CN116287587A - Forging blank machining device and application method thereof - Google Patents
Forging blank machining device and application method thereof Download PDFInfo
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- CN116287587A CN116287587A CN202310308550.9A CN202310308550A CN116287587A CN 116287587 A CN116287587 A CN 116287587A CN 202310308550 A CN202310308550 A CN 202310308550A CN 116287587 A CN116287587 A CN 116287587A
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- 238000005242 forging Methods 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000003754 machining Methods 0.000 title claims description 5
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000001179 sorption measurement Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000002485 combustion reaction Methods 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 17
- 241000883990 Flabellum Species 0.000 claims description 6
- 244000309464 bull Species 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 6
- 206010037660 Pyrexia Diseases 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims description 5
- 208000032370 Secondary transmission Diseases 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 description 8
- 230000005611 electricity Effects 0.000 description 6
- 230000003068 static effect Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000010080 roll forging Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/28—Normalising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/04—Plant or installations having external electricity supply dry type
- B03C3/10—Plant or installations having external electricity supply dry type characterised by presence of electrodes moving during separating action
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/52—Methods of heating with flames
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
Abstract
The invention provides a forging blank processing device and a using method thereof, and belongs to the technical field of forging blank processing. Comprising the following steps: a heating chamber; a pneumatic mechanism; an adsorption mechanism; a transmission assembly; and a uniform burning mechanism. According to the forging blank processing device and the application method thereof, the pneumatic mechanism capable of being blown by gas generated by combustion is added in the existing normalizing device, so that the pneumatic mechanism works, at the moment, the power generated by the pneumatic mechanism drives the even burning mechanism to rotate through the transmission component, the even burning mechanism drives the forging blank to rotate through the support rods, in the rotating process, the support rods intermittently enter the grooves, three support rods intermittently support the forging blank, so that flame can uniformly normalize the forging blank, uniformity of normalizing the forging blank is improved, all parts of the forging blank can be normalized by flame, and quality of normalizing the forging blank is guaranteed.
Description
Technical Field
The invention relates to the field of forging processing, in particular to a forging blank processing device and a using method thereof.
Background
Forgings are articles in which metal is subjected to pressure, shaped by plastic deformation, to a desired shape or suitable compressive force; such force is typically achieved through the use of a hammer or pressure; the forging process builds an exquisite particle structure and improves the physical properties of the metal; in the actual use of the parts, a correct design can enable the particle flow to be in the direction of main pressure; the forging needs to be uniform for each piece without any porosity, excess space, inclusions or other imperfections; the forging needs to be uniform for each piece without any porosity, excess space, inclusions or other imperfections; the component produced in this way has a high strength to weight ratio; these elements are commonly used in aircraft construction; the forging has the advantages of being extensible in length and contractible in cross section; a collapsible length, an extendable cross-section; a changeable length, a changeable cross section; the forging piece comprises the following types: free forging/hand forging, hot die forging/precision forging, upsetting, roll forging and die forging.
At present, the forging blank needs isothermal normalizing processing to improve metal plasticity, reduce deformation resistance, make metal easily flow and take shape, but when carrying out isothermal normalizing to the forging blank, the forging blank is all directly placed on the heating platform, carry out fuel flame heating to the forging blank, but because the in-process of heating, the bottom of forging blank is contact with placing the platform all the time, and the flame heats the forging blank by the both sides of forging blank, the uneven forging blank heating appears easily, thereby influence the quality of forging blank after normalizing processing, and at the in-process of normalizing, because contain the particulate matter that coke and fuel burn produced in the forging blank, these particulate matter direct discharge can cause the pollution to the environment.
How to invent a forging blank processing device and a using method thereof to improve the problems becomes a problem to be solved by the person skilled in the art.
Disclosure of Invention
In order to make up for the defects, the invention provides a forging blank processing device and a using method thereof, and aims to solve the problem that uniform normalizing cannot be carried out on a forging and pollutants generated by combustion cannot be treated.
The invention is realized in the following way:
the invention provides a forging blank processing device, which comprises:
a box door is arranged on one side of the heating chamber, an observation window is arranged on the box door, burners are arranged on two sides of the heating chamber, a partition board is arranged at the bottom of the inner side wall of the heating chamber, and an exhaust pipe is arranged on one side, far away from the box door, of the heating chamber;
the pneumatic mechanism is arranged on the inner side wall of the exhaust pipe and driven by gas generated by normalizing;
the adsorption mechanism is arranged on the outer side wall of the pneumatic mechanism, is driven by the pneumatic mechanism and is used for adsorbing particles generated by combustion;
the transmission assembly is arranged at the end part of the pneumatic mechanism and used for transmitting the power of the pneumatic mechanism;
and the even burning mechanism is arranged on the partition plate and is connected with the transmission assembly.
