CN116292298A - Low-noise energy-saving oil-free screw blower - Google Patents
Low-noise energy-saving oil-free screw blower Download PDFInfo
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- CN116292298A CN116292298A CN202310523647.1A CN202310523647A CN116292298A CN 116292298 A CN116292298 A CN 116292298A CN 202310523647 A CN202310523647 A CN 202310523647A CN 116292298 A CN116292298 A CN 116292298A
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- China
- Prior art keywords
- oil
- free screw
- blower
- screw blower
- air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with or adaptation to specific driving engines or motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0092—Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/06—Silencing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/06—Silencing
- F04C29/063—Sound absorbing materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/80—Other components
- F04C2240/805—Fastening means, e.g. bolts
Abstract
The invention relates to the technical field of oil-free screw blowers, in particular to a low-noise energy-saving oil-free screw blower. The motor is in transmission connection with the oil-free screw blower through the coupler, and the motor and the oil-free screw blower are installed on a power system installation frame through a shock pad. According to the invention, the sealing magnetic attraction piece is arranged at the splicing position inside the air inlet box group, the sealing performance of the splicing position is improved through the sealing magnetic attraction piece, and magnetic impurities are removed before the oil-free screw blower is in air inlet, so that the last air pipeline entering the oil-free screw blower can be effectively ensured to have no magnetic fragments and scraps, the service life of the oil-free screw blower can be indirectly prolonged, and the problem of noise caused by damage due to long-term inclusion of the impurities on a rotor meshed in the oil-free screw blower is avoided.
Description
Technical Field
The invention relates to the technical field of oil-free screw blowers, in particular to a low-noise energy-saving oil-free screw blower.
Background
Compared with the traditional blower, the oil-free screw blower has the following performance advantages:
1. low energy consumption: the oil-free screw blower has basic adiabatic compression principle, total efficiency over 75%, and can save energy by 20-35% or more, higher exhaust pressure and lower pressure pulse than the Roots blower because the oil-free screw blower can compress.
2. Low noise: the pneumatic noise of the screw rotor is very small, the stable output eliminates the sudden release of the internal air, the wavy inlet and the air discharge port minimize the air flow fluctuation, and the fan noise is about 30-40 dB lower than that of the traditional Roots blower.
3. Intelligent: intelligent PLC control, remote control, multiple communication modes and convenient operation management.
The oil-free screw blower is generally designed on a base in an integrated manner, and from the structural volume of the equipment, the oil-free screw blower is designed in a layered manner to reduce the occupied space, and the blower structure is laid out by utilizing the space volume in the vertical direction. The assembly of the parts of the oil-free screw blower has professionality, and the parts are usually assembled into a complete whole for sale in practice by more oil circuit layout and sealing structures. Because of the integration of numerous structures, the whole weight is heavy, and a fork truck is usually adopted for transferring during transferring.
When the fork truck is inserted, the fork rod is connected with the base, and if the fork rod is matched with the hole on the base, the oilless screw blower is integrally forked, on one hand, if oil is remained on the fork rod, the lifting speed of the fork rod of the fork truck is slower, and the oilless screw blower is easily separated from the fork rod due to self weight of equipment, so that the oilless screw blower is damaged; on the other hand, only set up fixed hole on the base, reserve the size and be slightly small, lead to originally reserving the hole and lose originally use meaning, reserve the size and be slightly big, after the fork arm inserts, when fork truck shifts, the fork arm can make a round trip movement on the hole, has also increased fork truck and has shifted the risk that oilless screw air-blower leads to oilless screw air-blower drop.
The oil-free screw blower base has found limited significance in its use as a support only. The oil-free screw blower comprises an oil tank for lubricating the bearing and the synchronous gear, and after the oil tank is used for a long time, oil leakage easily occurs due to aging of the sealing ring, and a series of potential safety hazards are easily caused after leakage.
The oil-free screw blower base is typically a flat bottom surface, which, while saving manufacturing costs to some extent, places certain demands on the flatness of the field of use. If the base of the oil-free screw blower cannot be attached to the ground, when the oil-free screw blower operates, although a part of vibration is counteracted by the damping pad on the frame, the base still vibrates, and noise is easy to generate.
