CN116336200A - High-pressure regulating flow valve - Google Patents
High-pressure regulating flow valve Download PDFInfo
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- CN116336200A CN116336200A CN202310379290.4A CN202310379290A CN116336200A CN 116336200 A CN116336200 A CN 116336200A CN 202310379290 A CN202310379290 A CN 202310379290A CN 116336200 A CN116336200 A CN 116336200A
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- 230000001105 regulatory effect Effects 0.000 title claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000007789 sealing Methods 0.000 claims abstract description 30
- 230000009467 reduction Effects 0.000 claims abstract description 20
- 238000012856 packing Methods 0.000 claims description 40
- 210000004907 gland Anatomy 0.000 claims description 30
- 239000000945 filler Substances 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 9
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000001502 supplementing effect Effects 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 210000002445 nipple Anatomy 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/42—Valve seats
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/52—Means for additional adjustment of the rate of flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/20—Excess-flow valves
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Safety Valves (AREA)
Abstract
The invention discloses a high-pressure regulating flow valve, which comprises a high-pressure regulating flow valve main body, a sample water flow control part and an overpressure flow reduction part, wherein the overpressure flow reduction part is arranged behind the sample water flow control part, and controls flow and reversely controls flow and pressure through the combination of the sample water flow control part and the overpressure flow reduction part; the high-pressure regulating flow valve main body comprises a valve seat, a valve cavity, an inlet part and an outlet part, wherein the valve seat is provided with a regulating cavity, the inlet part and the outlet part are arranged on two sides of the valve cavity, the inlet part is communicated with the valve cavity through the valve seat, one end of the valve seat, which is perpendicular to the valve cavity, is provided with a sample water flow control part, and the valve cavity is internally provided with an overpressure flow reduction part; the overpressure flow reduction part comprises a plurality of high-pressure convection adjusting modules, a convection filling module and a convection sealing module, and is arranged in the valve cavity; the high-pressure convection adjusting module is installed in the valve cavity in the positive direction, the quantity of the high-pressure convection adjusting module is less than a preset quantity, the high-pressure convection adjusting module is supplemented by adopting a convection filling module, and the end, far away from one end of the valve seat, of the high-pressure convection adjusting module is integrally sealed by adopting a convection sealing module.
Description
Technical Field
The invention belongs to the technical field of fluid mechanics and valve bodies, and particularly relates to a high-pressure regulating flow valve based on the high-pressure sample water vortex and convection principle.
Background
The pressure reducing valve of the water vapor sampling system is mainly applied to a boiler water sampling system of high-temperature and high-pressure sample water, and the flow rate and the pressure of the sample water are reduced by reducing the sample passing gap or the thread channel in the valve so as to reduce the flow rate and the pressure of the sample water. The valve opening is regulated by a hand wheel, and the larger the valve opening is, the larger the pressure and flow of the valve outlet are; the smaller the valve opening, the smaller the pressure and flow. The pressure reducing valve is typically capable of controlling the outlet pressure reduction to a range of between 0.01 and 0.8MPA at an inlet pressure of 3-32 MPA.
However, since the conventional vapor sampling system pressure reducing valve mainly uses a double-needle or thread channel pressure reducing valve, the valve clearance is small and the valve is easy to block. With the increase of the opening degree of the valve, the flow and the pressure of sample water at the outlet of the pressure reducing valve can be continuously increased, when the opening degree is overlarge, the sample water flow is overlarge, the flow exceeds 3000ml/min, the pressure exceeds the safety pressure by 0.8MPa, and the sample water temperature and the pressure can be overhigh to damage on-line instrument sensors and accessories.
Disclosure of Invention
The invention aims to provide a high-pressure regulating flow valve, after a flow range is set, the larger the opening of the valve is, the smaller the pressure and the flow of a sample water outlet are, so that the system can not generate the situation that the sample water is overpressured and/or the meter is damaged by overcurrent due to misoperation of an operator. The high-pressure regulating flow valve is formed based on the water sample vortex and convection principle, and the high-pressure convection regulating module enables the outflow layer of the sample water to generate convection effect with the inflow layer based on the outflow layer, reduces the flow of the sample water, and accordingly achieves reverse control of high-pressure convection. For sample water with different pressures, the number of the used high-pressure convection adjusting modules is different, and the higher the inlet pressure of the valve is, the more the high-pressure convection adjusting modules are needed to be used.