Preferably, the pneumatic mechanism comprises a fan blade, a rotating shaft, a main driving wheel, a fixing frame and a protective sleeve; the fan comprises a fan blade, a main driving wheel, a fixing frame, a protective sleeve and a protective cover.
Preferably, the adsorption mechanism comprises a rotating rod, a fur roller, a gear, a toothed ring, a filter plate and a conductive block; the lateral wall of bull stick and the inside wall fixed connection of fur roller, the lateral wall of bull stick and the inside wall fixed connection of gear, the lateral wall of gear meshes with one side of ring gear mutually, one side and filter plate fixed connection that the gear was kept away from to the ring gear, one side that the filter plate is close to the ring gear is laminated mutually with the fur roller, the one end that the fur roller kept away from the gear is laminated mutually and is slided mutually with the conducting block.
Preferably, the transmission assembly comprises a secondary transmission wheel, a transmission rod, a driving wheel, a belt and a driven wheel; the inner side wall of the secondary driving wheel is fixedly connected with the outer side wall of the driving rod close to the top, the outer side wall of the driving rod is fixedly connected with the inner side wall of the driving wheel close to the bottom, the outer side wall of the driving wheel is attached to the inner side wall of the belt, and the inner side wall of the belt is attached to the outer side wall of the driven wheel.
Preferably, the even firing mechanism comprises an even firing shaft, a bearing plate, a supporting rod, a limiting ring, a supporting spring and a groove; the top of even fever axle and the bottom middle part position fixed connection of supporting plate, the bracing piece runs through the top of supporting plate and with supporting plate sliding connection, the inside wall of spacing ring and the lateral wall of bracing piece are located the bottom position fixed connection of supporting plate, the bottom of supporting spring and the top fixed connection of spacing ring, the supporting spring cover is established on the lateral wall of bracing piece, the top of supporting spring and the bottom fixed connection of supporting plate, the bottom of bracing piece sets up to the hemisphere, and the bottom of bracing piece and the inside wall sliding connection of recess.
Preferably, the outer side wall of the fixing frame is fixedly connected with the inner side wall of the air inlet end of the exhaust pipe, and the main driving wheel is arranged in the protective sleeve.
Preferably, the filter plate is made of glass materials, the filter plate is arranged on the inner side wall of the exhaust end of the exhaust pipe, the end part of the rotating rod is rotationally connected with the outer side wall of one end of the rotating shaft, which is far away from the main driving wheel, the conductive block is arranged at the bottom of the exhaust pipe, and the exhaust pipe is provided with a discharge groove at the position where the conductive block is arranged.
Preferably, the secondary driving wheel is arranged in the protective sleeve, the outer side wall of the driving rod is rotationally connected with the protective sleeve, the bottom of the driving rod is rotationally connected with the bottom of the inner side wall of the heating chamber, and the driving rod penetrates through the top of the partition plate and is rotationally connected with the partition plate.
Preferably, the outer side wall of the even burning shaft is fixedly connected with the inner side wall of the driven wheel, the bottom of the even burning shaft is rotationally connected with the bottom of the inner side wall of the heating chamber, the even burning shaft penetrates through the top of the partition plate and is rotationally connected with the partition plate, the bottom of the supporting rod is in sliding connection with the top of the partition plate, and the groove is formed in the top of the partition plate.
The application method of the processing device adopting the forging blank comprises the following steps:
when the forging blank is used, firstly, the box door is opened to place the forging blank at the top of the even firing mechanism;
then the box door can be closed, and the burner is started to perform normalizing operation on the forging blank;
in the normalizing process, as the fuel of the burner burns to generate gas, the gas needs to be discharged through the exhaust pipe, and particles in the gas can be blocked by the adsorption mechanism;
in the process of discharging the gas through the exhaust pipe, the pneumatic mechanism is driven to work, so that the adsorption mechanism works to adsorb and discharge the blocked particles;
the pneumatic mechanism can drive the even burning mechanism to work through the transmission component;
the even mechanism of burn utilizes recess, bracing piece and supporting spring's setting at the in-process that drives the forging blank and carries out the pivoted for the bracing piece intermittent type nature contacts with the bottom of forging blank, thereby makes the combustor can carry out the even burning normalizing to all positions of forging blank.
