CN116280382A - Battery pack box-in tool and box-in method - Google Patents
Battery pack box-in tool and box-in method Download PDFInfo
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- CN116280382A CN116280382A CN202310431974.4A CN202310431974A CN116280382A CN 116280382 A CN116280382 A CN 116280382A CN 202310431974 A CN202310431974 A CN 202310431974A CN 116280382 A CN116280382 A CN 116280382A
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- conveying mechanism
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 107
- 238000004146 energy storage Methods 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/42—Arranging and feeding articles in groups by roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The utility model provides a battery pack box-in tool and a box-in method, which are used for connecting a forklift to plug a battery pack on an energy storage container, and comprise brackets, a lifting mechanism and a conveying mechanism, wherein two brackets are arranged in parallel, and each bracket is provided with a first through hole and a second through hole which are arranged in a stacked manner; the lifting mechanism is arranged in the first through hole and fixedly connected with the bracket, and the movable end of the lifting mechanism penetrates into the second through hole; two lifting mechanisms are respectively arranged in the first through holes of the two brackets, and the four lifting mechanisms are arranged in a rectangular array; the conveying mechanism is arranged on the bracket. After the forklift lifting arm is inserted into the second through hole, the movable end of the lifting mechanism can be propped against the lifting arm, the posture of the conveying mechanism can be adjusted through the lifting mechanism, the battery pack on the conveying mechanism is aligned with the slot of the energy storage container, meanwhile, the conveying mechanism can push and pull the battery pack to disassemble and assemble, and the forklift lifting mechanism is suitable for disassembling and maintaining the battery pack of the energy storage container when the outdoor ground is uneven.
Description
Technical Field
The utility model relates to the technical field of carrying devices, in particular to a battery pack box-in tool and a box-in method.
Background
In the production process of the battery energy storage container, the battery pack is required to be assembled into the container, a bracket for bearing the battery pack is arranged in the container under normal conditions, a sliding rail is arranged in the container, the battery pack is matched with the bracket through the sliding rail, and after the battery pack is inserted into the container, the battery pack and the bracket or the container are positioned relatively; because the battery packs are heavy, manual assembly into the container is not convenient enough, and therefore, assembly by some handling devices is required.
The utility model patent with the prior authorized bulletin number of CN217125868U discloses an auxiliary tool for putting a battery module box into a cabinet, which comprises a pallet, wherein two fork cavities for inserting a fork of a trolley are respectively arranged on the left side and the right side of the pallet, the two fork cavities respectively extend along the front and back directions of the pallet, a roller conveying mechanism for conveying the battery module box along the front and back directions is arranged between the two fork cavities, the working surface of the roller conveying mechanism is higher than the upper surface of the pallet, a blocking mechanism for controlling conveying on-off is arranged at the front end of the roller conveying mechanism, and a limiting mechanism is arranged at the rear end of the roller conveying mechanism.
Among the above-mentioned technical scheme, be with the auxiliary cabinet that goes into that pallet bears roller conveying mechanism is used for battery module case, but it is when being used for assembling the battery package, only be applicable to the battery package assembly work before the energy storage container leaves the factory, this is because the assembly shop ground is comparatively smooth, make things convenient for the battery package to align the energy storage container and assemble, but the energy storage container is often applied to the open air, the base such as concrete that is used for the energy storage container to support is usually the roughness relatively poor, only through fork truck, be difficult to aim at the energy storage container with the battery package, and it can not pull out the battery package, this is in the energy storage container battery package change and repair maintenance work time inconvenient enough.
Disclosure of Invention
In view of the above, the utility model provides a battery pack box-in tool and a box-in method which are convenient for aligning a battery pack with an energy storage container and can disassemble and assemble the battery pack, so as to solve the problems that the existing tool cannot take out the battery pack from the energy storage container and is not suitable for replacing and maintaining the battery pack.