The invention provides a high-pressure regulating flow valve, which comprises a high-pressure regulating flow valve main body, a sample water flow control part and an overpressure flow reduction part, wherein the overpressure flow reduction part is arranged behind the sample water flow control part, and controls flow and reversely controls flow and pressure through the combination of the sample water flow control part and the overpressure flow reduction part; wherein:
the high-pressure regulating flow valve body comprises a valve seat (12), a valve cavity (10), an inlet part and an outlet part, wherein the valve seat (12) is provided with a regulating cavity, the inlet part and the outlet part are arranged on two sides of the valve cavity (10), the inlet part is communicated with the valve cavity (10) through the valve seat (12), the valve seat (12) is perpendicular to one end of the valve cavity (10) and is provided with the sample water flow control part, and the valve cavity (10) is internally provided with the overpressure flow reduction part;
the overpressure flow reduction part comprises a plurality of high-pressure convection adjusting modules (9), a convection filling module (8) and a convection sealing module (6), and is arranged in the valve cavity (10); the high-pressure convection adjusting module (9) is installed in the valve cavity (10) in the positive direction, the convection filling modules (8) are adopted for supplementing the valve cavity, and the tail end far away from one end of the valve seat (12) is integrally sealed by the convection sealing module (6).
Preferably, the high-pressure convection adjusting module (9) is a cylinder and is divided into an upper part and a lower part; the external dimensions of the convection filling module (8) and the high-pressure convection adjusting module (9) are the same, the aperture of the convection filling module (8) and the aperture of the outlet of the high-pressure convection adjusting module (9) are the same, and the convection filling module is used for acting on a flow path of low-pressure sample water to supplement the adjusting function of the high-pressure convection adjusting module (9); the convection sealing module (6) is made of polytetrafluoroethylene materials and seals the installation position, and the size of the convection sealing module (6) is identical to that of the convection filling module (8).
Preferably, the sample water flow control part is used for accurately controlling the flow and comprises a flow adjusting thimble (15), a packing gland (16), a packing baffle (19), a packing gland nut (7), a hand wheel (13) and a hand wheel locking nut (14); the flow regulating thimble (15) is arranged in the regulating cavity of the valve seat (12) in a threaded mode, and a packing seal is used between the middle section of the flow regulating thimble (15) and the valve seat (12); the packing baffle (19) and the packing gland (16) are respectively arranged at two sides of the packing; the packing gland nut (7) is screwed on the valve seat (12) and compresses the packing gland (16); the tail end of the flow regulating thimble (15) is positioned and fixed by adopting the hand wheel (13), and the outer side of the hand wheel (13) is positioned and fixed by adopting the hand wheel locking nut (14).
Preferably, the packing gland (16) is a hollow cylinder; the inner side of the packing gland nut (7) is a cavity provided with full-section threads and is communicated with the through hole, and the outer side of the packing gland nut (7) is an outer hexagon; the hand wheel (13) is a plum blossom-shaped handle; the hand wheel locking nut (14) is an M6 cover type nut.
Preferably, fasteners, seals and welded joints are also included; wherein:
the fastener comprises a clamping joint, a pressing cap and a clamping nut,
the clamping joint comprises an inlet clamping joint (20) and an outlet clamping joint (1);
the pressing cap comprises a water outlet pressing cap (5), the water outlet pressing cap (5) is of an internal thread structure, the internal thread size is consistent with the thread size of the tail part of the valve cavity (10), and the water outlet pressing cap (5) is connected with the tail part of the valve cavity (10) in a threaded manner and is used for pressing the convection sealing module (6), so that the whole valve cavity (10) is sealed;
the clamping nut comprises an inlet clamping nut (22) and an outlet clamping nut (3);
the sealing element comprises a tetrafluoro gasket, a filler (11), a filler sealing gasket (17) and an O-shaped ring; the tetrafluoro pad comprises an inlet tetrafluoro pad (21) and an outlet tetrafluoro pad (2);
the welded joint comprises an inlet joint (18) and an outlet joint (4); the inlet gripping head (20), inlet gripping nut (22) and inlet tetrafluoro pad (21) are secured to the inlet head (18) by a threaded mounting.