The beneficial effects of the invention are as follows:
according to the forging blank processing device and the application method thereof, the pneumatic mechanism which can be blown by gas generated by combustion is added in the existing normalizing device, so that the pneumatic mechanism works, at the moment, the power generated by the pneumatic mechanism drives the even burning mechanism to rotate through the transmission component, the even burning mechanism drives the forging blank to rotate through the support rods, in the rotating process, the support rods intermittently enter the grooves, three support rods intermittently support the forging blank, so that flame can uniformly normalize the forging blank, uniformity of normalizing the forging blank is improved, all parts of the forging blank can be normalized by flame, and quality of normalizing the forging blank is guaranteed.
According to the forging blank processing device and the application method thereof, in the process that the pneumatic mechanism rotates by blowing gas, the adsorption mechanism is driven to work, so that Mao Pigun revolves on the surface of the filter plate and rotates under the action of the toothed ring and the gear, the fur roller has static electricity to adsorb particles in burnt gas, when the fur roller rotates to the position of the conductive block, the static electricity attached to the fur roller is discharged under the action of the conductive block, so that the fur roller loses charge and cannot adsorb particles, at the moment, the particles are discharged through the discharge groove, the collection of the particles is realized, the particles are prevented from polluting the environment along with the discharge of the gas, and the environment is well protected.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a three-dimensional partially cut-away structure of a forging blank processing device and a use method thereof according to an embodiment of the present invention;
FIG. 2 is a schematic three-dimensional structure of a forging blank processing device and a using method thereof according to an embodiment of the present invention;
FIG. 3 is a schematic three-dimensional schematic diagram of a forging blank processing device and a pneumatic mechanism and an adsorption mechanism using the forging blank processing device according to the embodiment of the invention;
FIG. 4 is a schematic view of a middle cut-away structure of a forging blank processing device and a using method thereof according to an embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4A of a forging blank processing apparatus and a method for using the forging blank processing apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic view of a three-dimensional partially cut-away back structure of a forging blank processing apparatus and a method for using the same according to an embodiment of the present invention;
FIG. 7 is a schematic three-dimensional partially cut-away side view of a forging blank processing apparatus and a method for using the same according to an embodiment of the present invention;
fig. 8 is a schematic three-dimensional structure diagram of a pneumatic mechanism, a transmission assembly and a burn-up mechanism of a forging blank processing device and a using method thereof according to an embodiment of the invention.
In the figure: 1. a heating chamber; 2. a door; 3. an observation window; 4. a burner; 5. a partition plate; 6. an exhaust pipe; 7. a pneumatic mechanism; 71. a fan blade; 72. a rotating shaft; 73. a main driving wheel; 74. a fixing frame; 75. a protective sleeve; 8. an adsorption mechanism; 81. a rotating rod; 82. a fur roll; 83. a gear; 84. a toothed ring; 85. a filter plate; 86. a conductive block; 9. a transmission assembly; 91. a slave drive wheel; 92. a transmission rod; 93. a driving wheel; 94. a belt; 95. driven wheel; 10. a uniform burning mechanism; 101. uniformly burning the shaft; 102. a bearing plate; 103. a support rod; 104. a limiting ring; 105. a support spring; 106. a groove.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-8, an apparatus for machining a forging blank, comprising:
the heating chamber 1, one side of the heating chamber 1 is provided with a chamber door 2, the chamber door 2 is provided with an observation window 3, both sides of the heating chamber 1 are provided with a burner 4, the bottom of the inner side wall of the heating chamber 1 is provided with a partition 5, and one side of the heating chamber 1 far away from the chamber door 2 is provided with an exhaust pipe 6;
the pneumatic mechanism 7, the pneumatic mechanism 7 is installed on the inner side wall of the exhaust pipe 6, and the pneumatic mechanism 7 is driven by the gas generated by normalizing;
the adsorption mechanism 8 is arranged on the outer side wall of the pneumatic mechanism 7, is driven by the pneumatic mechanism 7 and is used for adsorbing particles generated by combustion by the adsorption mechanism 8;
the transmission assembly 9 is arranged at the end part of the pneumatic mechanism 7 and is used for transmitting the power of the pneumatic mechanism 7;
the even mechanism 10 burns, even mechanism 10 installs on baffle 5, and even mechanism 10 burns is connected with drive assembly 9.
