CN116332518A - Glass powder composition, glass powder, conductive silver paste and solar cell - Google Patents

Glass powder composition, glass powder, conductive silver paste and solar cell Download PDF

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Publication number
CN116332518A
CN116332518A CN202111589514.1A CN202111589514A CN116332518A CN 116332518 A CN116332518 A CN 116332518A CN 202111589514 A CN202111589514 A CN 202111589514A CN 116332518 A CN116332518 A CN 116332518A
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glass frit
silver paste
conductive silver
glass
solar cell
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汪山
周欣山
周彬
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Suzhou Jingyin New Material Technology Co ltd
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Suzhou Jingyin New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/24Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention provides a glass powder composition, glass powder, conductive silver paste and a solar cell. The glass frit composition contains GeO 1-20wt% 2 20-30wt% of TeO 2 . The invention also provides glass powder, conductive silver paste and a solar cell which are prepared from the glass powder composition. The invention providesFor the glass system Ge-Te, geO 2 Has a low coefficient of thermal expansion while providing free oxygen, and TeO 2 A stable network structure can be formed. Compared with the conventional slurry, the conductive silver slurry containing the Ge-Te glass system has relatively weak corrosion capability and weak corrosion to the passivation layer, so that the passivation layer is less damaged by metal, and the quantity and particle size of glass entering silicon are reduced due to the weak corrosion capability, so that the recombination brought by the conductive slurry is reduced, the open-circuit voltage is improved, and the photoelectric conversion efficiency of the solar cell is further improved.

Description

Glass powder composition, glass powder, conductive silver paste and solar cell
Technical Field
The invention relates to a glass powder composition, glass powder, conductive silver paste and a solar cell, and belongs to the technical field of solar cells.
Background
Solar cells generate electricity using the photovoltaic effect, with the most central structure being the PN junction. At present, PN junctions of commercial solar cells are formed through diffusion, and in order to further improve the conversion efficiency of the cell, a SE (selective emitter) process is adopted for diffusion, and the SE process is heavily doped under metallization and lightly doped elsewhere. The existing SE technology mainly carries out light doping through diffusion, and then carries out doping treatment on a metalized area by taking PSG formed after diffusion as a doping source through laser. During the manufacture of the solar cell, some antireflection and passivation film layers such as Si are coated on the front surface 3 N 4 ,SiO 2 And the like, the film layers not only can reduce light reflection, but also can passivate the defects on the surface of the silicon wafer, so that the carrier recombination on the surface of the battery is reduced, and the conversion efficiency of the battery is improved. The metallization of solar cells is typically formed by printing a conductive silver paste on the front side, by sintering. In the case of SE process for diffusion, the metal will contact the heavily doped semiconductor, so a good contact resistance is easily formed, and the damage degree of the metal paste to the passivation layer and the effect of the recombination of the metal material itself on the battery performance will be greater.
The contact performance of the conductive paste and silicon and the shape of the thin grid line after printing are mainly considered in the prior conductive paste. The contact resistance and the shading area are reduced as much as possible, so that the short-circuit current and the filling factor of the battery are improved. As disclosed in chinese application 202010371818.X, a glass frit composition and a conductive paste prepared therefrom are disclosed, which have the main effects of reducing contact resistance and improving the morphology of a grid line; chinese application 201910944685.8 discloses a conductive paste that addresses mass-produced fine line printing processes. However, the technical solutions disclosed in the above two patent applications do not consider the influence of glass on the passivation layer and the composite caused by the conductive paste, and do not consider the influence of corrosion of glass on the passivation layer and the metal composite of the paste on the solar cell performance.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a novel glass system and a conductive paste based on the glass system, wherein the conductive paste can be better matched with a diffusion SE process, so that damage to a passivation layer is reduced under the condition of forming good contact resistance, the quantity and the size of metal entering silicon are reduced, the recombination is reduced, and the open-circuit voltage and the conversion efficiency of a solar cell are improved.
To achieve the above object, the present invention provides a glass frit composition, wherein the glass frit composition comprises 1 to 20wt% of GeO 2 20-30wt% of TeO 2 . If the proportion of Ge is too high, the glass is not flowable, is liable to accumulate, and the contact resistance becomes poor. If the Te content is too low, the formed glass network structure is unstable, the content is too high, the glass fluidity is good, and the damage to the passivation layer is large.
According to a specific embodiment of the present invention, preferably, the GeO 2 The content of (C) is 5-15wt%.