Preferably, each group of high-pressure convection adjusting modules (9) comprises an upper module and a lower module, wherein the contact part of the upper module and the lower module is provided with an annular groove, and the annular groove is internally provided with the O-shaped ring for sealing; when the upper and lower modules of each group of high-pressure convection adjusting modules (9) are assembled, the upper module is firstly arranged in the valve cavity (10) according to a preset direction, and then the lower module is arranged; and then installing an upper module of the next group of high-voltage convection regulation modules (9), and inserting and installing in this way.
Preferably, one end of the inlet joint (18) is a column joint welded with the valve seat (12), and the inlet joint is welded and positioned on an inlet groove of the valve seat (12) through the column joint; the middle part of the inlet joint (18) is an external hexagon, and a section of external thread is arranged at the tail end of the inlet joint (18); the front end of the inlet clamping joint (20) is a sealing plane with a waterline, and the rear end of the inlet clamping joint is a column type butt welding joint; the inner side of the inlet clamping nut (22) is a cavity provided with full-section threads and is connected with the through hole, and the outer side of the inlet clamping nut (22) is an outer hexagon;
the front end of the outlet joint (4) is a column, the front end of the outlet joint is welded with the water outlet press cap (5), the center of the column is a through hole with the diameter of 4mm, and the tail end of the column is a section of external thread;
the outlet clamping joint (1) and the outlet clamping nut (3) are respectively consistent with the inlet clamping joint (20) and the inlet clamping nut (22).
Preferably, the valve seat (12) is square tee bend form, and the entry is equipped with first circular recess for with entry joint (18) welding, the export is equipped with the circular recess of second, is used for the valve pocket to insert fixed-position welding, valve seat (12) adjust the intracavity side and set up one section internal thread, the terminal of internal thread sets up the step that is used for installing fixed filler, adjust the chamber outside and set up the external screw thread, the external screw thread is used for installing gland nut (7).
Preferably, the front end of the flow regulating thimble (15) is conical, and the middle section of the flow regulating thimble (15) is provided with external threads connected with the valve seat (12).
Preferably, the filler (11) is a graphite filler.
The valve provided by the invention has the following beneficial technical effects:
(1) The high-pressure convection adjusting module adopts a sample water vortex convection design, the higher the sample water pressure is, the lower the outlet flow is, and the high-pressure convection adjusting module can be used only under the condition of normal flow, so that the damage to accessories and meters caused by overpressure or overcurrent of a pipeline due to manual operation is avoided.
(2) Besides the pressure control function, the device has the function of accurately controlling the flow, accurately positions the use flow of each path of sample water, has small maintenance quantity and has the protection function.
(3) The valve has large aperture, no deposition and no blockage.
(4) The high-pressure convection adjusting module can flexibly use different numbers of high-pressure convection adjusting modules to control flow according to different pressure samples, maintenance-free can be realized after the first debugging is finished, and maintenance cost is reduced.
Drawings
FIG. 1 is a cross-sectional view of the overall structure of a high pressure regulated flow valve according to a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of the flow of sample water from the overpressure and pressure relief portion of the high-pressure regulated flow valve of FIG. 1 according to a preferred embodiment of the present invention;
FIG. 3 is a schematic diagram of a flow control section according to a preferred embodiment of the present invention;
FIG. 4 is a schematic illustration of the dimensions of a high pressure convection adjustment module (upper module) according to a preferred embodiment of the invention;
fig. 5 is a schematic view showing the size of a high-pressure convection adjusting module (lower module) according to a preferred embodiment of the present invention.
Detailed Description
The following describes in further detail the embodiments of the present invention with reference to the drawings and examples. The following examples are illustrative of the invention and are not intended to limit the scope of the invention.
As shown in fig. 1-3, in the high-pressure flow control valve provided in this embodiment, after the flow range is set, the larger the opening of the valve is, the smaller the pressure and flow of the sample water outlet is, so that the system cannot generate the situation that the sample water is over-pressurized and/or overflows to damage the instrument due to misoperation of an operator. The high-pressure regulating flow valve is formed based on the water sample vortex and convection principle, and the high-pressure convection regulating module enables the outflow layer of the sample water to generate convection effect with the inflow layer based on the outflow layer, reduces the flow of the sample water, and accordingly achieves reverse control of high-pressure convection. For sample water with different pressures, the number of the used high-pressure convection adjusting modules is different, and the higher the inlet pressure of the valve is, the more the high-pressure convection adjusting modules are needed to be used.
