CN116332645A - Molybdenum oxide tantalum target material and preparation method and application thereof - Google Patents
Molybdenum oxide tantalum target material and preparation method and application thereof Download PDFInfo
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- CN116332645A CN116332645A CN202310318909.0A CN202310318909A CN116332645A CN 116332645 A CN116332645 A CN 116332645A CN 202310318909 A CN202310318909 A CN 202310318909A CN 116332645 A CN116332645 A CN 116332645A
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- molybdenum
- pressureless sintering
- tantalum
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- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- UGYJPXXMWTWLSR-UHFFFAOYSA-N oxomolybdenum tantalum Chemical compound [Mo]=O.[Ta] UGYJPXXMWTWLSR-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 239000013077 target material Substances 0.000 title claims abstract description 12
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000001272 pressureless sintering Methods 0.000 claims abstract description 62
- 239000000203 mixture Substances 0.000 claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 38
- BFWZEXBTOTZOMP-UHFFFAOYSA-N [Mo+4].[O-2].[Ta+5] Chemical compound [Mo+4].[O-2].[Ta+5] BFWZEXBTOTZOMP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000002245 particle Substances 0.000 claims abstract description 23
- 239000011230 binding agent Substances 0.000 claims abstract description 21
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 32
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 16
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 16
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 6
- 229940010552 ammonium molybdate Drugs 0.000 claims description 6
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 6
- 239000011609 ammonium molybdate Substances 0.000 claims description 6
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 2
- 238000001354 calcination Methods 0.000 claims 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 abstract description 10
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 abstract description 10
- 238000000859 sublimation Methods 0.000 abstract description 7
- 230000008022 sublimation Effects 0.000 abstract description 7
- 230000000630 rising effect Effects 0.000 description 10
- 238000004321 preservation Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 229910052758 niobium Inorganic materials 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 3
- 238000005477 sputtering target Methods 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910001182 Mo alloy Inorganic materials 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000009770 conventional sintering Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 238000001513 hot isostatic pressing Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
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Abstract
The invention provides a molybdenum tantalum oxide target material, a preparation method and application thereof, wherein the preparation method comprises the following steps: (1) Uniformly mixing molybdenum trioxide powder and tantalum powder to obtain a mixture; (2) Uniformly mixing the binder solution and the mixture obtained in the step (1), and then cold pressing; (3) And (5) performing pressureless sintering after cold pressing to obtain the molybdenum oxide tantalum target. According to the preparation method provided by the invention, the binding agent is added into the mixture to enhance the strength among particles, and then the compactness of the obtained molybdenum oxide tantalum target is improved in a mode of combining cold pressing and pressureless sintering, so that the problem of low compactness caused by sublimation of molybdenum oxide at a high temperature is avoided.
Description
Technical Field
The invention belongs to the technical field of semiconductors, relates to a target material and a preparation method and application thereof, and particularly relates to a molybdenum oxide tantalum target material and a preparation method and application thereof.
Background
Molybdenum oxide layers are low in optical reflection, whether for reliable separation of sub-pixels, ideal coverage of conductor tracks, or for preventing disturbing ambient light reflections, and therefore have found wide application in modern flat screens. However, with the increasing size and high precision of flat panel displays, the requirements on specific resistance, corrosion resistance and thermal stability of materials are higher and higher, and tantalum metal has the characteristics of high melting point and excellent chemical corrosion resistance, high temperature resistance, thermal conductivity and electrical conductivity, so in order to adjust the etching property and chemical resistance of a molybdenum oxide layer, it is necessary to dope tantalum element into molybdenum oxide to synthesize a molybdenum-tantalum oxide target.
Currently, methods for preparing molybdenum oxide targets include sintering processes, and temperatures typically above 600 ℃. For example, CN104611673a discloses a method for preparing a molybdenum alloy target, which comprises the following steps: (1) Mixing molybdenum powder with powder of carbon and at least one metal element selected from titanium, chromium, niobium and tantalum groups to form uniform alloy powder; (2) Adding the alloy powder into a pressurized container, performing a degassing process in a vacuum descending pressurized container, and sealing an air outlet; (3) Pressurizing and heating by using a hot isostatic pressing process, and adding oxygen into the pressurizing container to make the alloy powder into an alloy blank; (4) annealing the alloy blank in a high temperature furnace; (5) The alloy is cut, refined and machined into molybdenum alloy target finished products.
