CN116297128A - Ground metal pipeline and buried metal pipeline rust degree detection method - Google Patents
Ground metal pipeline and buried metal pipeline rust degree detection method Download PDFInfo
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Abstract
本申请提供一种地上金属管道及埋地金属管道锈蚀度检测方法,地上管道锈蚀度检测方法包括:通过在管道内壁或外壁分别设置供电电极和测量电极电路,测量管道内壁或外壁测量电极测量点非锈蚀层的电势;基于管道内壁或外壁的电势分布,利用测量电路测量管道内壁或外壁测量电极测量点锈蚀层电阻;基于管道内壁或外壁测量电极测量点锈蚀层电阻,测量管道锈蚀层厚度;埋地金属管道锈蚀度检测方法包括:通过在管道的内壁设置供电电极和测量电极电路,分别以管道中心为原点,管道轴向为z轴,管道径向为r轴构建管道传输线地层模型,构建管道内流体、非锈蚀管道内壁和管道内壁锈蚀层等效纵向电导,确定管道传输线方程,计算管道外壁锈蚀层电阻及厚度。
The application provides a method for detecting the corrosion degree of above-ground metal pipelines and buried metal pipelines. The method for detecting the corrosion degree of above-ground pipelines includes: setting power supply electrodes and measuring electrode circuits on the inner or outer walls of the pipelines, and measuring the measuring points of the measuring electrodes on the inner or outer walls of the pipelines. The potential of the non-corroded layer; based on the potential distribution of the inner or outer wall of the pipeline, use the measuring circuit to measure the inner or outer wall of the pipeline to measure the resistance of the corrosion layer; measure the resistance of the corrosion layer based on the measurement electrode on the inner or outer wall of the pipeline to measure the thickness of the corrosion layer of the pipeline; The corrosion detection method of the buried metal pipeline includes: setting the power supply electrode and the measurement electrode circuit on the inner wall of the pipeline, respectively taking the pipeline center as the origin, the pipeline axial direction as the z axis, and the pipeline radial direction as the r axis to construct a pipeline transmission line stratum model, constructing The equivalent longitudinal conductance of the fluid in the pipeline, the inner wall of the non-corroded pipeline and the corrosion layer on the inner wall of the pipeline is determined, the transmission line equation of the pipeline is determined, and the resistance and thickness of the corrosion layer on the outer wall of the pipeline are calculated.
Description
技术领域technical field
本申请涉及管道检测维护技术领域,尤其涉及一种地上金属管道及埋地金属管道锈蚀度检测方法。The present application relates to the technical field of pipeline detection and maintenance, in particular to a method for detecting the corrosion degree of above-ground metal pipelines and buried metal pipelines.
背景技术Background technique
水资源是影响人类生活水平、社会稳定、经济发展的重要因素,城市供水系统作为人类输送、利用水资源的基础设施,是城市发展状态及容纳能力的标志,是保障城市发展的基本因素。然而由于城市地下管道受到各种复杂因素的影响,管道在运行期难免会出现各种缺陷,大量埋地输油、供水管道处于带伤工作状态,极易造成输油、供水管网的泄漏,其中最为常见与严重的问题是锈蚀现象,随管道服役时间的增长锈蚀会不断加重,甚至会导致管道穿孔破裂,发生安全事故。Water resources are an important factor affecting human living standards, social stability, and economic development. Urban water supply systems, as the infrastructure for human transportation and utilization of water resources, are a symbol of urban development status and capacity, and a basic factor to ensure urban development. However, due to the influence of various complex factors on urban underground pipelines, it is inevitable that various defects will appear in the pipelines during the operation period. A large number of buried oil transportation and water supply pipelines are in a damaged working state, which can easily cause leakage of oil transportation and water supply pipe networks. Among them, the most common and serious problem is the phenomenon of corrosion. As the service time of the pipeline increases, the corrosion will continue to increase, and even cause the pipeline to perforate and rupture, resulting in safety accidents.
目前国内外管道内锈蚀检测的方法主要有超声波、漏磁、涡流和瞬变电磁等,但这些探测技术所存在的一个共同问题是管道锈蚀检测精度不高且定位性居多,很难实现锈蚀层电阻或锈蚀层厚度的直接测量与估测。一般只是在管道发生安全事故以后再去进行检查和维修,造成资源浪费和经济损失,甚至还可能造成人身伤亡,建筑物倒塌以及环境污染等问题。At present, domestic and foreign pipeline corrosion detection methods mainly include ultrasonic wave, magnetic flux leakage, eddy current and transient electromagnetic, etc., but a common problem of these detection technologies is that the detection accuracy of pipeline corrosion is not high and most of them are localized, and it is difficult to realize the rust layer. Direct measurement and estimation of electrical resistance or corrosion layer thickness. Generally, inspection and maintenance are only carried out after pipeline safety accidents, resulting in waste of resources and economic losses, and may even cause personal injury, building collapse, and environmental pollution.
发明内容Contents of the invention
有鉴于此,本申请的目的在于提出一种克服上述问题的一种地上金属管道及埋地金属管道锈蚀度检测方法。In view of this, the purpose of this application is to propose a method for detecting the corrosion degree of above-ground metal pipelines and buried metal pipelines that overcomes the above-mentioned problems.
