CN116293068B - Multiple protection valve control method and system - Google Patents

Multiple protection valve control method and system Download PDF

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Publication number
CN116293068B
CN116293068B CN202310553111.4A CN202310553111A CN116293068B CN 116293068 B CN116293068 B CN 116293068B CN 202310553111 A CN202310553111 A CN 202310553111A CN 116293068 B CN116293068 B CN 116293068B
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valve
signal
command
closing
valve opening
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CN116293068A (en
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李峥鸣
李雷
高军
刘茂泉
史雨茹
薛玉晶
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China Nuclear Seventh Research And Design Institute Co ltd
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China Nuclear Seventh Research And Design Institute Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0025Electrical or magnetic means
    • F16K37/0041Electrical or magnetic means for measuring valve parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0025Electrical or magnetic means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Indication Of The Valve Opening Or Closing Status (AREA)

Abstract

The invention relates to the technical field of automatic control, in particular to a valve control method and a system for multiple protection, which are used for outputting a command failure signal when a valve opening output command or a valve closing output command is not executed after a valve opening command or a valve closing command is received and a set valve opening signal threshold time or a valve closing signal threshold time is passed, and outputting a valve signal unblocking signal when the valve opening command or the valve closing command is received and the valve opening output command or the valve closing output command is executed within the set valve opening signal threshold time or the valve closing signal threshold time; when the valve is opened or closed to reach the threshold time of the valve opening signal or the threshold time of the valve closing signal, the valve failure signal is output if the valve opening state signal or the valve closing state signal is not received; and the daily maintenance workload is reduced and the fault condition is analyzed by executing multiple protection measures such as a valve opening output command or a valve closing output command, whether the valve opening or the valve closing is in place or not and the like.

Description

Multiple protection valve control method and system
Technical Field
The invention relates to the technical field of automatic control, in particular to a control method of a special vacuum quick-closing valve in a device for manufacturing enriched uranium by a centrifugal method.
Background
The valve control unit is used for controlling the valve in the uranium enrichment device automatic control system in China, and comprises a solid-state relay control circuit and a protection circuit for the valve in mechanical failure, and the valve control unit is mainly used for controlling the solid-state relay to switch the circuit so as to control the valve. The solid relay control circuit is simultaneously used for the valve control unit, and according to a control circuit for discriminating a control signal and a valve opening or closing permission signal sent by a valve terminal in a protection circuit when a valve mechanical fault exists, the control circuit is connected with a control command under the condition that the valve opening or closing permission signal exists to form a valve operation instruction, and after receiving the button or the valve operation instruction, the valve control unit can connect a load motor into a loop under the condition that the valve opening or closing permission signal exists according to an external control signal, so that the switching control of the valve is realized. However, the existing automatic control system cannot judge some special conditions, such as the failure of a valve, analyze and remedy the failure, and simultaneously, perform subsequent maintenance, spot inspection and predictive maintenance.
Disclosure of Invention
Aiming at the technical problems, the invention provides a valve control method and a system for judging whether a valve has a fault or not and analyzing the fault condition and performing multiple protection of remedial actions.
A multiple protection valve control method comprising the steps of:
executing and feeding back a valve opening output instruction when a valve opening command is received and a valve opening condition is met, so that the valve performs valve opening action, triggering and feeding back a valve opening in-place state signal when the valve is opened to a preset position, stopping executing and feeding back the valve opening output instruction, and stopping the valve opening action;
when a valve opening command is received and a set valve opening signal threshold time is passed, outputting a command failure signal when a valve opening output command is not executed, and outputting a valve signal unblocking signal when the valve opening command is received and the valve opening output command is executed within the set valve opening signal threshold time; when the valve is opened and reaches the threshold time of the valve opening signal, the valve fault signal is output and the execution and feedback of the valve opening output instruction are stopped if the valve opening state signal is not received;
executing and feeding back a valve closing output instruction when a valve closing command is received and a valve closing condition is met, so that the valve performs valve closing action, triggering and feeding back a valve closing in-place state signal when the valve is closed to a preset position, stopping executing and feeding back the valve closing output instruction, and stopping the valve closing action;
When a valve closing command is received and a set valve closing signal threshold time is passed, outputting a command failure signal when a valve closing output command is not executed, and outputting a valve signal unblocking signal when the valve closing command is received and the valve closing output command is executed within the set valve closing signal threshold time; when the valve is closed and reaches the threshold time of the valve closing signal, the valve fault signal is output and the execution and feedback of the valve closing output instruction are stopped if the valve closing in-place state signal is not received.
The technical scheme is further improved as follows: the valve opening condition is to detect whether a valve opening in-place state signal, a valve out-of-place alarm signal and a valve closing command are received;
the valve closing condition is to detect whether a valve closing in-place state signal, a valve out-of-place alarm signal and a valve opening command are received.
Further, when the command failure signal is received, the valve failure signal is judged to be failed, the valve failure signal is output, after the valve repair is finished, the valve failure reset command is input, the valve opening output command or the valve closing output command is continuously executed and fed back, when the valve failure signal is received, the valve mechanical failure is judged, the valve failure signal is output, and when the valve repair is finished, the valve failure reset command is input, and the valve opening output command or the valve closing output command is continuously executed and fed back.
Further, when the starting current of the valve in the valve opening action or the valve closing action exceeds a set alarm value or three continuous collected data exceed a set early warning value, a valve action current abnormal signal is sent, and the valve stops the valve opening action or the valve closing action.