According to a specific embodiment of the present invention, preferably, the glass frit composition further comprises WO 3 、Bi 2 O 3 、Li 2 O、ZnO、SnO 2 One or a combination of two or more of CuO, caO, pbO, mgO.
According to a specific embodiment of the present invention, preferably, the glass frit composition further comprises 10 to 15wt% of WO 3 15-20wt% Bi 2 O 3 1-5wt% of Li 2 O, 0-3wt% (preferably 3wt% or less) ZnO, 0-3wt% (preferably 3wt% or less) SnO 2 0-3wt% (preferably 3wt% toThe following) CuO, 0-3wt% (preferably 3wt% or less) CaO, 25% -30% PbO, 0-3wt% (preferably 3wt% or less) MgO.
According to a specific embodiment of the present invention, preferably, the glass frit composition contains GeO in an amount of 5 to 20wt% 2 21-26wt% of TeO 2 WO 11-11.5wt% 3 18-19wt% Bi 2 O 3 2-6wt% of Li 2 O, less than 3wt% of ZnO, less than 3wt% of CuO, and 22-32.5wt% of PbO.
According to a specific embodiment of the present invention, preferably, in the glass frit composition, geO 2 、TeO 2 、WO 3 、Bi 2 O 3 、Li 2 O、ZnO、SnO 2 One or a combination of two or more of CuO, caO, pbO, mgO is replaced by a carbonate salt of a corresponding metallic or metalloid element capable of providing a molar amount, for example: according to WO 3 The mass of (2) is calculated to give the number of moles of W, assuming Xmol, from which Xmol of W (CO 3 ) 3 The mass of (2) is taken as W (CO) 3 ) 3 The amount to be added to the glass frit composition. Wherein "carbonate" includes not only various elements and Carbonate (CO) 3 2- ) Salts formed, also including bicarbonate (acid carbonate), basic carbonate.
The invention also provides glass powder which is prepared from the glass powder composition provided by the invention.
According to a specific embodiment of the present invention, the glass frit may be prepared by the steps of: mixing the glass powder composition, and heating and melting at 750-1000 ℃ for 30-120 min; cooling to obtain fragments; the fragments are further crushed and then ball-milled to obtain the glass powder with the required particle size distribution.
According to a specific embodiment of the present invention, it is preferable that the fineness of the particle diameter of the glass frit composition satisfies D50. Ltoreq.10. Mu.m.
According to a specific embodiment of the present invention, preferably, the glass frit is one or a combination of two or more of amorphous glass frit, crystalline glass frit, partially amorphous glass frit.
The invention also provides conductive silver paste, wherein the conductive silver paste contains 1-4% of glass powder by weight percent, and the glass powder is the glass powder provided by the invention.
According to a specific embodiment of the present invention, preferably, the conductive silver paste further contains silver powder (conductive phase) and an organic carrier; more preferably, the silver powder is contained in an amount of 85 to 92% by weight and the organic vehicle is contained in an amount of 5 to 12% by weight.
According to a specific embodiment of the present invention, preferably, the silver powder has a particle diameter of 1 to 5 μm and a tap density of 5 to 9g/cm 2
According to a specific embodiment of the present invention, in the conductive silver paste: the glass powder is mainly used for wetting silver powder, corroding a passivation layer and bonding silver silicon in the sintering process, and has a main influence on the contact resistance of the conductive silver paste and the battery; silver powder is used as a conductive phase and mainly plays a role in conduction, and is used for collecting photo-generated carriers after sintering; the organic carrier is mainly used for dispersing silver powder, so that the slurry has good rheological property and can be well subjected to screen printing.
According to a specific embodiment of the present invention, preferably, the silver powder is a surface-treated silver powder, and the dispersion stability of the silver powder in the conductive silver paste can be improved by modification; more preferably, the modifier used for the surface treatment of the silver powder comprises one or more of oleic acid, linoleic acid, linolenic acid, a silane coupling agent, hard fatty acid, fatty acid amine, polyvinylpyrrolidone, fatty alcohol polyoxyethylene ether, a block macromolecular surfactant and the like. The surface treatment for the silver powder may be performed in a conventional manner in the art.
According to a specific embodiment of the present invention, preferably, the organic carrier includes a resin, an organic solvent and an auxiliary agent, and the addition amounts of the three are 1-20%, 75-95% and 0.1-4%, respectively.