基于上述目的,本申请的第一方面,提供了一种地上金属管道锈蚀度检测方法,包括:Based on the above purpose, the first aspect of the present application provides a method for detecting the corrosion degree of above-ground metal pipelines, including:
在管道内壁或外壁分别设置供电电极和测量电极电路,测量所述管道内壁或外壁测量电极测量点非锈蚀层的电势;A power supply electrode and a measuring electrode circuit are respectively arranged on the inner or outer wall of the pipeline to measure the potential of the non-corroded layer at the measurement point of the measuring electrode on the inner or outer wall of the pipeline;
基于所述管道内壁或外壁的电势分布,利用测量电路测量所述管道内壁或外壁测量电极测量点锈蚀层电阻;Based on the potential distribution of the inner or outer wall of the pipeline, using a measurement circuit to measure the resistance of the corrosion layer at the measuring point of the measuring electrode on the inner or outer wall of the pipeline;
基于所述管道内壁或外壁测量电极测量点锈蚀层电阻,测量所述管道锈蚀层厚度;Measuring the resistance of the point corrosion layer based on the measuring electrode on the inner or outer wall of the pipeline, and measuring the thickness of the corrosion layer of the pipeline;
其中所述测量电极电路包括测量电极、第一测量电路和第二测量电路,所述第一测量电路和第二测量电路分别与所述测量电极串联,所述第一测量电路和所述第二测量电路并联,所述第一测量电路包括串联的第一电位差计和第一的电流表,所述第二测量电路包括串联的第二电位差计和第二电流表。Wherein the measuring electrode circuit comprises a measuring electrode, a first measuring circuit and a second measuring circuit, the first measuring circuit and the second measuring circuit are connected in series with the measuring electrodes respectively, the first measuring circuit and the second measuring circuit The measuring circuits are connected in parallel, the first measuring circuit includes a first potentiometer and a first ammeter connected in series, and the second measuring circuit includes a second potentiometer and a second ammeter connected in series.
可选的,测量所述管道壁的电势的计算公式为:Optionally, the calculation formula for measuring the electric potential of the pipeline wall is:
I1Rr+I1(RV1+RI1)=UI 1 R r +I 1 (R V1 +R I1 )=U
I2Rr+I2(RV2+RI2)=UI 2 R r +I 2 (R V2 +R I2 )=U
其中,Rr为测量电极测量点锈蚀层电阻,I1第一电流表读数,RV1为第一电位差计的电阻,RI1第一电流表的电阻,I2为第二电流表读数;RV2为第二点位差计的电阻,RI2为第二电流表的电阻,U为非锈蚀层管道壁的电势。Among them, R r is the resistance of the corrosion layer at the measurement point of the measuring electrode, I 1 is the reading of the first ammeter, R V1 is the resistance of the first potentiometer, R I1 is the resistance of the first ammeter, I 2 is the reading of the second ammeter; R V2 is The resistance of the second point potential difference meter, R I2 is the resistance of the second ammeter, and U is the potential of the non-corroded layer pipeline wall.
可选的,测量所述管道锈蚀层厚度的计算公式为:Optionally, the calculation formula for measuring the thickness of the corrosion layer of the pipeline is:
其中,δ为锈蚀层厚度,S为测量电极与管道接触面积,ρr为管道锈蚀层电阻率。Among them, δ is the thickness of the corrosion layer, S is the contact area between the measuring electrode and the pipeline, and ρr is the resistivity of the corrosion layer of the pipeline.
本申请的第二方面,提供了一种埋地金属管道锈蚀度检测方法,包括:The second aspect of the present application provides a method for detecting the corrosion degree of buried metal pipelines, including:
在管道的内壁设置供电电极和测量电极电路,测量所述管道内壁测量电极测量点非锈蚀层的实测电势;其中所述测量电极电路包括测量电极、第一测量电路和第二测量电路,所述第一测量电路和第二测量电路分别与所述测量电极串联,所述第一测量电路和所述第二测量电路并联,所述第一测量电路包括串联的第一电位差计和第一的电流表,所述第二测量电路包括串联的第二电位差计和第二电流表;The inner wall of the pipeline is provided with a power supply electrode and a measuring electrode circuit to measure the measured potential of the non-rust layer at the measuring point of the measuring electrode on the inner wall of the pipeline; wherein the measuring electrode circuit includes a measuring electrode, a first measuring circuit and a second measuring circuit, and The first measurement circuit and the second measurement circuit are respectively connected in series with the measurement electrodes, the first measurement circuit and the second measurement circuit are connected in parallel, and the first measurement circuit includes a first potentiometer connected in series and a first an ammeter, the second measuring circuit comprising a second potentiometer and a second ammeter connected in series;
分别以所述管道中心为原点,所述管道轴向为z轴,所述管道径向为r轴构建管道传输线地层模型;Taking the center of the pipeline as the origin, the axial direction of the pipeline as the z-axis, and the radial direction of the pipeline as the r-axis to construct a pipeline transmission line stratum model;
基于所述管道传输线地层模型与所述管道内流体及所述管道中的电流沿着所述管道轴线方向流动,构建所述管道内流体、非锈蚀管道内壁和管道内壁锈蚀层等效纵向电导;Based on the formation model of the pipeline transmission line and the fluid in the pipeline and the current in the pipeline flowing along the axis of the pipeline, the equivalent longitudinal conductance of the fluid in the pipeline, the inner wall of the non-corroded pipeline and the rusted layer on the inner wall of the pipeline is constructed;
基于所述等效纵向电导,确定所述管道传输线方程;determining the pipeline transmission line equation based on the equivalent longitudinal conductance;
计算所述管道传输线方程,确定所述管道壁非锈蚀层的计算电势;Calculate the transmission line equation of the pipeline to determine the calculated potential of the non-corroded layer of the pipeline wall;
通过电势Jacobi矩阵计算所述管道传输线地层模型的电势对地层参数偏导数;Calculate the partial derivative of the potential of the pipeline transmission line stratum model to the stratum parameter through the potential Jacobi matrix;
通过所述实测电势及所述计算电势确定反演目标函数;determining an inversion objective function through the measured potential and the calculated potential;
利用所述管道传输线方程及所述电势对地层参数偏导数,通过反演目标函数反演迭代近似,计算所述管道外壁锈蚀层电阻;Using the pipeline transmission line equation and the partial derivative of the potential to the formation parameters, through the inversion of the objective function inversion iterative approximation, to calculate the resistance of the corrosion layer on the outer wall of the pipeline;
根据所述管道外壁锈蚀层电阻计算所述管道外壁锈蚀层的厚度。The thickness of the corrosion layer on the outer wall of the pipeline is calculated according to the resistance of the corrosion layer on the outer wall of the pipeline.