Further, the pneumatic mechanism 7 comprises a fan blade 71, a rotating shaft 72, a main driving wheel 73, a fixing frame 74 and a protective sleeve 75; the inside wall of flabellum 71 is fixed connection with the outside wall of pivot 72, and the outside wall one end of pivot 72 is fixed connection with the inside wall of main drive wheel 73, and mount 74 sets up between main drive wheel 73 and flabellum 71, and the middle part of mount 74 is connected with the outside wall rotation of pivot 72, and protective sheath 75 installs in the mount 74 one side that is kept away from flabellum 71.
By the arrangement of the structure, the device can work under the action of the gas generated by normalizing, so that power is provided for the adsorption and discharge of particles in the gas by the adsorption mechanism 8, and stable power is provided for the work of the even burning mechanism 10, so that the burner 4 can burn forging blanks uniformly and fully.
Further, the adsorbing mechanism 8 comprises a rotating rod 81, a fur roller 82, a gear 83, a toothed ring 84, a filter plate 85 and a conductive block 86; the lateral wall of bull stick 81 and the inside wall fixed connection of fur roller 82, the lateral wall of bull stick 81 and the inside wall fixed connection of gear 83, the lateral wall of gear 83 meshes with one side of ring gear 84 mutually, and one side that ring gear 83 was kept away from to ring gear 84 and filter plate 85 fixed connection, and one side that filter plate 85 is close to ring gear 84 is laminated mutually with fur roller 82, and the one end that ring gear 83 was kept away from to fur roller 82 is laminated mutually and is slided mutually with electrically conductive piece 86.
It should be noted that, in the process that the pneumatic mechanism 7 is rotated by the air blowing, the adsorption mechanism 8 will be driven to work, so that the fur roller 82 revolves on the surface of the filter plate 85, and rotates under the action of the toothed ring 84 and the gear 83, so that the fur roller 82 has static electricity to adsorb the particles in the burnt air, and when the fur roller 82 rotates to the position of the conductive block 86, the static electricity attached to the fur roller 82 is discharged under the action of the conductive block 86, so that the fur roller 82 loses the charge, the particles cannot be adsorbed, and at this time, the particles are discharged through the discharge groove, thereby realizing the collection of the particles, preventing the particles from polluting the environment along with the discharge of the air, and protecting the environment well.
Further, the transmission assembly 9 includes a secondary transmission wheel 91, a transmission rod 92, a driving wheel 93, a belt 94 and a driven wheel 95; the inner side wall of the driving wheel 91 is fixedly connected with the outer side wall of the driving rod 92 near the top, the outer side wall of the driving rod 92 near the bottom is fixedly connected with the inner side wall of the driving wheel 93, the outer side wall of the driving wheel 93 is attached to the inner side wall of the belt 94, and the inner side wall of the belt 94 is attached to the outer side wall of the driven wheel 95.
Further, the burn-up mechanism 10 comprises a burn-up shaft 101, a bearing plate 102, a support rod 103, a limiting ring 104, a support spring 105 and a groove 106; the top of even fever axle 101 and the bottom middle part position fixed connection of bearing board 102, bracing piece 103 runs through the top of bearing board 102 and with bearing board 102 sliding connection, the inside wall of spacing ring 104 and the lateral wall of bracing piece 103 are located the bottom position fixed connection of bearing board 102, the bottom of supporting spring 105 and the top fixed connection of spacing ring 104, supporting spring 105 cover is established on the lateral wall of bracing piece 103, the top of supporting spring 105 and the bottom fixed connection of bearing board 102, the bottom of bracing piece 103 sets up to the hemisphere, and the bottom of bracing piece 103 and the inside wall sliding connection of recess 106.
It should be noted that, through the setting of above-mentioned structure, under the condition that pneumatic mechanism 7 worked, the power that pneumatic mechanism 7 produced drove even fever mechanism 10 through drive assembly 9 and rotates, even fever mechanism 10 will drive the forging blank through bracing piece 103 and rotate, and in pivoted in-process, bracing piece 103 intermittent type nature gets into recess 106, intermittent type nature has three to support the forging blank between four bracing pieces 103, thereby make the flame can carry out even normalizing to the forging blank, the homogeneity to the forging blank normalizing has been improved, make each position of forging blank homoenergetic be normalized by the flame, the quality to the forging blank normalizing has been guaranteed.
