a transmission belt is arranged between the driven wheels and the driving wheel, a first belt clamping block is arranged at the lower end of the telescopic plate 315, and an output shaft of the double-shaft output speed reduction motor 314 is connected with the driving wheel; the design is used for indirectly driving the two expansion plates to simultaneously move forwards or backwards on the two vertical plates through the three-phase asynchronous motor, so that the stacking transplanting mechanism can be applied to stacking work between the two vertical warehouse aging test cabinets.
In this embodiment, the telescopic fork plate assembly 32 includes two fork plates 321, a telescopic servo motor and a telescopic belt 322 connected with the telescopic servo motor are disposed in the telescopic plate 315, sliding rail grooves are disposed on two sides of the telescopic plate 315, guide wheels adapted to the sliding rail grooves are disposed on two inner walls of the fork plates 321, and a second belt clamping block connected with the telescopic belt 322 is disposed at the bottom of the fork plates 321, which is designed to control the fork plates to move forward or backward in the telescopic plate through the telescopic servo motor, so that the stacking transplanting mechanism can be further applied to stacking work between two vertical warehouse aging test cabinets; the conductive module 33 includes a contact mounting block 331 disposed between the front ends and the rear ends of the two fork plates 321, a plurality of first conductive contacts 332 are disposed on the contact mounting block 331, an electric shock conductive plate is disposed in the contact mounting block 331, the first conductive contacts 332 are electrically connected with the electric shock conductive plate, and the first conductive contacts 332 are used for abutting against conductive copper bars 56 under the stacked tooling carrier plates 5, so that power supply aging is maintained for products in the tooling carrier plates 5; according to the design, when the stacking and transplanting mechanism stacks and transplants the worker loading plates, the conductive copper bars are contacted through the first conductive contacts, so that power supply aging is kept on products in the fixture loading plates, and the detection effect of aging is not influenced when the products are transferred and detected to be over-powered.
In this embodiment, the conveying assembly 4 is disposed on the top-most shelf, the conveying assembly 4 includes conveying rails 41 symmetrically disposed on the top-most shelf, a code scanner is disposed at the front end of the conveying rails 41, the code scanner is used for scanning two-dimensional codes 52 on the code identification tool board 51, conductive rails 42 are disposed on the outer sides of the two conveying rails 41, a plurality of conductive wheels 43 are disposed on the conductive rails 42, the conductive wheels 43 on the two conductive rails 42 are used for butt-jointing two conductive copper strips 56 on the bottom of the tool board 51, and when the conveying assembly is designed for conveying, the two conductive copper strips on the bottom of the tool board are respectively contacted with the conductive wheels on the conductive rails, and the conductive wheels can be used for supplying power to the conductive copper strips, so that when a product enters a second vertical ageing test board after the ageing test of a first vertical ageing test board is completed, the product can be kept electrified, and thus the ageing test effect is not affected; the aging detection assembly 7 comprises a jacking lifting conductive mechanism 71 and a visual detection system 72, the visual detection system 72 comprises two brackets 721 arranged in the middle of a top-layer shelf, a traversing driving device 722 and a mounting plate 723 connected with the traversing driving device 722 are arranged between the two brackets 721, six CCD cameras 724 are arranged on the mounting plate 723, a camera bellows 725 is arranged outside each CCD camera 724, six products can be shot at one time by the design, each CCD camera independently shoots one product, the camera bellows is shielded to avoid light pollution interference, then the camera bellows moves for 3 times through the traversing driving device, the products on the whole tooling plate can be shot, three rows and six columns of CCD cameras can be directly arranged to shoot simultaneously, but the cost of the CCD cameras is high, and the six CCD cameras are driven to shoot through the traversing driving device at present to meet the production requirement; the jacking and lifting conductive mechanism 71 comprises a jacking driving device arranged at the lower end of the top-layer goods shelf and a jacking plate 711 connected with the jacking driving device, wherein an incoming material sensor is arranged at the front end of the jacking plate 711, a blocking cylinder is arranged at the rear end of the jacking plate 711, the jacking plate 711 is positioned below the space between the two brackets 721, supporting columns 712 are arranged around the jacking plate 711, the supporting columns 712 at two ends are respectively positioned between the conveying guide rails 41 and the conductive guide rails 42 at two ends, conductive contacts II 713 are arranged in the supporting columns, and the conductive contacts 713 are used for abutting against conductive copper bars 56 at the bottom of the tooling plate 51; this design structure is used for when the incoming material sensor senses the worker and loads the board after, stop the cylinder and rise and stop the transportation of worker loading the board, then jack-up drive arrangement drives the jacking board jack-up to hold up the worker loading the board and break away from the transportation guide rail through four support posts, and simultaneously to two electric conduction copper bars 45 uninterrupted power supply through four conductive contacts, make the product circular telegram in the frock loading board, make things convenient for the detection of CCD camera.