可选的,所述基于所述管道传输底线模型与管道内流体及管道中的电流沿着管道轴线方向流动,构建管道内流体、非锈蚀管道壁和管道内锈蚀层等效纵向电导的计算公式为:Optionally, based on the pipeline transmission bottom line model and the fluid in the pipeline and the current in the pipeline flowing along the axis of the pipeline, the calculation formula for the equivalent longitudinal conductance of the fluid in the pipeline, the non-corroded pipeline wall and the rusted layer in the pipeline is constructed for:
S=Sf+SC+Sr,S=S f +S C +S r ,
其中, in,
R为轴向单位长度的总等效纵向电阻;R is the total equivalent longitudinal resistance of axial unit length;
为沿轴向供水管道内流体单位长度的电阻; is the resistance per unit length of the fluid in the water supply pipe along the axial direction;
ρf为管道内流体电阻率; ρf is the resistivity of the fluid in the pipeline;
a1为管道锈蚀层内半径;a 1 is the inner radius of the corrosion layer of the pipeline;
Rc为沿轴向非锈蚀供水管道单位长度的电阻; Rc is the resistance per unit length of the non-corroded water supply pipeline along the axial direction;
Rr=ρr/[2πa2(a3-a2)]为沿轴向供水管道内锈蚀层单位长度的电阻,σr=1/ρr;R r =ρ r /[2πa 2 (a 3 -a 2 )] is the resistance per unit length of the corrosion layer in the water supply pipeline along the axial direction, σ r =1/ρ r ;
a2为非锈蚀管道内壁半径,a3为非锈蚀管道外壁半径;a 2 is the radius of the inner wall of the non-corroded pipeline, and a 3 is the radius of the outer wall of the non-corroded pipeline;
σr为管道锈蚀层导电率。σ r is the electrical conductivity of the pipeline corrosion layer.
可选的,所述基于所述等效纵向电导,确定所述管道传输线方程计算式为:Optionally, based on the equivalent longitudinal conductance, the formula for determining the pipeline transmission line equation is:
其中,U为非锈蚀供水管道壁电势分布;Among them, U is the potential distribution of the non-corroded water supply pipe wall;
I为非锈蚀供水管道壁中的电流;I is the current in the wall of the non-corroded water supply pipe;
T为地层横向电阻,α为地层α系数。 T is the lateral resistance of the formation, and α is the α coefficient of the formation.
可选的,通过电势Jacobi矩阵计算所述管道传输线地层模型的电势对地层参数偏导数,包括:Optionally, calculating the partial derivative of the potential of the pipeline transmission line formation model with respect to the formation parameters through the potential Jacobi matrix, including:
沿所述管道将所述管道传输线地层模型进行单元划分;dividing the pipeline transmission line stratigraphic model into units along the pipeline;
基于所述单元划分的管道传输线地层模型,确定所述Jacobi矩阵形式;Determine the form of the Jacobi matrix based on the stratum model of the pipeline transmission line divided by the unit;
确定所述测量电极所在所述管道传输线地层模型的位置;Determining the position of the stratum model of the pipeline transmission line where the measuring electrode is located;
基于所述Jacobi矩阵形式以及所述测量电极所在所述管道传输线地层模型的位置,确定所述传输线地层模型的电势对地层参数偏导数。Based on the Jacobi matrix form and the position of the pipeline transmission line formation model where the measurement electrode is located, the partial derivative of the potential of the transmission line formation model with respect to formation parameters is determined.
可选的,所述Jacobi矩阵形式为:Optionally, the form of the Jacobi matrix is:
ΔU=GΔm,ΔU=GΔm,
其中,ΔU为电势增量,Δm为管道传输线地层模型参数微扰增量;Among them, ΔU is the potential increment, and Δm is the perturbation increment of the formation model parameters of the pipeline transmission line;
为单元划分的传输线地层模型电阻向量; The resistance vector of the transmission line formation model divided into cells;
为单元划分的传输线地层模型电势。 Transmission line formation model potentials partitioned for cells.
可选的,利用所述管道传输线方程及所述电势对地层参数偏导数,通过反演目标函数反演迭代近似,计算所述管道外锈蚀层电阻;Optionally, using the pipeline transmission line equation and the partial derivative of the potential with respect to the formation parameters, the resistance of the outer corrosion layer of the pipeline is calculated by inverting an iterative approximation through an inversion objective function;
所述反演目标函数的计算公式为:The calculation formula of the inversion objective function is:
F(m)=||U-Uobs||F(m)=||UU obs ||
其中,Uobs为实测非锈蚀管道壁电势;Among them, U obs is the measured non-corroded pipeline wall potential;
U为非锈蚀管道壁电势。U is the potential of the non-corroded pipe wall.
可选的,反演迭代近似公式为:Optionally, the inversion iterative approximate formula is:
dk=-(Gk TGk+βkI)-1Gk Tfk d k =-(G k T G k +β k I) -1 G k T f k
其中dk为第k次迭代得到的地层参数增量;where d k is the formation parameter increment obtained in the kth iteration;
Gk TGk为管道传输线方程的偏导矩阵积;G k T G k is the partial derivative matrix product of the pipeline transmission line equation;
I为n阶单位矩阵,βk为一个正实常数。I is an n-order identity matrix, and β k is a positive real constant.