The technical scheme of the utility model is realized as follows:
in one aspect, the utility model provides a battery pack box-in tool for connecting a forklift to plug a battery pack on an energy storage container, comprising a bracket, a lifting mechanism and a conveying mechanism, wherein,
the bracket is provided with two brackets in parallel, and the bracket is provided with a first through hole and a second through hole which are arranged in a stacking way;
the lifting mechanism is arranged in the first through hole and fixedly connected with the bracket, the lifting mechanism is provided with a movable end, the movable end penetrates into the second through hole, and the second through hole is used for being inserted into a lifting arm of the forklift;
two lifting mechanisms are respectively arranged in the first through holes of the two brackets, and the four lifting mechanisms are arranged in a rectangular array;
and the conveying mechanism is arranged on the bracket and is close to the first through hole and used for bearing and pushing and pulling the battery pack.
On the basis of the technical proposal, the bracket preferably comprises a top beam and a bottom beam, the top beam and the bottom beam are U-shaped steel, wherein,
the top beam is connected with the conveying mechanism at the opening side, and a first through hole is formed;
and the bottom beam is connected with the top beam at the opening side and forms a second through hole.
On the basis of the technical proposal, the utility model preferably also comprises a guide frame, wherein the guide frame comprises a baffle plate and a reinforcing plate,
the baffle is arranged at the port of the second through hole, one end of the baffle is fixedly connected with the top beam, and the other end of the baffle is inclined towards the inside of the second through hole;
the reinforcing plate is arranged between the baffle plate and the top beam, and the reinforcing plate, the baffle plate and the top beam are relatively fixed.
On the basis of the technical scheme, preferably, the lifting mechanism is a screw rod lifter, and the movable end is the screw rod end part of the screw rod lifter.
On the basis of the technical proposal, the conveying mechanism preferably comprises a frame, a roller, a chain transmission group, a motor, a push plate, a push rod and a hook, wherein,
the rack is arranged on the bracket and is close to the first through hole;
a plurality of rollers are rotatably arranged on the frame;
the chain transmission group is arranged on the frame;
the motor is arranged on the frame and used for driving the chain transmission group;
the push plate is connected with a chain of the chain transmission group;
the push rod and the hook are arranged on the push plate in parallel.
Based on the technical scheme, preferably, the push rod is a gas spring rod.
On the basis of the technical proposal, the device preferably further comprises a pressure sensor and an indicator lamp, wherein,
the pressure sensor is arranged at the end part of the push rod;
the pilot lamp is arranged on the frame, and the pressure sensor is electrically connected with the pilot lamp.
On the basis of the technical scheme, the lifting device preferably further comprises a positioning bolt, wherein the positioning bolt is in threaded connection with the bracket, and the positioning bolt is arranged opposite to the lifting mechanism.
On the basis of the technical scheme, the automatic feeding device is preferable, and further comprises a limiting pin which is arranged at the output end of the conveying mechanism and is spliced with the conveying mechanism.
On the other hand, the utility model provides a battery pack box-in method, which adopts the battery pack box-in tooling and comprises the following steps:
s1, inserting a lifting arm of a forklift into a second through hole to prop against the movable end of the lifting mechanism, and flexibly connecting and limiting the battery packaging tool with the forklift;
s2, placing the battery pack on a conveying mechanism, and inserting a limiting pin on the conveying mechanism to limit the battery pack;
s3, adjusting the height of the lifting arm by the forklift to correspond to the height of the slot on the energy storage container;
s4, adjusting the position state of the battery pack through the lifting mechanism so as to correspond to the slot of the energy storage container;
s5, pulling out the limiting pin, and pushing the battery pack into the slot of the energy storage container through the conveying mechanism.
