CN116333446A - Flame retardant composition, polymer composition comprising flame retardant composition and method of preparing the same - Google Patents

Flame retardant composition, polymer composition comprising flame retardant composition and method of preparing the same Download PDF

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CN116333446A
CN116333446A CN202111607362.3A CN202111607362A CN116333446A CN 116333446 A CN116333446 A CN 116333446A CN 202111607362 A CN202111607362 A CN 202111607362A CN 116333446 A CN116333446 A CN 116333446A
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antioxidant
weight
flame retardant
parts
retardant composition
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孙毅明
周宏杰
辛菲
帕特里克·雅各布斯
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Lanxess Chemical China Co ltd
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Lanxess Chemical China Co ltd
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Priority to CN202111607362.3A priority Critical patent/CN116333446A/en
Priority to PCT/CN2022/141553 priority patent/WO2023116906A1/en
Publication of CN116333446A publication Critical patent/CN116333446A/en
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0066—Flame-proofing or flame-retarding additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/005—Stabilisers against oxidation, heat, light, ozone
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/05—Alcohols; Metal alcoholates
    • C08K5/053—Polyhydroxylic alcohols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/04—Oxygen-containing compounds
    • C08K5/15—Heterocyclic compounds having oxygen in the ring
    • C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1515—Three-membered rings
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02—Homopolymers or copolymers of hydrocarbons
    • C08L25/04—Homopolymers or copolymers of styrene
    • C08L25/06—Polystyrene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
    • C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00—Properties
    • C08L2201/02—Flame or fire retardant/resistant
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention provides a flame retardant composition, a polymer composition comprising the flame retardant composition, and a method of preparing the same. The flame retardant composition comprises: brominated butadiene-styrene block copolymers; an acid binding agent; an antioxidant. By applying the flame retardant composition, the polymer composition comprising the flame retardant composition and the preparation method thereof, the technical effect of improving the stability of the flame retardant at high temperature is achieved, and the flame retardance and mechanical properties of the final polymer product can be effectively balanced in the case of using the flame retardant composition of the invention.

Description

Flame retardant composition, polymer composition comprising flame retardant composition and method of preparing the same
Technical Field
The invention relates to the field of polymer processing, in particular to a flame retardant composition, a polymer composition containing the flame retardant composition and a preparation method thereof.
Background
Polymers exhibit some unique properties that metals or ceramics typically do not possess, including low density, high toughness and impact resistance, and optical clarity. One of the drawbacks of polymers with excellent properties is their lack of flame retardancy. Flame retardancy is achieved in the prior art by adding flame retardants to the polymer.
In order to achieve a flame retardant effect in polymers, small molecule Hexabromocyclododecane (HBCD) is typically used as a flame retardant additive to the polymer. However, in a number of applications and experiments, HBCD was found to be somewhat biotoxic, capable of accumulating in vivo, and environmentally non-degradable. Therefore, in order to reduce environmental pollution and biological pollution, various novel macromolecular (polymeric) flame retardants have been developed in the polymer industry, such as Emerald Innovation (EI 3000) type flame retardants of lang Cheng Huaxue. The polymeric flame retardant has a higher molecular weight and increases migration, extraction and evaporation resistance, thereby reducing the risk of release of the flame retardant from the polymer into the environment. In addition, polymeric flame retardants have a higher molecular weight relative to small molecule flame retardants, and thus they are not easily decomposed and absorbed by the digestive tract, reducing the availability of organisms thereto, and adverse effects on the ecological environment.
However, in the case of using the polymeric flame retardant, it was found that it was degraded at a temperature of 190 ℃ to adversely affect its flame retardant properties. In addition, since acidic substances are generated during the degradation of the polymeric flame retardant, the mechanical properties of the polymer product will also be affected by it. Accordingly, there remains a need to develop flame retardant compositions that have stability at high temperatures and are capable of balancing the flame retardant properties and mechanical properties of polymer products.
Disclosure of Invention
The invention mainly aims to provide a flame retardant composition, a polymer composition containing the flame retardant composition and a preparation method thereof, so as to solve the problem that a polymeric flame retardant in the prior art is unstable and easy to decompose at high temperature.
In order to achieve the above object, according to one aspect of the present invention, there is provided a flame retardant composition comprising: brominated butadiene-styrene block copolymers; an acid binding agent; an antioxidant.
Further, in the above flame retardant composition, the acid-binding agent comprises tetrabromobisphenol a diglycidyl ether, dipentaerythritol, a brominated epoxy resin, an epoxy resin, or any combination of two or more thereof.
Further, in the above flame retardant composition, the acid-binding agent comprises epichlorohydrin-cresol formaldehyde epoxy resin, epoxy phenol formaldehyde resin, bisphenol a type epoxy resin, bisphenol a-epichlorohydrin epoxy resin, a mixture of bisphenol F type epoxy resin and bisphenol a type epoxy resin, and any combination thereof.
Further, in the above flame retardant composition, the antioxidant comprises a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an amine antioxidant, a thioether antioxidant, a triazine antioxidant, or a combination thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof.
Further, in the above flame retardant composition, the primary antioxidant comprises pentaerythritol tetrakis [ β - (3.5-di-tert-butyl, 4-hydroxyphenyl) propionate ], pentaerythritol tetrakis- (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate, pentaerythritol 2, 6-di-tert-butyl-p-cresol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl- α -dimethylaminophenol, N-cyclohexyl-N ' -phenyl-p-phenylenediamine, N ' -diphenyl-p-phenylenediamine, dilaurate thiodipropionate, 2, 4-bis (dodecylthiomethyl) -6-methylphenol, 6- (4-hydroxy-3, 5-di-tert-butylphenylamino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-N-octylthio-4, 6-bis (4 ' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
Further, in the above flame retardant composition, the secondary antioxidant comprises tris (2, 4-di-t-butylphenyl) phosphite, bis (2, 4-di-butylphenyl) pentaerythritol diphosphate, bisphenol a phosphite, tributyl phosphite, 6- (4-hydroxy-3, 5-di-t-butylphenylamino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-n-octylthio-4, 6-bis (4' -hydroxy-3, 5-di-t-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
Further, in the above flame retardant composition, the mass ratio of the acid-binding agent to the antioxidant is in the range of 0.5:1 to 5:1.
Further, in the above flame retardant composition, the weight ratio of the total amount of the acid-binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is in the range of 1:20 to 1:3.
According to another aspect of the present invention there is provided a polymer composition comprising the flame retardant composition as hereinbefore described, and a polymer matrix.
