CN116283687A - A kind of synthetic technique of diisoamyl sulfide - Google Patents
A kind of synthetic technique of diisoamyl sulfide Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及新型钯萃取剂的合成工艺技术领域,特别涉及一种二异戊基硫醚的合成工艺。The invention relates to the technical field of synthesis technology of novel palladium extractant, in particular to a synthesis technology of diisoamyl sulfide.
背景技术Background technique
二异戊基硫醚是常用的钯萃取剂,国内外生产钯萃取剂的合成工艺其本上均采用溴代异戊烷加入乙醇与硫化钠回流反应,在其冷却至室温后,除去沉淀出的油,再将回流剩余的液体倒入一定浓度后氯化钠水溶液中,也分离除去沉淀的油。然后合并油馏分,用无水硫酸钠干燥,并通过充满玻璃珠的36cm Hempel分馏柱蒸馏两次得到贵金属萃取剂二异戊基硫醚。Diisopentyl sulfide is a commonly used palladium extractant. The synthesis process of palladium extractant at home and abroad basically adopts bromoisopentane to add ethanol and sodium sulfide to reflux reaction. After it is cooled to room temperature, remove the precipitated Then pour the remaining liquid back into a certain concentration of sodium chloride aqueous solution, and also separate and remove the precipitated oil. The oil fractions were then combined, dried with anhydrous sodium sulfate, and distilled twice through a 36 cm Hempel fractionation column filled with glass beads to obtain the noble metal extractant diisoamyl sulfide.
原工艺存在问题:1)产出的钯萃取剂二异戊基硫醚性能不稳定,品质欠佳,臭味大,会共萃二价铂,铂钯萃取分离选择性不高,影响钯的直收率;2)二异戊基硫醚萃取前需要加入氯化铜除臭后才能使用,耗时且成本高,易出现萃合物结晶,给后序分离提纯带来难度;3)二异戊基硫醚萃钯容量小,不能有效提高钯原液的浓度,无法提高生产效率;4)生产的二异戊基硫醚纯度不高,萃取率只达到98%;5)二异戊基硫醚的直收率低,仅有59%;6)原工艺流程长、需要化学试剂多,特种36cm Hempel分馏柱设备检修率高,造成生产成本高。There are problems in the original process: 1) The performance of the palladium extractant diisoamyl sulfide produced is unstable, the quality is not good, the odor is large, and divalent platinum will be co-extracted, and the selectivity of platinum-palladium extraction and separation is not high, which affects the palladium. Direct yield; 2) Diisoamyl sulfide needs to be used after adding copper chloride to deodorize before extraction, which is time-consuming and costly, and crystallization of the extract is prone to occur, which brings difficulty to subsequent separation and purification; 3) Two The palladium extraction capacity of isopentyl sulfide is small, the concentration of palladium stock solution cannot be effectively improved, and the production efficiency cannot be improved; 4) the purity of diisoamyl sulfide produced is not high, and the extraction rate only reaches 98%; 5) diisoamyl sulfide The direct recovery rate of sulfide is low, only 59%; 6) the original technological process is long, needs many chemical reagents, and the maintenance rate of special 36cm Hempel fractionating column equipment is high, resulting in high production cost.
发明内容Contents of the invention
本发明的目的是针对上述钯萃取剂二异戊基硫醚合成工艺直收率低、成本高、提纯难度大、纯度低的技术问题,提供了一种高收率、高纯度,低成本的二异戊基硫醚合成工艺。The purpose of the present invention is to provide a kind of high yield, high purity, low-cost for the technical problems of the above-mentioned palladium extractant diisoamyl sulfide synthesis process with low direct yield, high cost, difficult purification and low purity. Diisoamyl sulfide synthesis process.