CN113614278A discloses a sputter target for preparing a molybdenum oxide layer, comprising at least one of the following metal oxides: a metal oxide of molybdenum as a main component of the metal; and at least one metal oxide doped with element M selected from the group consisting of tantalum, niobium, vanadium and titanium. Based on the polished cross section of the target, the target comprises a material consisting of mixed oxide (Mo 1-x M x ) 5 O 14 A matrix phase of composition, wherein 0.01.ltoreq.x.ltoreq.0.13, wherein M in the mixed oxide is one or more elements selected from the group consisting of tantalum, niobium, vanadium and titanium.
CN114737159a discloses a molybdenum trioxide sputtering target, a preparation method and a target mold, the preparation method is to spray and granulate the molybdenum trioxide powder solution as raw material to obtain a spherical molybdenum trioxide powder, then fill the spherical molybdenum trioxide powder into the target mold, and sequentially perform hydraulic pressing, hot pressing treatment and processing treatment to obtain the molybdenum trioxide sputtering target. The molybdenum trioxide sputtering target is finally obtained by combining a spray granulation and hot pressing process and matching with a special target mold.
But MoO 3 Obvious sublimation phenomenon exists at the temperature of above 600 ℃, so that MoO with higher density is difficult to obtain by the conventional sintering method 3 A target; the sintering temperature is controlled below 600 ℃ to inhibit sublimation, but the compactness cannot be obviously improved, and the problems are also caused when the molybdenum oxide tantalum target material is prepared.
Aiming at the problems existing in the prior art, it is necessary to provide a method for preparing high-density molybdenum oxide tantalum target material and a preparation method and application thereof.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a molybdenum oxide tantalum target material, and a preparation method and application thereof.
To achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides a method for preparing a molybdenum tantalum oxide target, the method comprising the steps of:
(1) Uniformly mixing molybdenum trioxide powder and tantalum powder to obtain a mixture;
(2) Uniformly mixing the binder solution and the mixture obtained in the step (1), and then cold pressing;
(3) And (5) performing pressureless sintering after cold pressing to obtain the molybdenum oxide tantalum target.
The preparation method provided by the invention enhances the bonding strength between particles through the use of the binder; cold pressing to obtain a green body with regular shape and higher density; and then adopting a pressureless sintering mode to prepare the molybdenum-tantalum oxide target, so that the problem of low density caused by sublimation of molybdenum oxide at high temperature is avoided.
Preferably, the cold pressing in step (2) has a pressure of 20-40MPa.
Preferably, the dwell time of the cold pressing of step (2) is 2-5min.
Preferably, the absolute pressure of the pressureless sintering in the step (3) is less than or equal to 50Pa.
Preferably, the temperature rising rate of the pressureless sintering in the step (3) is 2-5 ℃/min.
Preferably, the pressureless sintering temperature in step (3) is 550-700 ℃.
Preferably, the pressureless sintering in step (3) has a holding time of 8-15 hours.
Preferably, the binder solution of step (2) comprises a polyvinyl alcohol solution.
Preferably, the concentration of the polyvinyl alcohol solution is 3 to 8wt%.
Preferably, the binder in the binder solution in step (2) is 0.2-1wt% of the mixture.
Preferably, the particle diameter D50 of the molybdenum trioxide powder in the step (1) is 5-10 mu m.
Preferably, the particle size D50 of the tantalum powder in the step (1) is 20-40 μm.
Preferably, the mass of the molybdenum trioxide powder in the step (1) is 80-95wt% of the mixture.
Preferably, the molybdenum trioxide powder in the step (1) is obtained by baking ammonium molybdate.
In a second aspect, the invention provides a molybdenum tantalum oxide target, which is prepared by the preparation method in the first aspect.
In a third aspect, the present invention provides an application of the molybdenum tantalum oxide target material in the first aspect, wherein the molybdenum tantalum oxide target material is used for magnetron sputtering.
Compared with the prior art, the invention has the beneficial effects that:
the preparation method provided by the invention enhances the bonding strength between particles through the use of the binder; cold pressing to obtain a green body with regular shape and higher density; and then adopting a pressureless sintering mode to prepare the molybdenum-tantalum oxide target, so that the problem of low density caused by sublimation of molybdenum oxide at high temperature is avoided.
Detailed Description
An embodiment of the present invention provides a method for preparing a molybdenum tantalum oxide target, including the following steps:
(1) Uniformly mixing molybdenum trioxide powder and tantalum powder to obtain a mixture;
(2) Uniformly mixing the binder solution and the mixture obtained in the step (1), and then cold pressing;
(3) And (5) performing pressureless sintering after cold pressing to obtain the molybdenum oxide tantalum target.