When the oil-free screw blower is used for air intake, although the air filter box is arranged, sundries mixed in the air are removed by utilizing the air filter core in the air filter box, the splicing part is usually locked by angle steel due to the fact that a plurality of air pipes are adopted for splicing. However, in practical application, the air pipe is easy to deform and lock in place, so that gaps are formed at the connecting positions, and further impurities enter from the gaps, and noise is easy to occur to the screw blower for a long time.
Disclosure of Invention
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and the appended drawings.
The invention aims to overcome the defects and provide the low-noise energy-saving oil-free screw blower.
In order to achieve the above object, the technical solution of the present invention is: the utility model provides a low noise energy-saving oil-free screw air-blower, which comprises a motor, the shaft coupling, oil-free screw air-blower, the driving system mounting bracket, the muffler, advance air-in noise-eliminating box, empty filter box, air inlet box group, the base, the motor passes through the shaft coupling and is connected with oil-free screw air-blower transmission, and the motor, oil-free screw air-blower passes through the shock pad and installs on the driving system mounting bracket, empty filter box link up with the air-in noise-eliminating box mutually, empty filter box link up with oil-free screw air-blower's inside through air inlet box group, air inlet box group is interior to set up a plurality of sealed magnetism and inhale the piece, the muffler is inside to link up with oil-free screw air-blower mutually, the base includes the frame body, collecting assembly, adjusting part, the connecting chamber, the frame body upper surface sets up a plurality of collecting hole and collecting assembly are linked together, the frame body side link up and is provided with the connecting chamber, the connecting chamber is through adjusting part regulation intracavity width, sealed magnetism inhale the piece including the rubber washer, the magnetism is inhaled the circle, the sealing washer, the magnetism is inhaled the spiral inner tube, the inner surface of the rubber washer is pasted to the magnetism, and the magnetism is inhaled the circle of the magnetism circle, and the magnetism circle is inhaled on the right side of the magnetism circle, and the magnetism circle is inhaled and is inhaled magnetism and is inhaled and is magnetic.
According to the invention, the sealing magnetic attraction piece is arranged on the air inlet box group of the air filter box and the oil-free screw blower, so that the tightness of the splicing parts of different air inlet pipes can be solved, meanwhile, air can be transmitted along the magnetic attraction spiral inner through pipe, magnetic fragments mixed in the air can be well adsorbed, and the fragments can be reduced from entering the oil-free screw blower. According to the invention, the base of the oil-free screw blower is provided with the connecting cavity for forklift transfer, and the side end of the connecting cavity is provided with the adjusting component, so that the fork rod is conveniently connected and limited. The oil tank is arranged on the base, the collecting assembly is arranged at the position of the oil tank, and oil leaking from the oil pipe connecting position is collected through a simple and practical structure. The base is further provided with a plurality of supporting components, so that on one hand, the base is supported conveniently, vibration and ground direct rigid contact are prevented after the base is operated by the oil-free screw blower, and on the other hand, the problem of vibration noise caused by the vibration is solved, and on the other hand, the oil-free screw blower is conveniently transferred by a forklift and the adjustment of the flatness of the base is facilitated.
In some embodiments, the base further comprises an electromagnet and a bracket, wherein the electromagnet is nested on the bracket, and one end of the bracket is hinged with the frame body.
In some embodiments, the base further comprises a plurality of supporting components, each supporting component comprises a triangle, a bearing arm, an adjusting rod and a damping foot, the bearing arm is hinged with the triangle, the bearing arm is in threaded connection with the adjusting rod, the damping foot is nested at the bottom end of the adjusting rod, and a rubber pad is arranged on the damping foot.
In some embodiments, the collection assembly comprises a filter screen ring, an oil feeding pipe, a sealing plate, an oil groove and an oil drain plug, wherein the filter screen ring is hermetically arranged on the oil feeding pipe, the oil feeding pipe is communicated with the oil groove, the tail end of the oil feeding pipe is sealed through the sealing plate, and the oil drain plug is arranged at the side end of the oil groove in a threaded manner.