Further, before the valve is used, the valve is started and stopped for n times to obtain an extreme value, the calculation formula is as follows,
wherein:for the average value of the starting current of the valve, +.>For the number of times of opening and closing the valve, +.>For the valve actuating current->For valve->Start-up current for secondary start-up->The starting current of the valve is the starting current value;
the calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as follows,
the calculation formula when the starting current of the valve in the valve opening action or the valve closing action exceeds the set early warning value is that,and->
Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve exceeds the set alarm value in the valve opening action or the valve closing action is that,
calculating standard deviation according to the valve starting current average value and the valve starting current, wherein the calculation formula is as follows,
wherein:is the standard deviation.
A multiple protection valve control system comprises a valve opening module, a valve closing module and a valve closing module;
The valve opening module is connected with the valve opening module and used for receiving a valve opening command, judging whether the valve opening condition is met, feeding back a valve opening output instruction when the valve opening command is received and the valve opening condition is met, and sending the valve opening output instruction to the valve opening module; when the valve opening command is received and the set valve opening signal threshold time is passed, and the valve opening output command is not executed, the output command does not transmit a fault signal, and when the valve opening command is received and the set valve opening signal threshold time is passed, the valve opening output command is executed, and a valve signal unblocking signal is output;
the valve opening module is used for receiving and executing a valve opening output instruction to enable the valve to perform valve opening action, triggering a valve opening in-place state signal when the valve is opened to a preset position, feeding the valve opening in-place state signal back to the valve opening module, stopping executing the valve opening output instruction, and enabling the valve to stop the valve opening action; when the valve is opened for a valve opening signal threshold time, a valve opening state signal is not received, a valve fault signal is output to the valve opening module, and execution and feedback of a valve opening output instruction are stopped;
the valve closing module is connected with the valve closing module and is used for receiving a valve closing command, executing the valve closing command, judging whether a valve closing condition is met, feeding back a valve closing output instruction when the valve closing command is received and the valve closing condition is met, and sending the valve closing output instruction to the valve closing module; when the valve closing command is received and the set valve closing signal threshold time is passed, and the valve closing output command is not executed, outputting a command failure signal, and when the valve closing command is received and the set valve closing signal threshold time is passed, the valve closing output command is executed, and outputting a valve signal unblocking signal;
The valve closing module is used for receiving and executing a valve closing output instruction to enable the valve to perform valve closing action, triggering a valve closing state signal when the valve is closed to a preset position, feeding the valve closing state signal back to the valve closing module, stopping executing the valve closing output instruction, and enabling the valve to stop the valve closing action; and outputting a valve fault signal to the valve closing module when the valve does not receive the valve closing in-place state signal after the valve performs valve closing action for the threshold time of the valve closing signal, and stopping executing and feeding back a valve closing output instruction.
Further, the valve opening condition is to detect whether a valve opening in-place state signal, a valve out-of-place alarm signal and a valve closing command are received;
the valve closing condition is to detect whether a valve closing in-place state signal, a valve out-of-place alarm signal and a valve opening command are received.
Further, the valve opening module is further used for judging that the valve signal is not communicated when the command failure signal is received, outputting the valve failure signal, judging that the valve mechanical failure is generated when the valve failure signal is received, outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve opening module;
the valve opening module is also used for receiving a valve fault resetting command, and continuously executing and feeding back a valve opening output instruction according to the valve fault resetting command; the system is also used for receiving a valve fault reset command, and continuously executing and feeding back a valve opening output instruction according to the valve fault reset command;
The valve closing module is also used for judging that the valve signal is not communicated when the command failure signal is received and outputting the valve failure signal, judging that the valve mechanical failure is generated when the valve failure signal is received and outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve closing module;
the valve closing module is also used for receiving a valve fault resetting command, and continuously executing and feeding back a valve closing output instruction according to the valve fault resetting command; and the valve closing control system is also used for receiving a valve fault reset command, and continuously executing and feeding back a valve closing output instruction according to the valve fault reset command.
Further, the valve opening module is used for monitoring the starting current of the valve in the valve opening action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to a valve opening module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
the valve opening module is also used for receiving a valve action current abnormal signal and stopping valve opening action according to the valve action current abnormal signal;
the valve closing module is used for monitoring the starting current of the valve in the valve closing action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to a valve closing module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
The valve closing module is also used for receiving the valve action current abnormal signal and stopping valve closing action according to the valve action current abnormal signal.
Furthermore, the valve opening module and the valve closing module are also used for carrying out n times of start and stop actions on the valve before the valve is used to obtain an extreme value, the calculation formula is as follows,
wherein:for the average value of the starting current of the valve, +.>For the number of times of opening and closing the valve, +.>For the valve actuating current->For valve->Start-up current for secondary start-up->For the starting current limit of the valve;
The calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as follows,
the calculation formula when the starting current of the valve in the valve opening action or the valve closing action exceeds the set early warning value is that,and->
Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve exceeds the set alarm value in the valve opening action or the valve closing action is that,
calculating standard deviation according to the valve starting current average value and the valve starting current, wherein the calculation formula is as follows,
wherein:is the standard deviation.