为达到上述目的,本发明所采取的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
步骤一、溶解:在反应釜中,将无水硫化钠溶解于40℃~50℃的热水中,再加入无水乙醇,将反应釜内温度加热至恒温74℃并开启搅拌装置;所述无水硫化钠、热水、无水乙醇质量比为1.1∶1.25∶1;Step 1. Dissolving: In the reactor, dissolve anhydrous sodium sulfide in hot water at 40°C to 50°C, then add absolute ethanol, heat the temperature in the reactor to a constant temperature of 74°C and turn on the stirring device; The mass ratio of anhydrous sodium sulfide, hot water and absolute ethanol is 1.1:1.25:1;
步骤二、回流:在恒温74℃搅拌条件下,当反应釜中的无水乙醇开始回流时,开始向步骤一所制备的混合溶液中滴加溴代异戊烷,滴加速度控制在1.0~1.1L/h,滴加结束后继续加热回流反应5~8h,反应完毕后冷却至室温得到混合物;所述溴代异戊烷溶液加入量与无水硫化钠的质量比为3:1;所述混合物呈两相,上层为粗二异戊基硫醚,占总体积的2/5,下层为为水溶性钠盐,主要为乙醇和溴化钠溶液,占总体积的3/5,可回收重复使用;Step 2, reflux: under the constant temperature of 74 ° C under stirring conditions, when the absolute ethanol in the reactor starts to reflux, start to add bromoisopentane dropwise to the mixed solution prepared in step 1, and the dropping rate is controlled at 1.0-1.1 L/h, after the dropwise addition, continue to heat and reflux for 5-8 hours, cool to room temperature after the reaction to obtain the mixture; the mass ratio of the bromoisopentane solution addition to anhydrous sodium sulfide is 3:1; The mixture is two-phase, the upper layer is crude diisoamyl sulfide, accounting for 2/5 of the total volume, the lower layer is water-soluble sodium salt, mainly ethanol and sodium bromide solution, accounting for 3/5 of the total volume, and can be recovered reuse;
步骤三、过滤洗涤:将步骤二所制备的粗二异戊基硫醚用质量百分比浓度为30%的氢氧化钠溶液连续洗涤2次,然后用40℃~50℃的热水洗至溶液PH值等于7;所述粗二异戊基硫醚、氢氧化钠溶液、热水的体积比为2:1:1;Step 3. Filtration and washing: The crude diisoamyl sulfide prepared in step 2 is continuously washed twice with a sodium hydroxide solution with a concentration of 30% by mass, and then washed with hot water at 40°C to 50°C until the pH value of the solution Equal to 7; The volume ratio of described thick diisoamyl sulfide, sodium hydroxide solution, hot water is 2:1:1;
步骤四、减压蒸馏提纯:将步骤三所制备的粗二异戊基硫醚加入反应釜中,加热至100℃,保温0.5~1h,蒸馏其中未反应完的酒精及水汽;然后接入真空泵抽真空至21.33-14.66KPa,加热至118-122℃减压蒸馏除去未反应完的溴代异戊烷,直至没有流出液时恢复至常压并更换接收瓶;再抽真空至80KPa(15mmHg),加热至185-207℃进行二次减压蒸馏,收集蒸馏出的产物,再按照上述过程减压蒸馏2次,得到二异戊基硫醚;Step 4. Purification by distillation under reduced pressure: add the crude diisoamyl sulfide prepared in step 3 into the reaction kettle, heat to 100°C, keep it warm for 0.5-1h, and distill the unreacted alcohol and water vapor; then connect it to a vacuum pump Vacuumize to 21.33-14.66KPa, heat to 118-122°C and distill under reduced pressure to remove unreacted isopentyl bromide until there is no effluent, return to normal pressure and replace the receiving bottle; then vacuumize to 80KPa (15mmHg) , heated to 185-207 ° C for a second vacuum distillation, collected the distilled product, and then followed the above process for 2 times of vacuum distillation to obtain diisoamyl sulfide;
所述二异戊基硫醚采用气相色谱法分析纯度可达99.5%,收率为80-85%。The purity of the diisoamyl sulfide analyzed by gas chromatography can reach 99.5%, and the yield is 80-85%.
优选的,所述步骤二中溴代异戊烷的滴加速度小于等于无水乙醇的回流速度。Preferably, the drop rate of isopentyl bromide in said step 2 is less than or equal to the reflux rate of absolute ethanol.