The embodiment provides a high-pressure regulating flow valve, which comprises a high-pressure regulating flow valve main body, a sample water flow control part and an overpressure flow reduction part, wherein the overpressure flow reduction part is arranged behind the sample water flow control part, and controls flow and reversely controls flow and pressure through the combination of the sample water flow control part and the overpressure flow reduction part; wherein:
the high-pressure regulating flow valve body comprises a valve seat 12, a valve cavity 10, an inlet part and an outlet part, wherein the valve seat 12 is provided with a regulating cavity, the inlet part and the outlet part are arranged on two sides of the valve cavity 10, the inlet part is communicated with the valve cavity 10 through the valve seat 10, one end of the valve seat 12 perpendicular to the valve cavity 10 is provided with a sample water flow control part, and the valve cavity 10 is internally provided with an overpressure flow reduction part.
In this embodiment, the valve seat 12 is welded to the valve chamber 10, and the high-pressure regulating flow valve first controls the regulating pressure and then fixes the regulating flow.
In this embodiment, the diameter of the outlet portion is 20-35% larger than that of the inlet portion, the inlet portion is a high-pressure portion, the aperture is 3mm, the outlet portion is a low-pressure portion, and the aperture is 4mm. The structural numerical value setting mode can better regulate and control the pressure and flow of the fluid from the aspect of the structural body.
As a preferred embodiment, the overpressure and relief part comprises a plurality of high-pressure convection adjusting modules 9, a convection filling module 8 and a piece of convection sealing module 6, and is installed in the valve cavity 10; the high-pressure convection adjusting module 9 is installed in the valve cavity 10 in the positive direction, the convection filling module 8 is adopted for supplementing the valve cavity in an amount less than a preset amount, and the convection sealing module (6) is adopted for integrally sealing the end far away from one end of the valve seat 12.
In this embodiment, less than 20 flow-regulating filling modules 8 are used for supplementing, the last end position adopts a convection sealing module 6, and an outlet pressure cap 5 is installed at the tail of the valve cavity 10 in a threaded installation mode and presses the convection sealing module 6.
In this embodiment, the high-voltage convection adjusting module 9 is a cylinder and is divided into an upper part and a lower part; the external dimensions of the convection filling module 8 and the high-pressure convection adjusting module 9 are the same, the aperture of the convection filling module 8 and the aperture of the outlet of the high-pressure convection adjusting module 9 are the same, and the convection filling module 8 and the outlet aperture of the high-pressure convection adjusting module 9 are used for acting on a flow path of low-pressure sample water to supplement the adjusting function of the high-pressure convection adjusting module 9; the convection sealing module 6 is made of polytetrafluoroethylene material and seals the installation position, and the size of the convection sealing module 6 is identical to that of the convection filling module 8.
As a preferred embodiment, the sample water flow control part is used for precisely controlling the flow, and comprises a flow adjusting thimble 15, a packing gland 16, a packing baffle 19, a packing gland nut 7, a hand wheel 13 and a hand wheel locking nut 14; the flow regulating thimble 15 is arranged in the regulating cavity of the valve seat 12 in a threaded manner, and a packing seal is used between the middle section of the flow regulating thimble 15 and the valve seat 12; the packing baffle 19 and the packing gland 16 are respectively arranged at two sides of the packing; the gland nut 7 is screwed on the valve seat 12 and compresses the gland 16; the tail end of the flow regulating thimble 15 is positioned and fixed by adopting the hand wheel 13, and the outer side of the hand wheel 13 is positioned and fixed by adopting the hand wheel locking nut 14.
In this embodiment, the process of packing includes: firstly installing a filler baffle 19 and then filling filler to prevent the filler from entering the adjusting cavity along with threads to be consumed; a packing gland 16 is then installed to compress the packing; finally, the gland nut 7 is screwed onto the valve seat 12 and presses the gland 16.
