CN116290656A - Polyurethane mixed color floor and preparation method thereof - Google Patents
Polyurethane mixed color floor and preparation method thereof Download PDFInfo
- Publication number
- CN116290656A CN116290656A CN202310061574.9A CN202310061574A CN116290656A CN 116290656 A CN116290656 A CN 116290656A CN 202310061574 A CN202310061574 A CN 202310061574A CN 116290656 A CN116290656 A CN 116290656A
- Authority
- CN
- China
- Prior art keywords
- color
- layer
- polyurethane
- resin layer
- color resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004814 polyurethane Substances 0.000 title claims abstract description 56
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000010410 layer Substances 0.000 claims abstract description 81
- 239000011347 resin Substances 0.000 claims abstract description 52
- 229920005989 resin Polymers 0.000 claims abstract description 52
- 238000000034 method Methods 0.000 claims abstract description 18
- 239000002023 wood Substances 0.000 claims abstract description 15
- 239000000758 substrate Substances 0.000 claims description 23
- 239000003973 paint Substances 0.000 claims description 19
- 239000011344 liquid material Substances 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 238000005507 spraying Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 239000011527 polyurethane coating Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 238000004049 embossing Methods 0.000 abstract description 8
- 239000002344 surface layer Substances 0.000 abstract description 5
- 239000002131 composite material Substances 0.000 abstract description 3
- 238000004088 simulation Methods 0.000 abstract description 3
- 239000007787 solid Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000012792 core layer Substances 0.000 description 7
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical group [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 235000019359 magnesium stearate Nutrition 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0057—Producing floor coverings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
The invention relates to a polyurethane mixed color floor and a preparation method thereof, belonging to the technical field of wood-like floors. The decorative surface of the polyurethane covering layer is provided with carved patterns based on a mould relief pattern; the decorative layer is also provided with a color layer, and the color layer comprises a first color resin layer and a second color resin layer; the second color resin layer covers the decorative layer, and the first color resin layer is arranged on the second color resin layer and partially covers the second color resin layer. According to the invention, the two color resin layers are applied to the embossing of the decorative surface of the polyurethane surface layer by adopting a die method, the second color resin layer is darker in color and covers the embossing completely, and the first color resin layer is lighter in color and partially covers the second color resin layer, so that a composite effect is generated, and the wood grain embossing has higher simulation degree and solid wood grain texture.
Description
Technical Field
The invention relates to a floor with polyurethane surface material, in particular to a polyurethane color-mixing floor and a preparation method thereof, belonging to the technical field of wood-like floors.
Background
The elastic body such as natural rubber, synthetic rubber and thermoplastic elastic body has good touch feeling and has the characteristics of soft quality and good elasticity. These characteristics make panels with elastomeric material surfaces have incomparable advantages over other materials in decoration, especially for use as floors in indoor or outdoor.
Patent document publication No. GB2445714B discloses a sheet material. The sheet has an elastic surface and a hard foamed core layer as a support beam. The surface layer and the core layer of the composite material are made of polyurethane, so that the surface layer and the core layer can be fused into a whole without using an adhesive and cannot be peeled off, and the surface layer and the core layer are connected by adopting no peelable technical means. Because polyurethane is made by adopting a foaming process as a core layer, the strength of the thermosetting polyurethane material serving as a supporting beam after foaming can not completely meet various strength requirements of the plate in an application scene, and therefore, the strength of the integral core layer is improved by mixing a certain amount of fibers. The board has good touch feeling and strength due to the fact that the surface elasticity and the strength of the core layer are increased through fibers, and the two layers are made of the same material and have good binding force, so that the board is widely welcome in the market.
However, the wood grain of the decorative panel has a deep grain, and has a high degree of simulation in terms of shape, but the color surface is too single and completely depends on the base color of the panel, so that the wood grain has a certain difference from the real wood grain in the comprehensive view.
Disclosure of Invention
The present invention is to solve the above problems, thereby providing a polyurethane color-mixed floor. The board shows real wood texture by applying two color resin layers on the surface of polyurethane, and the product grade is obviously improved.