In some embodiments, the adjusting component comprises a spring, a spring rod, a balance plate and a friction plate, wherein the spring is nested on the outer surface of the spring rod, the spring rod is inserted in the balance plate, and the friction plate is bonded at the side end of the balance plate.
In some embodiments, the bottom side of the frame body is provided with sound absorbing cotton, foam plastic and rock wool, and the sound absorbing cotton, the foam plastic and the rock wool are sequentially bonded and attached.
In some embodiments, the inner surface of the magnetic suction spiral inner through pipe is provided with strong magnetic sheets at intervals.
In some embodiments, a plurality of air filter cartridges are disposed within the air filter box.
In some embodiments, a rupture disk is disposed on the muffler.
In some embodiments, the oil-free screw blower further comprises a cooler, a fan, an oil pump and an oil tank, wherein the fan is arranged at the bottom end of the cooler, the cooler is communicated with the oil tank through a plurality of oil pipes, the oil tank transfers oil in the tank through the oil pump, and the oil tank is communicated with the oil-free screw blower through the oil pipes.
By adopting the technical scheme, the invention has the beneficial effects that:
according to the invention, the sealing magnetic attraction piece is arranged in the air inlet box group, specifically in the spliced position in the air inlet box group, the sealing property of the spliced position is improved through the sealing magnetic attraction piece, and magnetic impurities are removed before the oil-free screw blower is used for air inlet, so that the last air pipeline entering the oil-free screw blower can be effectively ensured to be free of magnetic fragments and scraps, the service life of the oil-free screw blower can be indirectly prolonged, and the problem of noise caused by damage due to long-term inclusion of the impurities in the rotor meshed in the oil-free screw blower is avoided.
The invention is provided with sound absorption cotton, foam plastic and rock wool in the frame body structure of the base, and the sound absorption cotton, the foam plastic and the rock wool are sequentially bonded and attached. Noise generated by vibration when the base is contacted with the ground is reduced at the bottom end through the sound absorbing material. The base is provided with the supporting component, so that the base is convenient to support and adjust, the safety during carrying is indirectly ensured, and meanwhile, vibration noise generated by direct contact of the bottom surface of the base with the ground is weakened to a certain extent by the damping feet and the rubber pads of the supporting component.
According to the invention, the collecting assembly is arranged on the base, leaked oil is collected through a simple structure, and the sealing plate is arranged on the inner structure to prevent the oil from overflowing. The filter screen ring is used for filtering impurities. The overall structure enhances the functional effect of the base.
According to the invention, the connecting cavity is arranged on the base, the adjusting component is arranged at the inner side end of the cavity, the side wall of the fork rod is limited left and right, and the potential safety hazard caused by lateral deflection of the fork rod is avoided.
According to the invention, the electromagnet is arranged on the base, so that the connectivity between the base and the fork rod is enhanced, and the stability between the base and the fork rod is improved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
It is apparent that these and other objects of the present invention will become more apparent from the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings and figures.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of the preferred embodiments, as illustrated in the accompanying drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention, without limitation to the invention.
In the drawings, like parts are designated with like reference numerals and are illustrated schematically and are not necessarily drawn to scale.
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only one or several embodiments of the invention, and that other drawings can be obtained according to such drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 2 is a schematic view of another angle of a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 3 is a schematic diagram of an oil-free screw blower in a low noise energy efficient oil-free screw blower according to some embodiments of the present invention;
FIG. 4 is a simplified top view of a base in a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 5 is a simplified bottom view of a base in a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 6 is a schematic diagram of a seal magnet in a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 7 is a schematic perspective view of a magnetically attracted helical inner tube of a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
FIG. 8 is a schematic view of the interior of a base in a low noise, energy efficient oil free screw blower according to some embodiments of the present invention;
fig. 9 is a schematic structural view of a collection assembly and an adjustment assembly in a low noise energy efficient oil free screw blower according to some embodiments of the present invention.