In this embodiment, the packing gland 16 is a hollow cylinder; the inner side of the packing gland nut 7 is a cavity provided with full-section threads and is communicated with the through hole, and the outer side of the packing gland nut 7 is an outer hexagon; the hand wheel 13 is a plum blossom-shaped handle; the hand wheel lock nut 14 is an M6 cap nut.
As a preferred embodiment, fasteners, seals and welded joints are also included; wherein:
(1) The fastener comprises a clamping joint, a pressing cap and a clamping nut,
A. the gripping connectors include an inlet gripping connector 20 and an outlet gripping connector 1;
B. the pressing cap comprises a water outlet pressing cap 5, the water outlet pressing cap 5 is of an internal thread structure, the internal thread size is consistent with the thread size of the tail part of the valve cavity 10, and the water outlet pressing cap 5 is connected with the tail part of the valve cavity 10 in a threaded manner and is used for pressing the convection sealing module 6 so as to seal the whole valve cavity 10;
C. the clamping nut comprises an inlet clamping nut 22 and an outlet clamping nut 3;
the seal includes a tetrafluoro-pad, packing and O-rings not shown; the tetrafluoro pad includes an inlet tetrafluoro pad 21 and an outlet tetrafluoro pad 2; in this embodiment, the filler 11 is a graphite filler, although any suitable type of filler may be selected for sealing as would be known to one skilled in the art; each group of high-pressure convection adjusting modules 9 comprises an upper module and a lower module, wherein the contact parts of the upper module and the lower module are provided with annular grooves, and the O-shaped rings are arranged in the annular grooves for sealing; when the upper and lower modules of each group of high-pressure convection adjusting modules 9 are assembled, the upper module is firstly installed in the valve cavity 10 according to a preset direction (positive direction in the embodiment), and then the lower module is installed; and then the upper module of the next group of high-voltage convection regulation modules 9 is installed, and the upper modules are installed in a penetrating way. The number of high-pressure convection modules used for sample water with different levels of pressure is different, the number of high-pressure convection modules is more as the pressure is higher, the number of the high-pressure convection modules is 20 at most, and the 21 st convection sealing module 6 is used.
The weld joint comprises an inlet joint 18 and an outlet joint 4; the inlet gripping nipple 20, inlet gripping nut 22 and inlet tetrafluoro pad 21 are secured to the inlet nipple 18 by a threaded mounting.
In this embodiment, one end of the inlet joint 18 is a cylindrical joint welded to the valve seat 12, and is welded and positioned on the inlet groove of the valve seat 12 through the cylindrical joint; the middle part of the inlet joint 18 is an external hexagon, and a section of external thread is arranged at the tail end of the inlet joint 18; the front end of the inlet clamping joint 20 is a sealing plane with a waterline, and the rear end is a column type butt welding joint; the inner side of the inlet clamping nut 22 is a cavity provided with full-section threads and is connected with the through hole, and the outer side of the inlet clamping nut 22 is an outer hexagon;
the front end of the outlet joint 4 is a column and is welded with the water outlet press cap 5, the center of the column is a through hole with the diameter of 4mm, and the tail end of the column is an external thread;
the outlet gripping nipple 1, the outlet gripping nut 3 correspond to the form of the inlet gripping nipple 20 and the inlet gripping nut 22, respectively.
As a preferred embodiment, the valve seat 12 is in a square tee shape, the inlet is provided with a first circular groove for welding with the inlet joint 18, the outlet is provided with a second circular groove for inserting and positioning the valve cavity, the inner side of the adjusting cavity of the valve seat 12 is provided with a section of internal thread, the tail end of the internal thread is provided with a step for installing fixed filler, the outer side of the adjusting cavity is provided with external threads for installing the filler gland nut 7.
As a preferred embodiment, the front end of the flow regulating thimble 15 is conical, the diameter of the thin end of the cone is 2mm, the diameter of the thick end of the cone is 3.2mm, and the effective regulating length of the flow regulating thimble 15 is 10mm; the middle section of the flow regulating thimble 15 is provided with external threads connected with the valve seat 12.
