CN116278031B - Composite material cutting device - Google Patents
Composite material cutting device Download PDFInfo
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- CN116278031B CN116278031B CN202310527906.8A CN202310527906A CN116278031B CN 116278031 B CN116278031 B CN 116278031B CN 202310527906 A CN202310527906 A CN 202310527906A CN 116278031 B CN116278031 B CN 116278031B
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- fixedly connected
- film
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- frame
- mounting plate
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- 238000005520 cutting process Methods 0.000 title claims abstract description 59
- 239000002131 composite material Substances 0.000 title claims abstract description 27
- 238000001179 sorption measurement Methods 0.000 claims abstract description 50
- 229920000742 Cotton Polymers 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims description 25
- 238000007664 blowing Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 6
- 230000008602 contraction Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 abstract description 7
- 230000001788 irregular Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000012634 fragment Substances 0.000 abstract description 2
- 230000037303 wrinkles Effects 0.000 description 7
- 239000000428 dust Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B08B1/20—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The application relates to the field of composite material production, in particular to a composite material cutting device. Technical problems: because the soundproof cotton is softer and light in weight, when cutting the soundproof cotton, the soundproof cotton side wall is easy to drag by the cutter to bend, and the edge of a cut product is irregular. The technical scheme is as follows: a composite material cutting device comprises an automatic cutting machine, a driving component and the like; the left and right sides of the automatic cutting machine are respectively provided with a driving component. According to the invention, the two film rollers are controlled to move up and down to cover and press the film on the film, and then the film is tightly adsorbed downwards through the first through pipe, so that the film tightly presses the soundproof cotton on the supporting plate for fixing, the soundproof cotton is fixed through the adsorption film instead of the conventional pressing fixing mode, the influence of local concave of the soundproof cotton caused by pressing fixing on cutting is prevented, further, the soundproof cotton is prevented from shifting during cutting, and meanwhile, the scattered and splashed fragments generated by cutting are prevented from polluting the working environment.
Description
Technical Field
The application relates to the field of composite material production, in particular to a composite material cutting device.
Background
The soundproof cotton is a typical composite material and has good soundproof and heat-insulating effects, and the soundproof cotton needs to be cut in the production process of soundproof cotton products at present, but when the soundproof cotton is cut due to softer texture and light weight, the side wall of the soundproof cotton is easily dragged by a cutter to bend, so that the edge of the cut product is irregular; in addition, scraps generated in the cutting process are easy to scatter and splash, so that the working environment is polluted;
and the conventional pressing fixing mode can cause the local recession of the soundproof cotton to influence cutting.
Disclosure of Invention
In order to overcome the defect that the side wall of the soundproof cotton is easy to be dragged by a cutter to bend when the soundproof cotton is cut due to softer texture and light weight, and the edge of a cut product is irregular, the invention provides a composite material cutting device.
The technical scheme is as follows: a composite material cutting device comprises an automatic cutting machine; the device also comprises a film roller, a driving assembly, a supporting assembly, a film sucking unit and a shaking unit; the left and right of the automatic cutting machine are respectively provided with a driving component; the two driving components are respectively connected with a film roller, and the driving components are used for controlling the film roller to rotate, wind and release the film; the inner side of the automatic cutting machine is provided with a supporting component for supporting the soundproof cotton; a film absorbing unit for absorbing the film is connected between the two driving components; the film sucking unit is connected with two shaking units which are symmetrically arranged left and right and used for shaking the film;
the film sucking unit comprises a second mounting plate; the driving assembly is connected with two second mounting plates; two opposite sides of the second mounting plates are fixedly connected with an electric slide rail respectively; the two electric sliding rails are respectively connected with an electric sliding block in a sliding way; a third mounting plate is fixedly connected between the two electric sliding blocks; an adsorption frame is fixedly connected to the lower side of the third mounting plate; the upper part of the adsorption frame is penetrated with a plurality of second through pipes; four adsorption components are connected to the adsorption frame; a plurality of interception rods are fixedly connected to the lower part of the adsorption frame; the adsorption frame is connected with the shaking unit;
