CN116280961A - Storage track full-bin feedback optimization method and device - Google Patents
Storage track full-bin feedback optimization method and device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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Abstract
The invention discloses a full-bin feedback optimization method and device for a storage track, comprising the steps of obtaining identification codes of hanging products, presetting reference amounts of storage space occupied by the hanging products of all types on the storage track, and associating and binding the identification codes with the corresponding reference amounts; the identification code comprises the type and the set attribute of the hanging product; binding the identification code with the identification information of the carrier, detecting an in-orbit sequence when the carrier enters each storage track, obtaining an out-of-warehouse sequence of each storage track, and generating a real-time in-orbit sequence; counting the occupation amount of all the hanging products on the storage track based on the on-track sequence; and when the occupancy amount is detected to reach a preset warning threshold value, sending a feedback instruction of full bin detection.
Description
Technical Field
The application relates to the technical field of hanging production lines, in particular to a full bin feedback optimization method and device for storage rails.
Background
When the existing hanging rail is used for working procedure operation, clothes to be processed are put on the rack through the upper rack point and concentrated on the temporary storage rail through the circulating rail, then the temporary storage rail is released in batches to enter the next working procedure for working, and the storage rail is connected with the working procedure rail through the circulating rail.
The storage space of the storage track is fixed, in order to display the storage state of the storage track, the reasonable operation of the production line is coordinated, an indicator lamp is arranged at the upper frame point of the storage track for feedback, and the upper frame amount is controlled in an auxiliary mode; however, as the thickness of various clothes is different, the full bin state on the line is different from the actual full bin state, so that the indicator lamp cannot normally feed back the storage state of the storage rail.
Disclosure of Invention
In order to solve the problems, the embodiment of the application provides a full bin feedback optimization method and device for a storage rail, which optimize a full bin detection strategy of the storage rail according to clothes characteristics and timely feed back storage states of the storage rail.
In a first aspect, an embodiment of the present application provides a method for optimizing full warehouse feedback of a warehouse track, where the method includes:
acquiring identification codes of hanging products, presetting reference amounts of storage space occupied by the hanging products of all types on a storage track, and associating and binding the identification codes with the corresponding reference amounts; the identification code comprises the type and the set attribute of the hanging product;
binding the identification code with the identification information of the carrier, detecting an in-orbit sequence when the carrier enters each storage track, obtaining an out-of-warehouse sequence of each storage track, and generating a real-time in-orbit sequence;
counting the occupation amount of all the hanging products on the storage track based on the on-track sequence;
and when the occupancy amount is detected to reach a preset warning threshold value, sending a feedback instruction of full bin detection.
Preferably, the "presetting the reference amount of the storage space occupied by the hanging products on the storage rail" specifically includes:
sequentially measuring the monomer occupation amount of each type of hanging product on the storage track through a preliminary experiment, calculating an average value and outputting the average value as a basic quantity;
and determining the extrusion effect of each type of hanging product on the storage track through a preliminary experiment, correcting the basic quantity, and outputting the basic quantity as a reference quantity.
Preferably, the binding the identification code with the identification information of the carrier, detecting an in-orbit sequence when the carrier enters each storage track, and obtaining an out-of-warehouse sequence of each storage track to generate a real-time in-orbit sequence specifically includes:
acquiring an identification code of the hanging product and binding the identification code with the identification information of the carrier;
inquiring the storage state of the storage rails, sequentially distributing the carriers to the storage rails, and finishing the loading of the hanging products;
detecting an in-orbit sequence when the carrier enters the storage track, and obtaining an out-of-warehouse sequence of each storage track;
and calculating the real-time on-orbit sequence of the carrier on the storage track based on the on-orbit sequence and the off-warehouse sequence of each storage track.
Preferably, the "counting the occupancy of all the hanging products on the warehouse track based on the on-track sequence" specifically includes:
predefining the full bin amount of the storage space on the storage track;
acquiring the identification information of the carrier contained in the on-orbit sequence, and correspondingly extracting the identification code of the hanging product mounted by the carrier;
acquiring reference quantity of each hanging product according to the identification code, accumulating the corresponding reference quantity of all the carriers in the track sequence, and producing the occupation quantity of the storage space on the storage track;
and calculating the occupation ratio of the storage space of the storage track.