In this embodiment, the standing warehouse aging test cabinet 2 includes a standing cabinet body, where the standing cabinet body is formed by splicing a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are channel steel, and a wire slot is arranged in the channel steel and is used for layout of wires; the aging test assembly 6 is composed of four vertical warehouse guide assemblies distributed around the stations of the aging test assembly 6, each vertical warehouse guide assembly comprises an inclined support block 61, a guide block 62 and a silica gel pad 63, each inclined support block 61 is mounted on the side wall of the corresponding longitudinal beam, each guide block 62 is mounted at the upper end of each inclined support block 61 and is attached to the side wall of the corresponding longitudinal beam, each silica gel pad 63 is paved on the upper end face of each inclined support block 61, two conductive contacts three 64 penetrating through each silica gel pad 63 are further arranged on the upper end face of each inclined support block 61, each conductive contact three 64 is used for being connected with a conductive copper bar 56 at the bottom of the corresponding tooling plate 51 in a butt joint mode, and guide wheels 57 matched with the corresponding guide blocks 62 are further arranged around the tooling plate 51; in the design, the guide blocks are matched with the guide wheels, four silica gel pads simultaneously support the periphery of the tool loading plate, and the conductive contacts are three-purpose conductive copper strips at the bottom of the butt joint tool loading plate, so that the product in the tool loading plate is electrified for ageing test.
In this embodiment, a cabinet outer cover 21 is provided outside the cabinet body, the cabinet outer cover 21 is provided with a plurality of layers of air inlets, a cooling fan 22 is provided at the air inlet, an exhaust pipe 23 is provided at the top of the cabinet outer cover 21, and an exhaust fan is provided at the end of the exhaust pipe 23, which is designed for performing heat dissipation treatment in the cabinet body; the temperature detection system is characterized in that a plurality of uniformly distributed temperature sensors are further arranged in the clothes closet body, a temperature acquisition unit is further arranged outside the clothes closet body, and the temperature acquisition unit is used for detecting the regional temperature of the temperature sensors in real time, recording problems in real time, and carrying out measures such as early warning/alarming/temperature control/power failure in real time.
In this embodiment, a middle support post 58 is further disposed between the two support post carrier blocks 53 on the same side, the support post carrier blocks 53 include a carrier post mounting block 531, a step surface 532 is disposed at the front end of the carrier post mounting block 531, a chute 533 is disposed in the middle of the carrier post mounting block 531, the chute 533 penetrates through the middle of the step surface 532, and a support block 534 is disposed on the step surface 532; the spring buckle locking module 54 comprises a locking block 541 and a compression spring 542, the locking block 541 is slidably mounted in the chute 533, two ends of the compression spring 542 are respectively connected with the chute wall of the chute 533 and the locking block 541, the locking block 541 comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is positioned at the front end of the chute 533 and is lower than the step surface 532 in height, the longitudinal sliding block is positioned at the rear end of the chute 533, the longitudinal sliding block is higher than the supporting block 534 in height, the upper end of the longitudinal sliding block is provided with a locking hook 543, and the front end of the locking hook 543 is provided with an arc surface; the product placed in the product carrying groove is an LED display module, the LED display module is provided with a rectangular annular groove 544, and when the bottom of the LED display module is contacted with the supporting block 534, the locking hook piece 543 is locked and inserted into the rectangular annular groove 544; when the product is put into, the lower end of the product can compress the arc-shaped surface of the locking piece, the whole locking block is enabled to retreat, when the product continues to be lowered until the lower end of the product contacts the supporting block, the rectangular annular groove falls to the same horizontal plane as the locking piece, at the moment, the locking block moves forwards under the action of the spring force of the compression spring, the locking piece is enabled to be inserted into the rectangular annular groove, automatic locking is achieved, and the locking does not contact with a PCB (printed circuit board) and a lamp bead of the product, so that damage to the product is avoided.