According to another aspect of the present invention, there is provided a method for preparing a polymer composition comprising: step S1, mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture; step S2, adding the first mixture into a polymer matrix to obtain a second mixture; step S3, uniformly mixing the second mixture by using a double-screw extruder; and step S4, cooling the uniformly mixed second mixture.
By applying the flame retardant composition, the polymer composition comprising the flame retardant composition and the preparation method thereof, the technical effect of improving the stability of the flame retardant at high temperature is achieved, and the flame retardance and the mechanical properties of the polymer product can be effectively balanced in the case of using the flame retardant composition.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments in the present application may be combined with each other. The present invention will be described in detail with reference to examples. The following examples are illustrative only and are not intended to limit the scope of the invention.
As described in the background, polymeric flame retardants of the prior art are unstable at high temperatures, are prone to decomposition and adversely affect the finished polymer product. In response to the problems of the prior art, one exemplary embodiment of the present invention provides a flame retardant composition comprising a brominated butadiene-styrene block copolymer, an acid binding agent, and an antioxidant.
After thermal analysis for brominated butadiene-styrene block copolymers (exemplified by type EI3000 flame retardant from Lang Cheng Huaxue), it was found that an endothermic peak appears in DSC test results at 240℃indicating that EI3000 starts to decompose and release hydrogen bromide at this temperature and an exothermic peak also appears at 260℃indicating that crosslinking reaction also occurs during degradation of EI 3000. In fact, during industrial use of EI3000, the inventors have found that EI3000 also degrades and generates hydrogen bromide at temperatures around 190℃, mainly due to the effects of shear stress and thermal oxidation induction.
The inventors of the present invention have surprisingly found that, after a large number of experiments have been conducted, the composition of the flame retardant comprising the brominated butadiene-styrene block copolymer, the acid-binding agent and the antioxidant effectively increases the thermal decomposition temperature of the flame retardant, increases the high temperature stability of the flame retardant, and inhibits the formation of hydrogen bromide, thereby effectively improving the mechanical properties of the polymer product.
Because the flame retardant composition contains the acid binding agent, the flame retardant composition can effectively absorb the generated hydrogen bromide when the brominated butadiene-styrene block copolymer is decomposed, and inhibit the self-catalysis of the brominated butadiene-styrene block copolymer, so that the flame retardant composition can still maintain good stability at the temperature of about 260-290 ℃. Meanwhile, the acid-binding agent can also replace unstable bromine atoms (bromine free radicals) in the brominated butadiene-styrene block copolymer, so that hydrogen bromide is effectively inhibited from being separated from the brominated butadiene-styrene block copolymer. Because the flame retardant composition contains the antioxidant, when the brominated butadiene-styrene block copolymer generates free radicals at high temperature, the antioxidant can effectively capture the generated free radicals, thereby inhibiting the self-catalytic decomposition of the generated free radicals and improving the high-temperature stability of the flame retardant.
In addition, unexpectedly, after a lot of experiments conducted by the inventor, it was found that the two components can play a synergistic role in the case of using the acid-binding agent and the antioxidant simultaneously, and compared with the case of using the acid-binding agent or the antioxidant singly for carrying out the thermal stabilization on the brominated butadiene-styrene block copolymer, the two components can play a synergistic strengthening thermal stabilization role simultaneously, thereby further improving the thermal decomposition temperature of the brominated butadiene-styrene block copolymer and widening the processing window thereof. In addition, the hydrogen bromide generated by the brominated butadiene-styrene block copolymer in the high-temperature processing process of the polymer can be effectively inhibited and removed under the synergistic effect of the acid binding agent and the antioxidant, so that the pH value of the polymer system can be improved in the processing process, and the self-corrosion phenomenon is avoided.
In some embodiments of the present invention, the brominated butadiene-styrene block copolymer comprises brominated 1, 2-butadiene blocks, brominated 1, 4-butadiene blocks, or a combination thereof. In the present invention, the brominated butadiene-styrene block copolymer comprises a styrene block and a brominated butadiene block, wherein the brominated butadiene block may comprise any isomeric form thereof. Isomers of the brominated butadiene blocks include brominated 1, 2-butadiene blocks and brominated 1, 4-butadiene blocks. In some embodiments, the brominated butadiene-styrene block copolymer of the invention comprises: styrene-brominated 1, 2-butadiene diblock copolymer, styrene-brominated 1, 4-butadiene diblock copolymer, styrene-brominated 1, 2-butadiene-styrene triblock copolymer, styrene-brominated 1, 4-butadiene-styrene triblock copolymer, styrene-brominated 1, 2-butadiene-brominated 1, 4-butadiene-styrene tetrablock copolymer, or any combination thereof.
In some embodiments of the present invention, the brominated butadiene-styrene block copolymer comprises 10 to 40 parts by weight of a styrene block and 60 to 90 parts by weight of a brominated butadiene block based on 100 parts by weight of the brominated butadiene-styrene block copolymer. In a preferred embodiment, the brominated butadiene-styrene block copolymer comprises 15 to 35 parts by weight of a styrene block and 65 to 85 parts by weight of a brominated butadiene block based on 100 parts by weight of the brominated butadiene-styrene block copolymer. Specifically, in some embodiments of the present invention, the minimum value of the styrene block should be greater than 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, 15 parts by weight, 16 parts by weight, 17 parts by weight, 18 parts by weight, 19 parts by weight, or 20 parts by weight, and the maximum value thereof should be less than 40 parts by weight, 39 parts by weight, 38 parts by weight, 37 parts by weight, 36 parts by weight, 35 parts by weight, 34 parts by weight, 33 parts by weight, 32 parts by weight, 31 parts by weight, or 30 parts by weight, based on 100 parts of the brominated butadiene-styrene block copolymer. And in some embodiments, the minimum value of the brominated butadiene block should be greater than 60 parts by weight, 61 parts by weight, 62 parts by weight, 63 parts by weight, 64 parts by weight, 65 parts by weight, 66 parts by weight, 67 parts by weight, 68 parts by weight, 69 parts by weight, 70 parts by weight, 71 parts by weight, 72 parts by weight, 73 parts by weight, 74 parts by weight, or 75 parts by weight, and the maximum value thereof should be less than 90 parts by weight, 89 parts by weight, 88 parts by weight, 87 parts by weight, 86 parts by weight, 85 parts by weight, 84 parts by weight, 83 parts by weight, 82 parts by weight, 81 parts by weight, 80 parts by weight, 79 parts by weight, 78 parts by weight, 77 parts by weight, or 76 parts by weight, based on 100 parts of the brominated butadiene-styrene block copolymer.