The main reference numerals illustrate: 1. a motor; 2. a coupling; 3. an oilless screw blower; 4. a power system mounting rack; 5. a muffler; 6. an air inlet sound-eliminating box; 7. an air filter box; 8. an air inlet box group; 9. a base; 10. sealing magnetic attraction piece; 11. a frame body; 12. a collection assembly; 13. an adjustment assembly; 15. collecting holes; 16. a connecting cavity; 17. a glue gasket; 18. a magnetic attraction ring; 19. a seal ring; 20. magnetic suction spiral inner through pipe; 21. an electromagnet; 22. a bracket; 23. a support assembly; 24. a triangle; 25. a load-bearing arm; 26. an adjusting rod; 27. damping feet; 28. a rubber pad; 29. a filter screen ring; 30. oil delivery pipe; 31. a sealing plate; 32. an oil groove; 33. an oil drain plug; 34. a spring; 35. a spring rod; 36. a balance plate; 37. a friction plate; 38. sound absorbing cotton; 39. rock wool; 40. a foam; 41. an air filter element; 42. rupture disk; 43. a cooler; 44. a blower; 45. an oil pump; 46. and an oil tank.
Description of the embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following detailed description. It should be understood that the detailed description is presented merely to illustrate the invention, and is not intended to limit the invention.
In addition, in the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. However, it is noted that direct connection indicates that the two bodies connected together do not form a connection relationship through a transition structure, but are connected together to form a whole through a connection structure. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Referring to fig. 1 to 4 and 6, fig. 1 is a schematic structural view of a low-noise energy-saving type oil-free screw blower according to some embodiments of the present invention, fig. 2 is a schematic structural view of another angle of a low-noise energy-saving type oil-free screw blower according to some embodiments of the present invention, fig. 3 is a schematic structural view of an oil-free screw blower according to some embodiments of the present invention, fig. 4 is a schematic plan view of a base of a low-noise energy-saving type oil-free screw blower according to some embodiments of the present invention, and fig. 6 is a schematic structural view of a sealing magnetic attraction member of a low-noise energy-saving type oil-free screw blower according to some embodiments of the present invention.
According to some embodiments of the invention, the invention provides a low-noise energy-saving oil-free screw blower, which comprises a motor 1, a coupler 2, an oil-free screw blower 3, a power system mounting frame 4, a silencer 5, an air inlet sound eliminating box 6, an air filtering box 7, an air inlet box group 8 and a base 9. The motor 1 is connected with the oil-free screw blower 3 through the coupling 2 in a transmission way, the motor 1 and the oil-free screw blower 3 are installed on the power system installation frame 4 through shock pads, the air filter box 7 is communicated with the air inlet sound-eliminating box 6, the air filter box 7 is communicated with the interior of the oil-free screw blower 3 through the air inlet box group 8, a plurality of sealing magnetic attraction pieces 10 are arranged in the air inlet box group 8, and the silencer 5 is communicated with the interior of the oil-free screw blower 3. The base 9 comprises a frame body 11, a collecting assembly 12, an adjusting assembly 13 and a connecting cavity 16. The upper surface of the frame body 11 is provided with a plurality of collecting holes 15, and the collecting holes 15 are communicated with the collecting assembly 12; the side of the frame body 11 is provided with a connecting cavity 16 in a penetrating way, and the connecting cavity 16 regulates and controls the width in the cavity through the regulating component 13. The sealing magnetic attraction piece 10 comprises a rubber gasket 17, a magnetic attraction ring 18, a sealing ring 19 and a magnetic attraction spiral inner through pipe 20, the magnetic attraction ring 18 is stuck on the inner surface of the rubber gasket 17, the inner surface of the rubber gasket 17 is fully covered with the magnetic attraction ring 18, the right side of the rubber gasket 17 is communicated with the magnetic attraction spiral inner through pipe 20, and the sealing ring 19 is nested on the outer surface of the rubber gasket 17. The round filter cotton is arranged at the tail end of the magnetic suction spiral inner through pipe 20, and the effect of tail end filtration is achieved before air enters the oil-free screw blower 3.