The preparation method provided by the invention enhances the bonding strength between particles through the use of the binder; cold pressing to obtain a green body with regular shape and higher density; and then, by adopting a pressureless sintering mode and controlling the temperature rising speed and the heat preservation time in the pressureless sintering process, the prepared molybdenum oxide tantalum target material has higher density, and the problem of low density caused by sublimation of molybdenum oxide at high temperature is avoided.
The preparation method also comprises a conventional furnace-following cooling process after pressureless sintering, and the invention is not repeated here.
In certain embodiments, the cold pressing in step (2) is performed at a pressure of 20-40MPa, such as 20MPa, 25MPa, 30MPa, 35MPa, or 40MPa, but not limited to the recited values, and other non-recited values within the range are equally applicable.
In certain embodiments, the dwell time of the cold pressing in step (2) is 2-5min, such as 2min, 3min, 4min or 5min, but not limited to the recited values, and other non-recited values within the range of values are equally applicable.
In some embodiments, the absolute pressure of the pressureless sintering in step (3) is less than or equal to 50Pa, such as 10Pa, 20Pa, 30Pa, 40Pa, or 50Pa, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
The pressureless sintering in the step (3) is performed in a protective atmosphere, and illustratively, after vacuumizing to the absolute pressure of less than or equal to 50Pa, protective gas is introduced and the absolute pressure is maintained, and pressureless sintering is started.
The shielding gas includes, but is not limited to, nitrogen and/or an inert gas including helium and/or argon.
In certain embodiments, the pressureless sintering in step (3) has a ramp rate of 2-5 ℃ per minute, such as 2 ℃, 3 ℃, 4 ℃ per minute, or 5 ℃ per minute, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
In certain embodiments, the pressureless sintering in step (3) is performed at a temperature of 550-700 ℃, such as 550 ℃, 600 ℃, 650 ℃, or 700 ℃, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
In certain embodiments, the pressureless sintering in step (3) is maintained for a period of 8-15 hours, such as 8 hours, 10 hours, 12 hours, 14 hours, or 15 hours, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
In certain embodiments, the binder solution of step (2) comprises a polyvinyl alcohol solution.
In certain embodiments, the polyvinyl alcohol solution has a concentration of 3-8wt%, such as 3wt%, 4wt%, 5wt%, 6wt%, or 8wt%, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
In certain embodiments, the binder in the binder solution in step (2) is 0.2-1wt% of the mixture, for example, 0.2wt%, 0.4wt%, 0.5wt%, 0.6wt%, 0.8wt% or 1wt%, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
When the binder accounts for lower mass percent of the mixture, the good effect of improving the density cannot be achieved; when the binder accounts for higher mass percent of the mixture, the binder is decomposed during pressureless sintering, so that the density of the obtained molybdenum oxide tantalum target is not improved.
In certain embodiments, the molybdenum trioxide powder of step (1) has a particle size D50 of 5-10 μm, such as 5 μm, 6 μm, 8 μm, 9 μm, or 10 μm, but is not limited to the recited values, as other non-recited values within the range of values are equally applicable.
In certain embodiments, the tantalum powder of step (1) has a particle size D50 of 20-40 μm, such as 20 μm, 25 μm, 30 μm, 35 μm or 40 μm, but not limited to the recited values, and other non-recited values within the range of values are equally applicable.
The mass purity of the molybdenum trioxide powder is more than 99.5%; the purity of the tantalum powder is more than 6N.
In certain embodiments, the molybdenum trioxide powder of step (1) is 80-95wt% of the blend, such as 80wt%, 85wt%, 88wt%, 90wt% or 95wt%, but is not limited to the recited values, as other non-recited values within the range of values are equally applicable.
In certain embodiments, the molybdenum trioxide powder of step (1) is obtained from the torrefaction of ammonium molybdate.
The baking process refers to a process of carrying out high-temperature treatment on ammonium molybdate in an oxygen-containing atmosphere to generate decomposition reaction so as to obtain molybdenum trioxide powder. The invention is not limited to specific parameters of the torrefaction as long as the conversion of ammonium molybdate into molybdenum trioxide powder can be achieved.
The torrefaction temperature is, for example, 400-600 ℃, and may be, for example, 300 ℃, 350 ℃, 400 ℃, 450 ℃, 500 ℃, 550 ℃, or 600 ℃, but is not limited to the recited values, and other non-recited values within the range of values are equally applicable.