Compared with the prior art, the battery pack box-in tool and the box-in method have the following beneficial effects:
(1) Through setting up first through-hole and second through-hole that stacks on the bracket to be provided with elevating system in first through-hole, and elevating system's active end runs through to in the second through-hole, so, after fork truck lifting arm inserts in the second through-hole, elevating system's active end can support and hold on the lifting arm, can adjust conveying mechanism's height and every single move inclination state through elevating system this moment, be favorable to conveying mechanism to align the slot of energy storage container, conveying mechanism has the push-and-pull function, conveniently carries out the plug of battery package on energy storage container, is applicable to the battery package of energy storage container when outdoor ground is uneven and carries out dismouting maintenance;
(2) The guide frame is further arranged on the bracket and can guide the lifting arm of the forklift so as to avoid damage to the movable end of the lifting mechanism when the lifting arm of the forklift is inserted into the second through hole;
(3) By arranging the push rod as the gas spring rod, the damage of the battery pack and the tool caused by excessive pushing of the battery pack by the conveying mechanism can be avoided;
(4) Through being provided with pressure sensor at push rod tip, and pressure sensor carries out the electricity with the pilot lamp and is connected, so, after pressure sensor detects that pressure reaches battery package standard in place, accessible pilot lamp carries out the suggestion to avoid excessive propelling movement.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of a battery pack box tooling of the present utility model;
FIG. 2 is a front view of the battery pack box tooling of the present utility model;
FIG. 3 is a perspective view of a load-bearing battery pack of the battery pack boxing tool of the present utility model;
fig. 4 is a schematic structural diagram of an output side of the battery pack box-in tooling of the present utility model;
FIG. 5 is a block diagram of the point A of FIG. 4 in accordance with the present utility model;
FIG. 6 is a block diagram of a transport mechanism of the battery pack box tooling of the present utility model;
FIG. 7 is a perspective view of a push rod, push plate and hook of the battery pack box tool of the present utility model;
FIG. 8 is a perspective view of a bracket of the battery pack box tooling of the present utility model;
fig. 9 is a schematic structural diagram of a battery pack assembled by a forklift for connecting the battery pack box-in tooling;
fig. 10 is a front view of a setup guide frame of the battery pack box tool of the present utility model;
FIG. 11 is a perspective view of a guide frame of the battery pack box tooling of the present utility model;
fig. 12 is a perspective view of a forklift lifting arm connected to a battery pack box loading fixture of the present utility model;
FIG. 13 is a side view of a flexible connection structure of the battery pack box tooling with a forklift;
in the figure: the device comprises a bracket 1, a top beam 11, a bottom beam 12, a lifting mechanism 2, a movable end 201, a conveying mechanism 3, a first through hole 101, a second through hole 102, the lifting mechanism 2, the conveying mechanism 3, a rack 31, a roller 32, a chain transmission group 33, a motor 34, a push plate 35, a push rod 36, a hook 37, a guide frame 5, a baffle 51, a reinforcing plate 52, a pressure sensor 6, an indicator lamp 7, a positioning bolt 8, a limiting pin 9, a handle 10, a lifting arm 1001, a battery pack S, a forklift 100, an energy storage container 200, a hanging rod 300 and a laser indicator 400.
Detailed Description
The following description of the embodiments of the present utility model will clearly and fully describe the technical aspects of the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, are intended to fall within the scope of the present utility model.
As shown in fig. 1 to 13, the battery pack box-in tooling comprises a bracket 1, a lifting mechanism 2, a conveying mechanism 3, the lifting mechanism 2, the conveying mechanism 3, a guide frame 5, a pressure sensor 6, an indicator lamp 7, a positioning bolt 8, a limiting pin 9 and a handle 10; the tool is lifted by the forklift 100 to insert the battery pack S into the energy storage container 200 or pull the battery pack S out of the energy storage container 200, so that the battery pack S can be replaced or maintained conveniently.
Wherein, the brackets 1 are arranged in parallel, and the brackets 1 are provided with a first through hole 101 and a second through hole 102 which are arranged in a stacked manner. Specifically, the first through-hole 101 and the second through-hole 102 are disposed in an up-down layout on the bracket 1.
The lifting mechanism 2 is arranged in the first through hole 101, the lifting mechanism 2 is provided with a movable end 201, and the movable end 201 penetrates into the second through hole 102; two lifting mechanisms 2 are respectively arranged in the first through holes 101 of the two brackets 1, and four lifting mechanisms 2 are arranged in a rectangular array. In the above configuration, the lifting arm 1001 of the forklift 100 is inserted into the second through hole 102 and lifted upward, and at this time, the movable ends 201 of the four lifting mechanisms 2 are all abutted against the lifting arm 1001 of the forklift 100.