Specifically, the amount of the styrene block may be in the following range, based on 100 parts by weight of the brominated butadiene-styrene block copolymer: 10 to 40 parts by weight, 11 to 39 parts by weight, 12 to 38 parts by weight, 13 to 37 parts by weight, 14 to 36 parts by weight, 15 to 35 parts by weight, 16 to 34 parts by weight, 17 to 33 parts by weight, 18 to 32 parts by weight, 19 to 31 parts by weight, 20 to 30 parts by weight, 10 to 20 parts by weight, 10 to 30 parts by weight, 20 to 40 parts by weight, or 30 to 40 parts by weight. And the amount of the brominated butadiene block may be in the following range based on 100 parts by weight of the brominated butadiene-styrene block copolymer: 60 to 90 parts by weight, 61 to 89 parts by weight, 62 to 88 parts by weight, 63 to 87 parts by weight, 64 to 86 parts by weight, 65 to 85 parts by weight, 66 to 84 parts by weight, 67 to 83 parts by weight, 68 to 82 parts by weight, 69 to 81 parts by weight, 70 to 80 parts by weight, 70 to 90 parts by weight, 80 to 90 parts by weight, 60 to 80 parts by weight, or 60 to 70 parts by weight.
In some embodiments of the present invention, the amount of brominated 1, 2-butadiene blocks is in the range of 50 to 90 parts by weight and the amount of brominated 1, 4-butadiene blocks is in the range of 10 to 50 parts by weight, based on 100 parts by weight of brominated butadiene blocks in the brominated butadiene-styrene block copolymer.
In some embodiments of the present invention, the amount of brominated 1, 2-butadiene blocks is in the range of 60 to 85 parts by weight and the amount of brominated 1, 4-butadiene blocks is in the range of 15 to 40 parts by weight, based on 100 parts by weight of brominated butadiene blocks in the brominated butadiene-styrene block copolymer. In some embodiments of the present invention, the brominated butadiene-styrene block copolymer may comprise both brominated 1, 2-butadiene blocks and brominated 1, 4-butadiene blocks, such as styrene-brominated 1, 2-butadiene-brominated 1, 4-butadiene triblock copolymers, styrene-brominated 1, 2-butadiene-brominated 1, 4-butadiene-styrene tetrablock copolymers, as described previously. In some embodiments, where both the brominated 1, 2-butadiene block and the brominated 1, 4-butadiene block are included, the minimum value of the brominated 1, 2-butadiene block should be greater than 60 parts by weight, greater than 61 parts by weight, greater than 62 parts by weight, greater than 63 parts by weight, greater than 64 parts by weight, greater than 65 parts by weight, greater than 66 parts by weight, greater than 67 parts by weight, greater than 68 parts by weight, greater than 69 parts by weight, or greater than 70 parts by weight, and the maximum value thereof should be less than 85 parts by weight, less than 84 parts by weight, less than 83 parts by weight, less than 82 parts by weight, less than 81 parts by weight, less than 80 parts by weight, less than 79 parts by weight, less than 78 parts by weight, less than 77 parts by weight, less than 76 parts by weight, or less than 75 parts by weight, based on 100 parts by weight of the brominated butadiene block in the brominated butadiene-styrene block copolymer. And in some embodiments, the minimum value of the brominated 1, 4-butadiene block should be greater than 15 parts by weight, greater than 16 parts by weight, greater than 17 parts by weight, greater than 18 parts by weight, greater than 19 parts by weight, greater than 20 parts by weight, greater than 21 parts by weight, greater than 22 parts by weight, greater than 23 parts by weight, greater than 24 parts by weight, or greater than 25 parts by weight, and the maximum value thereof should be less than 40 parts by weight, less than 39 parts by weight, less than 38 parts by weight, less than 37 parts by weight, less than 36 parts by weight, less than 35 parts by weight, less than 34 parts by weight, less than 33 parts by weight, less than 32 parts by weight, less than 31 parts by weight, or less than 30 parts by weight, based on 100 parts of the brominated butadiene block in the brominated butadiene-styrene block copolymer.
Specifically, the amount of brominated 1, 2-butadiene blocks is within the following range, based on 100 parts by weight of brominated butadiene block in the brominated butadiene-styrene block copolymer: 60 to 85 parts by weight, 61 to 84 parts by weight, 62 to 83 parts by weight, 63 to 82 parts by weight, 64 to 81 parts by weight, 65 to 80 parts by weight, 66 to 79 parts by weight, 67 to 78 parts by weight, 68 to 77 parts by weight, 69 to 76 parts by weight, 70 to 75 parts by weight, 60 to 80 parts by weight, 60 to 75 parts by weight, 60 to 70 parts by weight, 60 to 65 parts by weight, 65 to 85 parts by weight, 70 to 85 parts by weight, 75 to 85 parts by weight, or 80 to 85 parts by weight. And the amount of brominated 1, 4-butadiene blocks is within the following range, based on 100 parts by weight of the brominated butadiene block in the brominated butadiene-styrene block copolymer: 15 to 40 parts by weight, 16 to 39 parts by weight, 17 to 38 parts by weight, 18 to 37 parts by weight, 19 to 36 parts by weight, 20 to 35 parts by weight, 21 to 34 parts by weight, 22 to 33 parts by weight, 23 to 32 parts by weight, 24 to 31 parts by weight, 25 to 30 parts by weight, 20 to 40 parts by weight, 25 to 40 parts by weight, 30 to 40 parts by weight, 35 to 40 parts by weight, 15 to 35 parts by weight, 15 to 30 parts by weight, 15 to 25 parts by weight or 15 to 20 parts by weight.
In some embodiments of the invention, the brominated butadiene-styrene block copolymer has a weight average molecular weight of 80,000 to 180,000 g/mole as measured by Gel Permeation Chromatography (GPC) using bisphenol a homopolycarbonate standards. Preferably, the brominated butadiene-styrene block copolymer has a weight average molecular weight of 100,000 to 160,000 g/mole. In some embodiments of the invention, regardless of the particular structure, the weight average molecular weight of the brominated butadiene-styrene block copolymer may be greater than or equal to 80,000 g/mole, greater than or equal to 90,000 g/mole, greater than or equal to 100,000 g/mole, greater than or equal to 110,000 g/mole, greater than or equal to 120,000 g/mole, greater than or equal to 130,000 g/mole, greater than or equal to 140,000 g/mole, or greater than or equal to 150,000 g/mole, and may be less than or equal to 180,000 g/mole, less than or equal to 170,000 g/mole, less than or equal to 160,000 g/mole, less than or equal to 150,000 g/mole, less than or equal to 140,000 g/mole, less than or equal to 130,000 g/mole, or less than or equal to 120,000 g/mole. In some embodiments of the invention, the molecular weight may also be determined by Gel Permeation Chromatography (GPC) using polystyrene standards according to ASTM D5296-11. In some embodiments, 1-chloronaphthalene may be used as a solvent at 220℃using a high temperature GPC method, e.g., as determined according to ASTM D6474-11.
