CN116278279A - Polypropylene decorative film with non-woven fabric as substrate - Google Patents

Polypropylene decorative film with non-woven fabric as substrate Download PDF

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Publication number
CN116278279A
CN116278279A CN202310288461.2A CN202310288461A CN116278279A CN 116278279 A CN116278279 A CN 116278279A CN 202310288461 A CN202310288461 A CN 202310288461A CN 116278279 A CN116278279 A CN 116278279A
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CN
China
Prior art keywords
polypropylene
decorative film
woven fabric
polypropylene decorative
decorative layer
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Pending
Application number
CN202310288461.2A
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Chinese (zh)
Inventor
陈良栋
周小冬
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Dazheng New Material Zhaoqing Co ltd
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Dazheng New Material Zhaoqing Co ltd
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Priority to CN202310288461.2A priority Critical patent/CN116278279A/en
Publication of CN116278279A publication Critical patent/CN116278279A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/716Degradable

Abstract

The invention relates to a polypropylene decorative film taking non-woven fabrics as a substrate, which comprises a polypropylene decorative layer and a non-woven fabrics layer, wherein the polypropylene decorative layer comprises the following material components in proportion: 72-92% of main raw materials, 0.5-18% of color master batch, 2-12% of toughening agent, 0.1-0.5% of antistatic agent and 0.1-0.4% of dispersing agent; the main raw material is a mixed raw material formed by mixing one or two of homo-polypropylene and block-copolymerized polypropylene, and the proportion of the homo-polypropylene to the block-copolymerized polypropylene in the mixed raw material is 1:3, a step of; the material components of the polypropylene decorative layer are prepared according to a proportion, then are respectively placed into a casting machine, are melted and blended at the temperature of 180-220 ℃, are cast into the polypropylene decorative layer through a casting machine die head at the temperature of 180-210 ℃ and are thermally bonded with non-woven fabrics to form the polypropylene decorative film. The polypropylene decorative film disclosed by the invention takes the non-woven fabric as a substrate, and combines the polypropylene decorative layer, so that the tensile strength, impact strength and the like of a product can be greatly increased, and organic back glue is not needed any more, so that the polypropylene decorative film is more environment-friendly and recyclable.

