CN116283578A - Production process of electronic grade DMC - Google Patents

Production process of electronic grade DMC Download PDF

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Publication number
CN116283578A
CN116283578A CN202211499896.3A CN202211499896A CN116283578A CN 116283578 A CN116283578 A CN 116283578A CN 202211499896 A CN202211499896 A CN 202211499896A CN 116283578 A CN116283578 A CN 116283578A
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China
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dmc
reaction
electronic grade
catalyst
producing electronic
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Inventor
张成祥
杨成
张萍
龚双喜
周鹏刚
孙秀英
金鑫
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Yankuang Guohong Chemicals Co ltd
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Yankuang Guohong Chemicals Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C68/00Preparation of esters of carbonic or haloformic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C201/00Preparation of esters of nitric or nitrous acid or of compounds containing nitro or nitroso groups bound to a carbon skeleton
    • C07C201/04Preparation of esters of nitrous acid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention relates to the technical field of DMC production, in particular to a production process of electronic grade DMC, which comprises the following steps: s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction to prepare methyl nitrite; s2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation reaction under the action of a catalyst A to obtain dimethyl oxalate; s3, dimethyl oxalate enters a decarbonylation reactor, and decarbonylation reaction is carried out under the action of a catalyst B, so that DMC is prepared. The raw material of the production process of the electronic grade DMC is a gasified product of coal, so that the cost is saved, DMO is synthesized by esterification and carbonylation, and the DMO is decarbonylated under the action of a solid base catalyst to produce the electronic grade DMC, so that the green and efficient production of the DMC is realized, and the high-quality electronic grade DMC is prepared.