In the invention, two connecting cavities 16 are arranged on the base 9, the positions of the two connecting cavities 16 are deviated to one side of the central line of the whole base 9, and the positions of the connecting cavities 16 usually consider the positions of the centers of gravity of the motor 1 and the oil-free screw blower 3 arranged above the connecting cavities. While the dimensions of the attachment cavity 16 are generally compatible with the width dimensions of the forks of a conventional forklift, such as 20-30cm. Therefore, the width of the connecting cavity 16 is 30cm in combination with the weight of the whole machine equipment of the oil-free screw blower 3, and the forklift truck with corresponding ton amount can transfer the oil-free screw blower. An adjusting component 13 is arranged in the base 9 (at the outer side end of the connecting cavity 16) and is used for being attached to the side wall of the fork rod, meanwhile, a proper elastic spring 34 is selected, and the fork rod can be well limited left and right due to the matching of the friction plate 37.
The collecting assembly 12 is arranged at the bottom end of the oil tank 46, so that leaked oil can be collected, the phenomenon that the leaked oil spreads and disperses on the upper surface of the base 9 when the leaked oil is met is avoided, and potential safety hazards exist while cleaning is not easy.
When the traditional air inlet box group 8 is spliced, the sealing degree can be ensured by splicing and locking angle steel and locking a plurality of screws on one side. However, in practical application, it is found that once part of the screws are not locked, the gap is increased to a certain extent due to vibration generated by long-term operation of the oil-free screw blower 3, and the filtering effect of the air filter box 7 at the front end of air inlet through the air filter element 41 is failed. According to the invention, the glue gasket 17 is arranged at the splicing position of the air inlet box group 8, and the sealing ring 19 is also arranged at one side of the air inlet direction, so that the tightness is ensured. The invention also arranges the magnetic attraction ring 18 in the rubber gasket 17, and arranges the strong magnetic sheet in the magnetic attraction spiral inner through pipe 20, which can effectively ensure that the last air pipeline entering the oil-free screw blower 3 has no magnetic fragments and scraps, indirectly prolong the service life of the oil-free screw blower 3, and avoid damage caused by long-term impurity inclusion of the rotor engaged in the oil-free screw blower 3.
According to the invention, the sealing magnetic attraction piece 10 is arranged on the air filter box 7 and the air inlet box group 8 of the oil-free screw blower, so that the tightness of the splicing positions of different air inlet pipes can be solved, meanwhile, air can be conveyed along the magnetic attraction spiral inner through pipe 20, magnetic fragments mixed in the air can be well adsorbed, the fragments can be reduced to enter the oil-free screw blower 3, the problem of abnormal sound caused by high-speed rotation after accumulation among the inter-tooth volumes of the rotors is avoided, and particularly, the small metal fragments enter the splicing positions of the air inlet pipes, so that the abnormal sound of the oil-free screw blower 3 is caused. According to the invention, the base 9 of the oil-free screw blower 3 is provided with the connecting cavity 16 for forklift transfer, and the side end of the connecting cavity 16 is provided with the adjusting component 13, so that the fork rod is conveniently connected and limited. The collecting assembly 12 is arranged at the position of the oil tank 46 on the base 9, and oil leaking from the oil pipe connecting position is collected through a simple and practical structure. The base 9 is further provided with a plurality of supporting components 23, so that on one hand, the base 9 is convenient to support, vibration and ground direct rigid contact are prevented from being generated after the base 9 is operated by the oil-free screw blower 3, and on the other hand, the oil-free screw blower 3 is convenient to transfer by a forklift and the flatness of the base 9 is convenient to adjust.
According to some embodiments of the invention, optionally, a plurality of air filter elements 41 are provided in the air filter box 7.
According to some embodiments of the invention, optionally, the muffler 5 is provided with a rupture disk 42.
According to some embodiments of the present invention, optionally, the oil-free screw blower 3 further includes a cooler 43, a fan 44, an oil pump 45, and an oil tank 46, where the fan 44 is installed at the bottom end of the cooler 43, the cooler 43 is connected to the oil tank 46 through a plurality of oil pipes, the oil tank 46 transfers oil in the tank through the oil pump 45, and the oil tank 46 is connected to the oil-free screw blower 3 through the oil pipes.
Referring to fig. 8, fig. 8 is a schematic view illustrating the structure of the inside of a base of a low noise and energy-saving oil-free screw blower according to some embodiments of the present invention.