The baking time is 60-100min, for example, 60min, 70min, 80min, 90min or 100min, but not limited to the recited values, and other non-recited values in the range of values are equally applicable.
In some embodiments, the method for preparing a molybdenum tantalum oxide target comprises the steps of:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 5-10 mu m and tantalum powder with the particle size D50 of 20-40 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 80-95wt% of the mixture;
(2) Uniformly mixing a polyvinyl alcohol solution with the concentration of 3-8wt% with the mixture obtained in the step (1), and then cold pressing; the polyvinyl alcohol accounts for 0.2 to 1 weight percent of the mixture; the pressure of the cold pressing is 20-40MPa, and the pressure maintaining time is 2-5min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is less than or equal to 50Pa; the temperature rising rate of the pressureless sintering is 2-5 ℃/min, the temperature is 550-700 ℃, and the heat preservation time is 8-15h.
The numerical ranges recited herein include not only the above-listed point values, but also any point values between the above-listed numerical ranges that are not listed, and are limited in space and for the sake of brevity, the present invention is not intended to be exhaustive of the specific point values that the stated ranges include.
The technical scheme of the invention is further described by the following specific embodiments. In order to more clearly illustrate the technical scheme of the invention, the molybdenum trioxide powder in the specific embodiment is obtained by baking ammonium molybdate, wherein the purity of the molybdenum trioxide powder is more than 99.5 percent, and the purity of the tantalum powder is more than 6N.
Example 1
The embodiment provides a preparation method of a molybdenum tantalum oxide target, which comprises the following steps:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 8 mu m and tantalum powder with the particle size D50 of 30 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 90wt% of the mixture;
(2) Uniformly mixing a polyvinyl alcohol solution with the concentration of 5wt% with the mixture obtained in the step (1), and then cold pressing; the polyvinyl alcohol is 0.5wt% of the mixture; the pressure of the cold pressing is 30MPa, and the pressure maintaining time is 4min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is 50Pa; the temperature rising rate of the pressureless sintering is 4 ℃/min, the temperature is 580 ℃, and the heat preservation time is 12h.
Example 2
The embodiment provides a preparation method of a molybdenum tantalum oxide target, which comprises the following steps:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 5 mu m and tantalum powder with the particle size D50 of 20 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 90wt% of the mixture;
(2) Uniformly mixing a polyvinyl alcohol solution with the concentration of 3wt% with the mixture obtained in the step (1), and then cold pressing; the polyvinyl alcohol is 0.2wt% of the mixture; the pressure of the cold pressing is 20MPa, and the pressure maintaining time is 5min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is 50Pa; the temperature rising rate of the pressureless sintering is 2 ℃/min, the temperature is 550 ℃, and the heat preservation time is 15h.
Example 3
The embodiment provides a preparation method of a molybdenum tantalum oxide target, which comprises the following steps:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 10 mu m and tantalum powder with the particle size D50 of 40 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 90wt% of the mixture;
(2) Uniformly mixing a polyvinyl alcohol solution with the concentration of 8wt% with the mixture obtained in the step (1), and then cold pressing; the polyvinyl alcohol is 1wt% of the mixture; the pressure of the cold pressing is 40MPa, and the pressure maintaining time is 2min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is 50Pa; the temperature rising rate of the pressureless sintering is 5 ℃/min, the temperature is 600 ℃, and the heat preservation time is 8h.
Example 4
This example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the pressureless sintering temperature is 640 ℃.
Example 5
This example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the pressureless sintering temperature is 660 ℃.
Example 6
This example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the pressureless sintering temperature is 700 ℃.
Example 7
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the pressureless sintering temperature rising rate in step (3) is 1 ℃/min.
Example 8
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the pressureless sintering temperature rising rate in step (3) is 6 ℃/min.
Example 9
The present embodiment provides a method for preparing a molybdenum tantalum oxide target, which is the same as that of embodiment 1 except that the pressureless sintering in step (3) has a heat preservation time of 6 hours.
Example 10
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the polyvinyl alcohol in step (2) is 0.1wt% of the mixture.
Example 11
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the polyvinyl alcohol in step (2) is 1.1wt% of the mixture.
Example 12
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the mass of molybdenum trioxide powder is 80wt% of the mixture.
Example 13
The present example provides a method for preparing a molybdenum tantalum oxide target, which is the same as example 1 except that the mass of molybdenum trioxide powder is 95wt% of the mixture.