In some embodiments of the invention, the acid-binding agent comprises tetrabromobisphenol a diglycidyl ether, dipentaerythritol, a brominated epoxy resin, an epoxy resin, or any combination of two or more thereof. In an embodiment of the present invention, the acid-binding agent of the characteristics described above is selected to effectively achieve the effect of neutralizing the acidic species (hydrogen bromide) in the polymer system, thereby inhibiting the autocatalytic decomposition of the brominated butadiene-styrene block copolymer. Among the above acid-binding agents, the preferred acid-binding agent is an epoxy resin. The epoxy resin acid-binding agent comprises epichlorohydrin-cresol formaldehyde epoxy resin, epoxy phenol formaldehyde resin, bisphenol a type epoxy resin, bisphenol a-epichlorohydrin epoxy resin, a mixture of bisphenol F type epoxy resin and bisphenol a type epoxy resin, and any combination of two or more thereof.
In some embodiments of the invention, the antioxidants comprise a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an amine antioxidant, a thioether antioxidant, a triazine antioxidant, or any combination of two or more thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof. In some embodiments, the flame retardant composition of the present invention may comprise only a single class of antioxidants, such as hindered phenolic antioxidants, aminic antioxidants, phosphite antioxidants, thioether antioxidants, or triazine antioxidants. In a preferred embodiment, the flame retardant composition of the present invention comprises only triazine-based antioxidants. In other embodiments, the flame retardant composition of the present invention comprises a combination of a primary antioxidant and a secondary antioxidant. In the case of using two or more antioxidants, it is preferable to use a hindered phenol antioxidant as the primary antioxidant and a phosphite antioxidant as the secondary antioxidant in combination.
In some particular embodiments of the present invention, the primary antioxidant comprises pentaerythritol tetrakis [ β - (3.5-di-tert-butyl, 4-hydroxyphenyl) propionate ], pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate, pentaerythritol 2, 6-di-tert-butyl-p-cresol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl- α -dimethylaminophenol, N-cyclohexyl-N ' -phenyl-p-phenylenediamine, N ' -diphenyl-p-phenylenediamine, dilaurate thiodipropionate, 2, 4-bis (dodecylthiomethyl) -6-methylphenol, 6- (4-hydroxy-3, 5-di-tert-butylphenylamino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-N-octylthio-4, 6-bis (4 ' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination of two or more thereof.
In some particular embodiments of the present invention, the secondary antioxidant comprises tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-butylphenyl) pentaerythritol diphosphate, bisphenol A phosphite, tributyl phosphite, 6- (4-hydroxy-3, 5-di-tert-butylanilino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-n-octylthio-4, 6-bis (4' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination of two or more thereof.
In some embodiments of the invention, the mass ratio of acid-binding agent to antioxidant is in the range of 0.5:1 to 5:1, preferably the mass ratio of acid-binding agent to antioxidant is in the range of 1:1 to 2:1. In the invention, the acid-binding agent and the antioxidant have synergistic effect and can simultaneously thermally stabilize the flame retardant, so the mass ratio of the acid-binding agent to the antioxidant is required to be in the range of 0.5:1 to 5:1 so as to realize the effect of jointly promoting the thermal stabilization of the flame retardant in high-temperature (above 300 ℃). In a specific embodiment, the mass ratio of the acid binding agent to the antioxidant may be in the following range: 1:1.5 to 4.5:1, 1:1.4 to 4:1, 1:1.3 to 3.5:1, 1:1.2 to 3:1, 1:1.1 to 2.5:1, or 1:1 to 2:1.
In some embodiments of the invention, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer in the flame retardant composition is in the range of 1:20 to 1:3. Preferably, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:12 to 1:5. More preferably, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:8 to 1:10.
In the invention, the acid-binding agent and the antioxidant are used as additives for stabilizing the flame retardant, and when the weight ratio of the total amount of the acid-binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is less than 1:20, the effect of stabilizing the flame retardant cannot be effectively achieved due to the fact that the addition amount of the acid-binding agent and the antioxidant is too small, so that the flame retardant cannot effectively maintain the flame retardant property in the high-temperature processing process.
When the weight ratio of the total amount of the acid-binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is greater than 1:3, the total amount of the acid-binding agent and the antioxidant is excessive, which can adversely affect the mechanical properties of the polymer system.
Specifically, in some embodiments of the present invention, the weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer in the flame retardant composition is within the following range: 1:20 to 1:3, 1:18 to 1:3.5, 1:16 to 1:4, 1:14 to 1:4.5, 1:12 to 1:5, 1:10 to 1:5.5, 1:8 to 1:6, 1:8 to 1:10, 1:6 to 1:6.5, 1:4 to 1:7, 1:2 to 1:7.5, or 1:1 to 1:8.
In some embodiments of the invention, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:0.5 to 1:5; preferably, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:1 to 1:2. Specifically, in some embodiments of the present invention, the weight ratio of primary antioxidant to secondary antioxidant is within the following range: 1:0.75 to 1:4.5, 1:1 to 1:4, 1:1.25 to 1:3.5, 1:1.5 to 1:3, 1:1.75 to 1:2.5, 1:1 to 1:2, 1:1 to 1:3, or 1:1 to 1:5.
In another exemplary embodiment of the present invention, a polymer composition is provided comprising the flame retardant composition described herein before and a polymer matrix. The polymer composition of the present invention has flame retardancy at high temperature and has a good balance of flame retardancy and mechanical properties due to the inclusion of the flame retardant composition of the present invention.
In a further embodiment, the polymer matrix contained in the polymer composition is not particularly limited, and any known thermoplastic material may be used. In a preferred embodiment, the polymer matrix comprises polystyrene, polyetherimide, acrylic, fluorocarbon, polyamide, polyethylene, polyester, polypropylene, polycarbonate, polyurethane, polyetheretherketone, polyphenylene sulfide, and polyetherketoneketone, or a mixture or copolymer of two or more thereof.