the right front adsorption component comprises an arc-shaped collecting plate; the right front part of the adsorption frame is connected with an arc-shaped collection plate in a sliding way; the right front part of the adsorption frame is connected with a contraction plate in a sliding way; a plurality of raised strips are fixedly connected to the inner side of the arc-shaped collecting plate, and the raised strips at the upper part are more protruded than those at the other parts; a fourth mounting plate is fixedly connected to the front part of the right side of the adsorption frame; the second motor is arranged at the rear side of the fourth mounting plate; a fifth mounting plate is fixedly connected with the output shaft of the second motor; the left part and the right part of the fifth mounting plate are respectively and rotatably connected with a cleaning rod; the outer surfaces of the two cleaning rods are fixedly connected with a plurality of clamping strips at equal intervals respectively, and the clamping strips on the right cleaning rod are more protruded than the clamping strips on the left cleaning rod;
the driving assembly comprises a first mounting plate, an air cylinder, a first mounting frame and a first motor; the left and right of the automatic cutting machine are respectively provided with a first mounting plate; a plurality of cylinders are fixedly connected to the upper parts of the two first mounting plates respectively; all the cylinders on the same first mounting plate are fixedly connected with a first mounting frame; the front sides and the rear sides of the two first mounting frames are respectively fixedly connected with a second mounting plate; the two first mounting frames are respectively and rotatably connected with a film roller; the front sides of the two first mounting frames are respectively provided with a first motor; the two first motor output shafts are fixedly connected with one film roller respectively.
Optionally, the supporting component comprises a chassis, a supporting frame and a supporting plate; two underframes are arranged on the inner side of the automatic cutting machine; the top parts of the two underframes are fixedly connected with a supporting frame together; the inner lower side of the supporting frame is fixedly connected with a supporting frame; the upper side of the supporting frame is fixedly connected with a supporting plate.
Optionally, a filter screen is respectively arranged at the left part and the right part of the support frame.
Optionally, a first through pipe is also included; the front part and the rear part of the supporting frame are respectively penetrated with a plurality of first through pipes at equal intervals.
Optionally, the right shaking unit comprises a sixth mounting plate, a guide rod and a third motor; a sixth mounting plate is fixedly connected to the right part of the front side and the right part of the rear side of the adsorption frame respectively; a guide rod is rotatably connected between the two sixth mounting plates, and a convex rod is arranged on the outer surface of the guide rod; a third motor is arranged on the front side of the front sixth mounting plate; the output shaft of the third motor is fixedly connected with the guide rod.
Optionally, an upper roof unit is further included; the two second mounting plates are connected with an upper jacking unit for locally jacking up the film; the upper jacking unit comprises an electric push rod, a seventh mounting plate and a jacking block; the left parts of the two second mounting plates are fixedly connected with an electric push rod respectively; the telescopic ends of the two electric push rods are fixedly connected with a seventh mounting plate respectively; a jacking block is fixedly connected between the two seventh mounting plates, the section of the jacking block is conical, and the edge of the jacking block is arc-shaped.
Optionally, the device also comprises a blowing unit; the two second mounting plates are connected with a blowing unit for blowing off the folds of the film; the blowing unit comprises a second mounting frame, an air guide frame, an air tap, an eighth mounting plate, a camera and an electric telescopic rod; the left parts of the two second mounting plates are fixedly connected with second mounting frames together, and the second mounting frames are positioned at the left sides of the two electric push rods; the lower side of the second mounting frame is fixedly connected with an air guide frame; the lower side of the air guide frame is fixedly connected with a plurality of air nozzles, the air nozzles are divided into a front half group and a rear half group, the air nozzles of the front half group incline forwards, and the air nozzles of the rear half group incline backwards; a plurality of eighth mounting plates are fixedly connected to the right side of the second mounting frame at equal intervals; the right part of the lower side of each eighth mounting plate is fixedly connected with a camera respectively; the left inclined plane of the top block is provided with a plurality of electric telescopic rods at equal intervals.