Preferably, the "sending the feedback instruction for full bin detection when the occupancy amount is detected to reach the preset warning threshold" specifically includes:
the feedback instruction of full detection comprises a single-rail full-bin instruction, a slow-bin instruction and a full-bin instruction;
presetting the warning threshold based on the full bin quantity, wherein the warning threshold comprises a first threshold and a second threshold;
when the occupied quantity of a certain warehouse track is detected to reach the first threshold value, a monorail full-warehouse instruction is sent;
when the occupation amount of all the warehouse rails reaches the first threshold value, sending a warehouse buffering instruction; changing the full bin feedback state to a full state;
when the occupation amount of all the warehouse rails reaches the second threshold value, sending a full warehouse instruction; changing the full bin feedback state to a pause state.
Preferably, the method further comprises:
when the occupancy of the warehouse track is detected to reach the first threshold value, acquiring the package attribute of the hanging product in the on-track sequence:
when the package attribute is detected to be a single package, not responding to a matched optimization strategy;
and responding to the matched optimization strategy when the package attribute is detected to be a plurality of packages.
Preferably, the package attributes include a single-piece package and a multi-piece package; the single-piece complete set only comprises one complete set sequence code, and is a body code; the multiple sets comprise at least two sets of sequence codes, one of the sets is a body sequence code, and the other sets are sets of sequence codes in turn
The matched optimization strategy specifically comprises the following steps:
acquiring the sequence of the carriers on the track sequence, sequentially extracting the body sequence code of each hanging product in the sequence, and associating the body sequence code with the sequence number of the sequence;
acquiring a complete set of sequence codes, and pre-matching the hanging products in the sequence in sequence:
if the end of the sorting has non-complete products, releasing the hanging products of the corresponding complete sequence codes for track entering, and after the matching is completed, not responding to the carrier track entering request of the current storage track;
if the ordered matching is not remained, the current vehicle track entering request of the storage track is not responded;
and after detecting that the current storage track finishes one-time product release, re-responding to the carrier track-in request of the current storage track.
In a second aspect, an embodiment of the present application provides an optimization control device for warehouse track full feedback, where the device includes:
scalar preset module: acquiring identification codes of hanging products, presetting reference amounts of various hanging products occupying storage space on a storage rail, and associating and binding the identification codes with the corresponding reference amounts;
and the track entering identification module is used for: binding the identification code with the identification information of the carrier, detecting the track entering sequence when the carrier enters each storage track, obtaining the warehouse-out sequence of each storage track, and generating a real-time on-track sequence;
full bin calculation module: counting the occupation amount of all hanging products on the storage track based on the on-track sequence;
full bin feedback module: and when the occupancy amount reaches a preset warning threshold value, sending a feedback instruction of full bin detection.
In a third aspect, an embodiment of the present application provides an electronic device, including a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the steps of the method as provided in the first aspect or any one of the possible implementations of the first aspect when the computer program is executed.
In a fourth aspect, embodiments of the present application provide a computer readable storage medium having stored thereon a computer program which, when executed by a processor, implements a method as provided by the first aspect or any one of the possible implementations of the first aspect.
The beneficial effects of the invention are as follows:
the invention relates to a full bin feedback optimization method and device for a storage track, which are suitable for temporary storage tracks on a production line, and based on real data of clothes, the storage capacity of the clothes is defined on the storage track in a classified manner, and on-line full bin feedback is optimized, so that the on-line full bin can be matched with an actual full bin, and the method and device are timely and effective.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic flow chart of a warehouse track full-warehouse feedback optimization method provided in an embodiment of the present application;
fig. 2 is a schematic structural diagram of an optimization control device for full bin feedback of a storage track according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
In the following description, the terms "first," "second," and "first," are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The following description provides various embodiments of the present application, and various embodiments may be substituted or combined, so that the present application is also intended to encompass all possible combinations of the same and/or different embodiments described. Thus, if one embodiment includes feature A, B, C and another embodiment includes feature B, D, then the present application should also be considered to include embodiments that include one or more of all other possible combinations including A, B, C, D, although such an embodiment may not be explicitly recited in the following.
The following description provides examples and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements described without departing from the scope of the application. Various examples may omit, replace, or add various procedures or components as appropriate. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Furthermore, features described with respect to some examples may be combined into other examples.