In another exemplary embodiment of the present invention, there is provided a method for preparing a polymer composition, comprising the steps of: step S1, mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture; step S2, adding the first mixture into a polymer matrix to obtain a second mixture; step S3, uniformly mixing the second mixture by using a double-screw extruder; and step S4, cooling the uniformly mixed second mixture. In the above method, the brominated butadiene-styrene block copolymer, the acid-binding agent and the antioxidant are defined in the present invention and are not described herein. In the method of the invention, the flame retardant, the acid-binding agent, the antioxidant and the polymer matrix are mixed by using the double-screw extruder, so that the obtained polymer composition has good dispersibility, thereby being beneficial to the thermal stability of the acid-binding agent and the antioxidant to the flame retardant.
In some embodiments of the invention, the twin screw extruder described above comprises at least three sections, the first section being connected to the hopper portion of the extruder and the third section being connected to the die of the extruder, wherein the second section comprises at least 2-5 45 ° kneading discs. Under the condition that the second section at least comprises 2-5 45-degree kneading discs, the flame retardant, the acid-binding agent, the antioxidant and the polymer matrix in the double-screw extruder can be effectively mixed, so that the agglomeration phenomenon of the flame retardant, the acid-binding agent and the antioxidant in the extruded polymer composition is avoided. In a preferred embodiment, the aspect ratio of the screws of the twin-screw extruder used in the present application may be in the range of 30 to 50, preferably may be in the range of: 30 to 50, 32 to 47, 35 to 45, or 37 to 40.
In a preferred embodiment, the twin screw extruder described above comprises three sections, the first section being connected to the hopper portion of the extruder and the third section being connected to the die of the extruder, wherein the second section comprises at least section 2-1 and section 2-2. Zone 2-1 has 2 to 5 45 kneading disks and zone 2-2 has 2 to 5 45 kneading disks.
In a further embodiment, the twin screw extruder described above comprises three sections, the first section being connected to the hopper portion of the extruder and the third section being connected to the die of the extruder, wherein the second section comprises at least section 2-1 and section 2-2. Zone 2-1 has 2 to 5 45 kneading disks and zone 2-2 has 2 to 5 45 kneading disks. In this embodiment, the third section includes at least section 3-1 and section 3-2. There are 2 to 5 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 2-2. There are 2 to 5 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 3-2.
In another preferred embodiment, the twin screw extruder of the present invention comprises three sections, the first section being connected to the hopper portion of the extruder and the third section being connected to the die of the extruder, wherein the second section comprises at least section 2-1, section 2-2 and section 2-3. Section 2-1 has 1 to 4 30 ° kneading disks, section 2-2 has 1 to 3 45 ° kneading disks, and section 2-3 has 1 to 3 90 ° kneading disks and 2-5 45 ° kneading disks.
In a further embodiment, the twin screw extruder of the present invention comprises three sections, a first section connected to the hopper portion of the extruder and a third section connected to the die of the extruder, wherein the second section comprises at least section 2-1, section 2-2 and section 2-3. Section 2-1 has 1 to 4 30 ° kneading disks, section 2-2 has 1 to 3 45 ° kneading disks, and section 2-3 has 1 to 3 90 ° kneading disks and 2-5 45 ° kneading disks. In this embodiment, the third section includes at least section 3-1 and section 3-2. There are 3 to 6 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 2-3. There are 2 to 5 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 3-2.
In yet another preferred embodiment, the twin screw extruder of the present invention comprises three sections, the first section being connected to the hopper portion of the extruder and the third section being connected to the die of the extruder, wherein the second section comprises at least section 2-1, section 2-2 and section 2-3. Section 2-1 has 2 to 5 30℃kneading disks, section 2-2 has 1 to 3 45℃kneading disks, and section 2-3 has 1 to 3 90℃kneading disks and 2-5 45℃kneading disks.
In a further embodiment, the twin screw extruder of the present invention comprises three sections, a first section connected to the hopper portion of the extruder and a third section connected to the die of the extruder, wherein the second section comprises at least section 2-1, section 2-2 and section 2-3. Section 2-1 has 1 to 4 30 ° kneading disks, section 2-2 has 1 to 3 45 ° kneading disks, and section 2-3 has 1 to 3 90 ° kneading disks and 2-5 45 ° kneading disks. In this embodiment, the third section includes at least section 3-1, section 3-2, and section 3-3. There are 3 to 6 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 2-3. There are 3 to 6 toothed discs (single thickness 12 mm) at the junction of section 3-1 and section 3-2, and 2 to 5 toothed discs (single thickness 12 mm) at the junction of section 3-2 and section 3-3.
In the above embodiments including the twin screw extruder having the specific structure, in the medium shear screw configuration, the arrangement of the 30 ° kneading disc, the 45 ° kneading disc, and the 90 ° kneading disc makes the extruder in the above embodiments to form a strong shearing action. At the end of the melting section (first section) or at the beginning of the melt conveying section (third section), the mixing between the unmelted and melted material of the melting section is further promoted by the provision of two sets of 45 ° kneading disks in each of the second sections; in the zone melt conveying section (third section) toothed discs are provided, so that a distributive mixing of the material can be promoted. The configuration of the double-screw extruder provided by the invention can generate good shearing action and mixing action, so that the mixing of the flame retardant, the acid binding agent, the antioxidant and the polymer matrix is promoted, and the thermal stability of the acid binding agent and the antioxidant to the flame retardant is facilitated.
In some embodiments of the invention, the acid-binding agent comprises tetrabromobisphenol a diglycidyl ether, dipentaerythritol, a brominated epoxy resin, an epoxy resin, or any combination of two or more thereof. In an embodiment of the present invention, the acid-binding agent of the character described above is selected to effectively achieve the effect of neutralizing the acidic species (hydrogen bromide) in the polymer system, thereby inhibiting the autocatalytic decomposition of the brominated butadiene-styrene block copolymer. Among the above acid binding agents, the preferred acid binding agent is an epoxy resin type substance. The epoxy resin acid-binding agent comprises epichlorohydrin-cresol formaldehyde epoxy resin, epoxy phenol formaldehyde resin, bisphenol a type epoxy resin, bisphenol a-epichlorohydrin epoxy resin, a mixture of bisphenol F type epoxy resin and bisphenol a type epoxy resin, and any combination of two or more thereof.
