CN116283531A - Extraction process of vitamin K2 - Google Patents

Extraction process of vitamin K2 Download PDF

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Publication number
CN116283531A
CN116283531A CN202310169337.4A CN202310169337A CN116283531A CN 116283531 A CN116283531 A CN 116283531A CN 202310169337 A CN202310169337 A CN 202310169337A CN 116283531 A CN116283531 A CN 116283531A
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China
Prior art keywords
vitamin
chromatographic column
drying
liquid
extraction
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CN202310169337.4A
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Chinese (zh)
Inventor
张茂华
毛锦淦
吴学华
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Guangdong Xindarui Biotechnology Co ltd
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Guangdong Xindarui Biotechnology Co ltd
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Priority to CN202310169337.4A priority Critical patent/CN116283531A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C46/00Preparation of quinones
    • C07C46/10Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2602/00Systems containing two condensed rings
    • C07C2602/02Systems containing two condensed rings the rings having only two atoms in common
    • C07C2602/04One of the condensed rings being a six-membered aromatic ring
    • C07C2602/10One of the condensed rings being a six-membered aromatic ring the other ring being six-membered, e.g. tetraline

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The invention provides an extraction process of vitamin K2, which comprises the following steps: (1) Adding a filter aid into the vitamin K2 fermentation liquid, uniformly stirring, and then carrying out solid-liquid separation to obtain bacterial residues rich in vitamin K2; (2) drying and crushing fungus residues to obtain fungus powder; (3) Filling the bacterial powder into a chromatographic column, and compacting the bacterial powder by using clean gas; (4) Adding organic solvent for extraction from a chromatographic column feed inlet at a set flow rate, collecting effluent liquid of the chromatographic column to obtain vitamin K2 high-concentration extract liquid, collecting 0.4-0.6 times of the volume of the chromatographic column, stopping adding the organic solvent, and drying the liquid in the chromatographic column by using clean gas; (5) Concentrating the high-concentration vitamin K2 extract to obtain vitamin K2 ointment. Compared with the traditional stirring extraction process, the process provided by the invention has the advantages of less extraction solvent consumption, high extraction yield, high vitamin K2 ointment content and the like, and has great industrial value.