从上面所述可以看出,本申请提供的一种地上管道锈蚀度检测方法,通过供电电极和测量电极电路直接能够测量计算管道内壁以及管道外壁锈蚀层厚度,一种埋地管道锈蚀度检测方法,通过建立管道传输线地层模型,提出了传输线地层模型横向电阻、锈蚀管道与管道内流体等效横向电阻计算方法,借助管道传输线方程实现非锈蚀管道壁电势分布计算,基于管道壁场势反演管道外壁锈蚀层电阻及厚度,实现锈蚀管道壁剩余厚度的测量与评价,及时准确地掌握当前管道的状态,通过当前管道的状态对管道做出科学性的安全评价并给出相关维护建议,降低管道失效风险,避免不必要的经济损失。It can be seen from the above that the application provides a method for detecting the corrosion degree of the above-ground pipeline, which can directly measure and calculate the thickness of the corrosion layer on the inner wall of the pipeline and the outer wall of the pipeline through the power supply electrode and the measuring electrode circuit, and a method for detecting the corrosion degree of the buried pipeline. , by establishing a pipeline transmission line stratum model, a calculation method for the lateral resistance of the transmission line stratum model, the equivalent transverse resistance of the corroded pipeline and the fluid in the pipeline is proposed, and the calculation of the potential distribution of the non-corroded pipeline wall is realized by means of the pipeline transmission line equation, and the pipeline is inverted based on the pipeline wall field potential The resistance and thickness of the corrosion layer on the outer wall can be used to measure and evaluate the remaining thickness of the corroded pipeline wall, grasp the current status of the pipeline in a timely and accurate manner, make a scientific safety evaluation of the pipeline through the current status of the pipeline and give relevant maintenance suggestions, and reduce the cost of the pipeline. Risk of failure and avoid unnecessary economic losses.
附图说明Description of drawings
为了更清楚地说明本申请或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present application or related technologies, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or related technologies. Obviously, the accompanying drawings in the following description are only for this application Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本申请实施例的一种地上金属管道锈蚀度检测方法流程图;Fig. 1 is a flow chart of a method for detecting the corrosion degree of an above-ground metal pipeline according to an embodiment of the present application;
图2为本申请实施例的地上金属管道及供电检测模式示意图;Fig. 2 is a schematic diagram of the above-ground metal pipeline and power supply detection mode of the embodiment of the present application;
图3为本申请实施例的一种埋地金属管道锈蚀度检测方法流程图;Fig. 3 is a flow chart of a method for detecting corrosion of buried metal pipelines according to an embodiment of the present application;
图4为本申请实施例的锈蚀管道示意图;Fig. 4 is the schematic diagram of the corroded pipeline of the embodiment of the present application;
图5为本申请实施例的金属管道传输线地层模型示意图。Fig. 5 is a schematic diagram of a stratum model of a metal pipeline transmission line according to an embodiment of the present application.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本申请进一步详细说明。In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
需要说明的是,除非另外定义,本申请实施例使用的技术术语或者科学术语应当为本申请所属领域内具有一般技能的人士所理解的通常意义。本申请实施例中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application shall have the usual meanings understood by those skilled in the art to which the present application belongs. "First", "second" and similar words used in the embodiments of the present application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在地上管道锈蚀电阻测量过程中,当供电电极与管道壁接触良好时,管道壁的电势分布就是确定的,只要供电电极的供电电流不变,那么管道壁上某一点的点位与无穷远处点位差为一常数。需要说明的是,上述的地上管道并不简单的指存在于地面上的管道,而仅仅指的是可以通过供电电极和测量电极接触管道的内壁和外壁的会生锈的金属类管道。根据这一特点,参考图1、图2,本申请的第一方面,提供了一种地上金属管道锈蚀度检测方法,包括:In the process of measuring the corrosion resistance of the above-ground pipeline, when the power supply electrode is in good contact with the pipeline wall, the potential distribution of the pipeline wall is determined. The point difference is a constant. It should be noted that the above ground pipeline does not simply refer to the pipeline existing on the ground, but only refers to the rusty metal pipeline that can contact the inner wall and outer wall of the pipeline through the power supply electrode and the measurement electrode. According to this feature, with reference to Fig. 1 and Fig. 2, the first aspect of the present application provides a method for detecting the corrosion degree of above-ground metal pipelines, including:
S101、在管道内壁或外壁分别设置供电电极和测量电极电路,测量管道内壁或外壁测量电极测量点非锈蚀层的电势。S101. Install a power supply electrode and a measuring electrode circuit on the inner wall or the outer wall of the pipeline respectively, and measure the potential of the non-corroded layer at the measuring point of the measuring electrode on the inner wall or the outer wall of the pipeline.
如图2中所示的测量方式实现地上金属管道内壁,供电电极A用于提供电流,测量电极电路用于测量管道内锈蚀层电阻的测量,其中,测量电极电路包括测量电极B、第一测量电路和第二测量电路,第一测量电路和第二测量电路分别于测量电极B串联,同时第一测量电路和第二测量电路并联,第一测量电路包括串联的饿第一电位差计和第一电流表,第二测量电路包括串联的第二电位差计和第二电流表,需要说明的是,第一电位差计V1与第二电位差计V2的内阻是不一样的。The measurement method shown in Figure 2 realizes the inner wall of the above-ground metal pipeline, the power supply electrode A is used to provide current, and the measurement electrode circuit is used to measure the resistance of the corrosion layer in the pipeline, wherein the measurement electrode circuit includes measurement electrode B, the first measurement circuit and the second measurement circuit, the first measurement circuit and the second measurement circuit are respectively connected in series with the measurement electrode B, while the first measurement circuit and the second measurement circuit are connected in parallel, and the first measurement circuit includes the first potentiometer and the second measurement circuit connected in series An ammeter, the second measuring circuit includes a second potentiometer and a second ammeter connected in series, it should be noted that the internal resistances of the first potentiometer V1 and the second potentiometer V2 are different.