Based on actual conditions, when the thickness of clothes is stored and quantified, effective measurement is not carried out, and the measurement is still limited to the quantity of clothes for full bin detection, so that when the clothes are too thick, the actual storage quantity on a storage rail is rapidly reduced, but the storage rail is not easy to be filled, an indicator lamp of an upper frame node is always kept in a non-full bin state, workers continuously carry out upper frame operation, a carrier cannot enter a buffer rail, and the indicator lamp cannot effectively feed back the storage state; when the clothes are too thin, the actual storage capacity on the storage rail is relatively increased, and after the storage rail is full of the storage, a usable space is reserved, so that certain waste is caused, and the operation efficiency is reduced; the indicator lights also do not reach the corresponding indication effect, and feedback information has no substantial reference meaning.
Referring to fig. 1, fig. 1 is a schematic flow chart of a warehouse track full-warehouse feedback optimization method provided in an embodiment of the present application. In an embodiment of the present application, the method includes:
s101, acquiring identification codes of hanging products, presetting reference amounts of the various hanging products occupying storage space on a storage track, and associating and binding the identification codes with the corresponding reference amounts.
The execution main body of the application can be a storage rail and a control system on a hanging production line, and specifically comprises an upper frame node of the storage rail, a circulating buffer rail erected between the upper frame node and the storage rail, and a circulating release rail erected between the storage rail and a subsequent process node. The upper frame node is provided with an indicator light for feeding back the storage state of the storage rail and providing auxiliary reference for upper frame operation. The upper frame node is used for mounting the carrier for carrying the clothes to the buffer track, the rail interface of the storage track is in butt joint with the buffer track so as to receive the carrier, and the release interface is in butt joint with the release track so as to release the carrier.
In the method, hanging products are classified, accurate reserve calculation is performed according to reserve space occupied on the rail when the hanging products are hung, real reserve of fixed reserve of the storage rail when corresponding products are hung is determined, and calculation is performed by taking space occupation as a standard.
It should be noted that, based on the storage property of the storage track, the products stored on the storage track are not relatively independent, and a certain extrusion effect exists, so that the extrusion effect existing between the products should be considered, and the real storage state is calculated by adopting the average value of the reserve space occupied by the monomer when the storage track is full.
In the application, the thickness of the hanging product is taken as an example to explain, the monomer occupation amount of the products of each type (different thickness) hung on the storage track can be measured sequentially through earlier experiments, and the average value is calculated to obtain the basis quantity of occupation of the storage space of the single product in a full-bin state. The basic quantity is the space quantity occupied by the normal arrangement of the carriers when the products are mounted on the storage track, and the extrusion degree between the products is smaller than that when the automatic operation is full.
Further, the extrusion effect of hanging products of various types (different thicknesses) on the storage rail is measured through an early experiment, the basic quantity is corrected, and the corrected basic quantity is output as a reference quantity. It will be appreciated that the extrusion effect between the same type of product is relatively stable, being applicable only to the basis of the corresponding product; therefore, after each type of extrusion effect is experimentally determined, there should be a substantial corrective significance only for each type itself.
It will be appreciated that different types of products (garments) may be preceded by different degrees of squeezing effect, and that the experiment may be performed to determine squeezing effects between different types of garments according to the operational requirements of the actual warehouse track. For a conventional storage rail to only convey clothes of the same batch and the same product at a time, the experimental determination is not needed; this experimental determination can be made when there is a mix delivery demand.
In the embodiment of the application, the reference quantity is taken as a preset value and is associated and bound with the identification code of the hanging product, the corresponding reference quantity is acquired through the identification code of the product, the reference quantity of all products entering the storage track and staying in sequence is acquired, the real storage state of the storage track can be obtained, and the indicator lamp is regulated, so that the full-warehouse detection fed back by the indicator lamp is real and effective.
It can be understood that the hanging product is hung and in-orbit running through the carrier, the identification code can be written into or related to the identification information of the carrier, and the identification code and the corresponding reference quantity can be obtained after the corresponding identification information is detected.
The operation of writing or associating the identification code to the carrier is generally performed at the overhead node, and the writing is described as an example:
if the writing fails at the upper frame node, the carrier cannot be identified and detected after rising to the buffer track, and is identified as an abnormal carrier, and enters the abnormal track, so that the load rate of the abnormal track is increased.