In some embodiments of the invention, the antioxidants comprise a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an aminic antioxidant, a thioether antioxidant, a triazine antioxidant, or a combination thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof. In some embodiments, the flame retardant composition of the present invention may comprise only a single class of antioxidants, such as hindered phenolic antioxidants, aminic antioxidants, phosphite antioxidants, thioether antioxidants, or triazine antioxidants. In a preferred embodiment, the flame retardant composition of the present invention comprises only triazine-based antioxidants. In other embodiments, the flame retardant composition of the present invention comprises a combination of a primary antioxidant and a secondary antioxidant. In the case of using two or more antioxidants, it is preferable to use a combination of a hindered phenol-based antioxidant as a primary antioxidant and a phosphite-based antioxidant as a secondary antioxidant.
In some embodiments of the invention, the mass ratio of acid-binding agent to antioxidant is in the range of 0.5:1 to 5:1, preferably the mass ratio of acid-binding agent to antioxidant is in the range of 1:1 to 2:1. In the invention, the acid-binding agent and the antioxidant have synergistic effect and can simultaneously thermally stabilize the flame retardant, so the mass ratio of the acid-binding agent to the antioxidant is required to be in the range of 0.5:1 to 5:1 so as to realize the effect of jointly promoting the thermal stability of the flame retardant in high-temperature (above 300 ℃). In a specific embodiment, the mass ratio of the acid binding agent to the antioxidant may be in the following range: 1:1.5 to 4.5:1, 1:1.4 to 4:1, 1:1.3 to 3.5:1, 1:1.2 to 3:1, 1:1.1 to 2.5:1, or 1:1 to 2:1.
In some embodiments of the invention, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer in the flame retardant composition is in the range of 1:20 to 1:3. Preferably, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:12 to 1:5. More preferably, the weight ratio of the total amount of acid-binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:8 to 1:10.
In the invention, the acid-binding agent and the antioxidant are used as additives for stabilizing the flame retardant, when the weight ratio of the total amount of the acid-binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is less than 1:20, the effect of stabilizing the flame retardant cannot be effectively achieved due to the excessively small addition amount, so that the flame retardant cannot effectively maintain the flame retardant property in the high-temperature processing process. When the weight ratio of the total amount of the acid-binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is greater than 1:3, the total amount of the acid-binding agent and the antioxidant is excessive, which can adversely affect the mechanical properties of the polymer system.
Specifically, in some embodiments of the present invention, the weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer in the flame retardant composition is within the following range: 1:20 to 1:3, 1:18 to 1:3.5, 1:16 to 1:4, 1:14 to 1:4.5, 1:12 to 1:5, 1:10 to 1:5.5, 1:8 to 1:6, 1:8 to 1:10, 1:6 to 1:6.5, 1:4 to 1:7, 1:2 to 1:7.5, or 1:1 to 1:8.
In some embodiments of the invention, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:0.5 to 1:5; preferably, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:1 to 1:2. Specifically, in some embodiments of the present invention, the weight ratio of primary antioxidant to secondary antioxidant is within the following range: 1:0.75 to 1:4.5, 1:1 to 1:4, 1:1.25 to 1:3.5, 1:1.5 to 1:3, 1:1.75 to 1:2.5, 1:1 to 1:2, 1:1 to 1:3, or 1:1 to 1:5.
Examples
The invention is described in further detail below in connection with specific examples which are not to be construed as limiting the scope of the invention as claimed.
The components used in the examples below are listed in table 1 below, along with a brief description and source of these components.
Table 1 brief description and sources of the components used in the examples
Figure BDA0003434372120000111
Preparation of flame retardant compositions
Examples 1 to 24
The brominated butadiene-styrene block copolymer, the acid-binding agent and the antioxidant were uniformly mixed according to the components and contents in the following table 2, respectively, to prepare a flame retardant composition.
Comparative examples 1 to 3
The components were uniformly mixed according to the components and contents in the following table 2, respectively, to prepare flame retardant compositions.
TABLE 2
Figure BDA0003434372120000121
Note that: compound 1: is a styrene-brominated butadiene diblock copolymer having 10 to 30 parts by weight of a styrene block, a weight average molecular weight of 10,000 to 13,000 g/mole, 50 to 60 parts by weight of a poly 1, 2-butadiene block, and 40 to 50 parts by weight of a poly 1, 4-butadiene block;
compound 2: is a styrene-brominated butadiene-styrene triblock copolymer having 25 to 40 parts by weight of a styrene block, a weight average molecular weight of 14,000 to 16,000 g/mol, 50 to 90 parts by weight of a poly 1, 2-butadiene block, and 10 to 50 parts by weight of a poly 1, 4-butadiene block.
Both compound 1 and compound 2 described above are commercially available from the langerhans group of germany.
Preparation of Polymer compositions
Example 25
Firstly, uniformly mixing a flame retardant, an acid binding agent, a main antioxidant and an auxiliary antioxidant according to the proportion relation of the components in the embodiment 10 to obtain a flame retardant composition. The resulting flame retardant composition was then mixed with polystyrene (PS, BASF158k, commercially available from BASF) in a 1:9 ratio, and the resulting mixture was fed to a twin screw extruder via a feeder.
The extruder used in this example had seven sections, as shown in table 3 below:
TABLE 3 extruder configuration of example 25
Figure BDA0003434372120000131
The polymer composition mixed by the twin screw extruder configured as above was cooled to room temperature by means of water cooling, and cut into pellets.
Example 26
A polymer composition was prepared by the same method as in example 25, except that the twin screw extruder was configured as shown in table 4 below:
table 4 extruder configuration of example 26
Figure BDA0003434372120000141
Example 27
A polymer composition was prepared by the same method as in example 25, except that the twin screw extruder was configured as shown in table 5 below:
TABLE 5 extruder configuration of example 27
Figure BDA0003434372120000142
Performance testing
Thermal stability test of flame retardant compositions
The flame retardant compositions prepared in examples 1 to 24 and comparative examples 1 to 3 were subjected to thermogravimetric analysis, respectively, using a thermogravimetric analyzer of TA Q50.
The thermogravimetric analysis comprises: 1) Heating from 50 ℃ to 700 ℃ at 30 ℃/min under nitrogen atmosphere; and 2) heating to 200 ℃ at 30 ℃/min under N2 atmosphere, keeping the temperature for 25min, and observing the color change. Where Td-5 refers to the temperature at which the sample loses 5% of its thermal weight and Td-max refers to the temperature at which the maximum thermal decomposition rate is reached.
The results of the thermogravimetric analysis are shown in table 6 below.