The technical scheme for solving the problems is as follows:
the polyurethane mixed color floor comprises a substrate and a polyurethane covering layer for covering the substrate, wherein the decorative surface of the polyurethane covering layer is provided with carved patterns based on a mould relief pattern; the decorative layer is also provided with a color layer, and the color layer comprises a first color resin layer and a second color resin layer; the second color resin layer covers the decorative layer, and the first color resin layer is arranged on the second color resin layer and partially covers the second color resin layer.
As a preferable aspect of the above-mentioned technical solution, the first color resin layer has a lighter color depth than the second color resin layer.
As a preferable mode of the technical scheme, the color layer is further provided with a finish paint layer.
Another object of the present invention is to provide a method for preparing the polyurethane color-mixed floor.
The preparation method of the polyurethane mixed color floor comprises the following steps:
1) Providing a mould with a relief pattern;
2) Spraying a release agent on the relief pattern;
3) Locally spraying the relief pattern by using a first color resin;
4) Spraying the second color resin on the relief pattern;
5) Pouring a liquid material for forming a polyurethane coating layer;
6) Placing a substrate in a mould before the liquid material is solidified, so that the liquid material at least coats the surface of the substrate contacted with the substrate;
7) Closing and solidifying;
8) And opening the mold and taking out to obtain the polyurethane color-mixed floor.
Preferably, in the above technical solution, the relief pattern is wood grain.
Preferably, the release agent is a wax-type release agent.
As the preferable choice of the technical proposal, the finishing paint is polyurethane in-mold paint.
As the preferable choice of the technical scheme, the first color resin is PU paint, and the second color resin is PU paint.
As a preferable mode of the above technical scheme, the liquid material is: a mixture of polyurethane A and B.
Preferably, the second color resin is sprayed as a full-face coating.
As a preferable mode of the above technical scheme, a step of brushing a finish paint on the relief pattern is further provided between the step 2) and the step 3).
As a preferable mode of the above technical solution, the substrate is marked with a groove having a necking structure.
In summary, the invention has the following beneficial effects:
according to the invention, the two color resin layers are applied to the embossing of the decorative surface of the polyurethane surface layer by adopting a die method, the second color resin layer is darker in color and covers the embossing completely, and the first color resin layer is lighter in color and partially covers the second color resin layer, so that a composite effect is generated, and the wood grain embossing has higher simulation degree and solid wood grain texture.
Detailed Description
The following specific examples are intended to be illustrative of the invention and are not intended to be limiting, as any changes which may be made by those skilled in the art after reading the specification of the invention will be within the scope of the claims and are protected by the patent laws.
Example 1
The polyurethane mixed color floor comprises a substrate and a polyurethane covering layer for covering the substrate, wherein wood texture embossing based on a mould relief pattern is arranged on a decorative surface of the polyurethane covering layer; the decorative layer is also provided with a color layer, and the color layer comprises a first color resin layer and a second color resin layer; the second color resin layer covers the decorative layer, and the first color resin layer is arranged on the second color resin layer and partially covers the second color resin layer. The color depth of the first color resin layer is lighter than that of the second color resin layer. And a top coat layer is also arranged on the color layer.
The preparation method of the polyurethane mixed color floor comprises the following steps:
1) Providing a mold having a relief pattern with a raised wood grain;
2) Spraying a release agent on the relief pattern;
3) Curing the release agent; the release agent is magnesium stearate;
4) Coating a finishing paint on the relief pattern; the finish paint is polyurethane in-mold paint;
5) Locally spraying the relief pattern by using a first color resin; the first color resin is PU paint;
6) Carrying out full-face coverage spraying on the relief pattern by adopting second-color resin; the second color resin PU paint;
7) Pouring a liquid material for forming a polyurethane coating layer; the liquid material comprises the following components: 2200g of polyether polyol, 15g of talcum powder, 600g of isocyanate and 4g of curing agent;
8) Placing a substrate in a mould before the liquid material is solidified, so that the liquid material at least coats the surface of the substrate contacted with the substrate; a groove with a necking structure is marked on the upper surface of the substrate;
9) Closing and solidifying;
10 And (3) opening the mould and taking out to obtain the polyurethane color-mixed floor with the number of PU-1.
Comparative example one
The polyurethane floor comprises a substrate and a polyurethane covering layer for covering the substrate, wherein wood texture embossing based on a mould relief pattern is arranged on a decorative surface of the polyurethane covering layer; the decorative layer is also provided with a color layer, and the color layer covers the decorative layer. And a top coat layer is also arranged on the color layer.