Therefore, can set up the identification code at the overhead node and verify, verify and can be implemented through normal discernment detection device, turn into control signal with the verification result, come the overhead of control unusual carrier through the operation of the lifting arm that controls to erect between overhead node and the buffering track, specifically include:
when verification is successful, the lifting arm normally operates, and the carrier is conveyed to the buffer track;
when verification fails, the lifting arm stops running, and the carrier stays on the horizontal rail at the upper frame node. The maintenance or the rewriting can be performed by a worker.
S102, binding the identification code with the identification information of the carrier, detecting the track entering sequence when the carrier enters each storage track, obtaining the warehouse-out sequence of each storage track, and generating a real-time on-track sequence.
In this application embodiment, the carrier carries and hangs the product operation on the track to put into orbit at the frame node to in carrying the buffer track, rethread buffer track gets into the storage track.
In one embodiment, step S102 specifically includes:
acquiring an identification code of the hanging product and binding the identification code with the identification information of the carrier;
inquiring the storage state of the storage rails, sequentially distributing the carriers to the storage rails, and finishing the loading of the hanging products;
detecting an in-orbit sequence when the carrier enters the storage track, and obtaining an out-of-warehouse sequence of each storage track;
and calculating the real-time on-orbit sequence of the carrier on the storage track based on the on-orbit sequence and the off-warehouse sequence of each storage track.
After the identification code of the product is obtained, the product can be bound with the identification information of the carrier, and the association of the product and the carrier is completed. At this time, the carrier carries the product and hangs to the track.
In the application, after the carrier enters the rail at the upper frame node, the storage rail with a vacant position can be inquired for distribution, so that the product is provided with the target storage rail, and the upper frame of the product is completed.
At the track entering position of the storage track, carrying out identification detection on the carriers entering each storage track, thereby obtaining the track entering sequence of the carriers on the storage track; similarly, at the delivery position of the storage track, the carrier is also identified and detected, and a corresponding delivery sequence is obtained. And comparing the stranding sequence with the unloading sequence to obtain the on-orbit sequence of the uploading tool of the current storage orbit.
And sequentially calling the reference quantity of each carrier by means of the on-orbit sequence obtained in real time and counting to obtain the occupation quantity on the storage track.
S103, counting the occupation amount of all hanging products on the storage track based on the on-track sequence.
In the embodiment of the application, after the real-time sequence of the carriers on the storage track is obtained, the reference quantity of the hanging products carried on each carrier is obtained, and the storage state of the storage track can be calculated. The mark can be carried out through the occupancy rate and the feedback is carried out by being matched with an indicator lamp.
In one embodiment, step S103 specifically includes:
predefining the full bin amount of the storage space on the storage track;
acquiring the identification information of the carrier contained in the on-orbit sequence, and correspondingly extracting the identification code of the hanging product mounted by the carrier;
acquiring reference quantity of each hanging product according to the identification code, accumulating the corresponding reference quantity of all the carriers in the track sequence, and producing the occupation quantity of the storage space on the storage track;
and calculating the occupation ratio of the storage space of the storage track.
It can be understood that after the on-track sequence is obtained, the occupation amount of the current storage track can be obtained by accumulating and superposing the single reference amount of the hanging products (clothes) carried by each carrier in the on-track sequence. No matter whether the products (clothes) are of the same type or not, the calculation of the occupied amount is not affected.
The storage state on the storage track can be reflected by the occupation amount and the occupation ratio of the full warehouse amount.
The actual storage amount of the storage track is the full bin amount, and when the total occupied amount of all the carriers on the storage track is less than eighty percent of the full bin amount, a green light is displayed, and the track is smooth and can be continuously uploaded; when eighty percent is reached, displaying a yellow lamp, and properly reducing the uploading speed when the track is actively full of bins; when ninety-five percent is reached, a red light is displayed and the track congestion may stop uploading.
And S104, when the occupancy amount is detected to reach a preset warning threshold value, a feedback instruction of full bin detection is sent.
In the embodiment of the application, a time threshold is preset to perform comparison feedback on the calculated occupancy, and after the occupancy reaches a certain threshold, corresponding feedback is made, wherein the feedback mainly comprises carrier uploading at the on-shelf node, package distribution of products and the like.
In one embodiment, step S104 specifically includes: .