According to some embodiments of the present invention, optionally, the base 9 further includes an electromagnet 21 and a bracket 22, where the electromagnet 21 is nested on the bracket 22, and one end of the bracket 22 is hinged to the frame 11. An electromagnet 21 for enhancing the connection effect with the fork rod is arranged above the connecting cavity 16, and plays a role in enhancing the connection between the base 9 and the fork rod. The electromagnet 21 is magnetic when energized, and is not magnetic when deenergized. The bracket 22 is simply hinged with the frame 11, so that the electromagnet 21 can be conveniently lifted and separated. The bracket 22 is installed above the connecting cavity 16 of the frame 11, the thickness of the frame is 1mm only at the installation position of the bracket 22, the thickness of the main body above the connecting cavity 16 is 5mm, and the bracket notch is arranged in the concave way on the thickness of the main body. On the base structure, at least two brackets 22 and electromagnets 21 are distributed in the depth direction (the length direction of the fork rod) of the connecting cavity 16, and the two brackets and the electromagnets correspond to each other, so that the practical application requirements can be met, the application effect is ensured, and meanwhile, the use cost is reasonably reduced. Of course, the electromagnet 21 may be replaced by a common magnet, but the separation is troublesome, and the bracket 22 is a simple component for separation, and the electromagnet 21 is preferable in application.
Referring to fig. 5 and 8, fig. 5 is a schematic bottom view of a base in a low-noise and energy-saving oil-free screw blower according to some embodiments of the present invention, and fig. 8 is a schematic structural view of an inside of a base in a low-noise and energy-saving oil-free screw blower according to some embodiments of the present invention.
According to some embodiments of the present invention, optionally, the base 9 further includes a plurality of support assemblies 23, the support assemblies 23 include a triangle 24, a bearing arm 25, an adjusting rod 26, and a shock absorbing foot 27, the bearing arm 25 is hinged with the triangle 24, the bearing arm 25 is in threaded connection with the adjusting rod 26, the bottom end of the adjusting rod 26 is nested with the shock absorbing foot 27, and a rubber pad 28 is disposed on the shock absorbing foot 27.
The damping foot 27 of the invention is connected with the bearing arm 25 by the adjusting rod 26 in a threaded way, so that the height can be adjusted simply and conveniently.
The top ends of the bearing arms 25 are in contact with the inner top wall of the frame body 11 and are hinged to the side ends of the triangle 24. And the bottom end of the shock absorption foot 27 is provided with a rubber pad 28, which plays a role in skid resistance and buffering.
Referring to fig. 9, fig. 9 is a schematic structural view of a collection assembly and an adjustment assembly in a low noise and energy saving oil free screw blower according to some embodiments of the present invention.
According to some embodiments of the present invention, optionally, the collecting assembly 12 includes a filter screen ring 29, an oil feed pipe 30, a sealing plate 31, an oil groove 32, and an oil drain plug 33, wherein the filter screen ring 29 is mounted on the oil feed pipe 30 in a sealing manner, the oil feed pipe 30 is communicated with the oil groove 32, the tail end of the oil feed pipe 30 is sealed by the sealing plate 31, and the oil drain plug 33 is mounted at the side end of the oil groove 32 in a threaded manner.
Oil on the upper surface of the base 9 enters a plate body on the frame body 11 through the collecting hole 15, a channel is arranged in the plate body and is connected with an oil delivery pipe 30, and a filter screen ring 29 is arranged on the oil delivery pipe 30 and used for filtering impurities. The sealing plate 31 is used for sealing the outlet of the oil delivery pipe 30, the sealing plate 31 is vertically arranged at the outlet of the oil delivery pipe 30 through a spring 34, and the spring with small elasticity is selected to facilitate the oil to jack the sealing plate 31. The oil groove 32 is a part for storing oil, and the bottom end of the oil groove 32 is provided with an inclined plane, so that the oil drain hole where the bottom end oil drain plug 33 is positioned is convenient for draining oil.
According to some embodiments of the present invention, optionally, the adjusting assembly 13 includes a spring 34, a spring rod 35, a balance plate 36, and a friction plate 37, wherein the spring 34 is nested on the outer surface of the spring rod 35, the spring rod 35 is inserted into the balance plate 36, and the friction plate 37 is adhered to the side end of the balance plate 36.