Description

Extraction process of vitamin K2
Technical Field
The invention relates to the technical field of vitamin extraction, in particular to an extraction process of vitamin K2.
Background
Vitamin K2 is referred to as menadione for short, is a fat-soluble vitamin and plays an important role in preventing osteoporosis and cardiovascular calcification. With the increasing market demand, achieving industrialization of vitamin K2 and reducing production costs have become a focus of attention. Vitamin K2 is now produced mainly by chemical synthesis and biological fermentation. The chemical method has the defects of more byproducts, low yield, serious environmental pollution and the like, and the product has cis-isomer with low activity, so the product is not popular in the market. The vitamin K2 with high activity can only be obtained by a microbial fermentation method, so that the fermentation method has wider application prospect.
In the prior art, an organic solvent extraction method is mostly adopted for extracting vitamin K2 from fermentation broth, so that vitamin K2 is transferred from cells to an organic solvent in an intracellular manner, and the subsequent purification process is facilitated. Chinese patent CN109824496 discloses a method for extracting vitamin K2, which comprises filtering fermentation broth with ceramic membrane, concentrating, breaking cell wall by nitrogen ion beam bombardment, adding 5-25 times of ethanol, stirring, extracting, centrifuging, and collecting supernatant to obtain vitamin K2 extractive solution. Chinese patent CN106631748 discloses a method for preparing vitamin K2, which comprises the steps of adopting centrifugal solid-liquid separation, repeatedly freezing and thawing wet cells to break walls, adding n-hexane, stirring and extracting to obtain vitamin K2 extract, purifying and separating the vitamin K2 extract with a resin column and a silica gel column, and crystallizing to obtain pure product of K2. The vitamin K2 fermentation unit is very low (the titer is 100-200 mg/L), so that the content of thalli is not high after solid-liquid separation. In the traditional organic solvent stirring extraction process, in order to ensure the extraction yield, 4-6 times of solvent is generally added for extraction for 2-3 times, so that the volume of an extraction liquid is overlarge, the product content is very low, the enrichment of other fat-soluble metabolites in cells is serious, and the difficulty of the subsequent purification process is increased.
Disclosure of Invention
The invention provides an extraction process of vitamin K2, which solves the defects of high extraction solvent amount and low extraction yield of the existing vitamin K2 extraction process.
The technical scheme of the invention is realized as follows:
an extraction process of vitamin K2 comprises the following steps:
(1) Adding a filter aid into the vitamin K2 fermentation liquid, uniformly stirring, and then carrying out solid-liquid separation to obtain bacterial residues rich in vitamin K2;
(2) Drying and crushing fungus residues to obtain fungus powder;
(3) Filling the bacterial powder into a chromatographic column, and compacting the bacterial powder by using clean gas;
(4) Adding organic solvent for extraction from a chromatographic column feed inlet at a set flow rate, opening a discharge valve of the chromatographic column, collecting effluent liquid of the chromatographic column to obtain vitamin K2 high-concentration extract liquid, collecting 0.4-0.6 times of the volume of the chromatographic column, stopping adding the organic solvent, and drying the liquid in the chromatographic column by using clean gas to finish extraction;
(5) And (3) carrying out vacuum concentration on the high-concentration vitamin K2 extract to obtain vitamin K2 ointment.
Further, in the step (1), the filter aid comprises perlite or diatomite, and the added mass of the filter aid is 2% -4% of the mass of the vitamin K2 fermentation broth.
Further, in the step (1), the solid-liquid separation adopts plate-frame filtration or centrifugal separation.
Further, in the step (2), the fungus dreg is dried by adopting any one of blast drying, vacuum drying and flash evaporation drying, and the drying temperature is 60-80 ℃.
Further, in the step (3), the height-to-diameter ratio of the chromatographic column is 3:1-5:1.
Further, the clean gas in step (3) and step (4) comprises nitrogen.
Further, the organic solvent in the step (4) includes any one of ethanol, isopropanol, acetone, ethyl acetate, isopropyl acetate, butyl acetate, n-hexane and n-heptane.
Further, the organic solvent is ethyl acetate or acetone.
Further, the flow rate of the organic solvent added in the step (4) is 0.25-1.0 BV/h.
Further, the flow rate of the organic solvent was 0.5BV/h.
Further, the concentration in the step (5) is vacuum concentration.
The invention has the beneficial effects that: compared with the traditional stirring extraction process, the method has the advantages of less consumption of extraction solvent, high extraction yield, high content of vitamin K2 ointment and the like, and is a production process with great industrialized value.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
An extraction process of vitamin K2 comprises the following steps:
(1) Adding a filter aid into the vitamin K2 fermentation liquid, uniformly stirring, and then carrying out solid-liquid separation to obtain bacterial residues rich in vitamin K2;
(2) Drying and crushing fungus residues to obtain fungus powder;
(3) Filling the bacterial powder into a chromatographic column, and compacting the bacterial powder by using clean gas;
(4) Adding organic solvent for extraction from a chromatographic column feed inlet at a set flow rate, opening a discharge valve of the chromatographic column, collecting effluent liquid of the chromatographic column to obtain vitamin K2 high-concentration extract liquid, collecting 0.4-0.6 times of the volume of the chromatographic column, stopping adding the organic solvent, and drying the liquid in the chromatographic column by using clean gas to finish extraction;
(5) And (3) carrying out vacuum concentration on the high-concentration vitamin K2 extract to obtain vitamin K2 ointment.
Further, in the step (1), the filter aid comprises perlite or diatomite, and the added mass of the filter aid is 2% -4% of the mass of the vitamin K2 fermentation broth.
Further, in the step (1), the solid-liquid separation adopts plate-frame filtration or centrifugal separation.
Further, in the step (2), the fungus dreg is dried by adopting any one of blast drying, vacuum drying and flash evaporation drying, and the drying temperature is 60-80 ℃.
Further, in the step (3), the height-to-diameter ratio of the chromatographic column is 3:1-5:1.
Further, the clean gas in step (3) and step (4) comprises nitrogen.
Further, the organic solvent in the step (4) includes any one of ethanol, isopropanol, acetone, ethyl acetate, isopropyl acetate, butyl acetate, n-hexane and n-heptane.
Further, the organic solvent is ethyl acetate or acetone.
Further, the flow rate of the organic solvent added in the step (4) is 0.25-1.0 BV/h.
Further, the flow rate of the organic solvent was 0.5BV/h.
Further, the concentration in the step (5) is vacuum concentration.
Example 1
30L of vitamin K2 fermentation broth with the titer of 133.2mg/L is added with 600g of perlite, and after uniform stirring, the mixture is filtered by a plate frame to obtain 3.26kg of filter cake.
And (3) drying the filter cake for 26 hours by blowing, wherein the drying temperature is 60 ℃, and crushing to obtain 1.89kg of vitamin K2 bacteria powder.
After transferring the dry bacterial powder method into a stainless steel chromatographic column (3000 mL), the bacterial powder is compacted by compressed nitrogen.
Opening a feed valve of the stainless steel chromatographic column, adding ethyl acetate according to the flow rate of 1500mL/h, opening a discharge valve, and starting to collect and extract when the liquid flows out; and (3) closing an ethyl acetate feed valve, opening compressed nitrogen, drying ethyl acetate in the column by pressing, and combining to obtain 1860mL of vitamin K2 high-concentration extract with the titer of 2143.6mg/L.
The high-concentration vitamin K2 extract is concentrated to dryness in vacuum at the temperature of 45 ℃ to obtain 36.7g of vitamin K2 ointment with the mass content of 10.86 percent and the process yield of 99.8 percent.
Example 2
500L of vitamin K2 fermentation broth with the titer of 141.4mg/L is added with 12kg of perlite, and after uniform stirring, the mixture is filtered by a plate frame to obtain 52.6kg of filter cake.
And (3) drying the filter cake at 60 ℃ in a vacuum bipyramid mode for 18 hours, and crushing to obtain 33.2kg of vitamin K2 bacteria powder.
The bacterial powder is transferred into a stainless steel chromatographic column (60L) by a dry method, and then the bacterial powder is compacted by compressed nitrogen.
Opening a feed valve of the stainless steel chromatographic column, adding acetone according to the flow rate of 30L/h, opening a discharge valve, and starting to collect the extraction liquid when the liquid flows out; and (3) closing an ethyl acetate feed valve, opening compressed nitrogen, pressing acetone in the column to dry, and combining to obtain 38.6L of vitamin K2 high-concentration extract with the titer of 1813.7mg/L.
And concentrating the high-concentration vitamin K2 extract to dryness in vacuum at 50 ℃ to obtain 635.6g of vitamin K2 ointment, wherein the mass content is 11.02%, and the process yield is 99.35%.
Comparative experiments
According to the method of Chinese patent CN 109824496. 50L of vitamin K2 fermentation broth with the titer of 127.2mg/L is added with 1000g of perlite, and after uniform stirring, the mixture is filtered by a plate frame to obtain 5.27kg of filter cake. The filter cake was added with 20L ethanol, stirred and extracted for 4 hours, and filtered to obtain 21.5L of primary extract with a titer of 221.1mg/L. Adding 20L ethanol again, stirring and extracting for 4h, and filtering to obtain secondary extract 20.6L with a potency of 62.3mg/L. Combining the two extracts 42.1L, concentrating to dryness at 55deg.C under vacuum to obtain 292.6g of vitamin K2 ointment with mass content of 2.17% and process yield of 95.2%.
Compared with the traditional stirring extraction process, the method has the advantages of less consumption of extraction solvent, high extraction yield, high content of vitamin K2 ointment and the like, and is a production process with great industrial value.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (10)