The technical scheme can be seen that: the multiple protection valve control method and system provided by the invention utilize multiple protection measures such as whether the valve opening output instruction or the valve closing output instruction is executed within the signal threshold time, whether the valve opening or the valve closing is in place, whether the starting current exceeds the alarm value or the early warning value, and the like, and the functions of predictive maintenance of valve faults are added, so that the daily maintenance workload is reduced, and the fault condition is analyzed and remedied.
Drawings
Having more clearly described embodiments of the present invention or solutions in the prior art, it will be apparent to those skilled in the art from the following description of the embodiments or the drawings, which are intended to be used as examples of the present invention, that other drawings may be made according to these drawings without inventive effort.
Fig. 1 is a logic diagram of a valve opening stage in a multiple protection valve control method according to the present invention.
Fig. 2 is another logic diagram of determining a valve opening stage in the multiple protection valve control method according to the present invention.
FIG. 3 is a logic diagram of the valve closing stage in the multiple protection valve control method according to the present invention.
FIG. 4 is a logic diagram of another determination of the valve closing stage in the multiple protection valve control method according to the present invention.
FIG. 5 is a schematic diagram of a multiple protection valve control system according to the present invention.
In the figure: 1. open valve output instruction open_out; 2. the valve closing output command close_out; 3. open valve command open_c; 4. valve action current abnormality valve_ele_h; 5. valve on bit status signal valve_w_o_s; 6. open valve fault Reset command open_err_reset; 7. A valve failure Reset command c_er_reset; 8. valve failure signal v_p_er; 9. closing valve command close_c; 10. valve open signal threshold time Instr_off_T; 11. a valve signal clear signal Instr_on; 12. command-not-communication fault signal instr_off; 13. valve_w_c_s; 14. valve failure Reset command c_err_reset.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
A multiple protection valve control method comprising the steps of:
executing and feeding back a valve opening output instruction when a valve opening command is received and a valve opening condition is met, so that the valve performs valve opening action, triggering and feeding back a valve opening in-place state signal when the valve is opened to a preset position, stopping executing and feeding back the valve opening output instruction, and stopping the valve opening action;
when a valve opening command is received and a set valve opening signal threshold time is passed, outputting a command failure signal when a valve opening output command is not executed, and outputting a valve signal unblocking signal when the valve opening command is received and the valve opening output command is executed within the set valve opening signal threshold time; when the valve is opened and reaches the threshold time of the valve opening signal, the valve fault signal is output and the execution and feedback of the valve opening output instruction are stopped if the valve opening state signal is not received;
The following more visual description of the steps is made according to the decision logic created for the method;
in the valve opening stage, referring to fig. 1, when a valve opening command open_c3 is received, the value of the valve opening command open_c3 is changed from 0 to 1, specifically, the valve opening command open_c3 refers to a command that an external staff or a program wants to Open a valve, a carrier of the valve opening command open_c3 can be a button, a trigger, a program and the like, and the valve opening command open_c3 is output in a delayed manner, so that the valve reversing speed is changed, hydraulic impact generated during reversing is reduced, and a pulse signal is delayed for 2 seconds generally; the value of the valve opening output instruction Open_out1 is changed from 0 to 1, the values of the valve opening command Open_c3 and the valve opening output instruction Open_out1 are 1, the value output after logic AND is 1, the value output by the valve opening command Open_c3 after logic negation is 0, the value output by the logic AND is different from the value output by the logic negation, the logic exclusive OR is output 1, and the RS trigger receives signals.
In the valve unopened stage, referring to fig. 1, when the valve opening command open_c3 is not received, the value of the valve opening command open_c3 is 0; the value of the valve opening output instruction Open_out1 is 0, the values of the valve opening command Open_c3 and the valve opening output instruction Open_out1 are 0, the value output after logic AND is 0, the value output by the valve opening command Open_c3 after logic AND is 1, the value output by the logic AND is different from the value output by the logic AND is 1, and the signal is received by the RS trigger.
When the valve signal is unblocked, referring to fig. 1, when the valve opening command open_c3 is received, the value of the valve opening output command open_out1 is changed from 0 to 1, because the values of the valve opening command open_c3 and the valve opening output command open_out1 are both 1, the value output after the logical AND is 1, the value output by the valve opening command open_c3 after the logical AND is 0, the value output by the logical AND is different from the value output by the logical OR, the value output by the logical OR is 1, the value of the valve signal unblocked signal instr_on11 is not assigned to 1, and before the RS trigger, the value output by the logical OR needs to be subjected to logical AND operation with the valve signal unblocked signal instr_on11, and when the value of the valve signal unblocked signal instr_on11 is not 1, the RS trigger does not receive the signal.
When the command-not-communication fault signal in the valve opening stage is generated, when the valve-opening command Open_c3 is received, the value of the valve-opening command Open_c3 is changed from 0 to 1, but the valve signal is not communicated due to internal logic of the valve, the value of the valve-opening output command Open_out1 is still 0, the value of the valve-opening command Open_c3 is 1, the value of the valve-opening output command Open_out1 is 0, the value output after the logical AND is the same as the value output after the logical AND is the logical OR output 0, the RS trigger does not receive a signal, and the command-not-communication fault signal Instr_off12 is triggered.
In summary, during both the valve open phase and the valve unopened phase, the RS flip-flop can receive the signal, and when the command-failure signal is generated, the RS flip-flop does not receive the signal, triggering the command-failure signal.