Description

Polypropylene decorative film with non-woven fabric as substrate
Technical Field
The invention relates to the technical field of decorative materials, in particular to a polypropylene decorative film taking non-woven fabrics as a substrate.
Background
The conventional wallboard facing is mainly pvc, and has been gradually not adopted because of environmental protection problems, such as plasticizer, heavy metal, non-degradability and the like.
The polypropylene decorative film is a paint-free furniture and wall surface application decorative film prepared from polypropylene as a raw material, has visual effects comparable to those of wood veneer and marble Dan Dengxiang, and is very suitable for being flatly attached and coated on the surfaces of furniture and wall. The back of the polypropylene decorative film is generally coated with back glue, and the back glue is treated to enable the polypropylene decorative film and various workpieces to have a more adhesion promoting effect, so that the product is more durable, but the back glue is generally an organic matter and has low environmental protection.
The polypropylene comprises homo-polypropylene (PP-H) and block-copolymerized polypropylene (PP-B), wherein the homo-polypropylene (PP-H) is polymerized by a single propylene monomer, no ethylene monomer is contained in a molecular chain, the regularity of the molecular chain is very high, so that the crystallinity of the material is high and the shock resistance is poor, the block-copolymerized polypropylene (PP-B) is obtained by copolymerizing propylene and part of ethylene, the ethylene content is generally 7-15%, but the probability that two ethylene monomers and three monomers are connected together in the PP-B is very high, so that the ethylene monomer only exists in a block phase, the regularity of the PP-B is not reduced, and the block-copolymerized polypropylene has the advantage of better shock resistance.
The existing polypropylene decorative film has insufficient strength, such as tensile strength, impact strength, elongation at break and the like, is easy to break or is influenced by temperature difference change when being applied to the surface of furniture or a wall body, and needs to be continuously improved.
Disclosure of Invention
The invention aims to solve the technical problem that the existing polypropylene decorative film is insufficient in strength when being used as a coating film, and provides the polypropylene decorative film which uses non-woven fabrics as a substrate so as to strengthen the whole tensile strength and impact strength of a material and does not need to be coated with back glue.
The technical scheme adopted for solving the technical problems is as follows: the polypropylene decorative film with the non-woven fabric as the substrate comprises a polypropylene decorative layer and a non-woven fabric layer, wherein the polypropylene decorative layer comprises the following material components in proportion: 72-92% of main raw materials, 0.5-18% of color master batch, 2-12% of toughening agent, 0.1-0.5% of antistatic agent and 0.1-0.4% of dispersing agent; the main raw material is a mixed raw material formed by mixing one or two of homo-polypropylene and block-copolymerized polypropylene, and the ratio of the homo-polypropylene to the block-copolymerized polypropylene in the mixed raw material is 1:3, a step of; the material components of the polypropylene decorative layer are prepared according to a proportion, then are respectively placed into a casting machine, are melted and blended at the temperature of 180-220 ℃, are cast into the polypropylene decorative layer through a casting machine die head at the temperature of 180-210 ℃ and are thermally bonded with non-woven fabrics to form the polypropylene decorative film.
The main raw materials of the scheme adopt main raw materials (polypropylene resin) with 2 structures, and the block copolymerization polypropylene PP-B and the homopolymerization polypropylene PP-H show different physical and chemical properties due to different structures of the main raw materials, and the scheme combines the performance characteristics of polypropylene resins with different structures, and is verified by experiments to obtain the proportion of 2 structures so as to achieve good toughness, mechanical property and chemical stability.
As a preferable scheme of the invention, the color master batch is prepared by mixing a polypropylene carrier, toner and a coupling agent. In the scheme, the color master batch adopts a polypropylene carrier, toner and a coupling agent, so that the color master batch has strong tinting strength, good dispersibility, bright color and good temperature resistance, weather resistance and migration resistance. The aim is to colour the product to obtain a product of different colours.