Table 6 results of thermogravimetric analysis of examples
Figure BDA0003434372120000151
From the results of the thermogravimetric analysis experiments in table 6 above, it can be seen that: after the flame retardant composition is used, the high temperature resistance of the brominated butadiene-styrene block copolymer flame retardant is obviously improved. As can be seen from the results of the thermal weight loss analysis of comparative example 1 including only the EI3000 flame retardant, in the case where only the EI3000 flame retardant was used, it would reach the maximum thermal decomposition rate at 291.2 ℃ and completely decompose in a short time, so that the intended flame retardant effect could not be achieved.
However, in the case of using the flame retardant composition of the present invention, the temperature at the maximum thermal decomposition rate is increased by 5 to 10 degrees celsius, thereby increasing the processable temperature range (increasing the processing window) of the polymer using the polymeric flame retardant. Furthermore, although comparative examples 2 and 3 using other heat stabilizers can also achieve the effect of improving the thermal decomposition index, the residue (%) at 700℃is high, and thus the mechanical properties of the polymer system will be adversely affected. The examples of the present invention also effectively control the residue at 700 c, compared to comparative examples 2 and 3, so that the flame retardant properties and mechanical properties of the flame retardant composition are effectively balanced.
Other embodiments
Specific example 1. A flame retardant composition comprising:
brominated butadiene-styrene block copolymers;
an acid binding agent; and
an antioxidant.
Specific example 2. The flame retardant composition according to specific example 1, the acid-binding agent comprises tetrabromobisphenol a diglycidyl ether, dipentaerythritol, brominated epoxy resin, or any combination of two or more thereof.
Specific example 3. The flame retardant composition according to specific example 1 or 2, the acid binding agent comprises epichlorohydrin-cresol formaldehyde epoxy resin, epoxy phenol formaldehyde resin, bisphenol a type epoxy resin, bisphenol a-epichlorohydrin epoxy resin, a mixture of bisphenol F type epoxy resin and bisphenol a type epoxy resin, and any combination thereof.
Specific example 4. The flame retardant composition according to specific example 1 or 2, the antioxidant comprises a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an amine antioxidant, a thioether antioxidant, a triazine antioxidant, or a combination thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof.
Specific example 5. Flame retardant composition according to specific example 4, the primary antioxidant comprises tetrakis [ beta- (3.5-di-tert-butyl, 4-hydroxyphenyl) propionate ] pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate, pentaerythritol tetrakis (3, 5-di-tert-butyl-p-methylphenol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl-alpha-dimethylaminophenol, N-cyclohexyl-N ' -phenyl-p-phenylenediamine, N ' -diphenyl-p-phenylenediamine, thiodipropionate dilaurate, 2, 4-di (dodecylthio) -6-methylphenol, 6- (4-hydroxy-3, 5-di-tert-butylphenylamino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-N-octylthio-4, 6-bis (4 ' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
Specific example 6. Flame retardant composition according to specific example 4, the secondary antioxidant comprises tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-butylphenyl) pentaerythritol diphosphate, bisphenol A phosphite, tributyl phosphite, 6- (4-hydroxy-3, 5-di-tert-butylphenyl) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-n-octylthio-4, 6-bis (4' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
Specific example 7. The flame retardant composition according to specific example 1 or 2, the mass ratio of acid binding agent to antioxidant is in the range of 0.5:1 to 5:1.
Specific example 8. The flame retardant composition according to specific example 7, the mass ratio of acid binding agent to antioxidant is in the range of 1:1 to 2:1.
Specific example 9. The weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer according to the flame retardant composition of specific example 1 or 2 is in the range of 1:20 to 1:3.
Specific example 10. The weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:12 to 1:5 according to the flame retardant composition of specific example 9.
Specific example 11. The weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:10 to 1:8 according to the flame retardant composition of specific example 9.
Specific example 12. The flame retardant composition according to specific example 4, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:0.5 to 1:5.
Specific example 13. The flame retardant composition according to specific example 12, the weight ratio of primary antioxidant to secondary antioxidant is in the range of 1:1 to 1:2.
Specific example 14. The flame retardant composition according to specific example 1 or 2, the brominated butadiene-styrene block copolymer comprises brominated 1, 2-butadiene blocks, brominated 1, 4-butadiene blocks, or a combination thereof; the amount of the brominated 1, 2-butadiene block is in the range of 50 to 90 parts by weight and the amount of the brominated 1, 4-butadiene block is in the range of 10 to 50 parts by weight based on 100 parts by weight of the brominated butadiene block in the brominated butadiene-styrene block copolymer.
Specific example 15. The flame retardant composition according to specific example 14, the amount of brominated 1, 2-butadiene block is in the range of 60 to 85 parts by weight and the amount of brominated 1, 4-butadiene block is in the range of 15 to 40 parts by weight, based on 100 parts by weight of brominated butadiene block in the brominated butadiene-styrene block copolymer.
Specific example 16. The flame retardant composition according to specific example 1 or 2, the brominated butadiene-styrene block copolymer comprises 10 to 40 parts by weight of a styrene block and 60 to 90 parts by weight of a brominated butadiene block based on 100 parts by weight of the brominated butadiene-styrene block copolymer.
Specific example 17. The flame retardant composition according to specific example 16, the brominated butadiene-styrene block copolymer comprises 15 to 35 parts by weight of a styrene block and 65 to 85 parts by weight of a brominated butadiene block based on 100 parts by weight of the brominated butadiene-styrene block copolymer.
Specific example 18. The flame retardant composition according to specific example 1 or 2, the brominated butadiene-styrene block copolymer has a weight average molecular weight of 100,000 to 160,000 g/mole as measured by gel permeation chromatography using bisphenol a homopolycarbonate standard.
Example 19 the flame retardant composition according to example 18, the brominated butadiene-styrene block copolymer has a weight average molecular weight of 120,000 to 150,000 g/mole.
Example 20. The flame retardant composition according to example 1 or 2, the brominated butadiene-styrene block copolymer is a triblock copolymer having a styrene block-brominated butadiene block-styrene block structure.
Embodiment 21. A polymer composition comprising a flame retardant composition according to any one of embodiments 1 to 20, and a polymer matrix.
Embodiment 22. The polymer composition of embodiment 21, the polymer matrix comprises at least one or any combination of two or more of polystyrene, polyetherimide, acrylic, fluorocarbon, polyamide, polyethylene, polyester, polypropylene, polycarbonate, polyurethane, polyetheretherketone, polyphenylene sulfide, polyetherketoneketone, or a combination thereof.