S102、基于管道内壁或外壁的电势分布,利用测量电路测量管道内壁或外壁测量电极测量点锈蚀层电阻。S102. Based on the potential distribution of the inner wall or the outer wall of the pipeline, use the measuring circuit to measure the resistance of the corrosion layer at the measuring electrode on the inner wall or the outer wall of the pipeline.
结合图2,接通供电电极A的电源,先将开关k合到1的位置,第一测量电路测量,记录第一电位差计与第一电流表的读数V1与I1,则第一电位差计与电流表读数满足Combined with Figure 2, turn on the power supply of the power supply electrode A, first close the switch k to the position of 1, measure with the first measuring circuit, record the readings V 1 and I 1 of the first potentiometer and the first ammeter, then the first potential The differential meter and ammeter readings meet
I1Rr+I1(RV1+RI1)=U, (1)I 1 R r +I 1 (R V1 +R I1 )=U, (1)
其中,RV1,RI1分别为第一电位差计与第一电流表的内阻,U为非锈蚀金属管道壁的电势。Wherein, R V1 and R I1 are the internal resistances of the first potentiometer and the first ammeter respectively, and U is the potential of the non-corroded metal pipe wall.
保持供电电极A的电源接通状态不变,再将开关k合到2的位置,第一测量电路测量,记录第二电位差计与第二电流表的读数V2与I2,由于第一电位差计和第二电位差计电阻大,对管道的电势分布几乎没有影响,则第二电位差计与第二电流表的读数满足Keep the power-on state of the power supply electrode A unchanged, and then close the switch k to the position of 2. The first measurement circuit measures and records the readings V 2 and I 2 of the second potentiometer and the second ammeter. Due to the first potential The resistance of the difference meter and the second potentiometer is large, which has almost no influence on the potential distribution of the pipeline, so the readings of the second potentiometer and the second ammeter satisfy
I2Rr+I2(RV2+RI2)=U, (2)I 2 R r +I 2 (R V2 +R I2 )=U, (2)
其中RV2,RI2分别为第二电位差计与第二电流表的内阻。Wherein R V2 and R I2 are internal resistances of the second potentiometer and the second ammeter respectively.
利用上述测量数据求解上方程组(1)-(2)中的电势U及电阻Rr,该数值为消除电极测量环境影响后的测量电极B测量点非锈蚀管道壁的准确电位与锈蚀层电阻。Use the above measurement data to solve the potential U and resistance R r in the above equations (1)-(2), the value is the accurate potential of the non-corroded pipeline wall at the measurement point B of the measurement electrode and the resistance of the rust layer after eliminating the influence of the electrode measurement environment .
通过上述测量方法可知,上述实施例仅是针对管道内壁锈蚀层消除电极测量环境影响后的测量电极B测量点非锈蚀管道壁的准确电位与管道内壁锈蚀层电阻,那么将图2中的供电电机A和测量电极B设置在管道外壁,同样地,可以实现管道外壁锈蚀层电阻以及电势的测量。It can be seen from the above measurement method that the above embodiment is only for the accurate potential of the non-corroded pipeline wall at the measuring point B of the measuring electrode after eliminating the influence of the electrode measurement environment on the corrosion layer on the inner wall of the pipeline and the resistance of the corrosion layer on the inner wall of the pipeline, then the power supply motor in Fig. 2 A and measuring electrode B are arranged on the outer wall of the pipeline, and similarly, the measurement of the resistance and potential of the corrosion layer on the outer wall of the pipeline can be realized.
S103、基于管道内壁或外壁测量电极测量点锈蚀层电阻,测量管道锈蚀层厚度。S103. Measure the resistance of the point corrosion layer based on the measurement electrode on the inner or outer wall of the pipeline, and measure the thickness of the corrosion layer on the pipeline.
其中δ为锈蚀层厚度,S为测量电极与管道壁接触面积,ρr为管道锈蚀层电阻率。Where δ is the thickness of the corrosion layer, S is the contact area between the measuring electrode and the pipeline wall, and ρr is the resistivity of the corrosion layer of the pipeline.