本发明的工作原理为:常压合成是以乙醇作为催化剂,在加热的情况下,溴代异戊烷与硫化钠发生化学反应,生成二异戊基硫醚,根据油相与水相密度不同、且不相溶进行分相;,加入氢氧化钠目的是洗涤除杂,除去乙醇中少量的乙酸,用水洗是溶解油相中的水溶性杂质、钠盐。如果加入加足量生石灰,乙酸和氧化钙反应会生成醋酸钙,减压蒸馏目的就是根据水、乙醇、溴代异戊烷、二异戊基硫醚气压不同、沸点不同,通过减压蒸馏将它们蒸馏分离。The working principle of the present invention is: normal pressure synthesis uses ethanol as a catalyst, and in the case of heating, bromoisopentane reacts with sodium sulfide to generate diisoamyl sulfide, according to the difference in density between the oil phase and the water phase , and immiscible for phase separation; the purpose of adding sodium hydroxide is to wash and remove impurities, remove a small amount of acetic acid in ethanol, and wash with water to dissolve water-soluble impurities and sodium salts in the oil phase. If a sufficient amount of quicklime is added, the reaction between acetic acid and calcium oxide will generate calcium acetate. The purpose of vacuum distillation is to distill water, ethanol, bromoisopentane, and diisoamyl sulfide according to different pressures and different boiling points. They are separated by distillation.
上述步骤中的化学反应方程式为:The chemical reaction equation in the above steps is:
X=BrX=Br
CH3COOH+NaOH=CH3COONa+H2O。 CH3COOH +NaOH= CH3COONa + H2O .
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明二异戊基硫醚合成工艺中采用溶解、回流、过滤洗涤、减压蒸馏提纯几大步骤,缩短了二异戊基硫醚的制备流程,采用最佳的料液配比、合理的技术参数减少了原料过多浪费,使原料能充分完全反应。(1) In the diisoamyl sulfide synthesis process of the present invention, several major steps of dissolving, reflux, filtration and washing, and vacuum distillation purification are adopted, which shortens the preparation process of diisoamyl sulfide and adopts the best material-liquid ratio , Reasonable technical parameters reduce excessive waste of raw materials, so that raw materials can fully react.
(2)本发明二异戊基硫醚合成工艺中采用多级负压吸收工艺替代了充满玻璃珠的36cm Hempel分馏方法,避免了无水硫酸钠干燥环节,降低了制取成本,减少了能源消耗;将多级负压吸收瓶中的料液返回负压蒸馏釜内循环可提高产品二异戊基硫醚直收率。(2) In the diisoamyl sulfide synthesis process of the present invention, a multi-stage negative pressure absorption process is adopted to replace the 36cm Hempel fractionation method full of glass beads, which avoids the drying link of anhydrous sodium sulfate, reduces the production cost, and reduces energy Consumption; returning the feed liquid in the multi-stage negative pressure absorption bottle to the negative pressure distillation kettle for circulation can improve the direct yield of the product diisoamyl sulfide.
(3)本发明二异戊基硫醚合成工艺中采用纯水替代普通水制备二异戊基硫醚,确保产品的纯度最高,性能更佳。(3) In the diisoamyl sulfide synthesis process of the present invention, pure water is used instead of ordinary water to prepare diisoamyl sulfide, so as to ensure the highest purity of the product and better performance.
附图说明Description of drawings
图1为本发明二异戊基硫醚的合成工艺流程图。Fig. 1 is the synthetic process flowchart of diisoamyl sulfide of the present invention.
具体实施方式Detailed ways
下面结合具体实施例对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with specific embodiments.