In this embodiment, the probe module 55 includes a signal interface probe module 55 and a power supply interface probe module 55, where the signal interface probe module 55 and the power supply interface probe module 55 include probe mounting seats, the probe mounting seats are provided with a plurality of probe mounting slots, interface probes or power supply probes are installed in the probe mounting slots, and the interface probes and the power supply probes are electrically connected with the conductive copper bars 56; according to the design, the mounting position of the probe mounting seat and the position of the interface probe or the power supply probe on the probe mounting seat are adjusted, so that the tooling carrier plate has a generalized tooling design, and can be compatible with at least six types of LED display modules.
The invention is applied to the technical field of aging test equipment.
While the embodiments of this invention have been described in terms of practical aspects, they are not to be construed as limiting the meaning of this invention, and modifications to the embodiments and combinations with other aspects thereof will be apparent to those skilled in the art from this description.
Claims (10)
1. An intelligent high-flexibility vertical warehouse aging system is characterized in that: the automatic aging test system comprises a plurality of groups of aging working areas (1), wherein each group of aging working areas (1) comprises a vertical warehouse aging test cabinet (2) and a stacking transplanting mechanism (3) which are symmetrically arranged, each vertical warehouse aging test cabinet (2) is arranged between every two adjacent vertical warehouse aging test cabinets, each vertical warehouse aging test cabinet (2) comprises a plurality of layers of shelves, one layer of shelves is provided with a conveying component (4), the conveying components (4) are used for conveying a tool carrier plate (5) filled with products, the conveying components (4) in the vertical warehouse aging test cabinets (2) adjacent to the same side are connected, a plurality of aging test components (6) which are matched with the tool carrier plate (5) are arranged on each remaining layer of shelves, each aging test component (6) is used for conducting aging test on the products in the tool carrier plate (5), each conveying component (4) is provided with an aging test component (7), and each aging test component (7) is used for detecting the products in the tool carrier plate (5); the stacking and transplanting mechanism (3) comprises a triaxial moving assembly (31) and a telescopic fork plate assembly (32) arranged on the triaxial moving assembly (31), a conductive module (33) is arranged on the telescopic fork plate assembly (32), the stacking and transplanting mechanism (3) is used for transplanting a tool carrier plate (5) on a conveying guide rail (41) into an ageing test assembly (6), and the conductive module (33) is used for enabling the stacking and transplanting mechanism (3) to keep electrifying a product in the tool carrier plate (5) when the stacking and transplanting tool carrier plate (5).
2. The intelligent highly flexible vertical warehouse aging system of claim 1, wherein: the intelligent high-flexibility vertical warehouse aging system further comprises a data central service controller, and the vertical warehouse aging test cabinet (2) and the stacking transplanting mechanism (3) are electrically connected with the data central service controller.
3. The intelligent highly flexible vertical warehouse aging system of claim 2, wherein: the utility model provides a frock carrier plate (5) includes frock board (51), all be provided with two-dimensional code (52) around frock board (51), the array is provided with a plurality of product carrier groove on frock board (51), and every product carrier groove all includes four respectively is located support post carrier block (53) of end angle, four all be provided with spring buckle locking module (54) on support post carrier block (53), spring buckle locking module (54) be used for with the product clasp in the product carrier groove, the middle part in product carrier groove is provided with a plurality of probe module (55), probe module (55) are used for the test interface of butt joint product, the bottom symmetry of frock board (51) be provided with electrically conductive copper bar (56), all probe module (55) all with electrically conductive copper bar (56) electric connection.