As a preferable scheme of the invention, the toughening agent adopts one or two of nano barium sulfate, nano CaCO3 and POE. In the scheme, the toughening agent adopts one or two of nano barium sulfate, nano CaCO3 and POE to perform synergistic effect, thereby playing roles of reinforcing, toughening and resisting impact; the nanometer modified mother material uses superfine and high quality nanometer level powder as main material and through optimized combination with resin carrier and intermediate (assistant), the product has excellent compatibility and dispersivity with plastic material. The product can increase the toughness, the dimensional stability and the heat preservation of the application plastic product, can keep the high light transmittance, the surface brightness and the surface smoothness of the application plastic product, and is an environment-friendly functional master batch with high performance and low cost. The amount of toughening agent is an important factor. This is because the strength of the toughening agent is great and the addition to the composite material can act as a load bearing, thereby producing some reinforcement. However, when the content is too high, the matrix defect is increased due to the agglomeration phenomenon and the addition of inorganic particles in the composite material, so that the composite material is more easily broken, and the mechanical property of the composite material is deteriorated. Therefore, the addition must be carried out within the range of suitable mechanical properties.
As a preferable scheme of the invention, the antistatic agent adopts one or two of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate, glycerol monostearate and ethoxylated amine. The scheme adopts one or two of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate, glycerol monostearate and ethoxylated amine to generate antistatic effect; the static electricity is ubiquitous, the damage of the static electricity can be large or small, the static electricity can be generated when the polymer material is contacted with other objects due to friction, various problems can be caused when the static electricity is generated on the surface, the progress of production is greatly hindered, in addition, the spark caused by the static electricity can damage various integrated circuits of electronic equipment, and the spark can even cause explosion, so that life danger is generated, and public safety is endangered. The modified polymeric materials therefore require the addition of antistatic agents. Antistatic agents are a class of chemical additives that prevent static charge from developing, or effectively dissipate static charge. The invention adopts the synergistic effect of one or two antistatic agents, can be uniformly dispersed in a molten polymer material, gradually migrates to the surface of the material along with time, adsorbs water molecules in air, reduces the surface resistance, and reduces the charge density of the surface of the material, thereby enabling the material to have lasting antistatic effect. The two static agents are mixed in a ratio of 2:1 to have a synergistic effect, so that demolding is facilitated, and the product keeps good appearance effect.
As a preferable scheme of the invention, the dispersing agent adopts one of organosilicon polyether copolymer, double fatty acid amide, polycarboxylate and vinyl double stearamide. The scheme is that a plurality of resins are compatible with the auxiliary agent, and because of the nonpolar characteristic of the polypropylene resin, the polypropylene resin is not easy to be compatible with other chemical substances, uneven dispersion can cause flocculation or vertical streak fog when a product is cast to form a film, the quality of the product is seriously affected, and the dispersing agent is added in the invention to improve the defect, so that the dispersing agent mainly has dispersing and lubricating functions and has good dispersibility on the resin, the color master batch, the filler and the like. On the basis of difficult treatment, the system is endowed with good spreadability and wettability.
As a preferable scheme of the invention, the dispersing agent is finally added into a casting machine, and the casting machine mixes materials at a high speed at the temperature of 180-220 ℃. According to the scheme, after all raw materials are added, a dispersing agent is added, and the raw materials are uniformly mixed at a high speed for at least 5 minutes so as to promote flow and leveling property and increase the distribution and miscibility of a system.
As a preferable scheme of the invention, the nonwoven fabric is 30-80g/m < 2 >, and the thickness of the polypropylene decorative layer cast by the die head of the casting machine is 0.06-0.5 mm.
Compared with the prior art, the invention has the advantages that: the environment-friendly polypropylene decorative film has the greatest advantages that the environment-friendly polypropylene decorative film is degradable during recycling, only water and carbon dioxide are released during combustion, no toxic gas is generated, good news is brought to the environment, the polypropylene decorative film takes non-woven fabrics as a substrate, and the polypropylene decorative layer is combined, so that the tensile strength, impact strength and the like of a product can be greatly improved, organic back glue is not needed, and the environment-friendly polypropylene decorative film is more environment-friendly and recyclable.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the figure: 1. polypropylene decorative layer 2, non-woven fabric layer 3, wood-based panel.
Detailed Description