The preparation method of the polyurethane floor comprises the following steps:
1) Providing a mold having a relief pattern with a raised wood grain;
2) Spraying a release agent on the relief pattern;
3) Curing the release agent; the release agent is magnesium stearate;
4) Coating finishing paint on the relief pattern; the finish paint is polyurethane in-mold paint;
5) Carrying out full-face coverage spraying on the relief pattern by adopting PU paint;
6) Pouring a liquid material for forming a polyurethane coating layer; the liquid material comprises the following components: 2200g of polyether polyol, 15g of talcum powder, 600g of isocyanate and 4g of curing agent;
7) Placing a substrate in a mould before the liquid material is solidified, so that the liquid material at least coats the surface of the substrate contacted with the substrate; a groove with a necking structure is marked on the upper surface of the substrate;
8) Closing and solidifying;
9) And opening the mould and taking out to obtain the polyurethane floor with the number of PU-D-1.
The two floors numbered PU-1 and PU-D-1 are respectively observed by naked eyes, and the floors numbered PU-1 can be seen to have multi-level color change through comparison, the transition between colors of different levels is natural, the light and shade change and the texture transition are shown, and the floor has better solid wood texture.
Claims (10)
1. The polyurethane mixed color floor comprises a substrate and a polyurethane covering layer for covering the substrate, wherein the decorative surface of the polyurethane covering layer is provided with carved patterns based on a mould relief pattern; the method is characterized in that: the decorative layer is also provided with a color layer, and the color layer comprises a first color resin layer and a second color resin layer; the second color resin layer covers the decorative layer, and the first color resin layer is arranged on the second color resin layer and partially covers the second color resin layer.
2. A polyurethane color-mixing floor according to claim 1, wherein: the color depth of the first color resin layer is lighter than that of the second color resin layer.
3. A polyurethane color-mixing floor according to claim 1, wherein: and a top coat layer is also arranged on the color layer.
4. The method for preparing the polyurethane mixed color floor as claimed in claim 1, comprising the following steps:
1) Providing a mould with a relief pattern;
2) Spraying a release agent on the relief pattern;
3) Locally spraying the relief pattern by using a first color resin;
4) Spraying the second color resin on the relief pattern;
5) Pouring a liquid material for forming a polyurethane coating layer;
6) Placing a substrate in a mould before the liquid material is solidified, so that the liquid material at least coats the surface of the substrate contacted with the substrate;
7) Closing and solidifying;
8) And opening the mold and taking out to obtain the polyurethane color-mixed floor.
5. The method for preparing the polyurethane mixed color floor according to claim 4, wherein the method comprises the following steps: the relief pattern is wood texture.
6. The method for preparing the polyurethane mixed color floor according to claim 4, wherein the method comprises the following steps: the release agent is wax type release agent.
7. The method for preparing the polyurethane mixed color floor according to claim 4, wherein the method comprises the following steps: the finish paint is polyurethane in-mold paint.
8. The method for preparing the polyurethane mixed color floor according to claim 1, wherein the method comprises the following steps: the first color resin is PU paint, and the second color resin is PU paint.
9. The method for preparing the polyurethane mixed color floor according to claim 1, wherein the method comprises the following steps: the liquid material is a mixture of polyurethane A material and polyurethane B material.
10. The method for preparing the polyurethane mixed color floor according to claim 1, wherein the method comprises the following steps: a step of applying a top coat over the relief pattern is also included between steps 2) and 3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310061574.9A CN116290656A (en) | 2023-01-16 | 2023-01-16 | Polyurethane mixed color floor and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310061574.9A CN116290656A (en) | 2023-01-16 | 2023-01-16 | Polyurethane mixed color floor and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116290656A true CN116290656A (en) | 2023-06-23 |
Family
ID=86833218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310061574.9A Pending CN116290656A (en) | 2023-01-16 | 2023-01-16 | Polyurethane mixed color floor and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116290656A (en) |
-
2023
- 2023-01-16 CN CN202310061574.9A patent/CN116290656A/en active Pending
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