The invention uses the spring 34 to adjust the relative position of the friction plate 37, and the side end of the fork rod is attached. After the fork rod is inserted into the connecting cavity 16, friction limiting is performed on the side end of the fork rod. The spring 34 is preferably stiff and has a small amount of elastic compression, ensuring a clamping effect on the side ends of the fork arms.
Referring to fig. 8, fig. 8 is a schematic view illustrating the structure of the inside of a base of a low noise and energy-saving oil-free screw blower according to some embodiments of the present invention.
According to some embodiments of the present invention, optionally, the bottom side of the frame body 11 is provided with sound absorbing cotton 38, foam plastic 40 and rock wool 39, and the sound absorbing cotton 38, foam plastic 40 and rock wool 39 are sequentially bonded. The noise generated by the vibration of the base 9 contacting the ground is reduced at the bottom end by the sound absorbing material.
Referring to fig. 6 and 7, fig. 6 is a schematic structural diagram of a sealing magnetic attraction member in a low-noise energy-saving oil-free screw blower according to some embodiments of the present invention, and fig. 7 is a schematic structural diagram of a magnetic attraction spiral inner tube in a low-noise energy-saving oil-free screw blower according to some embodiments of the present invention.
According to some embodiments of the invention, the inner surface of the magnetic spiral inner tube 20 is optionally provided with strong magnetic sheets at intervals. Each strong magnetic sheet has a certain adsorption range, and a plurality of strong magnetic sheets need to be ensured to cover the inner surface of the magnetic suction spiral inner through pipe 20.
The operating principle of the oil-free screw blower is that two parallel male and female rotors inside the oil-free screw blower 3 are meshed with each other in a cylinder to form a working volume, the rotors rotate reversely at high speed through a synchronous gear, the working volume changes periodically along with the rotation of the rotors, and the compression of gas is realized in the gas conveying process. The working cycle of the oil-free screw blower can be divided into three processes of suction, compression and exhaust.
According to the invention, the sealing magnetic attraction piece 10 is arranged at the splicing position of the air inlet box group 8, so that the tightness is improved, and meanwhile, the air is introduced into the spiral pipeline, and the magnetic impurities in the air can be removed by utilizing the internal magnetic attraction parts. The base 9 of the invention is also provided with a plurality of simple parts, so that the use cost is low, but the effect in practical application is improved. Such as: sound absorption cotton 38, rock wool 39 and foam 40 are arranged in the base 9, and noise generated by contact between the bottom surface of the base 9 and the bottom surface is reduced by materials; the base 9 is supported by the damping feet 27, and the rubber pads 28 at the bottom ends of the damping feet 27 are in soft contact with the ground, so that the sound generated by the contact with the ground when the base 9 vibrates can be relieved to a certain extent; the bearing arm 25 is in threaded connection with the adjusting rod 26, and the damping feet 27 are nested at the bottom end of the adjusting rod 26, so that the damping feet 27 can also indirectly adjust the height of the base 9 through the threaded progressive movement of the adjusting rod 26 or the extension of the bearing arm 25, the levelness of the base 9 can be adjusted by the fact that a plurality of damping feet 27 are contacted with the ground to be matched with the adjusting rod 26, and the safety of the oilless screw blower in the conveying process is improved; the collection assembly 12 can simply collect leaked oil liquid, so that the application effect of the base 9 is improved; the connecting cavity 16 facilitates the fork rod penetration and transfer of the forklift, and meanwhile, the connecting cavity 16 is provided with the adjusting component 13 with the limit side ends, so that lateral offset during carrying is avoided; the electromagnet 21 is arranged at the top end of the connecting cavity 16 to enhance the connectivity between the base 9 and the fork rod, and the magnetic field is utilized for connection and reinforcement, so that a good reinforcement and connection effect is achieved. The oil-free screw blower has the advantages of simple and practical integral structure and low manufacturing cost, solves various problems in practical application of the oil-free screw blower, prolongs the service life of the oil-free screw blower 3 to a certain extent through the structure, and has good application market.