In order that the invention may be readily understood, several embodiments of the invention will be described more fully hereinafter with reference to the accompanying drawings, in which, however, the invention may be embodied in many different forms and is not limited to the embodiments described herein, but instead is provided for the purpose of providing a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terms used herein in this description of the invention are for the purpose of describing particular embodiments only and are not intended to be limiting of the invention, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.
Referring to fig. 1, the present invention provides the following technical solution,
the polypropylene decorative film with the non-woven fabric as the substrate comprises a polypropylene decorative layer 1 and a non-woven fabric layer 2, wherein the polypropylene decorative layer 1 comprises the following material components in proportion: 72-92% of main raw materials, 0.5-18% of color master batch, 2-12% of toughening agent, 0.1-0.5% of antistatic agent and 0.1-0.4% of dispersing agent; the main raw material is a mixed raw material formed by mixing one or two of homo-polypropylene and block-copolymerized polypropylene, and the proportion of the homo-polypropylene to the block-copolymerized polypropylene in the mixed raw material is 1:3, a step of; the material components of the polypropylene decorative layer 1 are prepared according to a proportion, then are respectively placed into a casting machine, are melt-blended at 180-220 ℃, are cast into the polypropylene decorative layer 1 through a casting machine die head at 180-210 ℃ and are thermally bonded with the non-woven fabric 2 to form the polypropylene decorative film.
The color master batch is prepared by mixing a polypropylene carrier, toner and a coupling agent.
The toughening agent adopts one or two of nano barium sulfate, nano CaCO3 and POE.
The antistatic agent adopts one or two of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate, glycerol monostearate and ethoxylated amine.
The dispersing agent adopts one of organosilicon polyether copolymer, double fatty acid amide, polycarboxylate and vinyl double stearamide.
And finally adding the dispersing agent into a casting machine, and uniformly mixing the materials at a high speed at 180-220 ℃.
The non-woven fabric 2 is 30-80g/m2, and the thickness of the polypropylene decorative layer 1 cast by a casting machine die head is 0.06-0.5 mm.
The bottom of the polypropylene decorative film non-woven fabric is stuck to furniture or a wallboard by using put glue.
The specific implementation process is as follows:
in the first embodiment, the main raw material adopts homo-polypropylene or block-copolymerized polypropylene, the main raw material accounts for 90 percent, the color master batch accounts for 6.4 percent, the toughening agent accounts for 3.2 percent, the antistatic agent accounts for 0.2 percent, and the dispersing agent accounts for 0.2 percent;
adding the main raw materials, the masterbatch, the toughening agent and the antistatic agent into a casting machine for mixing, adding a dispersing agent, uniformly mixing at a high speed for at least 5 minutes to promote flow and leveling property, increasing the distribution and miscibility of a system, melting and blending the material components at 180-220 ℃, casting the material components into a polypropylene decorative layer 1 at 180-210 ℃ through a die head of the casting machine, and thermally attaching the polypropylene decorative layer with non-woven fabrics 2 to form the polypropylene decorative film.
In the second embodiment, the main raw materials are homo-polypropylene and block-copolymerized polypropylene mixture, the main raw material accounts for 88%, wherein the ratio of the homo-polypropylene to the block-copolymerized polypropylene is 1:3, the color master batch accounts for 7.6 percent, the toughening agent accounts for 3.7 percent, the antistatic agent accounts for 0.4 percent, and the dispersing agent accounts for 0.3 percent;
adding the main raw materials, the masterbatch, the toughening agent and the antistatic agent into a casting machine for mixing, adding a dispersing agent, uniformly mixing at a high speed for at least 5 minutes to promote flow and leveling property, increasing the distribution and miscibility of a system, melting and blending the material components at 180-220 ℃, casting the material components into a polypropylene decorative layer 1 at 180-210 ℃ through a die head of the casting machine, and thermally attaching the polypropylene decorative layer with non-woven fabrics 2 to form the polypropylene decorative film.
In the third embodiment, a mixture of homo-polypropylene and block-copolymerized polypropylene is adopted as a main raw material, the main raw material accounts for 76%, wherein the ratio of the homo-polypropylene to the block-copolymerized polypropylene is 1:3, the color master batch accounts for 15 percent, the toughening agent accounts for 8.1 percent, the antistatic agent accounts for 0.5 percent, and the dispersing agent accounts for 0.4 percent;
adding the main raw materials, the masterbatch, the toughening agent and the antistatic agent into a casting machine for mixing, adding a dispersing agent, uniformly mixing at a high speed for at least 5 minutes to promote flow and leveling property, increasing the distribution and miscibility of a system, melting and blending the material components at 180-220 ℃, casting the material components into a polypropylene decorative layer 1 at 180-210 ℃ through a die head of the casting machine, and thermally attaching the polypropylene decorative layer with non-woven fabrics 2 to form the polypropylene decorative film.