In the preferred embodiment, as shown in fig. 4 and 5, the diameter e of the inlet is 1.5 times to 2 times the diameter d of the outlet, the angle a ranges from 15 degrees a to 30 degrees, the diameter b of the vortex space ranges from d to b to 2.5d, and the diameter f of the interface between the upper and lower modules at the upper module portion is equal to the diameter g at the lower module portion. The high-pressure convection adjusting module 9 adopts vortex convection design, the inside is bottleneck-shaped, the inlet space is gradually widened, and the deepest part adopts semicircular design. After entering through the inlet, the outer water flow layer is dispersed along the inner wall of the valve cavity 10, and after swirling, part of water head pressure is counteracted with the middle part of the water flow, so that the water head loss is maximized. The higher the pressure, the greater the head average pressure loss. After the action of the plurality of high-pressure convection adjusting modules 9, an upper limit of the flow occurs in the pressure-bearing range. The final regulation target is that the flow reaches the maximum upper limit (2500 ml-3000 ml/min) when the inlet sample water pressure of the first high-pressure convection regulating module 9 is regulated to 0.2-0.3 MPa.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention. It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
1. The high-pressure regulating flow valve is characterized by comprising a high-pressure regulating flow valve main body, a sample water flow control part and an overpressure flow reduction part, wherein the overpressure flow reduction part is arranged behind the sample water flow control part, and controls flow and reversely controls flow and pressure through the combination of the sample water flow control part and the overpressure flow reduction part; wherein:
the high-pressure regulating flow valve body comprises a valve seat (12), a valve cavity (10), an inlet part and an outlet part, wherein the valve seat (12) is provided with a regulating cavity, the inlet part and the outlet part are arranged on two sides of the valve cavity (10), the inlet part is communicated with the valve cavity (10) through the valve seat (12), the valve seat (12) is perpendicular to one end of the valve cavity (10) and is provided with the sample water flow control part, and the valve cavity (10) is internally provided with the overpressure flow reduction part;
the overpressure flow reduction part comprises a plurality of high-pressure convection adjusting modules (9), a convection filling module (8) and a convection sealing module (6), and is arranged in the valve cavity (10); the high-pressure convection adjusting module (9) is installed in the valve cavity (10) in the positive direction, the convection filling modules (8) are adopted for supplementing the valve cavity, and the tail end far away from one end of the valve seat (12) is integrally sealed by the convection sealing module (6).
2. A high pressure regulating flow valve according to claim 1, characterized in that the high pressure convection regulating module (9) is a cylinder, divided into an upper part and a lower part; the external dimensions of the convection filling module (8) and the high-pressure convection adjusting module (9) are the same, the aperture of the convection filling module (8) and the aperture of the outlet of the high-pressure convection adjusting module (9) are the same, and the convection filling module is used for acting on a flow path of low-pressure sample water to supplement the adjusting function of the high-pressure convection adjusting module (9); the convection sealing module (6) is made of polytetrafluoroethylene materials and seals the installation position, and the size of the convection sealing module (6) is identical to that of the convection filling module (8).
3. The high-pressure regulating flow valve according to claim 2, wherein the sample water flow control part is used for precisely controlling flow and comprises a flow regulating thimble (15), a packing gland (16), a packing baffle (19), a packing gland nut (7), a hand wheel (13) and a hand wheel locking nut (14); the flow regulating thimble (15) is arranged in the regulating cavity of the valve seat (12) in a threaded mode, and a packing seal is used between the middle section of the flow regulating thimble (15) and the valve seat (12); the packing baffle (19) and the packing gland (16) are respectively arranged at two sides of the packing; the packing gland nut (7) is screwed on the valve seat (12) and compresses the packing gland (16); the tail end of the flow regulating thimble (15) is positioned and fixed by adopting the hand wheel (13), and the outer side of the hand wheel (13) is positioned and fixed by adopting the hand wheel locking nut (14).
4. A high pressure regulated flow valve according to claim 3, wherein the packing gland (16) is a hollow cylinder; the inner side of the packing gland nut (7) is a cavity provided with full-section threads and is communicated with the through hole, and the outer side of the packing gland nut (7) is an outer hexagon; the hand wheel (13) is a plum blossom-shaped handle; the hand wheel locking nut (14) is an M6 cover type nut.