A conveying mechanism 3 provided on the bracket 1 and close to the first through hole 101 for pushing and pulling the battery pack S. The conveying mechanism 3 is configured to support the battery pack S as described above, and can insert the battery pack S into the storage container 200 or pull the battery pack S out of the storage container 200.
In the box feeding tool, a bracket 1 comprises a top beam 11 and a bottom beam 12, wherein the top beam 11 and the bottom beam 12 are U-shaped steel, and the top beam 11 is connected with a conveying mechanism 3 at the opening side and forms a first through hole 101; the bottom beam 12, the open side of which is connected to the top beam 11, forms a second through hole 102. In the above structure, the top beam 11 and the bottom beam 12 are all U-shaped steel, and after the bottom beam 12, the top beam 11 and the conveying mechanism 3 are sequentially stacked, the first through hole 101 and the second through hole 102 are formed, so that the whole structure is simple and the group is convenient.
When the transport mechanism 3 performs the push-pull operation of the battery pack S, it is necessary to align the slots of the energy storage container 200 and then perform the push-pull operation. Because the energy storage container 200 is mostly used outdoors, the flatness of the ground can affect the plugging operation of the battery pack S, and at this time, the problem that the battery pack S is inconvenient to install to the energy storage container 200 due to the uneven ground can be solved by the lifting mechanism 2.
In operation, four lifting mechanisms 2 are used for fine adjustment, after the lifting arm 1001 is inserted into the second through hole 102, the movable end 201 of the lifting mechanism 2 is abutted against the lifting arm 1001, so that the whole box-loading tool and the battery pack S supported by the box-loading tool can jointly adjust the height and the pitching inclination angle when the lifting mechanism 2 is lifted, thereby adapting to the slot of the energy storage container 200, and enabling the battery pack S to be smoothly inserted into the slot of the energy storage container 200.
Specifically, the lifting mechanism 2 is a screw lifter, and the movable end 201 is a screw end of the screw lifter. The device has the advantage of accurate displacement control, and is beneficial to ensuring that the battery pack S is aligned with the slot of the energy storage container 200.
Because the lifting height control of the lifting arm 1001 of the forklift 100 is inaccurate, the lifting mechanism 2 can fine-tune the height and posture of the tool and the battery pack S, thereby aligning with the slot of the energy storage container 200. But fine adjustment of the lifting mechanism 2 can only adjust the assembly problem of the box-in tooling to the energy storage container 200, aiming at the battery pack S, the problem that when the lifting arm 1001 is inserted into the second through hole 102, the movable end 201 of the lifting mechanism 2 is easy to be impacted and damaged due to inaccurate lifting height control cannot be solved, and therefore, the guide frame 5 is arranged in the box-in tooling.
Specifically, as shown in fig. 11 and 12, the guide frame 5 includes a baffle plate 51 and a reinforcing plate 52, wherein the baffle plate 51 is disposed at a port of the second through hole 102, one end of the baffle plate 51 is fixedly connected with the top beam 11, and the other end of the baffle plate 51 is inclined toward the inside of the second through hole 102; the reinforcing plate 52 is arranged between the baffle plate 51 and the top beam 11, and the reinforcing plate 52, the baffle plate 51 and the top beam 11 are relatively fixed.
In the above configuration, when the lifting arm 1001 is inserted into the second through hole 102, if the height of the lifting arm 1001 is deviated, the lifting arm 1001 can enter the second through hole 102 under the guiding action of the baffle plate 51, so that the end of the lifting arm 1001 can be prevented from striking the movable end of the lifting mechanism 2 extending into the second through hole 102, and at this time, attention should be paid to the fact that the movable end 201 of the lifting mechanism 2 is reset first, so that the movable end 201 is prevented from striking in the extending state. During specific operation, if the lifting arm 1001 hits the baffle plate 51, under the guiding action of the baffle plate 51, one end of the tool facing the lifting arm 1001 is tilted, and then the forklift 100 normally travels until the lifting arm 1001 completely enters the second through hole 102, or when the forklift operator senses the hit, the lifting arm 1001 is finely tuned downwards, so that the lifting arm 1001 can smoothly enter the second through hole.