Description

Production process of electronic grade DMC
Technical Field
The invention relates to the technical field of DMC production, in particular to a production process of electronic grade DMC.
Background
DMC (dimethyl carbonate) is a nontoxic, environment-friendly and widely used chemical raw material, and in recent years, the downstream demand is steadily increasing, wherein the non-phosgene PC and lithium ion battery electrolyte, paint and coating industries are gradually becoming the main consumer markets thereof. In the prior art, the production process route of the dimethyl carbonate mainly comprises a phosgene method, a transesterification method, a direct synthesis method of methanol and carbon dioxide, a urea alcoholysis method, a methanol oxidative carbonylation method and the like. The phosgene method has the advantages of complex process, extremely toxic raw materials, long operation period, extremely toxic raw material phosgene, environmental pollution, by-product of a large amount of HCl, equipment pipeline corrosion, environmental pollution, high halogen content in finished products and the like, so that the application and development of the phosgene method are limited, and the phosgene method route is eliminated; transesterification is being gradually replaced by other low cost technologies for reasons of raw material costs and utility consumption; at present, the direct synthesis method of methanol and carbon dioxide only stays in a laboratory exploration stage and has quite long distance from industrialization; the urea alcoholysis method is suitable for synthetic ammonia-urea production enterprises; the methanol oxidative carbonylation method can be divided into three routes of a liquid phase method, an indirect gas phase method and a direct gas phase method according to different reaction processes, wherein the liquid phase method and the indirect gas phase method are still in a research and development stage. At present, the traditional DMC preparation process has the defects of high energy consumption and product quality which cannot reach an electronic level.
The electronic grade DMC production is mainly based on transesterification, and the technology mixes methanol and ethylene (propylene) carbonate with a catalyst in a reaction kettle (the mol ratio of the alcohol to the ester is 5-10:1), and stirs and heats until boiling. The DMC formed forms an azeotrope with methanol and is distilled out of the reaction kettle, condensed and collected. The reaction proceeds until the azeotrope no longer drips out. The reaction solution was then separated to obtain DMC. The main raw material of the transesterification method is ethylene (propylene) carbonate from petroleum refining, and the raw material cost is increased due to rich coal and lean oil in China.
Disclosure of Invention
Aiming at the problems of substandard quality, high cost and the like in the prior art, the invention provides the production process of the electronic grade DMC, which can prepare high-quality electronic grade DMC, and meanwhile, the raw materials come from coal gasification products, so that the cost is saved.
The invention provides a production process of electronic grade DMC, comprising the following steps:
s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction to prepare Methyl Nitrite (MN), wherein a chemical reaction equation is 2NO+2CH 3 OH+0.5O 2 →2CH 3 ONO+H 2 O;
S2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation reaction under the action of a catalyst A to obtain dimethyl oxalate (DMO), wherein the chemical reaction equation is 2CO+2CH 3 ONO→CH 3 OOCCOOCH 3 +2NO;
S3, dimethyl oxalate enters a decarbonylation reactor, decarbonylation reaction is carried out under the action of a catalyst B, DMC is prepared, and a chemical reaction equation is CH 3 OOCCOOCH 3 →(CH 3 O) 2 CO+CO。
Further, in the step S1, the esterification reaction is carried out under the process conditions that the reaction pressure is 0.3-0.5 MPa and the reaction temperature is 36-60 ℃.
Further, in the step S1, at the initial stage of the esterification reaction, methyl nitrite is added into the reaction system, and the added methyl nitrite is prepared by reacting sodium nitrite, nitric acid and methanol as raw materials, wherein a chemical reaction equation is NaNO 2 +HNO 3 →NaNO 3 +HNO 2 ,HNO 2 +CH 3 OH→CH 3 ONO+H 2 O。
Further, in step S2, the catalyst A is a palladium alumina catalyst (Pd/Al 2 O 3 )。
In step S2, the carbonylation reaction is carried out under the conditions that the reaction pressure is 0.35-0.45 MPa and the reaction temperature is 110-140 ℃.
Further, in the step S2, the prepared dimethyl oxalate is refined, and the refining method comprises the steps of decompressing and flashing the dimethyl oxalate, rectifying by a rectifying tower, filtering by a multi-medium filter and heating by a high-efficiency heater.
In step S3, the decarbonylation reaction is carried out under the conditions that the reaction pressure is 0.1-0.3 MPa and the reaction temperature is 130-150 ℃.
Further, in step S3, the catalyst B is a solid base catalyst. Further, the solid base catalyst is one of aluminum oxide, lanthanum oxide, barium oxide and cesium carbonate.
Further, in step S3, the DMC obtained is purified by sending the DMC to a light component removal column to separate the light component.
Further, nitric oxide, methanol and carbon monoxide in the step S1 and the step S2 are all obtained by gasifying and separating coal through a coal gasifier.
The electronic grade DMC production process has the beneficial effects that the raw material is the gasified product of coal, the cost is saved, DMO is synthesized through esterification and carbonylation, and the DMO is decarbonylated under the action of a solid base catalyst to produce the electronic grade DMC, so that the green and efficient production of the DMC is realized, and the high-quality electronic grade DMC is prepared.
Detailed Description
In order to better understand the technical solutions of the present invention, the following description will clearly and completely describe the technical solutions of the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
In examples 1 to 3, nitric oxide, methanol and carbon monoxide in step S2 were obtained by gasifying and separating coal as a raw material in a coal gasifier.
Example 1
A process for producing electronic grade DMC comprising the steps of:
s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction, wherein the esterification reaction has the technological conditions that the reaction pressure is 0.4MPa, the reaction temperature is 50 ℃, methyl nitrite is added into a reaction system in the initial stage of the esterification reaction, and the preparation method of the added methyl nitrite is that sodium nitrite, nitric acid and methanol are used as raw materials to react to prepare the methyl nitrite;
s2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation under the catalysis of a palladium alumina catalyst, wherein the carbonylation reaction has the technological conditions that the reaction pressure is 0.40MPa, the reaction temperature is 120 ℃, so as to obtain a crude product of dimethyl oxalate, and carrying out reduced pressure flash evaporation on the crude product of dimethyl oxalate, rectifying in a rectifying tower, filtering by a multi-medium filter and heating by a high-efficiency heater to obtain a refined product of dimethyl oxalate;
s3, dimethyl oxalate enters a decarbonylation reactor to perform decarbonylation reaction under the catalysis of an alumina catalyst, wherein the decarbonylation reaction is performed under the process conditions that the reaction pressure is 0.2MPa and the reaction temperature is 140 ℃, DMC crude products are prepared, the DMC crude products are sent to a light component removal tower to separate light components such as methanol and the like, and the purity of the electronic DMC is 99.92%.
Example 2
A process for producing electronic grade DMC comprising the steps of:
s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction, wherein the esterification reaction has the technological conditions that the reaction pressure is 0.3MPa, the reaction temperature is 36 ℃, methyl nitrite is added into a reaction system in the initial stage of the esterification reaction, and the preparation method of the added methyl nitrite is that sodium nitrite, nitric acid and methanol are used as raw materials to react to prepare the methyl nitrite;
s2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation under the catalysis of a palladium alumina catalyst, wherein the carbonylation reaction has the technological conditions that the reaction pressure is 0.35MPa, the reaction temperature is 110 ℃, so as to obtain a crude product of dimethyl oxalate, and carrying out reduced pressure flash evaporation on the crude product of dimethyl oxalate, rectifying in a rectifying tower, filtering by a multi-medium filter and heating by a high-efficiency heater to obtain a refined product of dimethyl oxalate;
s3, dimethyl oxalate enters a decarbonylation reactor to perform decarbonylation reaction under the catalysis of a cesium carbonate catalyst, wherein the decarbonylation reaction is performed under the process conditions that the reaction pressure is 0.1MPa and the reaction temperature is 130 ℃, DMC crude products are prepared, the DMC crude products are sent to a light component removal tower to separate light components such as methanol and the like, and the purity of the electronic DMC is 99.91%.
Example 3
A process for producing electronic grade DMC comprising the steps of:
s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction, wherein the esterification reaction has the technological conditions that the reaction pressure is 0.5MPa, the reaction temperature is 60 ℃, methyl nitrite is added into a reaction system in the initial stage of the esterification reaction, and the preparation method of the added methyl nitrite is that sodium nitrite, nitric acid and methanol are used as raw materials to react to prepare the methyl nitrite;
s2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation under the catalysis of a palladium alumina catalyst, wherein the carbonylation reaction has the technological conditions that the reaction pressure is 0.45MPa, the reaction temperature is 140 ℃, so as to obtain a crude product of dimethyl oxalate, and carrying out reduced pressure flash evaporation on the crude product of dimethyl oxalate, rectifying in a rectifying tower, filtering by a multi-medium filter and heating by a high-efficiency heater to obtain a refined product of dimethyl oxalate;
s3, dimethyl oxalate enters a decarbonylation reactor to perform decarbonylation reaction under the catalysis of a cesium carbonate catalyst, wherein the decarbonylation reaction is performed under the process conditions that the reaction pressure is 0.3MPa and the reaction temperature is 150 ℃, DMC crude products are prepared, the DMC crude products are sent to a light component removal tower to separate light components such as methanol and the like, and the purity of the electronic DMC is 99.90%.
Although the present invention has been described in detail by way of preferred embodiments, the present invention is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and it is intended that all such modifications and substitutions be within the scope of the present invention/be within the scope of the present invention as defined by the appended claims.