Specific example 23. A process for preparing a polymer composition comprising:
step S1, mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture;
step S2, adding the first mixture into a polymer matrix to obtain a second mixture;
step S3, uniformly mixing the second mixture by using a double-screw extruder; and
and S4, cooling the uniformly mixed second mixture.
Embodiment 23-1. The method of preparing a polymer composition according to embodiment 23, wherein the method comprises:
step 1-1, mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture;
step 1-2, adding the first mixture into a polymer matrix to obtain a second mixture; and
step 1-3, uniformly mixing the second mixture by using a double-screw extruder; and
and step 1-4, cooling the uniformly mixed second mixture.
Embodiment 23-2. The method of preparing a polymer composition according to embodiment 23, wherein said step S1 comprises:
step 1-1', mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture;
Step 1-2', adding the first mixture and the polymer matrix into a twin-screw extruder through two different feed inlets respectively, and uniformly mixing the first mixture and the polymer matrix by using the twin-screw extruder to obtain a second mixture; and
and (3) cooling the uniformly mixed second mixture in the steps 1-3'.
Example 24. The method of preparing a polymer composition according to example 23, a twin screw extruder comprises at least three zones, wherein the second zone comprises at least 2-5 45 ° kneading discs.
Embodiment 25. The method of preparing a polymer composition according to embodiment 24, the second section of the twin screw extruder comprises:
2-1 section with 2 to 5 45℃kneading disks, and
2-2 section with 2 to 5 45 ° kneading discs.
Example 26. The method of preparing a polymer composition according to example 24, the second section of the twin screw extruder comprises:
2-1 section having 1 to 4 30 ° kneading blocks;
2-2 section having 1 to 3 45 ° kneading discs; and
2-3 sections having 1 to 3 90℃kneading blocks and 2-5 45℃kneading blocks.
Example 27. The method of preparing a polymer composition according to example 24, the second section of the twin screw extruder comprises:
2-1 section having 2 to 5 30 ° kneading blocks;
2-2 section having 1 to 3 45 ° kneading discs; and
2-3 sections having 1 to 3 90℃kneading blocks and 2-5 45℃kneading blocks.
Example 28. The method of preparing a polymer composition according to example 23, the acid-binding agent comprises tetrabromobisphenol A diglycidyl ether, dipentaerythritol, brominated epoxy resin, or any combination thereof.
Example 29. The method of making a polymer composition according to example 23, the antioxidant comprises a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an aminic antioxidant, a thioether antioxidant, a triazine antioxidant, or a combination thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof.
Example 30. According to the method of preparing a polymer composition of example 23, the weight ratio of the total amount of acid binding agent and antioxidant to the amount of brominated butadiene-styrene block copolymer is in the range of 1:3 to 1:20.
Example 31. The method of preparing a polymer composition according to example 23, the antioxidant comprises a primary antioxidant and a secondary antioxidant, the weight ratio of primary antioxidant to secondary antioxidant being in the range of 1:0.5 to 1:5.
Specific example 32. The method of preparing a polymer composition according to specific example 23, the mass ratio of acid binding agent to antioxidant is in the range of 0.5:1 to 5:1.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A flame retardant composition comprising:
brominated butadiene-styrene block copolymers;
an acid binding agent; and
an antioxidant.
2. The flame retardant composition of claim 1, wherein the acid-binding agent comprises tetrabromobisphenol a diglycidyl ether, dipentaerythritol, brominated epoxy resin, or any combination of two or more thereof.
3. The flame retardant composition of claim 1 or 2, wherein the acid binding agent comprises epichlorohydrin-cresol formaldehyde epoxy resin, epoxy phenol formaldehyde resin, bisphenol a epoxy resin, bisphenol a-epichlorohydrin epoxy resin, a mixture of bisphenol F epoxy resin and bisphenol a epoxy resin, and any combination thereof.
4. The flame retardant composition of claim 1 or 2, wherein the antioxidant comprises a primary antioxidant and a secondary antioxidant, and wherein the primary antioxidant comprises a hindered phenolic antioxidant, an amine antioxidant, a thioether antioxidant, a triazine antioxidant, or a combination thereof, and the secondary antioxidant comprises a phosphite antioxidant, a triazine antioxidant, or a combination thereof.
5. The flame retardant composition of claim 4, wherein the primary antioxidant comprises tetrakis [ β - (3.5-di-tert-butyl, 4-hydroxyphenyl) propionate ] pentaerythritol tetrakis (3, 5-di-tert-butyl-4-hydroxy) phenylpropionate, pentaerythritol tetrakis (3, 6-di-tert-butyl-p-methylphenol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl- α -dimethylaminophenol, N-cyclohexyl-N ' -phenyl-p-phenylenediamine, N ' -diphenyl-p-phenylenediamine, thiodipropionate dilaurate, 2, 4-di (dodecylthiomethyl) -6-methylphenol, 6- (4-hydroxy-3, 5-di-tert-butylphenylamino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-N-octylthio-4, 6-bis (4 ' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
6. The flame retardant composition of claim 4, wherein the secondary antioxidant comprises tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-butylphenyl) pentaerythritol diphosphate, bisphenol a phosphite, tributyl phosphite, 6- (4-hydroxy-3, 5-di-tert-butylanilino) -2, 4-bis (octylthio) -1,3, 5-triazine, 2-n-octylthio-4, 6-bis (4' -hydroxy-3, 5-di-tert-butylphenoxy) -1,3, 5-triazine, or any combination thereof.
7. The flame retardant composition according to claim 1 or 2, wherein the mass ratio of the acid binding agent to the antioxidant is in the range of 0.5:1 to 5:1.
8. Flame retardant composition according to claim 1 or 2, characterized in that the weight ratio of the total amount of the acid binding agent and the antioxidant to the amount of the brominated butadiene-styrene block copolymer is in the range of 1:20 to 1:3.
9. A polymer composition comprising a flame retardant composition according to any one of claims 1 to 8, and a polymer matrix.
10. A process for preparing a polymer composition comprising:
step S1, mixing a brominated butadiene-styrene block copolymer, an acid binding agent and an antioxidant to obtain a first mixture;
step S2, adding the first mixture into a polymer matrix to obtain a second mixture;
step S3, uniformly mixing the second mixture by using a double-screw extruder; and
and S4, cooling the uniformly mixed second mixture.
CN202111607362.3A 2021-12-24 2021-12-24 Flame retardant composition, polymer composition comprising flame retardant composition and method of preparing the same Pending CN116333446A (en)

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