The feedback instruction of full detection comprises a single-rail full-bin instruction, a slow-bin instruction and a full-bin instruction;
presetting the warning threshold based on the full bin quantity, wherein the warning threshold comprises a first threshold and a second threshold;
when the occupied quantity of a certain warehouse track is detected to reach the first threshold value, a monorail full-warehouse instruction is sent;
when the occupation amount of all the warehouse rails reaches the first threshold value, sending a warehouse buffering instruction; changing the full bin feedback state to a full state;
when the occupation amount of all the warehouse rails reaches the second threshold value, sending a full warehouse instruction; changing the full bin feedback state to a pause state.
The warning threshold value can be preset according to the occupancy rate, wherein the first threshold value can be 80%, the second threshold value can be 95%, and corresponding indicator lamps are arranged.
When the first threshold is not reached, the current storage track can continuously enter the carrier; after reaching, stopping entering the carrier; however, the storage rail still has a certain idle position at this time, and the redundant released carriers can be optimized; if necessary, full-bin filling or complete-set filling can be performed, and redundant carriers or carriers of a required complete set are filled in, so that the occupation ratio reaches a second threshold.
After all the storage tracks reach the first threshold, the full storage is about to be filled, the full state can be fed back to the upper frame node, and the uploading speed is reduced.
When the second threshold is reached, the full bin state can be fed back to the upper frame node without entering the carrier, and workers are reminded to stop uploading.
Based on the actual situation, part of the products are carried out in a complete set when being transported, but the products need to be transported by being divided into two carriers, and the two carriers need to be carried out together when entering the next process, so that the complete set of the products needs to be ensured as much as possible when the storage track is released.
In a specific embodiment, the hanging product may be processed in a set, so that the set data of the hanging product on the warehouse rail needs to be judged so as to facilitate the release of the set, and specifically includes:
when the occupancy of the warehouse track is detected to reach the first threshold value, acquiring the package attribute of the hanging product in the on-track sequence:
when the package attribute is detected to be a single package, not responding to a matched optimization strategy;
and responding to the matched optimization strategy when the package attribute is detected to be a plurality of packages.
It will be appreciated that when the first threshold is reached, the warehouse rail still has clearance, and the carriers that are not set can be optimized in sets, and the carriers that are correspondingly required in sets can be put into the warehouse rail.
In embodiments of the present application, the package properties include a single package and a multiple package; the single set only comprises one set sequence code, which is a body code; the multiple sets comprise at least two set sequence codes, one set sequence code is a body sequence code, and the other sets are set sequence codes in sequence.
In a specific example, the matching optimization strategy specifically includes:
acquiring the sequence of the carriers on the track sequence, sequentially extracting the body sequence code of each hanging product in the sequence, and associating the body sequence code with the sequence number of the sequence;
acquiring a complete set of sequence codes, and pre-matching the hanging products in the sequence in sequence:
if the end of the sorting has non-complete products, releasing the hanging products of the corresponding complete sequence codes for track entering, and after the matching is completed, not responding to the carrier track entering request of the current storage track;
if the ordered matching is not remained, the current vehicle track entering request of the storage track is not responded;
and after detecting that the current storage track finishes one-time product release, re-responding to the carrier track-in request of the current storage track.
In order to prevent false identification, after the set attribute is acquired, the set sequence code can be identified, and if the set sequence code is a single set, the matched optimization strategy is exited; if the set is a plurality of sets, the set optimization strategy is responded continuously.
Based on the above method steps, taking the thickness of hanging products (finished clothes and cut pieces) as an example, when the reserve of the storage track is 100, the reserve occupied by a single thicker product A is 5, the reserve occupied by a single moderate product B is 3, the reserve occupied by a single thinner product C is 1, and the real storage state is as follows:
when the product A is in the rail, the real reserve of the storage rail is 20; the product B is 33, the product A is 100, the current full-bin calculation mode is obviously unreasonable based on the quantity, and the indicator lamp cannot effectively feed back the storage state of the ex-bin storage rail.
In the embodiment of the application, the real reserves of single-batch products (such as the product A) can be detected and optimized, and the real reserves of multiple-batch products (such as the product A and the product B) can be detected and fed back simultaneously. For a complete set of laundry products, in the form of coat + trousers, co-delivery can be achieved without affecting the feedback realism of the full bin detection.
The following will describe in detail the optimal control device for warehouse track full-warehouse feedback provided in the embodiment of the present application with reference to fig. 2. It should be noted that, the optimal control device for warehouse track full-warehouse feedback shown in fig. 2 is used to execute the method of the embodiment shown in fig. 1 of the present application, and for convenience of explanation, only the portion relevant to the embodiment of the present application is shown, and specific technical details are not disclosed, please refer to the embodiment shown in fig. 1 of the present application.