Although an observation operator may be additionally provided to assist in lifting the forklift 100 to the box loading fixture, the position state of the lifting arm 1001 entering the second through hole 102 cannot be observed, and therefore, the arrangement of the guide frame 5 can effectively avoid the lifting arm 1001 from damaging the movable end 201 of the lifting mechanism 2. Further, the end of the first through hole 101 may be plugged to avoid the lifting arm 1001 from being erroneously inserted into the first through hole 101.
As described above, the movable end 201 of the lifting mechanism 2 is abutted against the lifting arm 1001 of the forklift 100, and can lift and adjust the posture of the box-in tool, so that the box-in tool and the lifting arm 1001 of the forklift 100 cannot be fixedly connected, only can adopt some flexible connection structures, and the tool is required to be prevented from falling from the lifting arm 1001 while being movably adjusted.
Specifically, as shown in fig. 13, a structure in which the present box-in tool is flexibly connected with the lifting arm 1001 is shown in the drawing, by arranging the handle 10 on the present box-in tool and inserting a hanging rod 300 on the lifting arm 1001, the hanging rod 300 passes through the handle 10, thus, the present box-in tool can be prevented from sliding off the lifting arm 1001, and the posture adjustment of the present box-in tool can not be interfered.
After the checking of the in-box tool is completed for one energy storage container 200, the checking adjustment of the in-box tool is not needed, and the lifting arm 1001 and the in-box tool can be fixedly connected at the moment.
Specifically, as shown in fig. 13, a positioning bolt 8 is provided on the present box-in tooling, the positioning bolt 8 is in threaded connection with the bracket 1, and the positioning bolt 8 is disposed opposite to the lifting mechanism 2. After the movable end 201 of the lifting mechanism 2 is adjusted in place, the positioning bolt 8 can be installed on the bottom beam 12 of the bracket 1 and locked, the positioning bolt 8 is matched with the movable end 201 of the lifting mechanism 2 to clamp the lifting arm 1001 so as to realize complete positioning of the box entering tool, after the assembly of all battery packs S is completed for the adjusted energy storage container 200, the positioning bolt 8 is removed, and then the next energy storage container 200 is adjusted for the box entering tool.
In the box feeding tool, as shown in fig. 6, the conveying mechanism 3 comprises a frame 31, a roller 32, a chain transmission group 33, a motor 34, a push plate 35, a push rod 36 and a hook 37, wherein the frame 31 is arranged on the bracket 1 and is close to the first through hole 101; a plurality of rollers 32 rotatably provided on the frame 31; a chain transmission group 33 provided on the frame 31; a motor 34 provided on the frame 31 for driving the chain transmission group 33; a push plate 35 connected to the chain of the chain transmission set 33; the push rod 36 and the hook 37 are arranged on the push plate 35 in parallel. In the above structure, when the motor 34 drives the chain transmission set 33 to operate, the chain of the chain transmission set 33 drives the push plate 35, the push rod 36 and the hook 37 to synchronously displace.
Specifically, when the battery pack S is inserted, the roller 32 supports the battery pack S, and when the pushing plate 35 moves, the pushing rod 36 pushes the battery pack S, so that the battery pack S is inserted into the slot of the energy storage container 200. When the battery pack S is taken out of the energy storage container 200, the battery pack S is hung by the hook 37, and then the motor 34 drives the pushing plate 35 to reversely displace through the chain transmission group 33, so that the battery pack S can be pulled out of the energy storage container 200.
Further, in order to avoid the problem that the battery pack S falls down in the inserting process, a limiting pin 9 is arranged on the box-in tool, the limiting pin 9 is arranged at the output end of the conveying mechanism 3, and the limiting pin 9 is inserted into the conveying mechanism 3. With the structure, after the battery pack S is placed on the conveying mechanism 3, the limiting pin 9 is inserted into the output end of the conveying mechanism 3, so that the battery pack S can be prevented from falling, and after the box-in tooling is adjusted to be in place, the limiting pin 9 is pulled out, so that the conveying mechanism 3 pushes the battery pack S into the energy storage container 200.
In order to avoid the battery pack S from being damaged by the excessive pushing, when the battery pack S is pushed by the push plate 35 and the push rod 36, the push rod 36 is a gas spring rod having a certain elastic deformation amount, thereby avoiding the battery pack S from being damaged by the excessive pushing.