Further, the outer side wall of the fixing frame 74 is fixedly connected with the inner side wall of the air inlet end of the exhaust pipe 6, and the main driving wheel 73 is arranged in the protective sleeve 75.
Further, the filter plate 85 is made of glass, the filter plate 85 is mounted on the inner side wall of the exhaust end of the exhaust pipe 6, the end of the rotating rod 81 is rotatably connected with the outer side wall of the end, far away from the main driving wheel 73, of the rotating shaft 72, the conductive block 86 is mounted on the bottom of the exhaust pipe 6, and a discharge groove is formed in the position, where the conductive block 86 is mounted, of the exhaust pipe 6.
Further, the driving wheel 91 is installed in the protective sleeve 75, the outer side wall of the driving rod 92 is rotatably connected with the protective sleeve 75, the bottom of the driving rod 92 is rotatably connected with the bottom of the inner side wall of the heating chamber 1, and the driving rod 92 penetrates through the top of the partition plate 5 and is rotatably connected with the partition plate 5.
Further, the outer side wall of the even burning shaft 101 is fixedly connected with the inner side wall of the driven wheel 95, the bottom of the even burning shaft 101 is rotationally connected with the bottom of the inner side wall of the heating chamber 1, the even burning shaft 101 penetrates through the top of the partition board 5 and is rotationally connected with the partition board 5, the bottom of the supporting rod 103 is slidingly connected with the top of the partition board 5, and the groove 106 is formed in the top of the partition board 5.
The pneumatic mechanism 7, the adsorption mechanism 8, the transmission assembly 9 and the even burning mechanism 10 are made of high temperature resistant materials, the power required by the even burning mechanism 10 and the adsorption mechanism 8 is not large, the even burning mechanism 10 and the adsorption mechanism 8 can rotate, and the burner 4 is communicated with fuel and air.
The application method of the processing device adopting the forging blank comprises the following steps:
when the forging blank is used, firstly, the box door 2 is opened to place the forging blank at the top of the even firing mechanism 10;
then the box door 2 can be closed, and the combustor 4 is started to normalize the forging blank;
during the normalizing process, as the fuel of the burner 4 burns to generate gas, the gas needs to be discharged through the exhaust pipe 6, and particles in the gas are blocked by the adsorption mechanism 8;
during the process of discharging through the exhaust pipe 6, the gas drives the pneumatic mechanism 7 to work, so that the adsorption mechanism 8 works to adsorb and discharge the blocked particles;
the pneumatic mechanism 7 can drive the even burning mechanism 10 to work through the transmission component 9;
in the process of driving the forging blank to rotate, the even sintering mechanism 10 utilizes the arrangement of the grooves 106, the support rods 103 and the support springs 105, so that the support rods 103 intermittently contact with the bottom of the forging blank, and the burner 4 can uniformly burn and normalize all parts of the forging blank.
The forging blank processing device and the application method thereof have the working principle that:
when the novel forging blank is used, the box door 2 is opened firstly, a forging blank is placed on the top of the supporting rods 103, and the center position of the forging blank is located at the center positions of the four supporting rods 103;
then the box door 2 can be closed, the combustor 4 is started, the combustor 4 performs normalizing operation on forging blanks, in the normalizing process, gas generated by normalizing is discharged through the exhaust pipe 6, the fan blades 71 arranged in the exhaust pipe 6 drive the rotating shaft 72 to rotate under the action of the gas, and then the rotating rod 81 is driven to revolve along the rotating shaft 72, so that the fur roller 82 is driven to revolve along the surface of the filter plate 85, in the revolving process of the fur roller 82, the rotating rod 81 is driven to rotate by the action of the gear 83 and the toothed ring 84 to rotate while the Mao Pigun 82 revolves, the fur roller 82 performs sufficient rotational friction on the filter plate 85, at the moment, the fur roller 82 has static electricity, and the static electricity is utilized to adsorb away from particles in the gas, when the fur roller 82 rotates to the position of the conducting block 86, the charges of the fur roller 82 disappear, the particles adsorbed on the fur roller 82 are discharged through the discharge groove, the effective adsorption of the particles in the gas is realized, and the concentrated discharge of the particles in the gas is prevented from entering the air along with the gas pollution;
in the process, the rotating shaft 72 also drives the main driving wheel 73 to rotate, so that the driving rod 92 is driven to rotate through the driven wheel 91, at the moment, the even burning shaft 101 is driven to rotate through the driving wheel 93, the belt 94 and the driven wheel 95, and then the bearing plate 102 is driven to rotate, so that the supporting rod 103 drives the forging blank placed at the top of the supporting rod 103 to rotate, when the supporting rod 103 rotates to the position where the groove 106 is located, the supporting rod 103 can slide downwards into the groove 106 under the action of the supporting spring 105 and the limiting ring 104, at the moment, one supporting rod 103 is separated from the fit state with the forging blank, and the other three parts are still contacted with the forging blank, so that the uniform normalizing of the forging blank is realized;
in the normalizing process, the normalizing quality of the forging blank can be observed through the observation window 3, and after the normalizing quality meets the requirement, the combustor 4 can be closed, the box door 2 can be opened, and the normalized forging blank can be taken out.