The beneficial effects are that: 1. according to the invention, the two film rollers are controlled to move up and down to cover and press the film on the film, and then the film is tightly adsorbed downwards through the first through pipe, so that the film tightly presses the soundproof cotton on the supporting plate for fixing, the soundproof cotton is fixed through the adsorption film instead of the conventional pressing fixing mode, the influence of local concave of the soundproof cotton caused by pressing fixing on cutting is prevented, further, the soundproof cotton is prevented from shifting during cutting, and meanwhile, the scattered and splashed fragments generated by cutting are prevented from polluting the working environment.
2. According to the invention, the films on the cutting scraps and the soundproof cotton are adsorbed by the adsorption frame, the adsorbed films are embedded between the convex strips on the arc-shaped collecting plate by the two cleaning rods, and meanwhile, the rotation of the guide rod is controlled to stir the films, so that scraps attached to the surfaces of the films are shaken out, and the adsorption frame can absorb the scraps and separate the films.
3. When the film is rolled, the left part of the film is jacked up by controlling the jacking block to move upwards, so that the passing film becomes compact, the generation of wrinkles is reduced, wind is blown to the film through the air nozzles, the air nozzles are divided into the first half group and the second half group, and the films are blown forwards and backwards respectively, so that the wrinkles on the film are blown to be flat.
Drawings
FIG. 1 is a schematic perspective view of a composite material cutting device according to the present invention;
FIG. 2 is a schematic view of a first partial perspective view of a composite cutting device according to the present invention;
FIG. 3 is a partial perspective cross-sectional view of a composite cutting device of the present invention;
FIG. 4 is a schematic view of a second partial perspective view of a composite cutting device according to the present invention;
FIG. 5 is a schematic view of a third partial perspective view of a composite cutting device according to the present invention;
FIG. 6 is a schematic view of a fourth partial perspective view of a composite cutting device according to the present invention;
FIG. 7 is a schematic view of a first partial perspective view of a suction unit of a composite cutting device according to the present invention;
FIG. 8 is a schematic view of a second partial perspective view of a suction unit of the composite cutting device of the present invention;
FIG. 9 is a schematic view of a fifth partial perspective view of a composite cutting device according to the present invention;
FIG. 10 is a schematic view of a sixth partial perspective view of a composite cutting device according to the present invention;
fig. 11 is a schematic partial perspective view of an upper head unit of the composite material cutting device of the present invention.
The reference symbols in the drawings: the automatic cutting machine comprises a 1-automatic cutting machine body, 21-first mounting plates, 22-air cylinders, 23-first mounting frames, 24-film rollers, 25-first motors, 26-underframe, 27-supporting frames, 28-supporting frames, 29-supporting plates, 31-first through pipes, 41-second mounting plates, 42-electric sliding rails, 43-electric sliding blocks, 44-third mounting plates, 45-adsorbing frames, 46-second through pipes, 47-arc collecting plates, 48-protruding strips, 49-fourth mounting plates, 410-second motors, 411-fifth mounting plates, 412-cleaning rods, 413-clamping strips, 414-intercepting rods, 415-contracting plates, 51-sixth mounting plates, 52-guiding rods, 53-third motors, 61-electric pushing rods, 62-seventh mounting plates, 63-jacking blocks, 71-second mounting frames, 72-air guide frames, 73-air nozzles, 74-eighth mounting plates, 75-cameras and 76-electric telescopic rods.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
A composite material cutting device, as shown in figures 1-3, comprises an automatic cutting machine 1;
the device also comprises a film roller 24, a driving assembly, a supporting assembly, a film sucking unit and a shaking unit; the left and right of the automatic cutting machine 1 are respectively provided with a driving component; the two driving components are respectively connected with a film roller 24; the inner side of the automatic cutting machine 1 is provided with a supporting component; a film sucking unit is connected between the two driving components; the film sucking unit is connected with two shaking units which are symmetrically arranged left and right.
The driving assembly comprises a first mounting plate 21, an air cylinder 22, a first mounting frame 23 and a first motor 25; the left and right of the automatic cutting machine 1 are respectively provided with a first mounting plate 21; at least two cylinders 22 are connected to the upper parts of the two first mounting plates 21 through bolts respectively; all the cylinders 22 on the same first mounting plate 21 are fixedly connected with a first mounting frame 23; the two first mounting frames 23 are respectively and rotatably connected with a film roller 24; the front sides of the two first mounting frames 23 are respectively connected with a first motor 25 through bolts; the output shafts of the two first motors 25 are fixedly connected with one film roll 24 respectively.