In the stage of opening the Valve to the preset position, referring to fig. 2, when the Valve opening command open_c3 is received, the value of the Valve opening command open_c3 is changed from 0 to 1, the value of the Valve opening output command open_out1 is 1, the value output after the logical and is 1, when the Valve is opened to the preset position, the Valve opening state signal valve_w_o_s5 is triggered and fed back, the value of the Valve opening state signal valve_w_os5 is changed from 1 to 0, after the logical negation, the value of the Valve opening state signal valve_w_o_s5 is changed from 0 to 1, the value of the logical and is 1, the value output after the logical and is 1, and the rs trigger receives the signal.
When the Valve fault signal in the Valve opening stage is generated, referring to fig. 2, when the Valve opening command open_c3 is received, the value of the Valve opening command open_c3 is changed from 0 to 1, the value of the Valve opening output command open_out1 is 1, the value output after the logical AND is 1, when the Valve is opened to a preset position, but the Valve is not triggered and feeds back the Valve Open-in-place state signal valve_w_o_s5 due to external reasons such as Valve fault and Valve blocking, the value of the Valve Open-in-place state signal valve_w_o_s5 is 1, the value of the Valve Open-in-place state signal valve_w_o_s5 is changed from 1 to 0 after the logical inverse, the value of the logical AND is 1, the value of the logical inverse is 0, the value output after the logical AND is 0, the rs trigger does not receive the signal, and the Valve fault signal v_p_er8 is triggered.
Executing and feeding back a valve closing output instruction when a valve closing command is received and a valve closing condition is met, so that the valve performs valve closing action, triggering and feeding back a valve closing in-place state signal when the valve is closed to a preset position, stopping executing and feeding back the valve closing output instruction, and stopping the valve closing action;
when a valve closing command is received and a set valve closing signal threshold time is passed, outputting a command failure signal when a valve closing output command is not executed, and outputting a valve signal unblocking signal when the valve closing command is received and the valve closing output command is executed within the set valve closing signal threshold time; when the valve is closed and reaches the threshold time of the valve closing signal, the valve fault signal is output and the execution and feedback of the valve closing output instruction are stopped if the valve closing in-place state signal is not received.
Similarly, the step is more intuitively described according to the judgment logic;
referring to fig. 3, in the valve closing stage, when the valve closing command close_c9 is received, the value of the valve closing command close_c9 changes from 0 to 1, specifically, for ensuring safety, the value of the valve opening command open_c3 and the valve closing command close_c9 cannot be triggered simultaneously, that is, when the valve opening command open_c3 is 1 from 0, the valve closing command close_c9 must be 0, or when the valve closing command close_c9 is 1 from 0, the valve opening command open_c3 must be 0, the value of the valve opening command open_out1 and the valve closing command close_out2 change from 0 to 1, and since the value of the valve closing command close_c9 and the valve closing command close_out2 are both 1, the value of the valve closing command close_c9 after being logically and reversely output is 0, the value of the valve opening command open_c3 is different from the value of the valve taking logically and the value of the reverse output is 1, and the value of the valve opening command close_c9 is logically and the value of the valve is not reversely output is received, and the rs signal is output.
Referring to fig. 3, in the non-open stage of the valve, when the valve closing command close_c9 is not received, the value of the valve closing command close_c9 is 0, the value of the valve closing output command close_out2 is 0, because the values of the valve closing command close_c9 and the valve closing output command close_out2 are both 0, the value output after the logical AND is 1, the value output after the logical AND is different from the value output after the logical AND is 1, the logical exclusive OR outputs 1, and the rs trigger receives the signal.
When the valve signal is unblocked, referring to fig. 1, when the valve closing command close_c9 is received, the value of the valve closing output command close_out2 is changed from 0 to 1, because the values of the valve closing command close_c9 and the valve closing output command close_out2 are both 1, the value output after the logical AND is 1, the value output by the valve closing command close_c9 after the logical AND is 0, the value output by the logical AND is different from the value output by the logical OR, the value output by the logical OR is 1, the value of the valve signal unblock signal instr_on11 is not assigned to 1, and before the RS trigger, the value output by the logical OR needs to be logically AND operation with the valve signal unblock signal instr_on11, and when the value of the valve signal unblock signal instr_on11 is not 1, the RS trigger does not receive the signal.
When the valve closing phase command non-communication fault signal is generated, the value of the valve closing command close_c9 is changed from 0 to 1 when the valve closing command close_c9 is received, but the valve is not enabled due to the fact that the valve signal is not enabled by internal logic, the value of the valve closing output command close_out2 is still 0, the value of the valve closing command close_c9 is 1, the value of the valve closing output command close_out2 is 0, the value output after the logic AND is the same as the value output after the logic AND is the logic hold, the logic exclusive OR is output 0, the RS trigger does not receive a signal, and the trigger command non-communication fault signal Instr_off12.
It should be noted that, when the valve opening command is received and the set valve opening signal threshold time is elapsed, the valve opening output command is not executed, and when the valve closing command is received and the set valve closing signal threshold time is elapsed, the valve closing output command is not executed, because the output command is not enabled, but the output command in the valve opening stage is not enabled to be recognized as a valve opening output command not-communication fault signal, and the output command in the valve closing stage is not enabled to be recognized as a valve closing output command not-communication fault signal.