当然,以上针对的是地上管道,但是,很多类似输油、城市供水管道都是深埋地下的,通过以上测量电极接触管道外壁来测量管道外壁锈蚀层电阻是无法实现的,如果想要测量管道外壁电阻,那么就需要通过挖开地面以暴露埋地管道,这样做的话,工作量也会变得很大,而且成本会很高,那么就只能通过在管道内壁设置供电电极和测量电极电路来间接实现,此时通过过套管电阻率测井可以成功测量地层的等效总横向电阻,但不能具体求得管道外壁锈蚀层电阻,这就构成一个欠定问题,基于此,本申请的第二方面,参考图3、图4、图5,提供一种埋地金属管道锈蚀度检测方法,包括:Of course, the above is for above-ground pipelines. However, many oil pipelines and urban water supply pipelines are deeply buried underground. It is impossible to measure the resistance of the corrosion layer on the outer wall of the pipeline by contacting the above-mentioned measuring electrodes with the outer wall of the pipeline. If you want to measure the pipeline If the resistance of the outer wall is low, then it is necessary to dig out the ground to expose the buried pipeline. If this is done, the workload will become very large, and the cost will be very high. Then the only way is to set the power supply electrode and the measurement electrode circuit on the inner wall of the pipeline. Indirect realization, at this time, the equivalent total lateral resistance of the formation can be successfully measured through casing resistivity logging, but the resistance of the corrosion layer on the outer wall of the pipeline cannot be obtained specifically, which constitutes an underdetermined problem. Based on this, the application In the second aspect, with reference to Fig. 3, Fig. 4 and Fig. 5, a method for detecting the corrosion degree of buried metal pipelines is provided, including:
S201、在管道的内壁设置供电电极和测量电极电路,测量管道内壁测量电极测量点非锈蚀层的实测电势。可以理解的是,在管道的内壁设置供电电极和测量电极电路可以通过任意方式实现,可以通过专门的机器人携带供电电极和测量电极电路粘贴在管道的内壁上,或者通过可以取代机器人且能同机器人起到同样作用的其他方式,只要能将供电电极和测量电极电路设置在管道内壁上且于管道内壁接触良好即可,对此如何将供电电极和测量电极电路设置在管道内壁上的方式不作具体的限定。S201. Install a power supply electrode and a measuring electrode circuit on the inner wall of the pipeline, and measure the measured potential of the non-corroded layer at the measurement point of the measuring electrode on the inner wall of the pipeline. It can be understood that setting the power supply electrode and the measurement electrode circuit on the inner wall of the pipeline can be realized in any way. It can be carried by a special robot to carry the power supply electrode and the measurement electrode circuit and pasted on the inner wall of the pipeline, or by replacing the robot and being able to work with the robot. For other methods that play the same role, as long as the power supply electrode and the measurement electrode circuit can be arranged on the inner wall of the pipeline and they are in good contact with the inner wall of the pipeline, it is not specified how to arrange the power supply electrode and the measurement electrode circuit on the inner wall of the pipeline. limit.
可以理解的是,在此,在埋地金属管道的内壁设置的供电电极电路和测量电极电路与地上金属管道的供电电极及测量电极电路是一样的。It can be understood that, here, the power supply electrode circuit and the measurement electrode circuit arranged on the inner wall of the buried metal pipeline are the same as those of the aboveground metal pipeline.
S202、分别以管道中心为原点,管道轴向为z轴,管道径向为r轴构建管道传输线地层模型。S202. Taking the center of the pipeline as the origin, the axial direction of the pipeline as the z-axis, and the radial direction of the pipeline as the r-axis, construct a stratum model of the pipeline transmission line.
S203、基于管道传输线地层模型与管道内流体及管道中的电流沿着管道轴线方向流动,构建管道内流体、非锈蚀管道内壁和管道内壁锈蚀层等效纵向电导。S203. Based on the stratum model of the pipeline transmission line and the flow of the fluid in the pipeline and the current in the pipeline along the axial direction of the pipeline, construct the equivalent longitudinal conductance of the fluid in the pipeline, the inner wall of the non-corroded pipeline, and the rusted layer on the inner wall of the pipeline.
进一步地,等效总线电导为Further, the equivalent bus conductance is
S=Sf+SC+Sr, (4)S=S f +S C +S r , (4)
其中 in
R为轴向单位长度的总等效纵向(轴向)电阻;R is the total equivalent longitudinal (axial) resistance of axial unit length;
为沿轴向供水管道内流体单位长度的电阻; is the resistance per unit length of the fluid in the water supply pipe along the axial direction;
ρf为管道内流体电阻率; ρf is the resistivity of the fluid in the pipeline;
a1为管道锈蚀层内半径;a 1 is the inner radius of the corrosion layer of the pipeline;
Rc为沿轴向非锈蚀供水管道单位长度的电阻; Rc is the resistance per unit length of the non-corroded water supply pipeline along the axial direction;
Rr=ρr/[2πa2(a3-a2)]为沿轴向供水管道内锈蚀层单位长度的电阻,σr=1/ρr;R r =ρ r /[2πa 2 (a 3 -a 2 )] is the resistance per unit length of the corrosion layer in the water supply pipeline along the axial direction, σ r =1/ρ r ;
a2为非锈蚀管道内壁半径,a3为非锈蚀管道外壁半径;a 2 is the radius of the inner wall of the non-corroded pipeline, and a 3 is the radius of the outer wall of the non-corroded pipeline;
σr为管道锈蚀层导电率。σ r is the electrical conductivity of the pipeline corrosion layer.
S204、基于等效纵向电导,确定管道传输线方程。S204. Determine the pipeline transmission line equation based on the equivalent longitudinal conductance.
进一步地,管道传输线方程可写为Furthermore, the pipeline transmission line equation can be written as
方程(5a)和(5b)被称为地下管道传输线方程,U为非锈蚀供水管道壁电势分布,I为非锈蚀供水管道壁中的电流,T为地层横向电阻(管道单位长度对应的地层电阻),如图5所示,则在轴向(z轴)第i层中单位长度管道所对应的横向电阻为Equations (5a) and (5b) are called the underground pipeline transmission line equations, U is the potential distribution of the non-corroded water supply pipeline wall, I is the current in the non-corroded water supply pipeline wall, T is the horizontal resistance of the formation (the formation resistance corresponding to the unit length of the pipeline), as shown in Figure 5, then the horizontal resistance corresponding to the unit length pipeline in the i-th layer in the axial direction (z axis) is
其中,r为地层径向半径,Rstr地层等效横向电阻。Among them, r is the radial radius of the formation, and R str is the equivalent lateral resistance of the formation.
S205、计算管道传输线方程,确定管道内壁非锈蚀层的计算电势。S205. Calculate the transmission line equation of the pipeline, and determine the calculated potential of the non-corroded layer on the inner wall of the pipeline.