The support assembly comprises a bottom frame 26, a support frame 27, a support frame 28 and a support plate 29; two underframes 26 are arranged on the inner side of the automatic cutting machine 1; the top parts of the two underframes 26 are fixedly connected with a supporting frame 27; a supporting frame 28 is fixedly connected to the inner lower side of the supporting frame 27, and a filter screen is respectively arranged at the left part and the right part of the supporting frame 28 and used for filtering the scraps falling from the surface of the soundproof cotton; a support plate 29 is welded to the upper side of the support bracket 28.
Also included is a first tube 31; five first through pipes 31 are respectively penetrated at equal intervals at the front part and the rear part of the supporting frame 27, and the external air pump is controlled to be started, so that the first through pipes 31 generate suction to tightly adsorb the film downwards, and the film tightly presses the soundproof cotton on the supporting plate 29.
Specifically, the cutting of the soundproof cotton comprises the following steps:
the first through pipe 31 is connected with an external air pump in advance, when the novel soundproof cotton cutter is in operation, firstly, soundproof cotton is placed on the supporting plate 29, then the plurality of air cylinders 22 are controlled to simultaneously drive the two first mounting frames 23 to move downwards, the two first mounting frames 23 drive the corresponding film rollers 24 and the first motor 25 to move downwards, the left film roller 24 is responsible for winding up the film, the right film roller 24 is responsible for releasing the film, the film which is spread between the two film rollers 24 contacts with the upper side of the soundproof cotton, so that the film presses the soundproof cotton on the supporting plate 29, at the moment, the film covers the soundproof cotton on the whole supporting frame 27, the external air pump is controlled to start immediately, the first through pipe 31 generates suction to adsorb the film downwards, so that the film tightly presses the soundproof cotton on the supporting plate 29 to be fixed, the soundproof cotton is fixed through the adsorption film to replace a conventional pressing and fixing mode, the local depression of the soundproof cotton caused by pressing and the cutting is prevented, and further, the soundproof cotton is prevented from shifting during cutting, and the scattered dust generated during the splashing is prevented; and then controlling the automatic cutting machine 1 to start cutting the soundproof cotton.
Example 2
On the basis of embodiment 1, as shown in fig. 4-9, the film sucking unit comprises a second mounting plate 41, an electric sliding rail 42, an electric sliding block 43, a third mounting plate 44, an adsorption frame 45, a second through pipe 46, an interception rod 414 and an adsorption component; a second mounting plate 41 is fixedly connected between the front sides and the rear sides of the two first mounting frames 23 respectively; both second mounting plates 41 are connected to the upper roof unit; both the second mounting plates 41 are connected with the blowing unit; the opposite sides of the two second mounting plates 41 are respectively connected with an electric sliding rail 42 by bolts; two electric sliding rails 42 are respectively connected with an electric sliding block 43 in a sliding way; a third mounting plate 44 is fixedly connected between the two electric sliding blocks 43; an adsorption frame 45 is fixedly connected to the lower side of the third mounting plate 44; six second through pipes 46 penetrate through the upper part of the adsorption frame 45; four adsorption components are connected to the adsorption frame 45; three interception bars 414 are fixedly connected to the lower part of the adsorption frame 45; the adsorption frame 45 is connected to the shaking unit.