In the stage that the Valve is closed to the preset position, referring to fig. 4, when the Valve closing command close_c9 is received, the value of the Valve closing command close_c9 is changed from 0 to 1, the value of the Valve closing output command close_out2 is 1, the value output after the logical AND is 1, when the Valve is closed to the preset position, the Valve closing state signal valve_w_c_s13 is triggered and fed back, the value of the Valve closing state signal valve_w_c_s13 is changed from 1 to 0, after the logical inversion, the value of the Valve closing state signal valve_w_c_s13 is changed from 0 to 1, the value of the logical AND is 1, the value output after the logical AND is 1, and the signal is received by the RS trigger.
When the Valve fault signal is generated in the Valve closing stage, referring to fig. 4, when the Valve closing command close_c9 is received, the value of the Valve closing command close_c9 is changed from 0 to 1, the value of the Valve closing output command close_out2 is 1, the value output after logic and is 1, when the Valve is opened to a preset position, but due to external reasons such as Valve fault and Valve blocking, the Valve closing bit state signal valve_w_c_s13 is not triggered and fed back, the value of the Valve closing bit state signal valve_w_c_s13 is 1, the value of the Valve closing bit state signal valve_w_c_s13 is changed from 1 to 0 after logic and is 1, the value of the logic and is 0, the value output after logic and is 0, the signal is not received by the RS trigger, and the Valve fault signal V_P_e8 is triggered.
Similarly, the valve opening signal threshold time when the valve is opened and the valve opening signal threshold time when the valve is closed and the valve closing signal threshold time when the valve is not closed are all caused by valve faults, but the valve faults in the valve opening stage can be regarded as valve opening valve fault signals, and the valve faults in the valve closing stage can be regarded as valve closing valve fault signals.
In other embodiments, the valve opening condition is detecting whether a valve open in place status signal, a valve out of place alarm signal, and a valve closing command is received; the valve closing condition is to detect whether a valve closing in-place state signal, a valve out-of-place alarm signal and a valve opening command are received.
In other embodiments, when the failure signal of the command failure is received, the valve failure signal is judged to be failed, the valve failure signal is output, after the valve repair is completed, the valve failure reset command is input, the valve opening output command or the valve closing output command is continuously executed and fed back, when the valve failure signal is received, the valve mechanical failure is judged, the valve failure signal is output, and when the valve repair is completed, the valve failure reset command is input, and the valve opening output command or the valve closing output command is continuously executed and fed back.
Similarly, the step is more intuitively described according to the judgment logic;
referring to fig. 1, when the Open-valve-stage instruction non-communication fault signal is generated, the value of the Open-valve command open_c3 is changed from 0 to 1 when the Open-valve command open_c3 is received, but the valve is not enabled due to the internal logic, the value of the Open-valve output instruction open_out1 is still 0, the value of the Open-valve command open_c3 is 1, the value of the Open-valve output instruction open_out1 is 0, the value output after the logical AND is the same as the value output after the logical AND is the logical OR, the signal is not received by the RS trigger, the signal is not transmitted by the trigger instruction non-communication fault signal instr_off12, and after the valve repair is completed, the signal is received by the RS trigger through the valve fault Reset command c_er_reset7 input 1, and the signal fault signal instr_off12 is cancelled.
Referring to fig. 3, when the Close valve stage command close_c9 is generated, the value of the Close valve command close_c9 is changed from 0 to 1 upon receipt of the Close valve command close_c9, but the value of the Close valve output command close_out2 is still 0 due to the valve signal being not passed by the internal logic, the value of the Close valve command close_c9 is 1, the value of the Close valve output command close_out2 is 0, the value outputted after the logical and is the same as the value outputted after the logical and is outputted, the logical exclusive or outputs 0, the RS trigger does not receive the signal, the trigger command not transmits the fault signal instr_off12, the signal is received by the RS trigger through the valve fault Reset command c_er_reset7 input 1 after the valve repair is completed, and the signal fault signal instr_off12 is canceled.
Referring to fig. 2, when the Valve failure signal in the Valve opening stage is generated, when the Valve opening command open_c3 is received, the value of the Valve opening command open_c3 is changed from 0 to 1, the value of the Valve opening output command open_out1 is 1, the value output after the logical and is 1, when the Valve is opened to the preset position, but the Valve is not triggered and feeds back the Valve opening state signal valve_w_o_s5 due to external reasons such as Valve failure, valve blocking and the like, the value of the Valve opening state signal valve_w_o_s5 is 1, the value of the Valve opening state signal valve_w_o_s5 is changed from 1 to 0 after the logical and is 1, the value of the logical and is 0 after the logical and is 0, the value output after the logical and is 0, the RS trigger does not receive the signal, the Valve failure signal v_p_er8 is triggered, the Valve failure signal v_errr_res1 is received through the Valve failure Reset command c_errjp8, and the RS trigger is canceled.
Referring to fig. 4, when the Valve-closing command close_c9 is received at the generation of the Valve failure signal at the Valve closing stage, the value of the Valve-closing command close_c9 is changed from 0 to 1, the value of the Valve-closing output command close_out2 is 1, the value output after the logical AND is 1, when the Valve is opened to the preset position, but the Valve is not triggered and feeds back the Valve-closing bit state signal valve_w_c_s13 due to external reasons such as Valve failure, valve stuck and the like, the value of the Valve-closing bit state signal valve_w_c_s13 is 1, the value of the Valve-closing bit state signal valve_w_c_s13 is changed from 1 to 0 after the logical inverse, the value of the logical AND is 1, the value output after the logical AND is 0, the value output is 0, the RS trigger does not receive the signal, the Valve failure signal v_p_ejer 8 is triggered, the signal is received through the Valve failure Reset command c_err_reset14, the RS trigger is enabled to cancel the Valve failure signal v_pjp8 er.