Further, as shown in fig. 6 and 7, in the present box-in tooling, the battery pack S can be prevented from being damaged by excessive pushing by the pressure sensor 6 and the indicator lamp 7, wherein the pressure sensor 6 is disposed at the end of the push rod 36; the pilot lamp 7 is disposed on the frame 31, and the pressure sensor 6 is electrically connected with the pilot lamp 7. In the above structure, when the push rod 36 pushes the battery pack S to move, the pressure sensor 6 pushes against the battery pack S, the pressure detected by the pressure sensor 6 will increase first, when the battery pack S moves, the pressure will tend to be stable, and after the battery pack S is in place, the pressure will rise linearly, when the pressure surge is detected at this time, the indicator lamp 7 will flash to prompt, which can be controlled by a simple single chip microcomputer, which is the prior art, so the electrical part will not be described. Of course, in the process of pushing the battery pack S, the indicator lamp 7 may be normally turned on for warning, and when the excessive pressure is detected, the indicator lamp 7 may be turned on in a color-changing or flashing manner.
Further, as shown in fig. 5, a laser indicator 400 may be disposed on the conveying mechanism 3, for assisting in positioning the present box-loading tool and the slot on the energy storage container 200. The laser pen is adopted for positioning, two auxiliary targets are arranged on the energy storage container 200, and after the laser beams of the two laser pens correspond to the two auxiliary targets, the battery pack S is pushed by the conveying mechanism 3.
The utility model discloses a battery pack box-in method, which uses the box-in tool and specifically comprises the following steps:
s1, inserting a lifting arm 1001 of a forklift 100 into a second through hole 102 to prop against a movable end 201 of a lifting mechanism 2, and flexibly connecting and limiting the battery module into a box tool with the forklift 100;
s2, placing the battery pack S on the conveying mechanism 3, and inserting a limiting pin 9 on the conveying mechanism 3 to limit the battery pack S;
s3, the forklift 100 adjusts the height of the lifting arm 1001 to correspond to the height of the slot on the energy storage container 200;
s4, adjusting the position state of the battery pack S through the lifting mechanism 2 so as to correspond to the slot of the energy storage container 200;
s5, pulling out the limiting pin 9, and pushing the battery pack S into the slot of the energy storage container 200 through the conveying mechanism 3.
In the process of executing step S3, the laser pointer 400 may be used to match with the auxiliary target on the energy storage container 200 for positioning
Before step S4 is performed, a positioning bolt 8 may be installed on the bracket 1 to relatively position the present box-in fixture and the lifting arm 1001.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (10)
1. The utility model provides a battery package goes into case frock for connect fork truck (100) in order to plug battery package (S) on energy storage container (200), its characterized in that: comprises a bracket (1), a lifting mechanism (2) and a conveying mechanism (3), wherein,
the bracket (1) is provided with two brackets in parallel, and the bracket (1) is provided with a first through hole (101) and a second through hole (102) which are arranged in a stacked manner;
the lifting mechanism (2) is arranged in the first through hole (101) and is fixedly connected with the bracket (1), the lifting mechanism (2) is provided with a movable end (201), the movable end (201) penetrates into the second through hole (102), and the second through hole (102) is used for being inserted into a lifting arm (1001) of the forklift (100);
two lifting mechanisms (2) are respectively arranged in the first through holes (101) of the two brackets (1), and the four lifting mechanisms (2) are arranged in a rectangular array;
the conveying mechanism (3) is arranged on the bracket (1) and is close to the first through hole (101) and used for bearing and pushing and pulling the battery pack (S).
2. The battery pack box-in tooling of claim 1, wherein: the bracket (1) comprises a top beam (11) and a bottom beam (12), the top beam (11) and the bottom beam (12) are U-shaped steel, wherein,
the top beam (11) is connected with the conveying mechanism (3) at the opening side and forms the first through hole (101);
the bottom beam (12), the open side of which is connected to the top beam (11), and the second through hole (102) is formed.