那么在轴向第i层地层中管道传输线方程的解为Then the solution of the pipeline transmission line equation in the i-th stratum in the axial direction is
其中Ai、Bi为待定系数,可利用在界面电流和电势连续边界条件确定,ξi=Tiαi,di(i=1,2…n)为轴向第i层界面的z坐标。Among them, A i and Bi are undetermined coefficients, which can be determined by using the interface current and potential continuity boundary conditions, ξ i =T i α i , d i (i=1,2...n) is the z of the i-th layer interface in the axial direction coordinate.
若设外地层为均匀无限大地层,井内流体为均匀流体,则方程(5)有解析解If the outer formation is assumed to be a uniform infinite formation and the fluid in the well is a uniform fluid, then equation (5) has an analytical solution
di(i=1,2…n)为管道传输线地层模型轴向第i层界面的z坐标,Ti为第i层横向电阻,ξi=Tiαi,αi为第i层地层α系数,u0为z=0处管道壁的电势,Rr管道外壁锈蚀层横向电阻,RStr为地层横向电阻。d i (i=1,2...n) is the z-coordinate of the i-th layer interface in the axial direction of the pipeline transmission line formation model, T i is the lateral resistance of the i-th layer, ξ i =T i α i , and α i is the i-th layer formation α coefficient, u 0 is the potential of the pipeline wall at z=0, R r is the lateral resistance of the corrosion layer on the outer wall of the pipeline, and R Str is the lateral resistance of the formation.
方程(7a)(7b)即为方程(1)、(2)所求得的解U,为消除电极测量环境影响后的测量电极测量点非锈蚀管道壁的测量电位值。Equations (7a) and (7b) are the solution U obtained by equations (1) and (2), which is the measured potential value of the non-corroded pipeline wall at the measurement electrode measurement point after eliminating the influence of the electrode measurement environment.
S206、通过电势Jacobi矩阵计算所述管道传输线地层模型的电势对地层参数偏导数。S206. Calculate the partial derivative of the potential of the pipeline transmission line stratum model with respect to the stratum parameters through the potential Jacobi matrix.
进一步的,沿管道将所述管道传输线地层模型进行单元划分,设每一个小单元模型参数为常熟,模型参数(电阻)向量为Nz为总参数个数,第p个观测数据为Up(电势),则有Up=Up(m),p=1,2…Mq,Mq为观测数据个数,设模型初值为在m0点将Up展开成Taylor级数并取一级近似有Further, the stratum model of the pipeline transmission line is divided into units along the pipeline, and the model parameter of each small unit is set as Changshu, and the model parameter (resistance) vector is N z is the total number of parameters, the pth observation data is U p (potential), then U p = U p (m), p = 1,2...M q , M q is the number of observation data, let the model The initial value is Expanding U p into Taylor series at point m 0 and taking the first order approximation gives
进一步的,基于单元划分的管道传输线地层模型,确定Jacobi矩阵形式,那么矩阵形式为Further, based on the stratum model of the pipeline transmission line divided into units, the Jacobi matrix form is determined, then the matrix form is
ΔU=GΔm (8b)ΔU=GΔm (8b)
ΔU为电势增量,Δm为管道传输线地层模型地层参数围绕增量,G为电势对地层参数偏导数,也称为电势梯度。则ΔU is the potential increment, Δm is the surrounding increment of the formation parameters of the pipeline transmission line formation model, and G is the partial derivative of the potential with respect to the formation parameters, also known as the potential gradient. but
进一步的,确定测量电极所在管道传输线地层模型的位置,因在上述描述中,本申请中采用测量电极的点式测量方式,由管道传输线方程假设可知,该方式测量的测量值应是测量电极的测量点处的横向电阻。设测量电极所在位置为地层的第i层,由方程(5a)(5b)计算的电势为Ui,则管道传输线地层模型初值横向电阻为 Further, determine the position of the stratum model of the pipeline transmission line where the measurement electrode is located, because in the above description, the point measurement method of the measurement electrode is used in this application, and it can be known from the assumption of the pipeline transmission line equation that the measured value measured by this method should be the measurement value of the measurement electrode Lateral resistance at the measurement point. Assuming that the location of the measuring electrode is the i-th layer of the formation, and the potential calculated by equation (5a)(5b) is U i , then the initial lateral resistance of the pipeline transmission line formation model is
通过上述描述,有两个未知参数,分别为和/>那么想要确定电势对地层参数偏导数,设/>由(8c)式得本测量方式的G(电势对地层参数偏导数)为Through the above description, there are two unknown parameters, namely and /> Then if you want to determine the partial derivative of potential with respect to formation parameters, set /> From the formula (8c), the G (partial derivative of potential to formation parameters) of this measurement method is
其中 in
若设外地层为均匀无限大地层,井内流体为均匀流体,则有If the outer formation is assumed to be a uniform infinite formation, and the fluid in the well is a uniform fluid, then
式中,下标i表示第i层地层,G1、G2分别为第i层地层电势对管道外壁横向电阻、地层横向电阻的导数。In the formula, the subscript i represents the i-th stratum, and G 1 and G 2 are the derivatives of the i-th stratum potential to the lateral resistance of the outer wall of the pipeline and the lateral resistance of the stratum, respectively.
S207、通过实测电势及计算电势确定反演目标函数。S207. Determine the inversion objective function through the measured potential and the calculated potential.