According to a specific embodiment of the present invention, preferably, the resin is one or a combination of two or more of a cellulose resin, an epoxy resin, and an acrylic resin.
According to a specific embodiment of the present invention, preferably, the organic solvent is one or a combination of two or more of terpineol, butyl carbitol acetate, and dodecanol ester.
According to a specific embodiment of the present invention, preferably, the auxiliary agent includes one or a combination of two or more of a dispersant, a thixotropic agent, a lubricant, a humectant and a plasticizer. Wherein the dispersant is preferably a macromolecular dispersant such as polyether, polyester, polyamide or polysilicone; the lubricant is preferably surfactant and/or silicone oil; the thixotropic agent is preferably one or more than two of hydrogenated castor oil, polyamide, fumed silica and the like; the humectant is preferably one or more of diethylene glycol, triethylene glycol, PEG400, glycerol, ethylene glycol, sorbitol, 1, 2-propylene glycol, diethylene glycol butyl ether, ethylene glycol, polyethylene glycol, N-methyl-2-pyrrolidone, condensate of polyalcohol and ethylene oxide, xylitol, etc.; the plasticizer is preferably one or more of aliphatic dibasic acid ester, phthalic acid ester, terephthalic acid ester, benzene polyacid ester, benzoate, polyol ester epoxy, citric acid ester, polyester and the like.
According to a specific embodiment of the present invention, it is preferable that the average blade fineness of the conductive silver paste is 10 μm or less, more preferably 5 μm or less.
The conductive silver paste can be prepared by the following steps:
1) Preparation of organic vehicle body: mixing resin and organic solvent in proportion, and stirring at room temperature or under heating;
2) And (3) preparing slurry: mixing silver powder, glass powder composition and organic carrier, stirring, and grinding and dispersing with a three-roller machine to obtain conductive silver paste with average scraper fineness below 10 μm, preferably below 5 μm.
In the preparation process of the conductive silver paste, the auxiliary agent can be added in the step 1) of preparing the organic carrier, can also be added in the step 2) of preparing the paste, or can be added in part in the step 1) and in part in the step 2).
The invention also provides a solar cell, wherein the front electrode of the solar cell is made of the conductive silver paste containing the glass powder composition and/or the conductive silver paste provided by the invention. More preferably, the solar cell is a solar cell manufactured by a SE process.
The invention also provides a preparation method of the solar cell, which is an SE process and comprises the following steps:
firstly, preparing an anti-reflection suede on one side surface of a silicon substrate, for example, corroding by using alkali solution or acid solution to form a pyramid-shaped (single crystal) or rugged (polycrystal) anti-reflection suede;
forming an N-type diffusion layer on the other side of the P-type silicon substrate to form a PN junction, forming the N-type diffusion layer (preferably using phosphorus oxychloride as a diffusion source) by adopting a gas phase thermal diffusion method, doping the N-type diffusion layer by laser SE (selective laser) to ensure that the diffused sheet resistance is 120-160 omega/sq, and removing phosphorus at the edge, such as wet etching or dry etching, from the heavily doped region after laser SE doping to ensure that the sheet resistance is 60-100 omega/sq;
thirdly, performing thermal diffusion on the N surface to form SiO 2 Then plating a SiNx antireflection layer (or similar other coating with good antireflection and passivation effects) on the P surface 2 O 3 And a passivation layer of SiNx, and then carrying out laser grooving at the printing position of the P-surface aluminum back surface field;
and fourthly, forming a vertical and horizontal main grid and a fine grid on the anti-reflection film on one side of the N-type silicon substrate by using conductive silver paste in a screen printing mode, printing a back electrode and an aluminum back field on one side of the P-type silicon substrate, and co-firing at a sintering temperature of 700-900 ℃ to form an electrode body.
The glass powder composition and silver paste formed by the glass powder composition can be used in a solar cell of SE technology.
The invention provides a Ge-Te glass system, geO 2 Has a low coefficient of thermal expansion while providing free oxygen, and TeO 2 A stable network structure can be formed. Compared with the conventional sizing agent, the conductive material containing the Ge-Te glass system of the inventionThe corrosion capability of the silver paste is relatively weak, and the corrosion to the passivation layer is weak, so that the damage of metal to the passivation layer is small, and meanwhile, the quantity and particle size of glass entering silicon are small due to the weak corrosion capability (as shown in fig. 1 and a comparison group as shown in fig. 2), so that the recombination brought by the conductive paste is reduced, the open-circuit voltage is improved, and the photoelectric conversion efficiency of the solar cell is further improved.