It should be noted that, the specific model specification of the combustor 4 needs to be determined by selecting a model according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A forging blank processing apparatus, comprising:
the device comprises a heating chamber (1), wherein a chamber door (2) is arranged on one side of the heating chamber (1), an observation window (3) is arranged on the chamber door (2), burners (4) are arranged on two sides of the heating chamber (1), a partition board (5) is arranged at the bottom of the inner side wall of the heating chamber (1), and an exhaust pipe (6) is arranged on one side, far away from the chamber door (2), of the heating chamber (1);
the pneumatic mechanism (7) is arranged on the inner side wall of the exhaust pipe (6), and the pneumatic mechanism (7) is driven by gas generated by normalizing;
the adsorption mechanism (8) is arranged on the outer side wall of the pneumatic mechanism (7), is driven by the pneumatic mechanism (7), and is used for adsorbing particles generated by combustion;
the transmission assembly (9) is arranged at the end part of the pneumatic mechanism (7) and is used for transmitting the power of the pneumatic mechanism (7);
and the even burning mechanism (10) is arranged on the partition board (5), and the even burning mechanism (10) is connected with the transmission assembly (9).
2. A forging blank processing apparatus according to claim 1, wherein the pneumatic mechanism (7) comprises a fan blade (71), a rotating shaft (72), a main driving wheel (73), a fixing frame (74) and a protective sleeve (75); the inner side wall of flabellum (71) is fixedly connected with the outer side wall of pivot (72), the outer side wall one end of pivot (72) is fixedly connected with the inner side wall of main drive wheel (73), mount (74) set up between main drive wheel (73) and flabellum (71), the middle part of mount (74) is rotated with the outer side wall of pivot (72) and is connected, protective sheath (75) are installed in the one side that mount (74) kept away from flabellum (71).
3. A forging blank processing apparatus according to claim 2, wherein the suction mechanism (8) comprises a rotary bar (81), a fur roller (82), a gear (83), a toothed ring (84), a filter plate (85) and a conductive block (86); the outer side wall of bull stick (81) and the inside wall fixed connection of fur roller (82), the outer side wall of bull stick (81) and the inside wall fixed connection of gear (83), the outer side wall of gear (83) meshes with one side of ring gear (84), one side and filter plate (85) fixed connection that gear (83) were kept away from to ring gear (84), one side that filter plate (85) is close to ring gear (84) laminates with fur roller (82), one end that gear (83) was kept away from to fur roller (82) laminates and slides each other with electrically conductive piece (86).
4. A forging blank processing apparatus according to claim 3, wherein the transmission assembly (9) comprises a secondary transmission wheel (91), a transmission rod (92), a driving wheel (93), a belt (94) and a driven wheel (95); the inner side wall of the secondary driving wheel (91) is fixedly connected with the outer side wall of the driving rod (92) close to the top, the outer side wall of the driving rod (92) is fixedly connected with the inner side wall of the driving wheel (93) close to the bottom, the outer side wall of the driving wheel (93) is attached to the inner side wall of the belt (94), and the inner side wall of the belt (94) is attached to the outer side wall of the driven wheel (95).