设反演目标函数为Let the inversion objective function be
F(m)=||U-Uobs|| (10)F(m)=||UU obs || (10)
其中Uobs为实测电势,即通过供电电极和测量电极电路实测到的非锈蚀管道壁电势,即通过图1测量模式测量的电势并利用解方程(1)、(2)所求得,U为计算电势,即由管道传输线方程计算的非锈蚀管道壁电势。Among them, U obs is the measured potential, that is, the potential of the non-corroded pipeline wall measured by the power supply electrode and the measuring electrode circuit, that is, the potential measured by the measurement mode in Figure 1 and obtained by solving equations (1) and (2), U is Compute the electric potential, that is, the potential of the non-corroded pipe wall calculated from the pipe transmission line equation.
S208、利用管道传输线方程及电势对地层参数偏导数,通过反演目标函数反演迭代近似,计算管道外壁锈蚀层电阻。S208. Using the pipeline transmission line equation and the partial derivative of the potential to the formation parameters, and inverting the iterative approximation through the inversion objective function, calculating the resistance of the corrosion layer on the outer wall of the pipeline.
设f(m)=U-Uobs,若mk为m的第k次反演迭代近似,使目标函数极小得迭代残差向量(公式(8b)的形式)为Let f(m)=UU obs , if m k is the k-th inversion iterative approximation of m, so that the objective function is minimized, the iterative residual vector (in the form of formula (8b)) is
dk=-(Gk TGk)-1Gk Tfk (11a)d k = -(G k T G k ) -1 G k T f k (11a)
mk+1=mk+λkdk (11b)m k+1 =m k +λ k d k (11b)
λk为第k次迭代计算的步长。在式(5)中有时会出现矩阵Gk TGk的奇异或接近奇异的情形,为提高计算的速度和稳定性把正定对角矩阵加到Gk TGk上去,使矩阵变成条件数较好的对称正定矩阵(Marquardt方法),反演迭代公式修改为λ k is the step size calculated for the kth iteration. In formula (5), sometimes the matrix G k T G k is singular or nearly singular. In order to improve the calculation speed and stability, the positive definite diagonal matrix is added to G k T G k , so that the matrix becomes the condition A symmetric positive definite matrix with better numbers (Marquardt method), the inversion iteration formula is modified as
dk=-(Gk TGk+βkI)-1Gk Tfk (11c)d k =-(G k T G k +β k I) -1 G k T f k (11c)
其中I为n阶单位矩阵,βk为一个正实常数,根据计算精度要求通过试算适当选取。Among them, I is the unit matrix of order n, and β k is a positive real constant, which is properly selected through trial calculation according to the calculation accuracy requirements.
经过适当迭代可计算出金属管道外锈蚀层电阻 After appropriate iterations, the resistance of the rust layer on the outside of the metal pipe can be calculated
S209、根据管道外壁锈蚀层电阻计算管道外壁锈蚀层的厚度。在此,通过迭代计算处管道外锈蚀层的电阻,那么,通过上述的知道锈蚀层电阻计算锈蚀层厚度的公式,即公式(3)可计算出管道外锈蚀层的厚度δ。S209. Calculate the thickness of the corrosion layer on the outer wall of the pipeline according to the resistance of the corrosion layer on the outer wall of the pipeline. Here, by iteratively calculating the resistance of the corrosion layer outside the pipeline, then, the thickness δ of the corrosion layer outside the pipeline can be calculated through the above-mentioned formula for calculating the thickness of the corrosion layer when the resistance of the corrosion layer is known, that is, formula (3).
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本申请的范围(包括权利要求)被限于这些例子;在本申请的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本申请实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。Those of ordinary skill in the art should understand that: the discussion of any of the above embodiments is exemplary only, and is not intended to imply that the scope of the application (including claims) is limited to these examples; under the thinking of the application, the above embodiments or Combinations of technical features in different embodiments are also possible, steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the application as described above, which are not provided in details for the sake of brevity.
另外,为简化说明和讨论,并且为了不会使本申请实施例难以理解,在所提供的附图中可以示出或可以不示出与集成电路(IC)芯片和其它部件的公知的电源或接地连接。此外,可以以框图的形式示出装置,以便避免使本申请实施例难以理解,并且这也考虑了以下事实,即关于这些框图装置的实施方式的细节是高度取决于将要实施本申请实施例的平台的(即,这些细节应当完全处于本领域技术人员的理解范围内)。在阐述了具体细节(例如,电路)以描述本申请的示例性实施例的情况下,对本领域技术人员来说显而易见的是,可以在没有这些具体细节的情况下或者这些具体细节有变化的情况下实施本申请实施例。因此,这些描述应被认为是说明性的而不是限制性的。In addition, to simplify illustration and discussion, and so as not to obscure the embodiments of the present application, well-known power sources or connections to integrated circuit (IC) chips and other components may or may not be shown in the provided figures. ground connection. Furthermore, devices may be shown in block diagram form in order to avoid obscuring the embodiments of the present application, and this also takes into account the fact that details regarding the implementation of these block diagram devices are highly dependent on the implementation of the embodiments of the present application to be implemented. platform (ie, the details should be well within the purview of those skilled in the art). Where specific details (eg, circuits) have been set forth to describe exemplary embodiments of the present application, it will be apparent to those skilled in the art that other embodiments may be implemented without or with variations from these specific details. Implement the embodiment of the present application below. Accordingly, these descriptions should be regarded as illustrative rather than restrictive.
尽管已经结合了本申请的具体实施例对本申请进行了描述,但是根据前面的描述,这些实施例的很多替换、修改和变型对本领域普通技术人员来说将是显而易见的。Although the application has been described in conjunction with specific embodiments thereof, many alternatives, modifications and variations of those embodiments will be apparent to those of ordinary skill in the art from the foregoing description.
本申请实施例旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本申请实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本申请的保护范围之内。The embodiments of the present application are intended to embrace all such alternatives, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent replacements, improvements, etc. within the spirit and principles of the embodiments of the present application shall be included within the protection scope of the present application.
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