Referring to fig. 2, fig. 2 is a schematic structural diagram of an optimization control device for full-bin feedback of a storage track according to an embodiment of the present application. As shown in fig. 2, the apparatus includes:
scalar preset module 204: acquiring identification codes of hanging products, presetting reference amounts of various hanging products occupying storage space on a storage rail, and associating and binding the identification codes with the corresponding reference amounts;
the in-orbit identification module 202: binding the identification code with the identification information of the carrier, detecting the track entering sequence when the carrier enters each storage track, obtaining the warehouse-out sequence of each storage track, and generating a real-time on-track sequence;
full bin calculation module 203: counting the occupation amount of all hanging products on the storage track based on the on-track sequence;
full bin feedback module 204: and when the occupancy amount reaches a preset warning threshold value, sending a feedback instruction of full bin detection.
It will be apparent to those skilled in the art that the embodiments of the present application may be implemented in software and/or hardware. "Unit" and "module" in this specification refer to software and/or hardware capable of performing a specific function, either alone or in combination with other components, such as Field programmable gate arrays (Field-Programmable Gate Array, FPGAs), integrated circuits (Integrated Circuit, ICs), etc.
The processing units and/or modules of the embodiments of the present application may be implemented by an analog circuit that implements the functions described in the embodiments of the present application, or may be implemented by software that executes the functions described in the embodiments of the present application.
Referring to fig. 3, a schematic structural diagram of an electronic device according to an embodiment of the present application is shown, where the electronic device may be used to implement the method in the embodiment shown in fig. 1. As shown in fig. 3, the electronic device 300 may include: at least one central processor 301, at least one network interface 304, a user interface 303, a memory 305, at least one communication bus 302.
Wherein the communication bus 302 is used to enable connected communication between these components.
The user interface 303 may include a Display screen (Display), a Camera (Camera), and the optional user interface 303 may further include a standard wired interface, and a wireless interface.
The network interface 304 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface), among others.
Wherein the central processor 301 may comprise one or more processing cores. The central processor 301 connects the various parts within the overall electronic device 300 using various interfaces and lines, performs various functions of the terminal 300 and processes data by executing or executing instructions, programs, code sets, or instruction sets stored in the memory 305, and invoking data stored in the memory 305. Alternatively, the central processor 301 may be implemented in at least one hardware form of digital signal processing (Digital Signal Processing, DSP), field programmable gate array (Field-Programmable Gate Array, FPGA), programmable logic array (Programmable Logic Array, PLA). The central processor 301 may integrate one or a combination of several of a central processor (Central Processing Unit, CPU), an image central processor (Graphics Processing Unit, GPU), and a modem, etc. The CPU mainly processes an operating system, a user interface, an application program and the like; the GPU is used for rendering and drawing the content required to be displayed by the display screen; the modem is used to handle wireless communications. It will be appreciated that the modem may not be integrated into the cpu 301 and may be implemented by a single chip.
The memory 305 may include a random access memory (Random Access Memory, RAM) or a Read-only memory (Read-only memory). Optionally, the memory 305 includes a non-transitory computer readable medium (non-transitory computer-readable storage medium). Memory 305 may be used to store instructions, programs, code, sets of codes, or sets of instructions. The memory 305 may include a stored program area and a stored data area, wherein the stored program area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playing function, an image playing function, etc.), instructions for implementing the above-described respective method embodiments, etc.; the storage data area may store data or the like referred to in the above respective method embodiments. The memory 305 may also optionally be at least one storage device located remotely from the aforementioned central processor 301. As shown in fig. 3, an operating system, a network communication module, a user interface module, and program instructions may be included in the memory 305, which is a type of computer storage medium.
In the electronic device 300 shown in fig. 3, the user interface 303 is mainly used for providing an input interface for a user, and acquiring data input by the user; and the central processor 301 may be configured to invoke an optimization control application program for warehouse track full feedback stored in the memory 305, and specifically perform the following operations:
acquiring identification codes of hanging products, presetting reference amounts of storage space occupied by the hanging products of all types on a storage track, and associating and binding the identification codes with the corresponding reference amounts; the identification code comprises the type and the set attribute of the hanging product;
binding the identification code with the identification information of the carrier, detecting an in-orbit sequence when the carrier enters each storage track, obtaining an out-of-warehouse sequence of each storage track, and generating a real-time in-orbit sequence;
counting the occupation amount of all the hanging products on the storage track based on the on-track sequence;
and when the occupancy amount is detected to reach a preset warning threshold value, sending a feedback instruction of full bin detection.