实施例1Example 1
一种二异戊基硫醚的合成工艺,包括以下步骤:A kind of synthetic technique of diisoamyl sulfide, comprises the following steps:
步骤一、溶解:在反应釜中,将1.1kg无水硫化钠溶解于1.25kg的40℃热水中,再加入1kg无水乙醇,将反应釜内温度加热至恒温74℃并开启搅拌装置;Step 1. Dissolving: In the reaction kettle, dissolve 1.1kg of anhydrous sodium sulfide in 1.25kg of 40°C hot water, then add 1kg of absolute ethanol, heat the temperature in the reaction kettle to a constant temperature of 74°C and turn on the stirring device;
步骤二、回流:在恒温74℃搅拌条件下,当反应釜中的无水乙醇开始回流时,开始向步骤一所制备的混合溶液中滴加质量百分比浓度为99%的溴代异戊烷溶液3.3kg,滴加速度控制在1.0L/h,滴加结束后继续加热回流反应5h,反应完毕后冷却至室温得到2500ml混合物;所述混合物呈两相,上层为1000ml粗二异戊基硫醚水溶液;下层为1500ml水溶性钠盐杂质,主要成份为可回收重复使用的乙醇和溴化钠溶液;Step 2, reflux: under the constant temperature of 74°C under stirring conditions, when the absolute ethanol in the reactor starts to reflux, start to dropwise add bromoisopentane solution with a mass percentage concentration of 99% to the mixed solution prepared in step 1 3.3kg, the drop rate is controlled at 1.0L/h, after the addition, continue to heat and reflux for 5h, cool to room temperature after the reaction to obtain a 2500ml mixture; the mixture is in two phases, and the upper layer is 1000ml of crude diisoamyl sulfide aqueous solution ;The lower layer is 1500ml of water-soluble sodium salt impurities, the main components are recyclable ethanol and sodium bromide solution;
步骤三、过滤洗涤:将步骤二所制备的1000ml粗二异戊基硫醚水溶液用500ml质量百分比浓度为30%的氢氧化钠溶液连续洗涤2次,然后用500mL40℃的热水连续洗涤3次洗至溶液PH值等于7;Step 3, filtering and washing: 1000ml of crude diisoamyl sulfide aqueous solution prepared in step 2 was washed continuously for 2 times with 500ml of 30% sodium hydroxide solution by mass percentage, and then washed continuously for 3 times with 500mL of hot water at 40°C Wash until the pH value of the solution is equal to 7;
步骤四、减压蒸馏提纯:将步骤三所制备的粗二异戊基硫醚加入反应釜中,加热至100℃,保温0.5h,蒸馏其中未反应完的酒精及水汽;然后接入真空泵抽真空至14.33KPa,加热至120℃减压蒸馏除去未反应完的溴代异戊烷,直至没有流出液时恢复至常压并更换接收瓶;再抽真空至80KPa(15mmHg),加热至205℃进行二次减压蒸馏,收集蒸馏出的产物,再按照上述过程减压蒸馏2次,得到900ml二异戊基硫醚;Step 4. Purification by distillation under reduced pressure: Add the crude diisoamyl sulfide prepared in step 3 into the reaction kettle, heat it to 100°C, keep it warm for 0.5h, distill the unreacted alcohol and water vapor; then connect it to a vacuum pump Vacuum to 14.33KPa, heat to 120°C to remove unreacted bromoisopentane under reduced pressure, return to normal pressure and replace the receiving bottle when there is no effluent; then vacuumize to 80KPa (15mmHg), heat to 205°C Carry out secondary vacuum distillation, collect the distilled product, then follow the above-mentioned process vacuum distillation 2 times, obtain 900ml diisoamyl sulfide;
所述二异戊基硫醚采用气相色谱法分析纯度为99.5%,收率为80%,萃钯率为99.5%。The purity of the diisoamyl sulfide analyzed by gas chromatography is 99.5%, the yield is 80%, and the extraction rate of palladium is 99.5%.