The right front adsorption assembly comprises an arc-shaped collection plate 47, a convex strip 48, a fourth mounting plate 49, a second motor 410, a fifth mounting plate 411, a cleaning rod 412, a clamping strip 413 and a contraction plate 415; the right front part of the adsorption frame 45 is connected with an arc-shaped collection plate 47 in a sliding way, and a handle is arranged in the middle of the right side of the arc-shaped collection plate 47 so as to facilitate the workers to pull the arc-shaped collection plate; the right front part of the adsorption frame 45 is connected with a contraction plate 415 in a sliding manner; a plurality of raised strips 48 are fixedly connected to the inner side of the arc-shaped collecting plate 47, the raised strips 48 positioned at the upper part are more protruded than the raised strips 48 positioned at the other parts, and the surface of the raised strips 48 is made of a rough material; a fourth mounting plate 49 is fixedly connected to the front part of the right side of the adsorption frame 45; the rear side of the fourth mounting plate 49 is connected with a second motor 410 through bolts; the output shaft of the second motor 410 is fixedly connected with a fifth mounting plate 411; the left part and the right part of the fifth mounting plate 411 are respectively and rotatably connected with a cleaning rod 412; four clamping bars 413 are fixedly connected to the outer surfaces of the two cleaning rods 412 at equal intervals respectively, and the clamping bars 413 on the right cleaning rod 412 are more protruded than the clamping bars 413 on the left cleaning rod 412.
The right shaking unit comprises a sixth mounting plate 51, a guide rod 52 and a third motor 53; a sixth mounting plate 51 is fixedly connected to the right part of the front side and the right part of the rear side of the adsorption frame 45 respectively; a guide rod 52 is rotationally connected between the two sixth mounting plates 51, a convex rod is arranged on the outer surface of the guide rod 52, so that the film is conveniently stirred, the right third motor 53 is controlled to drive the guide rod 52 to rotate, the guide rod 52 rotates to stir the film, and scraps attached to the surface of the film are dithered out, so that the scraps are conveniently absorbed by the adsorption frame 45; a third motor 53 is connected to the front side of the front sixth mounting plate 51 through bolts; the output shaft of the third motor 53 is fixedly connected with the guide rod 52.
Specifically, the adsorption removal of the film on the surface of the cut soundproof cotton block comprises the following steps:
connecting the second through pipe 46 with an external dust collector in advance, after cutting, controlling the first through pipe 31 to stop adsorbing films, controlling the plurality of air cylinders 22 to drive the two first mounting frames 23 to move upwards simultaneously so as to enable the films to move upwards, at the moment, enabling the upper surface of each cut soundproof cotton block to have films, controlling the two electric sliding blocks 43 to move leftwards along the electric sliding rail 42, enabling the two electric sliding blocks 43 to drive the adsorbing frame 45 and the related components thereof to move leftwards or rightwards, controlling the two adsorbing components at the right in the rightward moving process to start adsorbing the films, and controlling the two adsorbing components at the left in the leftward moving process to start adsorbing the films; the outside dust collector is controlled to start in the moving process, the dust collector is communicated with the second through pipe 46, so that the second through pipe 46 and the adsorption frame 45 generate suction to adsorb a film, in the rightward moving process, the left part of the film is firstly sucked and stuck on the right interception rod 414, then two adsorption components on the right are controlled to work to collect the film, when the adsorption components on the right work, the second motor 410 is controlled to drive the fifth mounting plate 411 to rotate anticlockwise based on the front-back view, the fifth mounting plate 411 drives the two cleaning rods 412 to rotate, the two cleaning rods 412 drive the corresponding clamping strips 413 to rotate, the left cleaning rod 412 drives the front part of the film stuck on the right interception rod 414 to move circularly when rotating, so that the whole film is sucked up, the film passes through the right guide rod 52 in the sucking process, the third motor 53 on the right is controlled to drive the guide rod 52 to rotate, the guide rod 52 rotates to shake the scraps attached on the surface of the film, and the adsorption frame 45 is convenient to separate the suction from the film; when the clamping bar 413 on the left cleaning bar 412 rotates to contact with the convex strips 48 on the upper part of the arc-shaped collecting plate 47, the cleaning bar 412 rotates, so that the clamping bar 413 rotates to embed the front part of the film between the convex strips 48 on the upper part of the arc-shaped collecting plate 47; the convex strips 48 on the upper part of the arc-shaped collecting plate 47 are more protruded than the convex strips 48 on the other parts, so that the clamping strips 413 on the left cleaning rod 412 only contact the convex strips 48 on the upper part of the arc-shaped collecting plate 47, but do not contact the convex strips 48 on the other parts, but the clamping strips 413 on the right cleaning rod 412 can contact all the convex strips 48, because the clamping strips 413 on the right cleaning rod 412 are more protruded; the second motor 410 is controlled to drive the fifth mounting plate 411 to rotate clockwise, so that the clamping strip 413 on the right cleaning rod 412 embeds the film between the convex strips 48 on the arc-shaped collecting plate 47 from top to bottom, thus completing the adsorption of one film, when the cleaning rod 412 rotates to contact with the shrinkage plate 415, the shrinkage plate 415 is forced to move downwards, and when the shrinkage plate 415 does not contact, the clearance plate 415 rebounds to block the gap to enhance the adsorption force of chips below the adsorption frame 45; then, the above operation is repeated, and after a large number of films are stored between the protruding strips 48, the arc-shaped collecting plate 47 is pulled out from the adsorption frame 45 to remove the films.