The present application also provides a computer readable storage medium having stored thereon a computer program which when executed by a processor performs the steps of the above method. The computer readable storage medium may include, among other things, any type of disk including floppy disks, optical disks, DVDs, CD-ROMs, micro-drives, and magneto-optical disks, ROM, RAM, EPROM, EEPROM, DRAM, VRAM, flash memory devices, magnetic or optical cards, nanosystems (including molecular memory ICs), or any type of media or device suitable for storing instructions and/or data.
It should be noted that, for simplicity of description, the foregoing method embodiments are all expressed as a series of action combinations, but it should be understood by those skilled in the art that the present application is not limited by the order of actions described, as some steps may be performed in other order or simultaneously in accordance with the present application. Further, those skilled in the art will also appreciate that the embodiments described in the specification are all preferred embodiments, and that the acts and modules referred to are not necessarily required in the present application.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and for parts of one embodiment that are not described in detail, reference may be made to related descriptions of other embodiments.
In the several embodiments provided in this application, it should be understood that the disclosed apparatus may be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative, such as the division of the units, merely a logical function division, and there may be additional manners of dividing the actual implementation, such as multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some service interface, device or unit indirect coupling or communication connection, electrical or otherwise.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in each embodiment of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable memory. Based on such understanding, the technical solution of the present application may be embodied in essence or a part contributing to the prior art or all or part of the technical solution in the form of a software product stored in a memory, including several instructions for causing a computer device (which may be a personal computer, a server or a network device, etc.) to perform all or part of the steps of the method described in the embodiments of the present application. And the aforementioned memory includes: a U-disk, a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a removable hard disk, a magnetic disk, or an optical disk, or other various media capable of storing program codes.
Those of ordinary skill in the art will appreciate that all or a portion of the steps in the various methods of the above embodiments may be performed by hardware associated with a program that is stored in a computer readable memory, which may include: flash disk, read-Only Memory (ROM), random-access Memory (Random Access Memory, RAM), magnetic or optical disk, and the like.
The foregoing is merely exemplary embodiments of the present disclosure and is not intended to limit the scope of the present disclosure. That is, equivalent changes and modifications are contemplated by the teachings of this disclosure, which fall within the scope of the present disclosure. Embodiments of the present disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any adaptations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a scope and spirit of the disclosure being indicated by the claims.
Claims (10)
1. A warehouse track full-warehouse feedback optimization method, characterized in that the method comprises:
acquiring identification codes of hanging products, presetting reference amounts of storage space occupied by the hanging products of all types on a storage track, and associating and binding the identification codes with the corresponding reference amounts; the identification code comprises the type and the set attribute of the hanging product;
binding the identification code with the identification information of the carrier, detecting an in-orbit sequence when the carrier enters each storage track, obtaining an out-of-warehouse sequence of each storage track, and generating a real-time in-orbit sequence;
counting the occupation amount of all the hanging products on the storage track based on the on-track sequence;
and when the occupancy amount is detected to reach a preset warning threshold value, sending a feedback instruction of full bin detection.
2. The method according to claim 1, wherein the "presetting the reference amount of the storage space occupied by the hanging products on the warehouse rail" specifically comprises:
sequentially measuring the monomer occupation amount of each type of hanging product on the storage track through a preliminary experiment, calculating an average value and outputting the average value as a basic quantity;
and determining the extrusion effect of each type of hanging product on the storage track through a preliminary experiment, correcting the basic quantity, and outputting the basic quantity as a reference quantity.
3. The method of claim 1, wherein the binding the identification code with the identification information of the carrier, detecting the track-in sequence when the carrier enters each storage track, and obtaining the bin-out sequence of each storage track, and generating the real-time on-track sequence specifically comprises:
acquiring an identification code of the hanging product and binding the identification code with the identification information of the carrier;
inquiring the storage state of the storage rails, sequentially distributing the carriers to the storage rails, and finishing the loading of the hanging products;
detecting an in-orbit sequence when the carrier enters the storage track, and obtaining an out-of-warehouse sequence of each storage track;
and calculating the real-time on-orbit sequence of the carrier on the storage track based on the on-orbit sequence and the off-warehouse sequence of each storage track.