Comparative example 1
The comparative example provides a preparation method of a molybdenum tantalum oxide target, which comprises the following steps:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 8 mu m and tantalum powder with the particle size D50 of 30 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 90wt% of the mixture;
(2) Cold pressing the mixture obtained in the step (1); the pressure of the cold pressing is 30MPa, and the pressure maintaining time is 4min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is 50Pa; the temperature rising rate of the pressureless sintering is 4 ℃/min, the temperature is 580 ℃, and the heat preservation time is 12h.
Comparative example 2
The comparative example provides a preparation method of a molybdenum tantalum oxide target, which comprises the following steps:
(1) Uniformly mixing molybdenum trioxide powder with the particle size D50 of 8 mu m and tantalum powder with the particle size D50 of 30 mu m to obtain a mixture; the mass of the molybdenum trioxide powder is 90wt% of the mixture;
(2) Cold pressing the mixture obtained in the step (1); the pressure of the cold pressing is 30MPa, and the pressure maintaining time is 4min;
(3) Carrying out pressureless sintering after cold pressing, and carrying out furnace-following cooling after pressureless sintering to obtain the molybdenum tantalum oxide target; the pressureless sintering is carried out in a protective atmosphere, and the absolute pressure of the pressureless sintering is 50Pa; the temperature rising rate of the pressureless sintering is 4 ℃/min, the temperature is 660 ℃, and the heat preservation time is 12h.
The compactness of the molybdenum tantalum oxide targets provided in examples 1-11 and comparative examples 1-2 was tested and the results obtained are shown in table 1.
TABLE 1
Density (%) | |
Example 1 | 99.8 |
Example 2 | 99.7 |
Example 3 | 99.6 |
Example 4 | 99.7 |
Example 5 | 99.6 |
Example 6 | 99.5 |
Example 7 | 99.8 |
Example 8 | 99.5 |
Example 9 | 99.5 |
Example 10 | 99.3 |
Example 11 | 99.0 |
Example 12 | 99.8 |
Example 13 | 99.8 |
Comparative example 1 | 99.1 |
Comparative example 2 | 99.2 |
In summary, the preparation method provided by the invention enhances the bonding strength between particles through the use of the binder; cold pressing to obtain a green body with regular shape and higher density; and then adopting a pressureless sintering mode to prepare the molybdenum-tantalum oxide target, so that the problem of low density caused by sublimation of molybdenum oxide at high temperature is avoided.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.
Claims (10)
1. The preparation method of the molybdenum tantalum oxide target material is characterized by comprising the following steps:
(1) Uniformly mixing molybdenum trioxide powder and tantalum powder to obtain a mixture;
(2) Uniformly mixing the binder solution and the mixture obtained in the step (1), and then cold pressing;
(3) And (5) performing pressureless sintering after cold pressing to obtain the molybdenum oxide tantalum target.
2. The method of claim 1, wherein the cold pressing in step (2) is performed at a pressure of 20-40MPa;
preferably, the dwell time of the cold pressing of step (2) is 2-5min.
3. The method according to claim 1 or 2, wherein the absolute pressure of the pressureless sintering in step (3) is 50Pa or less.
4. A method according to any one of claims 1 to 3, wherein the pressureless sintering in step (3) has a rate of rise of 2 to 5 ℃/min;
preferably, the pressureless sintering temperature in step (3) is 550-700 ℃;
preferably, the pressureless sintering in step (3) has a holding time of 8-15 hours.
5. The method of any one of claims 1-4, wherein the binder solution of step (2) comprises a polyvinyl alcohol solution;
preferably, the concentration of the polyvinyl alcohol solution is 3 to 8wt%.
6. The method according to any one of claims 1 to 5, wherein the binder in the binder solution in step (2) is 0.2 to 1wt% of the mixture.
7. The method according to any one of claims 1 to 6, wherein the molybdenum trioxide powder in step (1) has a particle diameter D50 of 5 to 10 μm;
preferably, the particle size D50 of the tantalum powder in the step (1) is 20-40 mu m;
preferably, the mass of the molybdenum trioxide powder in the step (1) is 80-95wt% of the mixture.
8. The method according to any one of claims 1 to 7, wherein the molybdenum trioxide powder of step (1) is obtained by calcination of ammonium molybdate.
9. A molybdenum tantalum oxide target, characterized in that the molybdenum tantalum oxide target is prepared by the preparation method of any one of claims 1-8.
10. Use of a molybdenum tantalum oxide target according to any of claims 1-8 for magnetron sputtering.
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