Example 3
On the basis of the embodiment 2, as shown in fig. 10-11, an upper roof unit is further included; the two second mounting plates 41 are connected with an upper roof unit; the upper top unit comprises an electric push rod 61, a seventh mounting plate 62 and a top block 63; the upper left sides of the two second mounting plates 41 are respectively connected with an electric push rod 61 through bolts; the telescopic ends of the two electric push rods 61 are fixedly connected with a seventh mounting plate 62 respectively; a jacking block 63 is welded between the two seventh mounting plates 62, the tangent plane of the jacking block 63 is conical, the edges of the jacking block 63 are arc-shaped, the jacking block 63 is controlled to move upwards to jack up the left part of the film, and the passing film becomes compact and wrinkles are reduced.
The device also comprises a blowing unit; the two second mounting plates 41 are connected with a blowing unit; the blowing unit comprises a second mounting frame 71, an air guide frame 72, an air tap 73, an eighth mounting plate 74, a camera 75 and an electric telescopic rod 76; the left parts of the upper sides of the two second mounting plates 41 are fixedly connected with a second mounting frame 71 together, and the second mounting frame 71 is positioned at the left sides of the two electric push rods 61; the air guide frame 72 is fixedly connected to the lower side of the second mounting frame 71, and the air guide frame 72 is obliquely arranged rightwards, so that wrinkles of the film can be flattened; the lower side of the air guide frame 72 is fixedly connected with a plurality of air nozzles 73, the air nozzles 73 are divided into a front half group and a rear half group, the air nozzles 73 of the front half group incline forwards, and the air nozzles 73 of the rear half group incline backwards; three eighth mounting plates 74 are fixedly connected to the right side of the second mounting frame 71 at equal intervals; a camera 75 is fixedly connected to the right side of the lower side of each eighth mounting plate 74 respectively; the left inclined plane of the top block 63 is provided with a plurality of electric telescopic rods 76 at equal intervals, the positions of the gaps of the films are observed in advance through the camera 75, and then the corresponding electric telescopic rods 76 are controlled to start to lift, so that the electric telescopic rods 76 at the edge of each gap are lifted, wind is prevented from blowing to the lower part of the film, and the film is prevented from being blown up and wrinkled.
Specifically, the rolling of the film comprises the following steps:
a gap exists in the middle of the cut film between the two film rolls 24, at this time, the first motor 25 is controlled to drive the left film roll 24 to rotate to wind the film so as to easily cause film wrinkling, therefore, before winding, the two electric push rods 61 are controlled to drive the two seventh mounting plates 62 to move upwards, the two seventh mounting plates 62 drive the jacking blocks 63 to move upwards so as to jack up the left part of the film, the passing film becomes compact, wrinkles are reduced, then an external air pump is controlled to ventilate the air guide frame 72, the air guide frame 72 blows air to the film through a plurality of air nozzles 73, the air nozzles 73 are divided into a first half group and a second half group, and the films are blown forwards and backwards respectively, so that wrinkles on the film are blown to be flat, the air guide frame 72 is inclined rightwards so that blown wind is opposite to the advancing direction of the film, and the wrinkles on the film are more favorable for being blown flat; because there are many gaps on the film, the air blown by the air tap 73 easily blows the film on the edges of the gaps to be wrinkled, so that the position of the gaps of the film is observed in advance through the camera 75, and then the corresponding electric telescopic rod 76 is controlled to start to lift, so that the electric telescopic rod 76 on each edge of the gaps is lifted, thus preventing the air from blowing to the lower part of the film and preventing the film from being wrinkled.