实施例2Example 2
步骤一、溶解:在反应釜中,将2.2kg无水硫化钠溶解于2.5kg的50℃热水中,再加2kg入无水乙醇,将反应釜内温度加热至恒温74℃并开启搅拌装置;Step 1. Dissolution: In the reactor, dissolve 2.2kg of anhydrous sodium sulfide in 2.5kg of 50°C hot water, add 2kg of absolute ethanol, heat the temperature in the reactor to a constant temperature of 74°C and turn on the stirring device ;
步骤二、回流:在恒温74℃搅拌条件下,当反应釜中的无水乙醇开始回流时,开始向步骤一所制备的混合溶液中滴加质量百分比浓度为99%的溴代异戊烷溶液6.6kg,滴加速度控制在1.1L/h,滴加结束后继续加热回流反应8h,反应完毕后冷却至室温得到5000ml混合物;所述混合物呈两相,上层为2000ml粗二异戊基硫醚,下层为3000ml水溶性钠盐,主要为乙醇和溴化钠溶液,可回收重复使用;Step 2, reflux: under the constant temperature of 74°C under stirring conditions, when the absolute ethanol in the reactor starts to reflux, start to dropwise add bromoisopentane solution with a mass percentage concentration of 99% to the mixed solution prepared in step 1 6.6kg, the rate of addition is controlled at 1.1L/h, after the addition, continue to heat and reflux for 8h, cool to room temperature after the reaction to obtain a 5000ml mixture; the mixture is two-phase, the upper layer is 2000ml thick diisoamyl sulfide, The lower layer is 3000ml water-soluble sodium salt, mainly ethanol and sodium bromide solution, which can be recycled and reused;
步骤三、过滤洗涤:将步骤二所制备的2000ml粗二异戊基硫醚用1000ml质量百分比浓度为30%的氢氧化钠溶液连续洗涤2次,然后用1000mL 50℃的热水连续洗涤3次洗至溶液PH值等于7;Step 3, filtering and washing: 2000ml of crude diisoamyl sulfide prepared in step 2 was washed continuously for 2 times with 1000ml of 30% sodium hydroxide solution by mass percentage, and then washed continuously for 3 times with 1000mL of hot water at 50°C Wash until the pH value of the solution is equal to 7;
步骤四、减压蒸馏提纯:将步骤三所制备的2000ml粗二异戊基硫醚加入反应釜中,加热至100℃,保温1h,蒸馏其中未反应完的酒精及水汽;然后接入真空泵抽真空至14.66KPa,加热至122℃减压蒸馏除去未反应完的溴代异戊烷,直至没有流出液时恢复至常压并更换接收瓶;再抽真空至80KPa(15mmHg),加热至207℃进行二次减压蒸馏,收集蒸馏出的产物,再按照上述过程减压蒸馏2次,得到1800ml二异戊基硫醚;Step 4. Purification by distillation under reduced pressure: Add 2000ml of crude diisoamyl sulfide prepared in step 3 into the reaction kettle, heat to 100°C, keep it warm for 1h, distill the unreacted alcohol and water vapor; then connect it to a vacuum pump Vacuum to 14.66KPa, heat to 122°C and distill unreacted isopentyl bromide under reduced pressure until there is no effluent, return to normal pressure and replace the receiving bottle; then vacuumize to 80KPa (15mmHg), heat to 207°C Carry out secondary vacuum distillation, collect the distilled product, then follow the above-mentioned process vacuum distillation 2 times, obtain 1800ml diisoamyl sulfide;
所述二异戊基硫醚采用气相色谱法分析纯度可达99.5%,收率为85%,萃钯率为99.5%。The purity of the diisoamyl sulfide analyzed by gas chromatography can reach 99.5%, the yield is 85%, and the extraction rate of palladium is 99.5%.
实施例3Example 3
一种二异戊基硫醚的合成工艺,包括以下步骤:A kind of synthetic technique of diisoamyl sulfide, comprises the following steps:
步骤一、溶解:在反应釜中,将3.3kg无水硫化钠溶解于3.75kg的45℃热水中,再加3kg入无水乙醇,将反应釜内温度加热至恒温74℃并开启搅拌装置;所述无水硫化钠、热水、无水乙醇质量比为1.1∶1.25∶1;Step 1. Dissolving: In the reactor, dissolve 3.3kg of anhydrous sodium sulfide in 3.75kg of hot water at 45°C, add 3kg of absolute ethanol, heat the temperature in the reactor to a constant temperature of 74°C and turn on the stirring device ; The mass ratio of anhydrous sodium sulfide, hot water and absolute ethanol is 1.1:1.25:1;