It is to be understood that the disclosed embodiments are not limited to the specific process steps or materials disclosed herein, but are intended to extend to equivalents of such features as would be understood by one of ordinary skill in the relevant arts. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
Reference in the specification to "an embodiment" means that a particular feature, or characteristic, described in connection with the embodiment is included in at least one embodiment of the invention. Thus, appearances of the phrase or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.
Furthermore, the described features or characteristics may be combined in any other suitable manner in one or more embodiments. In the above description, certain specific details are provided, such as thicknesses, numbers, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc.
Claims (10)
1. The utility model provides an energy-saving oil-free screw air-blower of low noise, its characterized in that, including motor, shaft coupling, oil-free screw air-blower, driving system mounting bracket, muffler, the muffler that admits air, empty filter tank, inlet air tank group, base, the motor passes through the shaft coupling and is connected with oil-free screw air-blower transmission, and motor, oil-free screw air-blower pass through the shock pad and install on driving system mounting bracket, empty filter tank link up with the muffler that admits air mutually, empty filter tank link up with oil-free screw air-blower's inside mutually through inlet air tank group, set up a plurality of sealed magnetism and inhale the piece in the inlet air tank group, the muffler link up with oil-free screw air-blower inside mutually, the base includes the frame body, collects subassembly, adjusting part, connecting chamber, the frame body upper surface sets up a plurality of collection hole, it is linked together with collecting the subassembly to collect the hole, the frame body side link up and is provided with the connecting chamber, the connecting chamber is through adjusting part regulation and control intracavity width, sealed magnetism inhale the piece includes rubber washer, magnet coil inner surface paste magnet ring, magnet ring inner surface and magnet ring inner surface of ring are full of the magnet ring.
2. The low noise, energy efficient oil free screw blower of claim 1 wherein said base further comprises an electromagnet, a bracket, said electromagnet nested on said bracket, said bracket hinged at one end to said frame.
3. The low noise energy saving oil free screw blower of claim 2, wherein the base further comprises a plurality of support assemblies, the support assemblies comprise a triangle, a bearing arm, an adjusting rod and a damping foot, the bearing arm is hinged with the triangle, the bearing arm is in threaded connection with the adjusting rod, the damping foot is nested at the bottom end of the adjusting rod, and a rubber pad is arranged on the damping foot.
4. A low noise energy saving oil free screw blower as claimed in claim 3 wherein the collection assembly comprises a filter screen ring, an oil feed pipe, a sealing plate, an oil groove and an oil drain plug, the filter screen ring is mounted on the oil feed pipe in a sealing manner, the oil feed pipe is communicated with the oil groove, the tail end of the oil feed pipe is sealed by the sealing plate, and the oil drain plug is mounted on the side end of the oil groove in a threaded manner.
5. The low noise, energy efficient oil free screw blower of claim 4 wherein said adjustment assembly comprises a spring, a spring rod, a balance plate, a friction plate, said spring nested on the outer surface of the spring rod, said spring rod inserted in the balance plate, said balance plate side end having a friction plate bonded thereto.
6. The low noise energy saving oil free screw blower of claim 5, wherein the bottom side of the frame is provided with sound absorbing cotton, foam plastic and rock wool, which are sequentially bonded.
7. The low noise energy saving oil free screw blower of claim 1 wherein the inner surface of the magnetic suction screw inner tube is provided with a strong magnetic sheet at intervals.
8. The low noise energy saving oil free screw blower of claim 1 wherein a plurality of air filter elements are disposed within the air filter box.
9. The low noise, energy efficient oil free screw blower of claim 1 wherein said muffler has a rupture disc disposed thereon.
10. The low noise energy saving oil free screw blower according to any one of claims 1-9, further comprising a cooler, a fan, an oil pump, and an oil tank, wherein the fan is installed at the bottom end of the cooler, the cooler is communicated with the oil tank through a plurality of oil pipes, the oil tank transfers oil in the tank through the oil pump, and the oil tank is communicated with the oil free screw blower through the oil pipes.
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| CN202310523647.1A CN116292298B (en) | 2023-05-11 | 2023-05-11 | Low-noise energy-saving oil-free screw blower |
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| CN202310523647.1A CN116292298B (en) | 2023-05-11 | 2023-05-11 | Low-noise energy-saving oil-free screw blower |
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