3. The battery pack box-in tooling of claim 2, wherein: the device also comprises a guide frame (5), wherein the guide frame (5) comprises a baffle plate (51) and a reinforcing plate (52),
the baffle plate (51) is arranged at the port of the second through hole (102), one end of the baffle plate (51) is fixedly connected with the top beam (11), and the other end of the baffle plate (51) is inclined towards the inside of the second through hole (102);
the reinforcing plate (52) is arranged between the baffle plate (51) and the top beam (11), and the reinforcing plate (52), the baffle plate (51) and the top beam (11) are relatively fixed.
4. A battery pack box-in tooling as claimed in any one of claims 1 to 3, wherein: the lifting mechanism (2) is a screw rod lifter, and the movable end (201) is the screw rod end part of the screw rod lifter.
5. A battery pack box-in tooling as claimed in any one of claims 1 to 3, wherein: the conveying mechanism (3) comprises a frame (31), a roller (32), a chain transmission group (33), a motor (34), a push plate (35), a push rod (36) and a hook (37), wherein,
the rack (31) is arranged on the bracket (1) and is close to the first through hole (101);
the rollers (32) are rotatably arranged on the frame (31);
the chain transmission group (33) is arranged on the frame (31);
the motor (34) is arranged on the frame (31) and is used for driving the chain transmission group (33);
the pushing plate (35) is connected with a chain of the chain transmission group (33);
the push rod (36) and the hook (37) are arranged on the push plate (35) in parallel.
6. The battery pack box-in tooling of claim 5, wherein: the push rod (36) is a gas spring rod.
7. The battery pack box-in tooling of claim 6, wherein: also comprises a pressure sensor (6) and an indicator lamp (7), wherein,
the pressure sensor (6) is arranged at the end part of the push rod (36);
the indicator lamp (7) is arranged on the rack (31), and the pressure sensor (6) is electrically connected with the indicator lamp (7).
8. The battery pack box-in tooling of claim 1, wherein: the lifting mechanism further comprises a positioning bolt (8), wherein the positioning bolt (8) is in threaded connection with the bracket (1), and the positioning bolt (8) is arranged opposite to the lifting mechanism (2).
9. The battery pack box-in tooling of claim 1, wherein: the automatic feeding device is characterized by further comprising a limiting pin (9), wherein the limiting pin (9) is arranged at the output end of the conveying mechanism (3), and the limiting pin (9) is spliced with the conveying mechanism (3).
10. A battery pack boxing method adopting the battery pack boxing tool as claimed in claim 9, comprising the following steps:
s1, inserting the lifting arm (1001) of the forklift (100) into the second through hole (102) to prop against the movable end (201) of the lifting mechanism (2), and flexibly connecting and limiting the battery packaging tool with the forklift (100);
s2, placing the battery pack (S) on the conveying mechanism (3), and inserting the limiting pin (9) on the conveying mechanism (3) to limit the battery pack (S);
s3, the forklift (100) adjusts the height of the lifting arm (1001) so as to correspond to the height of a slot on the energy storage container (200);
s4, adjusting the position state of the battery pack (S) through the lifting mechanism (2) so as to correspond to the slot of the energy storage container (200);
s5, pulling out the limiting pin (9), and pushing the battery pack (S) into the slot of the energy storage container (200) through the conveying mechanism (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310431974.4A CN116280382A (en) | 2023-04-21 | 2023-04-21 | Battery pack box-in tool and box-in method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310431974.4A CN116280382A (en) | 2023-04-21 | 2023-04-21 | Battery pack box-in tool and box-in method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116280382A true CN116280382A (en) | 2023-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310431974.4A Pending CN116280382A (en) | 2023-04-21 | 2023-04-21 | Battery pack box-in tool and box-in method |
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| Country | Link |
|---|---|
| CN (1) | CN116280382A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118125155A (en) * | 2024-05-08 | 2024-06-04 | 常州孟腾智能装备有限公司 | Box-in adjusting unit and mobile manual box-in equipment |
-
2023
- 2023-04-21 CN CN202310431974.4A patent/CN116280382A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118125155A (en) * | 2024-05-08 | 2024-06-04 | 常州孟腾智能装备有限公司 | Box-in adjusting unit and mobile manual box-in equipment |
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