Drawings
Fig. 1 is a scanning electron microscope image of a solar cell electrode and silicon interface made of the conductive paste of example 1.
Fig. 2 is a scanning electron microscope image at the interface of the solar cell electrode and silicon fabricated with the conductive paste of comparative example 1.
Detailed Description
The technical solution of the present invention will be described in detail below for a clearer understanding of technical features, objects and advantageous effects of the present invention, but should not be construed as limiting the scope of the present invention.
Example 1
The embodiment provides a conductive paste for solar energy, which comprises 89.2 parts of silver powder, 2.4 parts of glass powder and 8.4 parts of organic carrier according to 100 parts of total weight.
Wherein, the glass powder comprises the following components in percentage by weight: geO (GeO) 2 5%、TeO 2 26%、Bi 2 O 3 19%、Li 2 CO 3 6%、WO 3 11.5%, cuO 0.5%, znO 2% and PbO 30%. The glass powder is prepared by the following steps: mixing the raw materials, heating in a muffle furnace at 900-1100 ℃ for 45-90 min, quenching with water, cooling with a steel plate to obtain glass powder composition fragments, further crushing the fragments, and ball milling with a planetary ball mill to obtain the required particle size distribution (D50:0.1-5 μm).
The organic carrier comprises 78% of solvent, 20% of resin and 2% of auxiliary agent in percentage by weight, wherein the solvent is prepared from the following components in percentage by weight: 4:1, butyl carbitol acetate and dodecyl ester, wherein the mass ratio of the resin is 1:4, the mass ratio of the auxiliary agent to the mixture of the ethyl cellulose and the acrylic acid is 1:5, hydrogenated castor oil and silicone oil. The organic carrier is prepared by the following steps: adding resin into solvent, stirring thoroughly under heating condition of 70-100deg.C, adding adjuvant after resin is completely dissolved, and obtaining organic carrier.
Silver powder requires particle size: 1-5 μm (D50), tap density: 5-9g/cm 3
The conductive paste is prepared according to the following steps: mixing the silver powder, the glass powder and the organic powder, uniformly stirring, and carrying out three-roller grinding and dispersing to obtain the conductive paste, wherein the average scraping plate fineness is less than 5 mu m.
Example 2
The embodiment provides a conductive paste for solar energy, which comprises 89.2 parts of silver powder, 2.4 parts of glass powder and 8.4 parts of organic carrier according to 100 parts of total weight.
Wherein, the glass powder comprises the following components in percentage by weight: geO (GeO) 2 10%、TeO 2 23%、Bi 2 O 3 19%、Li 2 CO 3 6%、WO 3 11.5%, cuO 0.5%, znO 1.5% and PbO 28.5%. The glass powder is prepared by the following steps: mixing the raw materials, heating in a muffle furnace at 900-1100 ℃ for 45-90 min, quenching with water, cooling with a steel plate to obtain glass powder composition fragments, further crushing the fragments, and ball milling with a planetary ball mill to obtain the required particle size distribution (D50:0.1-5 μm).
The organic carrier comprises 78% of solvent, 20% of resin and 2% of auxiliary agent in percentage by weight, wherein the solvent is prepared from the following components in percentage by weight: 4:1, butyl carbitol acetate and dodecyl ester, wherein the mass ratio of the resin is 1:4, the mass ratio of the auxiliary agent to the mixture of the ethyl cellulose and the acrylic acid is 1:5, hydrogenated castor oil and silicone oil. The organic carrier is prepared by the following steps: adding resin into solvent, stirring thoroughly under heating condition of 70-100deg.C, adding adjuvant after resin is completely dissolved, and obtaining organic carrier.
Silver powder requires particle size: 1-5 μm (D50)Tap density: 5-9g/cm 3
The conductive paste is prepared according to the following steps: mixing the silver powder, the glass powder and the organic powder, uniformly stirring, and carrying out three-roller grinding and dispersing to obtain the conductive paste, wherein the average scraping plate fineness is less than 5 mu m.
Example 3
The embodiment provides a conductive paste for solar energy, which comprises 89.2 parts of silver powder, 2.4 parts of glass powder and 8.4 parts of organic carrier according to 100 parts of total weight.
