CN116275612A - Full-stroke heavy-duty laser pipe cutting clamping disc - Google Patents

Full-stroke heavy-duty laser pipe cutting clamping disc Download PDF

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Publication number
CN116275612A
CN116275612A CN202310077335.2A CN202310077335A CN116275612A CN 116275612 A CN116275612 A CN 116275612A CN 202310077335 A CN202310077335 A CN 202310077335A CN 116275612 A CN116275612 A CN 116275612A
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CN
China
Prior art keywords
cylinder
cover
clamping jaw
gear
clamping
Prior art date
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Pending
Application number
CN202310077335.2A
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Chinese (zh)
Inventor
牟燕峰
钟德峰
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Lingman Machinery Technology Changzhou Co ltd
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Lingman Machinery Technology Changzhou Co ltd
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Application filed by Lingman Machinery Technology Changzhou Co ltd filed Critical Lingman Machinery Technology Changzhou Co ltd
Priority to CN202310077335.2A priority Critical patent/CN116275612A/en
Publication of CN116275612A publication Critical patent/CN116275612A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention provides a full-stroke heavy-duty laser pipe cutting clamping disc, which comprises a frame, a rotary driving mechanism arranged on the frame, a rear cover connected with the rotary driving mechanism, a front cover fixedly connected with the rear cover, a pair of sliding grooves respectively arranged on the front cover in the up-down direction and the left-right direction, two clamping jaws respectively arranged in front of the front cover in the up-down direction and the left-right direction, four cylinders which are arranged between the front cover and the rear cover and serve as four clamping jaw driving power sources correspondingly and are internally provided with stroke adjusting mechanisms, and a set of transmission mechanism respectively arranged between the four cylinders and the corresponding four clamping jaws and used for realizing synchronous movement of the two clamping jaws in the up-down direction and the two left-right directions respectively. The invention can realize the clamping jaw anti-clamping function and the deep groove crossing function on the surface of a workpiece to be processed by a simpler structure through the structural improvement, reduces the whole structure, saves the manufacturing and transportation cost and is beneficial to improving the automation level of the laser cutting machine production line.