步骤二、回流:在恒温74℃搅拌条件下,当反应釜中的无水乙醇开始回流时,开始向步骤一所制备的混合溶液中滴加质量百分比浓度为99%的溴代异戊烷溶液9.9kg,滴加速度控制在1.05L/h,滴加结束后继续加热回流反应6h,反应完毕后冷却至室温得到7500ml混合物;所述混合物呈两相,上层为3000ml粗二异戊基硫醚,下层为4500ml水溶性钠盐,主要为乙醇和溴化钠溶液,可回收重复使用;Step 2, reflux: under the constant temperature of 74°C under stirring conditions, when the absolute ethanol in the reactor starts to reflux, start to dropwise add bromoisopentane solution with a mass percentage concentration of 99% to the mixed solution prepared in step 1 9.9kg, the rate of addition is controlled at 1.05L/h, after the addition, continue to heat and reflux for 6h, cool to room temperature after the reaction to obtain a 7500ml mixture; the mixture is two-phase, and the upper layer is 3000ml thick diisoamyl sulfide, The lower layer is 4500ml water-soluble sodium salt, mainly ethanol and sodium bromide solution, which can be recycled and reused;
步骤三、过滤洗涤:将步骤二所制备的3000ml粗二异戊基硫醚用1500ml质量百分比浓度为30%的氢氧化钠溶液连续洗涤2次,然后用1500mL 45℃的热水连续洗涤3次洗至溶液PH值等于7;Step 3, filtering and washing: 3000ml of crude diisoamyl sulfide prepared in step 2 was washed continuously for 2 times with 1500ml of 30% sodium hydroxide solution by mass percentage, and then washed continuously for 3 times with 1500mL of hot water at 45°C Wash until the pH value of the solution is equal to 7;
步骤四、减压蒸馏提纯:将步骤三所制备的3000ml粗二异戊基硫醚加入反应釜中,加热至100℃,保温0.8h,蒸馏其中未反应完的酒精及水汽;然后接入真空泵抽真空至14.5KPa,加热至120℃减压蒸馏除去未反应完的溴代异戊烷,直至没有流出液时恢复至常压并更换接收瓶;再抽真空至80KPa(15mmHg),加热至206℃进行二次减压蒸馏,收集蒸馏出的产物,再按照上述过程减压蒸馏2次,得到2250mL二异戊基硫醚;Step 4. Purification by distillation under reduced pressure: Add 3000ml of crude diisoamyl sulfide prepared in step 3 into the reaction kettle, heat to 100°C, keep it warm for 0.8h, distill the unreacted alcohol and water vapor; then connect to the vacuum pump Vacuumize to 14.5KPa, heat to 120°C and distill under reduced pressure to remove unreacted isopentyl bromide until there is no effluent, return to normal pressure and replace the receiving bottle; then vacuumize to 80KPa (15mmHg), heat to 206 ℃ for two times of vacuum distillation, collect the distilled product, and then follow the above process for 2 times of vacuum distillation to obtain 2250mL of diisoamyl sulfide;
所述二异戊基硫醚采用气相色谱法分析纯度可达99.5%,收率为83%,萃钯率为99.6%。The purity of the diisoamyl sulfide analyzed by gas chromatography can reach 99.5%, the yield is 83%, and the extraction rate of palladium is 99.6%.
产品收率及分析结果见表1。The product yield and analysis results are shown in Table 1.
表1产品收率及分析结果表Table 1 Product yield and analysis result table
通过表1的数据可以得出结论,实施例1-3是采用本发明提供的二异戊基硫醚的合成工艺,能够得到高收率、高纯度,高萃钯率的二异戊基硫醚。本发明所述的方法已成功应用于某公司的贵金属钯萃取生产线,采用该方法使得高纯二异戊基硫醚自产自足,每年生产出3吨的高纯度二异戊基硫醚应用于生产,萃钯性能好,萃钯原液铂、钯浓度由16g/L提高到28g/L以上,生产效率提高1倍;同时共萃二价铂的性能降低,有效地分离了铂、钯,萃取钯的效率可提升到99.5%以上。Can draw a conclusion by the data of table 1, embodiment 1-3 adopts the synthetic technique of diisoamyl sulfide provided by the present invention, can obtain the diisoamyl sulfide of high yield, high purity, high palladium extraction rate ether. The method described in the present invention has been successfully applied to the precious metal palladium extraction production line of a certain company. Using this method, high-purity diisoamyl sulfide is self-sufficient, and 3 tons of high-purity diisoamyl sulfide are produced every year for use in Production, palladium extraction performance is good, the concentration of platinum and palladium in the original solution of palladium is increased from 16g/L to more than 28g/L, and the production efficiency is doubled; at the same time, the performance of co-extracting divalent platinum is reduced, effectively separating platinum and palladium, extracting The efficiency of palladium can be increased to more than 99.5%.
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