1. An extraction process of vitamin K2 is characterized in that: the method comprises the following steps:
(1) Adding a filter aid into the vitamin K2 fermentation liquid, uniformly stirring, and then carrying out solid-liquid separation to obtain bacterial residues rich in vitamin K2;
(2) Drying and crushing fungus residues to obtain fungus powder;
(3) Filling the bacterial powder into a chromatographic column, and compacting the bacterial powder by using clean gas;
(4) Adding organic solvent for extraction from a chromatographic column feed inlet at a set flow rate, opening a discharge valve of the chromatographic column, collecting effluent liquid of the chromatographic column to obtain vitamin K2 high-concentration extract liquid, collecting 0.4-0.6 times of the volume of the chromatographic column, stopping adding the organic solvent, and drying the liquid in the chromatographic column by using clean gas to finish extraction;
(5) Concentrating the high-concentration vitamin K2 extract to obtain vitamin K2 ointment.
2. The process for extracting vitamin K2 as claimed in claim 1, wherein: the filter aid in the step (1) comprises perlite or diatomite, and the added mass of the filter aid is 2% -4% of the mass of the vitamin K2 fermentation liquor.
3. The process for extracting vitamin K2 as claimed in claim 1, wherein: and (3) carrying out solid-liquid separation in the step (1) by adopting plate frame filtration or centrifugal separation.
4. The process for extracting vitamin K2 as claimed in claim 1, wherein: and (3) drying the fungus residues in the step (2) by adopting any one of blast drying, vacuum drying and flash evaporation drying, wherein the drying temperature is 60-80 ℃.
5. The process for extracting vitamin K2 as claimed in claim 1, wherein: the aspect ratio of the chromatographic column in the step (3) is 3:1-5:1.
6. The process for extracting vitamin K2 as claimed in claim 1, wherein: the clean gas in step (3) and step (4) comprises nitrogen.
7. The process for extracting vitamin K2 as claimed in claim 1, wherein: the organic solvent in the step (4) comprises any one of ethanol, isopropanol, acetone, ethyl acetate, isopropyl acetate, butyl acetate, n-hexane and n-heptane.
8. The process for extracting vitamin K2 as claimed in claim 1, wherein: the flow rate of the organic solvent added in the step (4) is 0.25-1.0 BV/h.
9. The process for extracting vitamin K2 as claimed in claim 8, wherein: the adding flow rate of the organic solvent is 0.5BV/h.
10. The process for extracting vitamin K2 as claimed in claim 1, wherein: concentrating in the step (5) to vacuum concentration.
CN202310169337.4A 2023-02-27 2023-02-27 Extraction process of vitamin K2 Pending CN116283531A (en)