In other embodiments, when the starting current of the valve in the valve opening action or the valve closing action exceeds a set alarm value or three continuous collected data exceed a set early warning value, sending out a valve action current abnormal signal, stopping the valve opening action or the valve closing action, and carrying out n times of starting and stopping actions on the valve before the valve is used to obtain an extreme value, wherein the calculation formula is as follows,
Wherein:for the average value of the starting current of the valve, +.>For the number of times of opening and closing the valve, +.>For the valve actuating current->For valve->Start-up current for secondary start-up->The starting current of the valve is the starting current value;
the calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as follows,
the calculation formula when the starting current of the valve in the valve opening action or the valve closing action exceeds the set early warning value is that,
and->
Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve exceeds the set alarm value in the valve opening action or the valve closing action is that,
calculating standard deviation according to the valve starting current average value and the valve starting current, wherein the calculation formula is as follows,
wherein:is the standard deviation.
Similarly, the step is more intuitively described according to the judgment logic;
referring to fig. 2, when the current anomaly signal in the Valve opening stage is generated, when the Valve opening command open_c3 is received, the value of the Valve opening command open_c3 is changed from 0 to 1, the value of the Valve opening output command open_out1 is 1, the value output after the logical and is 1, when the Valve action current anomaly value_ele_h4 is generated, the value of the Valve action current anomaly value_ele_h4 is 1 after the logical negation is changed from 1 to 0, the value of the logical and is 1, the value of the logical negation is 0, the value output after the logical and is 0, the rs trigger does not receive a signal, and the Valve failure signal v_p_e8 is triggered.
Referring to fig. 4, when the current anomaly signal in the Valve closing stage is generated, the value of the Valve closing command close_c9 is changed from 0 to 1 when the Valve closing command close_c9 is received, the value of the Valve closing output command close_out2 is 1, the value output after the logical and is 1, when the Valve operation current anomaly value_ele_h4 is generated, the value of the Valve operation current anomaly value_ele_h4 is 1 after the logical negation is changed from 1 to 0, the value of the logical and is 1, the value of the logical negation is 0, the value output after the logical and is 0, the signal is not received by the rs trigger, and the Valve failure signal v_p_e8 is triggered.
Referring to fig. 2 and 4, in other embodiments, when the valve-open command is received and the set valve-open signal threshold time elapses, the valve-open command remains output when the valve-open output command is not executed; after using the valve fault Reset command open_err_reset6, the valve opening command is Reset, and the control system does not send the valve opening command any more.
A multiple protection valve control system comprises a valve opening module, a valve closing module and a valve closing module;
the valve opening module is connected with the valve opening module and used for receiving a valve opening command, judging whether the valve opening condition is met, feeding back a valve opening output instruction when the valve opening command is received and the valve opening condition is met, and sending the valve opening output instruction to the valve opening module; when the valve opening command is received and the set valve opening signal threshold time is passed, and the valve opening output command is not executed, the output command does not transmit a fault signal, and when the valve opening command is received and the set valve opening signal threshold time is passed, the valve opening output command is executed, and a valve signal unblocking signal is output;
The valve opening module is used for receiving and executing a valve opening output instruction to enable the valve to perform valve opening action, triggering a valve opening in-place state signal when the valve is opened to a preset position, feeding the valve opening in-place state signal back to the valve opening module, stopping executing the valve opening output instruction, and enabling the valve to stop the valve opening action; when the valve is opened for a valve opening signal threshold time, a valve opening state signal is not received, a valve fault signal is output to the valve opening module, and execution and feedback of a valve opening output instruction are stopped;
the valve closing module is connected with the valve closing module and is used for receiving a valve closing command, executing the valve closing command, judging whether a valve closing condition is met, feeding back a valve closing output instruction when the valve closing command is received and the valve closing condition is met, and sending the valve closing output instruction to the valve closing module; when the valve closing command is received and the set valve closing signal threshold time is passed, and the valve closing output command is not executed, outputting a command failure signal, and when the valve closing command is received and the set valve closing signal threshold time is passed, the valve closing output command is executed, and outputting a valve signal unblocking signal;
the valve closing module is used for receiving and executing a valve closing output instruction to enable the valve to perform valve closing action, triggering a valve closing state signal when the valve is closed to a preset position, feeding the valve closing state signal back to the valve closing module, stopping executing the valve closing output instruction, and enabling the valve to stop the valve closing action; and outputting a valve fault signal to the valve closing module when the valve does not receive the valve closing in-place state signal after the valve performs valve closing action for the threshold time of the valve closing signal, and stopping executing and feeding back a valve closing output instruction.
Further, the valve opening condition is to detect whether a valve opening in-place state signal, a valve out-of-place alarm signal and a valve closing command are received;
the valve closing condition is to detect whether a valve closing in-place state signal, a valve out-of-place alarm signal and a valve opening command are received.