4. The intelligent highly flexible vertical warehouse aging system of claim 3, wherein: the triaxial moving assembly (31) comprises a front-back moving device, a lifting device arranged on the front-back moving device and a left-right telescopic device arranged on the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame and a front-back driving device connected with the moving frame are arranged between the upper cross beam and the lower cross beam; lifting device is including installing lifter plate (311) of movable frame and with lift drive arrangement that lifter plate (311) are connected, controlling telescoping device including the symmetry setting and being in two risers (312) on lifter plate (311), the middle part of lifter plate (311) be provided with three-phase asynchronous motor (313) and with biax output gear motor (314) that three-phase asynchronous motor (313) are connected, the upper end of riser (312) be provided with flexible slide rail and with flexible expansion plate (315) of flexible slide rail looks adaptation, the medial surface of riser (312) is provided with the action wheel, the both ends of action wheel all are provided with from the driving wheel, from the driving wheel with be provided with driving belt between the action wheel, the lower extreme of expansion plate (315) is provided with belt clamp piece one, the output shaft of biax output gear motor (314) with the action wheel is connected.
5. The intelligent highly flexible vertical warehouse aging system of claim 4, wherein: the telescopic fork plate assembly (32) comprises two fork plates (321), a telescopic servo motor and a telescopic belt (322) connected with the telescopic servo motor, wherein the telescopic servo motor is arranged in the telescopic plate (315), sliding rail grooves are formed in two sides of the telescopic plate (315), guide wheels matched with the sliding rail grooves are arranged on two inner walls of the fork plates (321), and a belt clamping block II connected with the telescopic belt (322) is arranged at the bottom of the fork plates (321); the electric conduction module (33) comprises a contact installation block (331) arranged between the front ends and the rear ends of the two fork plates (321), a plurality of first conductive contacts (332) are arranged on the contact installation block (331), electric shock conductive plates are arranged in the contact installation block (331), the first conductive contacts (332) are electrically connected with the electric shock conductive plates, and the first conductive contacts (332) are used for abutting against conductive copper bars (56) under the stacked tool carrier plates (5), so that power supply aging is kept on products in the tool carrier plates (5).
6. The intelligent highly flexible vertical warehouse aging system of claim 3, wherein: the conveying assembly (4) is arranged on a top-layer goods shelf, the conveying assembly (4) comprises conveying guide rails (41) symmetrically arranged on the top-layer goods shelf, code scanning devices are arranged at the front ends of the conveying guide rails (41), the code scanning devices are used for scanning two-dimensional codes (52) on code marking tool plates (51), conductive rails (42) are arranged on the outer sides of the two conveying guide rails (41), a plurality of conductive wheels (43) are arranged on the conductive rails (42), and the conductive wheels (43) on the two conductive rails (42) are used for butt joint of two conductive copper bars (56) at the bottoms of the tool plates (51); the aging detection assembly (7) comprises a jacking lifting conductive mechanism (71) and a CCD detection mechanism (72), the CCD detection mechanism (72) comprises two brackets (721) arranged in the middle of a top-layer goods shelf, a traversing driving device (722) and a mounting plate (723) connected with the traversing driving device (722) are arranged between the two brackets (721), a plurality of CCD cameras (724) are arranged on the mounting plate (723), and dark boxes (725) are arranged outside the CCD cameras (724); the jacking and lifting conductive mechanism (71) comprises a jacking driving device arranged at the lower end of the top-layer goods shelf and a jacking plate (711) connected with the jacking driving device, the jacking plate (711) is arranged below the two brackets (721), supporting columns (712) are arranged around the jacking plate (711), the supporting columns (712) at two ends are respectively arranged between the conveying guide rails (41) and the conductive guide rails (42) at two ends, conductive contact points II (713) are arranged in the supporting columns (712), and the conductive contact points II (713) are used for abutting against conductive copper strips (56) at the bottom of the tooling plate (51).