The polypropylene decorative layer with single thickness of 0.15mm is obtained by adopting the above example, and is subjected to strength test under normal temperature environment to obtain the following data:
raw materials Tensile strength MPa Impact strength MJ/m2 Elongation at break%
PPB 18 12 480
PPH 40 4.5 105
PPB: PPH is 3:1 32 8.5 220
As shown in the table above, the polypropylene decorative layer obtained by mixing the homo-polypropylene and the block polypropylene in proportion has the best comprehensive performance.
The two-layer structure film with non-woven fabric as a bottom and polypropylene decorative film as a surface obtained by the above example and the polypropylene decorative layer with single component are respectively subjected to strength test in normal temperature environment to obtain the following data:
raw materials Tensile strength MPa Impact strength MJ/m2 Elongation at break%
PPB: PPH is 3:1 32 8.5 220
Example a single PPB+ nonwoven fabric 20 11.5 405
Example a single PPH+ nonwoven fabric 42 9.5 110
Example two 39 9.3 108
Example III 38 9.4 109
From the above table, the overall effect of the double-layer structure film with the non-woven fabric as the bottom and the polypropylene decorative film as the surface is obviously improved, and the impact strength and the tensile property of the product are better.
The non-woven fabric on the back of the product can be adhered to different artificial boards 3 by various glues such as pur, and the polypropylene decorative film can be manufactured into surface effects with different textures according to the difference of embossing rollers.
While the preferred embodiments of the present invention have been described in detail, it is to be clearly understood that the same may be varied in many ways by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The polypropylene decorative film taking the non-woven fabric as the substrate is characterized by comprising a polypropylene decorative layer and a non-woven fabric layer, wherein the polypropylene decorative layer comprises the following material components in proportion: 72-92% of main raw materials, 0.5-18% of color master batch, 2-12% of toughening agent, 0.1-0.5% of antistatic agent and 0.1-0.4% of dispersing agent;
the main raw material is a mixed raw material formed by mixing one or two of homo-polypropylene and block-copolymerized polypropylene, and the ratio of the homo-polypropylene to the block-copolymerized polypropylene in the mixed raw material is 1:3, a step of;
the material components of the polypropylene decorative layer are prepared according to a proportion, then are respectively placed into a casting machine, are melted and blended at the temperature of 180-220 ℃, are cast into the polypropylene decorative layer through a casting machine die head at the temperature of 180-210 ℃ and are thermally bonded with non-woven fabrics to form the polypropylene decorative film.
2. The polypropylene decorative film with a nonwoven fabric as a substrate according to claim 1, wherein the color master batch is prepared by mixing a polypropylene carrier, a toner and a coupling agent.
3. The polypropylene decorative film with the non-woven fabric as the substrate according to claim 1, wherein the toughening agent is one or two of nano barium sulfate, nano CaCO3 and POE.
4. The polypropylene decorative film with the non-woven fabric as the substrate according to claim 1, wherein the antistatic agent is one or two of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate, glycerol monostearate and ethoxylated amine.
5. The polypropylene decorative film with the non-woven fabric as the substrate according to claim 1, wherein the dispersing agent is one of an organosilicon polyether copolymer, a bis-fatty acid amide, a polycarboxylate and a vinyl bis-stearamide.
6. The polypropylene decorative film with non-woven fabric as a substrate according to claim 1 or 5, wherein the dispersing agent is finally added into a casting machine, and the casting machine mixes materials at a high speed at a temperature of 180-220 ℃.
7. The polypropylene decorative film with the non-woven fabric as the substrate according to claim 1, wherein the non-woven fabric is 30-80g/m < 2 >, and the thickness of the polypropylene decorative layer cast by the die head of the casting machine is 0.06-0.5 mm.
CN202310288461.2A 2023-03-22 2023-03-22 Polypropylene decorative film with non-woven fabric as substrate Pending CN116278279A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310288461.2A CN116278279A (en) 2023-03-22 2023-03-22 Polypropylene decorative film with non-woven fabric as substrate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310288461.2A CN116278279A (en) 2023-03-22 2023-03-22 Polypropylene decorative film with non-woven fabric as substrate

Publications (1)

Publication Number Publication Date
CN116278279A true CN116278279A (en) 2023-06-23

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Application Number Title Priority Date Filing Date
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Country Status (1)

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