Wherein, the glass powder comprises the following components in percentage by weight: geO (GeO) 2 15%、TeO 2 22%、Bi 2 O 3 18%、Li 2 CO 3 6%、WO 3 11%, cuO 0.5%, znO 1.5% and PbO 26%. The glass powder is prepared by the following steps: mixing the raw materials, heating in a muffle furnace at 900-1100 ℃ for 45-90 min, quenching with water, cooling with a steel plate to obtain glass powder composition fragments, further crushing the fragments, and ball milling with a planetary ball mill to obtain the required particle size distribution (D50:0.1-5 μm).
The organic carrier comprises 78% of solvent, 20% of resin and 2% of auxiliary agent in percentage by weight, wherein the solvent is prepared from the following components in percentage by weight: 4:1, butyl carbitol acetate and dodecyl ester, wherein the mass ratio of the resin is 1:4, the mass ratio of the auxiliary agent to the mixture of the ethyl cellulose and the acrylic acid is 1:5, hydrogenated castor oil and silicone oil. The organic carrier is prepared by the following steps: adding resin into solvent, stirring thoroughly under heating condition of 70-100deg.C, adding adjuvant after resin is completely dissolved, and obtaining organic carrier.
Silver powder requires particle size: 1-5 μm (D50), tap density: 5-9g/cm 3
The conductive paste is prepared according to the following steps: mixing the silver powder, the glass powder and the organic powder, uniformly stirring, and carrying out three-roller grinding and dispersing to obtain the conductive paste, wherein the average scraping plate fineness is less than 5 mu m.
Example 4
The embodiment provides a conductive paste for solar energy, which comprises 89.2 parts of silver powder, 2.4 parts of glass powder and 8.4 parts of organic carrier according to 100 parts of total weight.
Wherein, the glass powder comprises the following components in percentage by weight: geO (GeO) 2 18%、TeO 2 21%、Bi 2 O 3 18%、Li 2 CO 3 5%、WO 3 11%, cuO 0.5%, znO 1.5% and PbO 25%. The glass powder is prepared by the following steps: mixing the raw materials, heating in a muffle furnace at 900-1100 ℃ for 45-90 min, quenching with water, cooling with a steel plate to obtain glass powder composition fragments, further crushing the fragments, and ball milling with a planetary ball mill to obtain the required particle size distribution (D50:0.1-5 μm).
The organic carrier comprises 78% of solvent, 20% of resin and 2% of auxiliary agent in percentage by weight, wherein the solvent is prepared from the following components in percentage by weight: 4:1, butyl carbitol acetate and dodecyl ester, wherein the mass ratio of the resin is 1:4, the mass ratio of the auxiliary agent to the mixture of the ethyl cellulose and the acrylic acid is 1:5, hydrogenated castor oil and silicone oil. The organic carrier is prepared by the following steps: adding resin into solvent, stirring thoroughly under heating condition of 70-100deg.C, adding adjuvant after resin is completely dissolved, and obtaining organic carrier.
Silver powder requires particle size: 1-5 μm (D50), tap density: 5-9g/cm 3
The conductive paste is prepared according to the following steps: mixing the silver powder, the glass powder and the organic powder, uniformly stirring, and carrying out three-roller grinding and dispersing to obtain the conductive paste, wherein the average scraping plate fineness is less than 5 mu m.
Comparative example 1
The comparative example 1 provides a conductive silver paste as a control group, using a Pb-Te-Si glass system, comprising 89.2 parts of silver powder, 2.4 parts of glass frit, and 8.4 parts of an organic vehicle, based on 100 parts by weight of the total weight.
Wherein, the glass powder comprises the following components in percentage by weight: pbO 30%, teO 2 40%、SiO 2 9%、Bi 2 O 3 7%、Li 2 O 11%、Na 2 O3%. The glass powder is prepared by the following steps: mixing the raw materials, heating in a muffle furnace at 900-1100 ℃ for 45-90 min, quenching with water, cooling with a steel plate to obtain glass powder composition fragments, further crushing the fragments, and ball milling with a planetary ball mill to obtain the required particle size distribution (D50:0.1-5 μm).
The organic carrier comprises 78% of solvent, 20% of resin and 2% of auxiliary agent in percentage by weight, wherein the solvent is a mixture of terpineol, butyl carbitol acetate and dodecanol ester in a mass ratio of 1:4:1, the resin is a mixture of ethyl cellulose and acrylic acid in a mass ratio of 1:4, and the auxiliary agent is a mixture of hydrogenated castor oil and silicone oil in a mass ratio of 1:5. The organic carrier is prepared by the following steps: adding resin into solvent, stirring thoroughly under heating condition of 70-100deg.C, adding adjuvant after resin is completely dissolved, and obtaining organic carrier.