While the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. The scope of the disclosure should, therefore, not be limited to the above-described embodiments, but should be determined not only by the following claims, but also by the equivalents of the following claims.
Claims (5)
1. A composite material cutting device comprises an automatic cutting machine (1); the method is characterized in that: also comprises a film roller (24); the left and right sides of the automatic cutting machine (1) are respectively provided with a driving component; the two driving components are respectively connected with a film roller (24), and the driving components are used for controlling the film roller (24) to rotate, wind and release the film; the inner side of the automatic cutting machine (1) is provided with a supporting component for supporting the soundproof cotton; a film absorbing unit for absorbing the film is connected between the two driving components; the film sucking unit is connected with two shaking units which are symmetrically arranged left and right and used for shaking the film;
the film sucking unit comprises a second mounting plate (41); the driving assembly is connected with two second mounting plates (41); two opposite sides of the second mounting plates (41) are fixedly connected with an electric sliding rail (42) respectively; two electric sliding rails (42) are respectively connected with an electric sliding block (43) in a sliding way; a third mounting plate (44) is fixedly connected between the two electric sliding blocks (43); an adsorption frame (45) is fixedly connected to the lower side of the third mounting plate (44); a plurality of second through pipes (46) penetrate through the upper part of the adsorption frame (45); four adsorption components are connected to the adsorption frame (45); a plurality of interception rods (414) are fixedly connected to the lower part of the adsorption frame (45); the adsorption frame (45) is connected with the shaking unit;
the right front adsorption component comprises an arc-shaped collecting plate (47); the right front part of the adsorption frame (45) is connected with an arc-shaped collection plate (47) in a sliding way; the right front part of the adsorption frame (45) is connected with a contraction plate (415) in a sliding way; a plurality of raised strips (48) are fixedly connected to the inner side of the arc-shaped collecting plate (47), and the raised strips (48) positioned at the upper part are more protruded than the raised strips (48) positioned at the other parts; a fourth mounting plate (49) is fixedly connected to the front part of the right side of the adsorption frame (45); the rear side of the fourth mounting plate (49) is provided with a second motor (410); a fifth mounting plate (411) is fixedly connected with the output shaft of the second motor (410); the left part and the right part of the fifth mounting plate (411) are respectively and rotatably connected with a cleaning rod (412); the outer surfaces of the two cleaning rods (412) are respectively and fixedly connected with a plurality of clamping strips (413) at equal intervals, and the clamping strips (413) on the right cleaning rod (412) are more protruded than the clamping strips (413) on the left cleaning rod (412);
the driving assembly comprises a first mounting plate (21); the left and right sides of the automatic cutting machine (1) are respectively provided with a first mounting plate (21); a plurality of air cylinders (22) are fixedly connected to the upper parts of the two first mounting plates (21) respectively; all the cylinders (22) on the same first mounting plate (21) are fixedly connected with a first mounting frame (23) together; the front sides and the rear sides of the two first mounting frames (23) are respectively fixedly connected with a second mounting plate (41); the two first mounting frames (23) are respectively and rotatably connected with a film roller (24); the front sides of the two first mounting frames (23) are respectively provided with a first motor (25); the output shafts of the two first motors (25) are respectively fixedly connected with a film roller (24);
the support assembly includes a chassis (26); two underframes (26) are arranged on the inner side of the automatic cutting machine (1); the tops of the two underframes (26) are fixedly connected with a supporting frame (27) together; a supporting frame (28) is fixedly connected to the inner lower side of the supporting frame (27); a supporting plate (29) is fixedly connected to the upper side of the supporting frame (28);
the utility model also comprises a first through pipe (31); the front part and the rear part of the supporting frame (27) are respectively penetrated with a plurality of first through pipes (31) at equal intervals.