Further, the valve opening module is further used for judging that the valve signal is not communicated when the command failure signal is received, outputting the valve failure signal, judging that the valve mechanical failure is generated when the valve failure signal is received, outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve opening module;
the valve opening module is also used for receiving a valve fault resetting command, and continuously executing and feeding back a valve opening output instruction according to the valve fault resetting command; the system is also used for receiving a valve fault reset command, and continuously executing and feeding back a valve opening output instruction according to the valve fault reset command;
the valve closing module is also used for judging that the valve signal is not communicated when the command failure signal is received and outputting the valve failure signal, judging that the valve mechanical failure is generated when the valve failure signal is received and outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve closing module;
The valve closing module is also used for receiving a valve fault resetting command, and continuously executing and feeding back a valve closing output instruction according to the valve fault resetting command; and the valve closing control system is also used for receiving a valve fault reset command, and continuously executing and feeding back a valve closing output instruction according to the valve fault reset command.
Further, the valve opening module is used for monitoring the starting current of the valve in the valve opening action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to a valve opening module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
the valve opening module is also used for receiving a valve action current abnormal signal and stopping valve opening action according to the valve action current abnormal signal;
the valve closing module is used for monitoring the starting current of the valve in the valve closing action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to a valve closing module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
the valve closing module is also used for receiving the valve action current abnormal signal and stopping valve closing action according to the valve action current abnormal signal.
Furthermore, the valve opening module and the valve closing module are also used for carrying out n times of start and stop actions on the valve before the valve is used to obtain an extreme value, the calculation formula is as follows,
wherein:for the average value of the starting current of the valve, +.>For the number of times of opening and closing the valve, +.>For the valve actuating current->For valve->Start-up current for secondary start-up->The starting current of the valve is the starting current value;
the calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as follows,
the calculation formula when the starting current of the valve in the valve opening action or the valve closing action exceeds the set early warning value is that,
and->
Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve exceeds the set alarm value in the valve opening action or the valve closing action is that,
calculating standard deviation according to the valve starting current average value and the valve starting current, wherein the calculation formula is as follows,
wherein:is the standard deviation.
Embodiments of the present application provide a computer program product comprising a computer program stored on a non-transitory computer readable storage medium, the computer program comprising program instructions which, when executed by a computer, cause the computer to perform any one of the above-described methods of operation.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The invention has been further described with reference to specific embodiments, but it should be understood that the detailed description is not to be construed as limiting the spirit and scope of the invention, but rather as providing those skilled in the art with the benefit of this disclosure with the benefit of their various modifications to the described embodiments.

Claims (10)

1. A multiple protection valve control method, comprising the steps of:
executing and feeding back a valve opening output instruction when a valve opening command is received and a valve opening condition is met, enabling the valve to perform valve opening action, triggering and feeding back a valve opening in-place state signal when the valve is opened to a preset position, stopping executing and feeding back the valve opening output instruction, and stopping the valve opening action;
When the valve opening command is received and the set valve opening signal threshold time is passed, outputting a command failure signal when the valve opening output command is not executed, and outputting a valve signal unblocking signal when the valve opening command is received and the valve opening output command is executed within the set valve opening signal threshold time; when the valve is opened and the valve opening action reaches the threshold time of the valve opening signal, a valve fault signal is output and the valve opening output instruction is stopped to be executed and fed back if the valve opening state signal is not received;
executing and feeding back a valve closing output instruction when a valve closing command is received and a valve closing condition is met, enabling the valve to perform valve closing action, triggering and feeding back a valve closing in-place state signal when the valve is closed to a preset position, stopping executing and feeding back the valve closing output instruction, and stopping the valve closing action by the valve;
outputting an instruction failure signal when the valve closing output instruction is not executed after the valve closing command is received and the set valve closing signal threshold time is passed, and outputting a valve signal unblocking signal when the valve closing command is received and the valve closing output instruction is executed within the set valve closing signal threshold time; and when the valve closing action of the valve reaches the valve closing signal threshold time, the valve closing in-place state signal is not received, a valve fault signal is output, and the execution and feedback of the valve closing output instruction are stopped.
2. The multiple protection valve control method of claim 1, wherein: the valve opening condition is to detect whether the valve opening in-place state signal, the valve out-of-place alarm signal and the valve closing command are received;
the valve closing condition is to detect whether the valve closing state signal, the valve non-closing alarm signal and the valve opening command are received.
3. The multiple protection valve control method of claim 1, wherein: when the command failure signal is received, the valve failure signal is judged to be failed, the valve failure signal is output, after the valve repair is finished, a valve failure reset command is input, the valve opening output command or the valve closing output command is continuously executed and fed back, when the valve failure signal is received, the valve failure signal is judged to be a mechanical valve failure, the valve failure signal is output, and when the valve repair is finished, the valve failure reset command is input, and the valve opening output command or the valve closing output command is continuously executed and fed back.
4. The multiple protection valve control method of claim 1, wherein: and when the starting current of the valve in the valve opening action or the valve closing action exceeds a set alarm value or three continuous collected data exceed a set early warning value, sending a valve action current abnormal signal, and stopping the valve opening action or the valve closing action.
5. The multiple protection valve control method of claim 4, wherein: before the valve is used, n times of start-stop actions are carried out on the valve to obtain an extreme value, whichThe calculation formula is that,wherein: />For the average value of the starting current of the valve, +.>For the number of start-stop actions of said valve, < >>For the activation current of the valve, +.>For the valve->Said start-up current of the secondary start, +.>-providing said starting current margin value for said valve;
the calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as followsThe calculation formula of the valve when the starting current in the valve opening action or the valve closing action exceeds the preset early warning value is +.>Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve in the valve opening action or the valve closing action exceeds the set alarm value is that,calculating standard deviation according to the average value of the starting current of the valve and the starting current of the valve, wherein the calculation formula is->Wherein: />Is the standard deviation.