5. The high pressure regulated flow valve of claim 4, further comprising fasteners, seals, and welded joints; wherein:
the fastener comprises a clamping joint, a pressing cap and a clamping nut,
the clamping joint comprises an inlet clamping joint (20) and an outlet clamping joint (1);
the pressing cap comprises a water outlet pressing cap (5), the water outlet pressing cap (5) is of an internal thread structure, the internal thread size is consistent with the thread size of the tail part of the valve cavity (10), and the water outlet pressing cap (5) is connected with the tail part of the valve cavity (10) in a threaded manner and is used for pressing the convection sealing module (6), so that the whole valve cavity (10) is sealed;
the clamping nut comprises an inlet clamping nut (22) and an outlet clamping nut (3);
the seal comprises a tetrafluoro pad, a filler and an O-ring; the tetrafluoro pad comprises an inlet tetrafluoro pad (21) and an outlet tetrafluoro pad (2);
the welded joint comprises an inlet joint (18) and an outlet joint (4); the inlet gripping head (20), inlet gripping nut (22) and inlet tetrafluoro pad (21) are secured to the inlet head (18) by a threaded mounting.
6. A high pressure regulated flow valve according to claim 5, wherein each set of high pressure convection regulating modules (9) comprises an upper module and a lower module, wherein the contact portions of the upper and lower modules are provided with annular grooves in which the O-rings are arranged for sealing; when the upper and lower modules of each group of high-pressure convection adjusting modules (9) are assembled, the upper module is firstly arranged in the valve cavity (10) according to a preset direction, and then the lower module is arranged; and then installing an upper module of the next group of high-voltage convection regulation modules (9), and inserting and installing in this way.
7. A high pressure regulated flow valve according to claim 6, wherein one end of the inlet fitting (18) is a cylindrical fitting welded to the valve seat (12), and is positioned on an inlet groove of the valve seat (12) by welding the cylindrical fitting; the middle part of the inlet joint (18) is an external hexagon, and a section of external thread is arranged at the tail end of the inlet joint (18); the front end of the inlet clamping joint (20) is a sealing plane with a waterline, and the rear end of the inlet clamping joint is a column type butt welding joint; the inner side of the inlet clamping nut (22) is a cavity provided with full-section threads and is connected with the through hole, and the outer side of the inlet clamping nut (22) is an outer hexagon;
the front end of the outlet joint (4) is a column, the front end of the outlet joint is welded with the water outlet press cap (5), the center of the column is a through hole with the diameter of 4mm, and the tail end of the column is a section of external thread;
the outlet clamping joint (1) and the outlet clamping nut (3) are respectively consistent with the inlet clamping joint (20) and the inlet clamping nut (22).
8. The high-pressure regulating flow valve according to claim 7, wherein the valve seat (12) is square tee-shaped, the inlet is provided with a first circular groove for welding with the inlet joint (18), the outlet is provided with a second circular groove for inserting the valve cavity into the fixed-position welding, the inner side of the regulating cavity of the valve seat (12) is provided with a section of internal thread, the tail end of the internal thread is provided with a step for installing fixed filler, the outer side of the regulating cavity is provided with external threads for installing a filler gland nut (7).
9. The high-pressure regulating flow valve according to claim 8, wherein the front end of the flow regulating thimble (15) is conical, and the middle section of the flow regulating thimble (15) is provided with an external thread connected with the valve seat (12).
10. A high pressure regulating flow valve according to claim 5, characterized in that the packing (11) is a graphite packing.
Priority Applications (1)
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CN202310379290.4A CN116336200A (en) | 2023-04-11 | 2023-04-11 | High-pressure regulating flow valve |
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CN202310379290.4A CN116336200A (en) | 2023-04-11 | 2023-04-11 | High-pressure regulating flow valve |
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CN116336200A true CN116336200A (en) | 2023-06-27 |
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CN202310379290.4A Pending CN116336200A (en) | 2023-04-11 | 2023-04-11 | High-pressure regulating flow valve |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117307857A (en) * | 2023-11-30 | 2023-12-29 | 四川岷河管道建设工程有限公司 | Connector assembly for preventing gas theft |
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2023
- 2023-04-11 CN CN202310379290.4A patent/CN116336200A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117307857A (en) * | 2023-11-30 | 2023-12-29 | 四川岷河管道建设工程有限公司 | Connector assembly for preventing gas theft |
CN117307857B (en) * | 2023-11-30 | 2024-02-09 | 四川岷河管道建设工程有限公司 | Connector assembly for preventing gas theft |
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