Silver powder requires particle size: 1-5 μm (D50), tap density: 5-9g/cm 3
The conductive paste is prepared according to the following steps: mixing the silver powder, the glass powder and the organic powder, uniformly stirring, and carrying out three-roller grinding and dispersing to obtain the conductive paste, wherein the average scraping plate fineness is less than 5 mu m.
Example 5
The embodiment provides a solar cell, which is prepared by the following steps:
the semiconductor substrate is a P-type silicon substrate doped with boron or gallium, the P-type silicon substrate is a silicon wafer with the thickness of 150-200 mu m and the side length of 156-210 mm;
etching one side of a silicon substrate by using alkali solution or acid solution to prepare pyramid (single crystal) or rugged (polycrystal) anti-reflection suede;
forming an N-type diffusion layer on the other side of the P-type silicon substrate to form a PN junction, wherein the N-type diffusion layer can be a gas-phase thermal diffusion method by taking phosphorus oxychloride as a diffusion source, the diffused sheet resistance is 120-170 omega/sq, then doping the N-type diffusion layer by laser SE, the sheet resistance of a heavily doped region after laser is 70-110 omega/sq, and removing the phosphorus at the edge by wet etching or dry etching;
thirdly, performing thermal diffusion on the N surface to form a layer of SiO 2 Then plating a SiNx antireflection layer, or similar other coating with good antireflection and passivation effects, plating Al on the P surface 2 O 3 And a passivation layer of SiNx, and then carrying out laser grooving at the printing position of the P-surface aluminum back surface field;
and fourthly, forming a vertical and horizontal main grid and a fine grid on the anti-reflection film on one side of the N-type silicon substrate by using conductive silver paste in a screen printing mode, printing a back electrode and an aluminum back field on one side of the P-type silicon substrate, and co-firing at a sintering temperature of 700-900 ℃ to form an electrode body.
The electrical performance test is carried out on the solar cell, specifically: test under standard conditions (atmospheric quality AM 1.5, illumination intensity 1000W/m using a solar simulated electrical efficiency tester 2 Test temperature 25 ℃).
The open circuit voltage and conversion efficiency of the solar cell prepared with the above conductive paste were measured by an electrical property test as shown in table 1 below:
TABLE 1
Uoc(mV) Efficiency of
Example 1 689.5 23.14%
Example 2 689.3 23.12%
Example 3 689.8 23.17%
Example 4 689.2 23.12%
Comparative example 1 685.2 22.87%
From the data, the glass system of Ge-Te has weak corrosion capability to the passivation layer, reduces damage to the passivation layer, reduces the quantity and size of metal entering silicon, reduces the recombination brought by the metal in the slurry, has good open-circuit voltage and battery conversion efficiency, and improves the product competitiveness of the corresponding solar cell.

Claims (13)

1. A glass frit composition, wherein the glass frit composition comprises 1-20wt% of GeO 2 20-30wt% of TeO 2
2. The glass frit composition of claim 1, wherein the GeO 2 The content of (C) is 5-15wt%.
3. The glass frit composition according to claim 1 or 2, wherein the glass frit composition further comprises 10-15wt% of WO 3 15-20wt% Bi 2 O 3 1-5wt% of Li 2 O, 0-3wt% (preferably 3wt% or less) ZnO, 0-3wt% (preferably 3wt% or less) SnO 2 0-3wt% (preferably less than 3 wt%) of CuO, 0-3wt% (preferably less than 3 wt%) of CaO, 25-30wt% of PbO, 0-3wt% (preferably less than 3 wt%) ofOne or a combination of two or more of the following) MgO.
4. A glass frit composition according to any of claims 1 to 3, wherein the glass frit composition comprises 5 to 20wt% GeO 2 21-26wt% of TeO 2 WO 11-11.5wt% 3 18-19wt% Bi 2 O 3 1-5wt% of Li 2 O, less than 3wt% of ZnO, less than 3wt% of CuO, and 22-32.5wt% of PbO.
5. The glass frit composition of any of claims 1-4, wherein the GeO 2 、TeO 2 、WO 3 、Bi 2 O 3 、Li 2 O、ZnO、SnO 2 One or a combination of two or more of CuO, caO, pbO, mgO is replaced by a carbonate salt of a corresponding metal element or metalloid element capable of providing the same molar amount.