5. The forging blank processing device according to claim 4, wherein the uniform sintering mechanism (10) comprises a uniform sintering shaft (101), a bearing plate (102), a supporting rod (103), a limiting ring (104), a supporting spring (105) and a groove (106); the top of even fever axle (101) and the bottom middle part position fixed connection of supporting plate (102), bracing piece (103) run through the top of supporting plate (102) and with supporting plate (102) sliding connection, the inside wall of spacing ring (104) and the lateral wall of bracing piece (103) are located the bottom position fixed connection of supporting plate (102), the bottom of supporting spring (105) and the top fixed connection of spacing ring (104), supporting spring (105) cover is established on the lateral wall of bracing piece (103), the top of supporting spring (105) and the bottom fixed connection of supporting plate (102), the bottom of bracing piece (103) sets up to the hemisphere, and the bottom of bracing piece (103) and the inside wall sliding connection of recess (106).
6. A forging blank processing apparatus according to claim 2, wherein the outer side wall of the fixing frame (74) is fixedly connected with the inner side wall of the air inlet end of the air outlet pipe (6), and the main driving wheel (73) is arranged in the protective sleeve (75).
7. A forging blank processing apparatus according to claim 3, wherein the filter plate (85) is made of glass material, the filter plate (85) is mounted on the inner side wall of the exhaust end of the exhaust pipe (6), the end of the rotating rod (81) is rotatably connected with the outer side wall of the end, far away from the main driving wheel (73), of the rotating shaft (72), the conductive block (86) is mounted on the bottom of the exhaust pipe (6), and a discharge groove is formed in the position, where the conductive block (86) is mounted, of the exhaust pipe (6).
8. The forging blank machining device according to claim 4, wherein the secondary driving wheel (91) is installed in the protective sleeve (75), the outer side wall of the driving rod (92) is rotationally connected with the protective sleeve (75), the bottom of the driving rod (92) is rotationally connected with the bottom of the inner side wall of the heating chamber (1), and the driving rod (92) penetrates through the top of the partition plate (5) and is rotationally connected with the partition plate (5).
9. The forging blank machining device according to claim 5, wherein the outer side wall of the even burning shaft (101) is fixedly connected with the inner side wall of the driven wheel (95), the bottom of the even burning shaft (101) is rotatably connected with the bottom of the inner side wall of the heating chamber (1), the even burning shaft (101) penetrates through the top of the partition plate (5) and is rotatably connected with the partition plate (5), the bottom of the supporting rod (103) is slidably connected with the top of the partition plate (5), and the groove (106) is formed in the top of the partition plate (5).
10. A method of using a forging blank processing apparatus according to any one of claims 1 to 9, comprising the steps of:
when the forging blank is used, firstly, the box door (2) is opened, and the forging blank is placed at the top of the even firing mechanism (10);
then the box door (2) can be closed, and the burner (4) is started to normalize the forging blank;
in the normalizing process, as the fuel of the burner (4) is combusted to generate gas, the gas is required to be discharged through the exhaust pipe (6), and particles in the gas are blocked by the adsorption mechanism (8);
in the process of discharging through the exhaust pipe (6), the gas drives the pneumatic mechanism (7) to work, so that the adsorption mechanism (8) works to adsorb and discharge the blocked particles;
the pneumatic mechanism (7) can drive the even burning mechanism (10) to work through the transmission component (9);
the even mechanism (10) is in the process of driving the forging blank to rotate, and the grooves (106), the supporting rods (103) and the supporting springs (105) are arranged, so that the supporting rods (103) intermittently contact with the bottom of the forging blank, and the burner (4) can perform even combustion normalizing on all parts of the forging blank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310308550.9A CN116287587A (en) | 2023-03-28 | 2023-03-28 | Forging blank machining device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310308550.9A CN116287587A (en) | 2023-03-28 | 2023-03-28 | Forging blank machining device and application method thereof |
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| Publication Number | Publication Date |
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| CN116287587A true CN116287587A (en) | 2023-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310308550.9A Pending CN116287587A (en) | 2023-03-28 | 2023-03-28 | Forging blank machining device and application method thereof |
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| CN (1) | CN116287587A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153662A (en) * | 2019-05-27 | 2019-08-23 | 上齿集团有限公司 | A kind of production technology of ring gear gear |
| CN216838070U (en) * | 2022-02-25 | 2022-06-28 | 淄博厚朴机械制造有限公司 | Normalizing device for gear blank |
-
2023
- 2023-03-28 CN CN202310308550.9A patent/CN116287587A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153662A (en) * | 2019-05-27 | 2019-08-23 | 上齿集团有限公司 | A kind of production technology of ring gear gear |
| CN216838070U (en) * | 2022-02-25 | 2022-06-28 | 淄博厚朴机械制造有限公司 | Normalizing device for gear blank |
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Application publication date: 20230623 |
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