7. The intelligent highly flexible vertical warehouse aging system of claim 6, wherein: the vertical warehouse aging test cabinet (2) comprises a vertical cabinet body, wherein the vertical cabinet body is formed by splicing a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are channel steel, a wire slot is arranged in the channel steel, and the wire slot is used for the layout of wires; the ageing test assembly (6) is composed of four vertical warehouse guide assemblies distributed around the station of the ageing test assembly (6), each vertical warehouse guide assembly comprises a diagonal support block (61), a guide block (62) and a silica gel pad (63), each diagonal support block (61) is mounted on the side wall of the corresponding longitudinal beam, each guide block (62) is mounted at the upper end of each diagonal support block (61) and is attached to the side wall of the corresponding longitudinal beam, each silica gel pad (63) is laid on the upper end face of each diagonal support block (61), two conductive contacts three (64) penetrating through each silica gel pad (63) are further arranged on the upper end face of each diagonal support block (61), each conductive contact three (64) is used for being connected with a conductive copper bar (56) at the bottom of a tooling plate (51), and guide wheels (57) matched with the corresponding guide blocks (62) are further arranged around the tooling plate (51).
8. The intelligent highly flexible vertical warehouse aging system of claim 2, wherein: the cabinet is characterized in that a cabinet body outer cover (21) is arranged outside the cabinet body, the cabinet body outer cover (21) is provided with a plurality of layers of air inlets, a cooling fan (22) is arranged at the air inlet, an exhaust pipeline (23) is arranged at the top of the cabinet body outer cover (21), and an exhaust fan is arranged at the tail end of the exhaust pipeline (23); the temperature sensor is characterized in that a plurality of temperature sensors which are uniformly distributed are further arranged in the clothes closet body, a temperature acquisition unit is further arranged outside the clothes closet body, and the temperature acquisition unit is used for checking the regional temperature of the temperature sensors in real time.
9. The intelligent highly flexible vertical warehouse aging system of claim 3, wherein: a middle support column (58) is further arranged between the support column carrier blocks (53) on the same side, the support column carrier blocks (53) comprise carrier column mounting blocks (531), step surfaces (532) are arranged at the front ends of the carrier column mounting blocks (531), sliding grooves (533) are arranged in the middle of the carrier column mounting blocks (531), the sliding grooves (533) penetrate through the middle of the step surfaces (532), and support blocks (534) are arranged on the step surfaces (532); the spring buckle locking module (54) comprises a locking block (541) and a compression spring (542), the locking block (541) is adaptively and slidably installed in the chute (533), two ends of the compression spring (542) are respectively connected with the chute wall of the chute (533) and the locking block (541), the locking block (541) comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is located at the front end of the chute (533) and is lower than the step surface (532), the longitudinal sliding block is located at the rear end of the chute (533), the longitudinal sliding block is higher than the supporting block (534), a locking hook piece (543) is arranged at the upper end of the longitudinal sliding block, and an arc surface is arranged at the front end of the locking hook piece (543); the product placed in the product carrying groove is an LED display module, the LED display module is provided with a rectangular annular groove (544), and when the bottom of the LED display module is contacted with the supporting block (534), the locking hook piece (543) is locked and inserted into the rectangular annular groove (544).
10. The intelligent highly flexible vertical warehouse aging system of claim 9, wherein: the probe module (55) comprises a signal interface probe module (55) and a power supply interface probe module (55), the signal interface probe module (55) and the power supply interface probe module (55) comprise probe installation seats, the probe installation seats are provided with a plurality of probe installation slots, interface probes or power supply probes are installed in the probe installation slots, and the interface probes and the power supply probes are electrically connected with the conductive copper bars (56).
Priority Applications (1)
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CN202211728476.8A CN116338340A (en) | 2022-12-31 | 2022-12-31 | Intelligent high-flexibility vertical warehouse aging system |
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CN202211728476.8A CN116338340A (en) | 2022-12-31 | 2022-12-31 | Intelligent high-flexibility vertical warehouse aging system |
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