6. A glass frit made from the glass frit composition of any of claims 1-5;
preferably, the fineness of the particle diameter of the glass frit composition satisfies D50. Ltoreq.10 μm;
more preferably, the glass frit is one or a combination of two or more of an amorphous glass frit composition, a crystalline glass frit composition, a partially crystalline glass frit composition, and a partially amorphous glass frit composition.
7. A conductive silver paste, wherein the conductive silver paste contains 1% -4% by weight of glass powder, and the glass powder is the glass powder of claim 6.
8. The conductive silver paste of claim 7, wherein the conductive silver paste further comprises silver powder and an organic carrier; preferably, the silver powder is 85-92% by weight, and the organic carrier is 5-12% by weight;
preferably, the silver powder has a particle diameter of 1-5 μm,Tap density of 5-9g/cm 2
9. The conductive silver paste of claim 8, wherein the silver powder is a surface-treated silver powder;
preferably, the modifier used for the surface treatment of the silver powder comprises one or more than two of oleic acid, linoleic acid, linolenic acid, silane coupling agent, hard fatty acid, fatty acid amine, polyvinylpyrrolidone, fatty alcohol polyoxyethylene ether and block macromolecular surfactant.
10. The conductive silver paste according to any one of claims 7 to 9, wherein the organic carrier comprises resin, an organic solvent and an auxiliary agent, and the addition amounts of the three are 1 to 20%, 75 to 95% and 0.1 to 4%, respectively;
preferably, the resin is one or a combination of more than two of cellulose resin, epoxy resin and acrylic resin;
preferably, the organic solvent is one or a combination of more than two of terpineol, butyl carbitol acetate and dodecanol ester;
preferably, the auxiliary agent comprises one or a combination of more than two of dispersing agent, thixotropic agent, lubricant, humectant and plasticizer;
more preferably, the dispersant is a macromolecular dispersant, such as a polyether, polyester, polyamide or polysilicone; the lubricant is surfactant and/or silicone oil; the thixotropic agent is one or the combination of more than two of hydrogenated castor oil, polyamide and fumed silica; the humectant is one or more than two of diethylene glycol, triethylene glycol, PEG400, glycerol, ethylene glycol, sorbitol, 1, 2-propylene glycol, diethylene glycol butyl ether, ethylene glycol, polyethylene glycol, N-methyl-2-pyrrolidone, condensate of polyalcohol and ethylene oxide and xylitol; the plasticizer is one or more than two of aliphatic dibasic acid ester, phthalic acid ester, terephthalic acid ester, benzene polyacid ester, benzoate, polyol ester epoxy, citric acid ester and polyester.
11. The conductive silver paste according to claim 10, wherein the conductive silver paste has an average blade fineness of 10 μm or less, preferably 5 μm or less.
12. A solar cell, wherein the front electrode of the solar cell is made of the conductive silver paste comprising the glass frit of claim 6 and/or the conductive silver paste of any one of claims 7 to 11; preferably, the solar cell is a solar cell manufactured by a SE process.
13. The method for manufacturing a solar cell according to claim 12, comprising the steps of:
firstly, manufacturing an antireflection suede on one side surface of a silicon substrate;
forming an N-type diffusion layer on the other side of the P-type silicon substrate to form a PN junction, forming the N-type diffusion layer by adopting a gas phase thermal diffusion method, doping the N-type diffusion layer by laser SE, enabling the sheet resistance of a heavily doped region after laser SE to be 60-100 ohm/sq, and removing phosphorus at the edge;
thirdly, performing thermal diffusion on the N surface to form SiO 2 Then plating a SiNx antireflection layer, plating Al on the P surface 2 O 3 And a passivation layer of SiNx, and then carrying out laser grooving at the printing position of the P-surface aluminum back surface field;
and fourthly, forming a vertical and horizontal main grid and a fine grid on the anti-reflection film on one side of the N-type silicon substrate by using conductive silver paste in a screen printing mode, printing a back electrode and an aluminum back field on one side of the P-type silicon substrate, and co-firing at a sintering temperature of 700-900 ℃ to form an electrode body.
CN202111589514.1A 2021-12-23 2021-12-23 Glass powder composition, glass powder, conductive silver paste and solar cell Pending CN116332518A (en)

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