4. The method according to claim 1, wherein said counting the occupancy of all said hanging products on said warehouse track based on said on-track sequence comprises in particular:
predefining the full bin amount of the storage space on the storage track;
acquiring the identification information of the carrier contained in the on-orbit sequence, and correspondingly extracting the identification code of the hanging product mounted by the carrier;
acquiring reference quantity of each hanging product according to the identification code, accumulating the corresponding reference quantity of all the carriers in the track sequence, and producing the occupation quantity of the storage space on the storage track;
and calculating the occupation ratio of the storage space of the storage track.
5. The method of claim 4, wherein the sending a feedback command for full bin detection when the occupancy is detected to reach a preset warning threshold specifically comprises:
the feedback instruction of full detection comprises a single-rail full-bin instruction, a slow-bin instruction and a full-bin instruction;
presetting the warning threshold based on the full bin quantity, wherein the warning threshold comprises a first threshold and a second threshold;
when the occupied quantity of a certain warehouse track is detected to reach the first threshold value, a monorail full-warehouse instruction is sent;
when the occupation amount of all the warehouse rails reaches the first threshold value, sending a warehouse buffering instruction; changing the full bin feedback state to a full state;
when the occupation amount of all the warehouse rails reaches the second threshold value, sending a full warehouse instruction; changing the full bin feedback state to a pause state.
6. The method as recited in claim 5, further comprising:
when the occupancy of the warehouse track is detected to reach the first threshold value, acquiring the package attribute of the hanging product in the on-track sequence:
when the package attribute is detected to be a single package, not responding to a matched optimization strategy;
and responding to the matched optimization strategy when the package attribute is detected to be a plurality of packages.
7. The method of claim 6, wherein the package properties comprise a single package, a multiple package; the single-piece complete set only comprises one complete set sequence code, and is a body code; the multiple sets comprise at least two sets of sequence codes, one of the sets is a body sequence code, and the other sets are sets of sequence codes in turn
The matched optimization strategy specifically comprises the following steps:
acquiring the sequence of the carriers on the track sequence, sequentially extracting the body sequence code of each hanging product in the sequence, and associating the body sequence code with the sequence number of the sequence;
acquiring a complete set of sequence codes, and pre-matching the hanging products in the sequence in sequence:
if the end of the sorting has non-complete products, releasing the hanging products of the corresponding complete sequence codes for track entering, and after the matching is completed, not responding to the carrier track entering request of the current storage track;
if the ordered matching is not remained, the current vehicle track entering request of the storage track is not responded;
and after detecting that the current storage track finishes one-time product release, re-responding to the carrier track-in request of the current storage track.
8. A warehouse track full warehouse feedback optimization device, characterized by comprising:
scalar preset module: acquiring identification codes of hanging products, presetting reference amounts of various hanging products occupying storage space on a storage rail, and associating and binding the identification codes with the corresponding reference amounts;
and the track entering identification module is used for: binding the identification code with the identification information of the carrier, detecting the track entering sequence when the carrier enters each storage track, obtaining the warehouse-out sequence of each storage track, and generating a real-time on-track sequence;
full bin calculation module: counting the occupation amount of all hanging products on the storage track based on the on-track sequence;
full bin feedback module: and when the occupancy amount reaches a preset warning threshold value, sending a feedback instruction of full bin detection.
9. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the steps of the method according to any of claims 1-7 when the computer program is executed.
10. A computer readable storage medium, on which a computer program is stored, characterized in that the computer program, when being executed by a processor, implements the steps of the method according to any of claims 1-7.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116782220A (en) * | 2023-08-25 | 2023-09-19 | 天津天石休闲用品有限公司 | Hanging terminal authentication method and equipment based on wireless communication network positioning |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116782220A (en) * | 2023-08-25 | 2023-09-19 | 天津天石休闲用品有限公司 | Hanging terminal authentication method and equipment based on wireless communication network positioning |
| CN116782220B (en) * | 2023-08-25 | 2023-10-31 | 天津天石休闲用品有限公司 | Hanging terminal authentication method and equipment based on wireless communication network positioning |
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