2. A composite cutting device according to claim 1, wherein: the left part and the right part of the supporting frame (28) are respectively provided with a filter screen.
3. A composite cutting device according to claim 1, wherein: the right dithering unit comprises a sixth mounting plate (51); a sixth mounting plate (51) is fixedly connected to the right part of the front side and the right part of the rear side of the adsorption frame (45) respectively; a guide rod (52) is rotatably connected between the two sixth mounting plates (51), and a convex rod is arranged on the outer surface of the guide rod (52); a third motor (53) is arranged on the front side of the front sixth mounting plate (51); an output shaft of the third motor (53) is fixedly connected with the guide rod (52).
4. A composite material cutting device according to claim 3, characterized in that: the device also comprises an upper top unit; the two second mounting plates (41) are connected with an upper jacking unit for locally jacking up the film; the upper top unit comprises an electric push rod (61); the left parts of the two second mounting plates (41) are fixedly connected with an electric push rod (61) respectively; the telescopic ends of the two electric push rods (61) are fixedly connected with a seventh mounting plate (62) respectively; a jacking block (63) is fixedly connected between the two seventh mounting plates (62), the section of the jacking block (63) is conical, and the edge of the jacking block is arc-shaped.
5. A composite cutting device according to claim 4, wherein: the device also comprises a blowing unit; the two second mounting plates (41) are connected with a blowing unit for blowing off folds of the film; the blowing unit comprises a second mounting frame (71); the left parts of the two second mounting plates (41) are fixedly connected with a second mounting frame (71) together, and the second mounting frame (71) is positioned at the left sides of the two electric push rods (61); an air guide frame (72) is fixedly connected to the lower side of the second mounting frame (71); the lower side of the air guide frame (72) is fixedly connected with a plurality of air nozzles (73), the air nozzles (73) are divided into a front half group and a rear half group, the air nozzles (73) of the front half group incline forwards, and the air nozzles (73) of the rear half group incline backwards; a plurality of eighth mounting plates (74) are fixedly connected on the right side of the second mounting frame (71) at equal intervals; a camera (75) is fixedly connected to the right side of the lower side of each eighth mounting plate (74); the left inclined plane of the top block (63) is provided with a plurality of electric telescopic rods (76) at equal intervals.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310527906.8A CN116278031B (en) | 2023-05-11 | 2023-05-11 | Composite material cutting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310527906.8A CN116278031B (en) | 2023-05-11 | 2023-05-11 | Composite material cutting device |
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| CN116278031A CN116278031A (en) | 2023-06-23 |
| CN116278031B true CN116278031B (en) | 2023-08-08 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211278519U (en) * | 2019-12-18 | 2020-08-18 | 湖北伟华汽车内饰材料有限公司 | Cotton feeding device for manufacturing automobile soundproof cotton |
| CN113696232A (en) * | 2021-08-26 | 2021-11-26 | 广东元一科技实业有限公司 | Device for cutting sheet with preset shape from sheet |
| CN114952975A (en) * | 2022-05-26 | 2022-08-30 | 赣州中科拓又达智能装备科技有限公司 | Production process and equipment of special servo motor |
| CN217751625U (en) * | 2022-06-14 | 2022-11-08 | 青岛汇东橡塑有限公司 | Cutting device is used in soundproof cotton production |
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2023
- 2023-05-11 CN CN202310527906.8A patent/CN116278031B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211278519U (en) * | 2019-12-18 | 2020-08-18 | 湖北伟华汽车内饰材料有限公司 | Cotton feeding device for manufacturing automobile soundproof cotton |
| CN113696232A (en) * | 2021-08-26 | 2021-11-26 | 广东元一科技实业有限公司 | Device for cutting sheet with preset shape from sheet |
| CN114952975A (en) * | 2022-05-26 | 2022-08-30 | 赣州中科拓又达智能装备科技有限公司 | Production process and equipment of special servo motor |
| CN217751625U (en) * | 2022-06-14 | 2022-11-08 | 青岛汇东橡塑有限公司 | Cutting device is used in soundproof cotton production |
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| CN116278031A (en) | 2023-06-23 |
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