6. A multiple protection valve control system, which is characterized by comprising a valve opening module, a valve closing module and a valve closing module;
The valve opening module is connected with the valve opening module and is used for receiving a valve opening command, judging whether a valve opening condition is met, feeding back a valve opening output instruction when the valve opening command is received and the valve opening condition is met, and sending the valve opening output instruction to the valve opening module; when the valve opening command is received and the set valve opening signal threshold time is passed, and the valve opening output command is not executed, outputting a command failure signal, and when the valve opening command is received and the set valve opening signal threshold time is passed, the valve opening output command is executed, outputting a valve signal unblocking signal;
the valve opening module is used for receiving and executing the valve opening output instruction to enable the valve to perform valve opening action, triggering a valve opening in-place state signal when the valve is opened to a preset position, feeding back the valve opening in-place state signal to the valve opening module, stopping executing the valve opening output instruction, and enabling the valve to stop the valve opening action; when the valve is in the valve opening action for the threshold time of the valve opening signal, if the valve opening state signal is not received, outputting a valve fault signal to the valve opening module, and stopping executing and feeding back the valve opening output instruction;
The valve closing module is connected with the valve closing module and is used for receiving a valve closing command, executing the valve closing command, judging whether a valve closing condition is met, feeding back a valve closing output instruction when the valve closing command is received and the valve closing condition is met, and sending the valve closing output instruction to the valve closing module; when the valve closing command is received and the set valve closing signal threshold time is passed, and the valve closing output command is not executed, outputting a command failure signal, and when the valve closing command is received and the set valve closing signal threshold time is passed, the valve closing output command is executed, outputting a valve signal unblocking signal;
the valve closing module is used for receiving and executing the valve closing output instruction to enable the valve to perform valve closing action, triggering a valve closing in-place state signal when the valve is closed to a preset position, feeding back the valve closing in-place state signal to the valve closing module, stopping executing the valve closing output instruction, and enabling the valve to stop the valve closing action; and when the valve does not receive the valve closing in-place state signal after the valve performs the valve closing action for the threshold time of the valve closing signal, outputting a valve fault signal to the valve closing module, and stopping executing and feeding back the valve closing output instruction.
7. The multiple protection valve control system of claim 6, wherein the valve opening condition is detecting whether the valve open in place status signal, a valve out of place alarm signal, the valve closing command is received;
the valve closing condition is to detect whether the valve closing state signal, the valve non-closing alarm signal and the valve opening command are received.
8. The multiple protection valve control system of claim 7, wherein,
the valve opening module is further used for judging that the valve signal is not communicated when the command failure signal is received, outputting a valve failure signal, judging that the valve mechanical failure is received when the valve failure signal is received, outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve opening module;
the valve opening module is further used for receiving the valve fault resetting command, and continuously executing and feeding back the valve opening output command according to the valve fault resetting command;
the valve closing module is further used for judging that the valve signal is not communicated when the command failure signal is received, outputting a valve failure signal, judging that the valve mechanical failure is received when the valve failure signal is received, outputting the valve failure signal, and outputting a valve failure reset command and a valve failure reset command to the valve closing module;
And the valve closing module is also used for receiving the valve fault resetting command, and continuously executing and feeding back the valve closing output command according to the valve fault resetting command.
9. The multiple protection valve control system of claim 6, wherein,
the valve opening module is used for monitoring the starting current of the valve in the valve opening action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to the valve opening module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
the valve opening module is further used for receiving the valve action current abnormal signal and stopping the valve opening action according to the valve action current abnormal signal;
the valve closing module is used for monitoring the starting current of the valve in the valve closing action in real time; judging whether the starting current exceeds a set alarm value or whether all three continuous acquired data exceed a set early warning value, and outputting a valve action current abnormal signal to the valve closing module when the starting current exceeds the set alarm value or all three continuous acquired data exceed the set early warning value;
The valve closing module is also used for receiving the valve action current abnormal signal and stopping the valve closing action according to the valve action current abnormal signal.
10. The multiple protection valve control system of claim 9, wherein,
the valve opening module and the valve closing module are also used for carrying out the start and stop actions on the valve for n times before the valve is used to obtain an extreme value, the calculation formula is as follows,wherein: />For the average value of the starting current of the valve, +.>For the number of start-stop actions of said valve, < >>For the activation current of the valve, +.>For the valve->Said start-up current of the secondary start, +.>-providing said starting current margin value for said valve;
the calculation formula of the valve under the normal condition of the starting current in the valve opening action or the valve closing action is as followsThe calculation formula of the valve when the starting current in the valve opening action or the valve closing action exceeds the preset early warning value is +.>Wherein:is a preset positive real number;
the calculation formula that the starting current of the valve in the valve opening action or the valve closing action exceeds the set alarm value is that, Calculating standard deviation according to the average value of the starting current of the valve and the starting current of the valve, wherein the calculation formula is->Wherein: />Is the standard deviation.
CN202310553111.4A 2023-05-17 2023-05-17 Multiple protection valve control method and system Active CN116293068B (en)

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