Claims (10)

1. The production process of the electronic grade DMC is characterized by comprising the following steps:
s1, mixing nitric oxide, methanol and oxygen in an esterification tower to perform esterification reaction to prepare methyl nitrite;
s2, mixing methyl nitrite and carbon monoxide in a fixed bed reactor, and carrying out carbonylation reaction under the action of a catalyst A to obtain dimethyl oxalate;
s3, dimethyl oxalate enters a decarbonylation reactor, and decarbonylation reaction is carried out under the action of a catalyst B, so that DMC is prepared.
2. The process for producing electronic grade DMC as claimed in claim 1, wherein in the step S1, the esterification reaction is carried out under a reaction pressure of 0.3 to 0.5MPa and a reaction temperature of 36 to 60 ℃.
3. The process for producing electronic grade DMC as claimed in claim 1, wherein in the step S1, methyl nitrite is added to the reaction system at the initial stage of the esterification reaction, and the added methyl nitrite is prepared by reacting sodium nitrite, nitric acid and methanol as raw materials.
4. The process for producing electronic grade DMC as defined in claim 1, wherein in step S2, catalyst a is a palladium alumina catalyst.
5. The process for producing electronic grade DMC as claimed in claim 1, wherein in step S2, the carbonylation reaction is carried out under a reaction pressure of 0.35 to 0.45MPa and a reaction temperature of 110 to 140 ℃.
6. The process for producing electronic grade DMC of claim 1, wherein in step S2, dimethyl oxalate is prepared by a method of flash evaporation of dimethyl oxalate under reduced pressure, rectification in a rectifying tower, filtration in a multi-medium filter, and heating in a high-efficiency heater.
7. The process for producing electronic grade DMC as claimed in claim 1, wherein in step S3, the decarbonylation reaction is carried out under a reaction pressure of 0.1 to 0.3MPa and a reaction temperature of 130 to 150 ℃.
8. The process for producing electronic grade DMC as defined in claim 1, wherein in step S3, catalyst B is a solid base catalyst.
9. The process for producing electronic grade DMC as defined in claim 1, wherein in step S3, the DMC obtained is purified by feeding the DMC to a light component removal column to separate light components.
10. The process for producing electronic grade DMC according to any of claims 1-9, wherein nitric oxide, methanol and carbon monoxide in step S1 and step S2 are all obtained by gasifying and separating coal in a coal gasifier.
CN202211499896.3A 2022-11-28 2022-11-28 Production process of electronic grade DMC Pending CN116283578A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211499896.3A CN116283578A (en) 2022-11-28 2022-11-28 Production process of electronic grade DMC

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Application Number Priority Date Filing Date Title
CN202211499896.3A CN116283578A (en) 2022-11-28 2022-11-28 Production process of electronic grade DMC

Publications (1)

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CN116283578A true CN116283578A (en) 2023-06-23

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