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Application Number Priority Date Filing Date Title
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006325597A (en) * 2006-06-15 2006-12-07 Nippon Seibutsu Kagaku Kenkyusho:Kk Method for recovery of vitamin k2
CN106046023A (en) * 2016-06-10 2016-10-26 山东新时代药业有限公司 Extraction method of tacrolimus
CN106631748A (en) * 2016-12-16 2017-05-10 中国科学院合肥物质科学研究院 Method for separating and purifying vitamin K2 in bacillus subtilis natto
CN109824496A (en) * 2019-03-12 2019-05-31 中国科学院合肥物质科学研究院 A method of the extraction purification farnoquinone from broken wall bafillus natto thallus
CN110041184A (en) * 2019-05-30 2019-07-23 福建康鸿生物科技有限公司 A kind of method of purification of vitamin menaquinone-7
CN110964029A (en) * 2019-12-19 2020-04-07 鲁南制药集团股份有限公司 Pretreatment method of epothilone B fermentation liquor
CN113308500A (en) * 2021-06-22 2021-08-27 山东润德生物科技有限公司 Method for extracting vitamin K2 from fermentation liquor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006325597A (en) * 2006-06-15 2006-12-07 Nippon Seibutsu Kagaku Kenkyusho:Kk Method for recovery of vitamin k2
CN106046023A (en) * 2016-06-10 2016-10-26 山东新时代药业有限公司 Extraction method of tacrolimus
CN106631748A (en) * 2016-12-16 2017-05-10 中国科学院合肥物质科学研究院 Method for separating and purifying vitamin K2 in bacillus subtilis natto
CN109824496A (en) * 2019-03-12 2019-05-31 中国科学院合肥物质科学研究院 A method of the extraction purification farnoquinone from broken wall bafillus natto thallus
CN110041184A (en) * 2019-05-30 2019-07-23 福建康鸿生物科技有限公司 A kind of method of purification of vitamin menaquinone-7
CN110964029A (en) * 2019-12-19 2020-04-07 鲁南制药集团股份有限公司 Pretreatment method of epothilone B fermentation liquor
CN113308500A (en) * 2021-06-22 2021-08-27 山东润德生物科技有限公司 Method for extracting vitamin K2 from fermentation liquor

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