Description

Full-stroke heavy-duty laser pipe cutting clamping disc
Technical Field
The invention relates to the technical field of auxiliary tools for laser pipe cutting, in particular to a full-stroke heavy-load laser pipe cutting clamping disc.
Background
The chuck is a necessary auxiliary tool for clamping a workpiece to be machined when the laser cutting machine works, and the laser cutting pipe clamping disc is an air chuck with an air cylinder as power and an electric chuck with a motor as power according to different driving forces, wherein the air chuck is more common and has wider application. The current air chuck is generally composed of a front cover, a rear cover, a pair of transverse clamping jaws and a pair of longitudinal clamping jaws which are movably arranged on the front cover, 4 sliding blocks which are movably arranged in 4 sliding grooves of the front cover, a driving mechanism which is arranged between the front cover and the rear cover and drives two pairs of clamping jaws to move correspondingly through the action of the driving sliding blocks, a synchronous mechanism which is used for realizing the synchronous movement of the two pairs of clamping jaws respectively, a stand which is used as a mounting base, a rotary driving mechanism which is filled on the stand and is used for driving the front cover and the rear cover and the mechanism arranged on the stand to integrally rotate so as to enable the two pairs of clamping jaws to rotate, and the like. The driving mechanism takes the air cylinder as power, and drives the sliding block and the clamping jaw fixedly arranged on the sliding block to move in opposite directions or in opposite directions so as to clamp or loosen the workpiece. The pneumatic chuck generally adopts a full-stroke chuck with two groups of clamping jaws capable of respectively closing, when the two groups of clamping jaws are used for clamping a thin pipe or a fragile pipe fitting, the clamping jaw stroke is not easy to control, the pipe fitting is easy to fall off when the clamping jaw is loose, the pipe fitting to be processed is easy to be flattened or crushed when the clamping jaw is clamped, and in order to solve the problem, the currently adopted method mainly comprises the steps of additionally arranging a special mechanical mechanism for preventing flattening in the chuck, for example, the Chinese patent document with the authorized publication number 217394083U discloses an anti-flattening device of the laser pipe cutting chuck, the Chinese patent document with the authorized publication number 217394081U discloses an anti-flattening mechanism of the laser pipe cutting chuck, and the like. Because the integral structure is limited, the existing full-stroke heavy-load laser pipe cutting chuck can only be used for enlarging the integral size of the chuck in order to meet the technical requirements of large aperture for clamping a workpiece hole, full-stroke movement of clamping jaws, heavy load output, anti-pinch and the like, so that the manufacturing, transportation, installation and use costs of the chuck are high; the existing pneumatic full-stroke heavy-duty laser pipe cutting clamping disc generally has no clamping jaw stroke automatic detection function, so that the automatic level of a laser cutting machine production line is not improved; in addition, the existing pneumatic full-stroke heavy-duty laser pipe cutting clamping disc is limited in structure, and when the clamping disc is used for machining a workpiece with a deep groove on the surface, the roller of the clamping jaw can possibly enter a working groove and cannot exit, so that serious accidents such as collision, overload or injury to people are caused.
Disclosure of Invention
The purpose of the invention is that: the full-stroke heavy-duty laser pipe cutting chuck with the improved structure is provided, so that corresponding technical problems existing in the existing similar chucks are solved.
The technical scheme of the invention is as follows: the invention relates to a full-stroke heavy-duty laser pipe cutting clamping disc, which comprises a frame serving as a mounting base, a rotary driving mechanism arranged on the frame, a rear cover in transmission connection with the rotary driving mechanism, a front cover fixedly connected with the rear cover and provided with a pair of sliding grooves respectively in the up-down direction and the left-right direction, two clamping jaws respectively arranged in the front of the front cover in the up-down direction and the left-right direction, four cylinders arranged between the front cover and the rear cover and serving as driving power sources of four clamping jaws respectively, and a set of transmission mechanism respectively arranged between the four cylinders and the four clamping jaws respectively and used for realizing synchronous movement of the two up-down clamping jaws and the two left-right clamping jaws respectively, wherein the full-stroke heavy-duty laser pipe cutting clamping disc is structurally characterized in that: the cylinder is a cylinder with a stroke adjusting mechanism, the cylinder comprises a cylinder body with a hollow tubular structure and two open ends, a first cylinder cover and a second cylinder cover are respectively and fixedly connected with the two open ends of the cylinder body in an airtight manner, a piston is arranged in the cylinder body in an airtight manner, the inner end of the piston is fixedly connected with the piston, the outer end of the piston is an airtight piston rod which can extend outwards from a cylinder cover in an airtight manner, and the piston rod is a rod body part with an open inner end and a closed outer end and is provided with a counter bore along the axial direction from the open end; the stroke adjusting mechanism comprises an adjusting screw rod, an adjusting nut, a sealing piece, a first check ring and a second check ring, wherein the adjusting screw rod is provided with a rod body and a screw head, the rod body of the adjusting screw rod passes through the closed end of the cylinder body of the cylinder and the piston in an airtight manner through the sealing piece and then stretches into a counter bore of the piston rod, and the screw head of the adjusting screw rod is arranged outside the closed end of the cylinder body; the adjusting nut is arranged in the counter bore of the piston rod and is in threaded fit connection with the adjusting screw rod and can be arranged on the adjusting screw rod in a linear motion manner; the first check ring is fixedly arranged on the inner side surface of the closed end of the cylinder body and positioned on the periphery of the rod body of the adjusting screw, the second check ring is fixedly arranged on the end head of the rod body of the adjusting screw, which extends into one end of the counter bore of the piston rod, and the gland is fixedly arranged in the installation abdication counter bore of the piston and connected with the inner end of the piston rod.
The further scheme is as follows: each cylinder is provided with a set of cylinder movable supporting component, each set of cylinder movable supporting component comprises a guide bracket fixedly connected with the front cover and the rear cover respectively, two guide rails fixedly arranged on the guide bracket, two sliding blocks are movably arranged on each guide rail respectively, and a piston rod connector is fixedly arranged on a piston rod extending end of each cylinder; each sliding block is fixedly connected with the same side of the cylinder body, the piston rod connector is fixedly arranged on the extending end of the piston rod, and the piston rod connector is fixedly connected with a corresponding installation connecting column.
The further scheme is as follows: the transmission mechanism comprises a power output rack, a duplex gear, a power wedge block, a transmission gear, a fixed rack and a sliding block; the power output rack is fixedly arranged on the cylinder body of the cylinder; the double gear comprises a large gear and a small gear which can coaxially rotate, and the large gear of the double gear is meshed with the power output rack for transmission; one side of the power wedge block is provided with a transmission tooth, and the power wedge block is meshed with a pinion of the duplex gear by the transmission tooth and is slidably arranged in a corresponding one of four sliding grooves of the front cover; the transmission gear is embedded in the middle of the power wedge block and is driven by the power wedge block, and the fixed rack is fixedly arranged on the rear end face of the front cover and meshed with the transmission gear so that the transmission gear can rotate by depending on the fixed rack; the rear end face of the sliding block is provided with a transmission tooth, the sliding block is meshed with the transmission gear by the transmission tooth and is slidably arranged in the power wedge block, the sliding block is arranged on the front side of the power wedge block, and the front end face of each sliding block is fixedly provided with one clamping jaw.
The further scheme is as follows: the gear ratio of the big gear and the small gear of the duplex gear is 2:1.
The further scheme is as follows: the synchronous mechanism comprises four synchronous chains, eight chain supporting rollers and four roller shafts; the front end and the rear end of the four roller shafts are respectively and fixedly connected with the front cover and the rear cover, the eight chain supporting rollers are respectively and rotatably arranged on the four roller shafts in front and rear, the four synchronous chains are respectively arranged in front and rear, two ends of the two synchronous chains positioned at the front side are respectively and fixedly connected with the cylinder bodies of the two cylinders driving the left clamping jaw and the right clamping jaw to move, and the two synchronous chains positioned at the front side are respectively and movably tensioned on the two chain supporting rollers at the front sides of the left end and the right end; two ends of the two synchronous chains positioned at the rear side are respectively and fixedly connected with cylinder bodies of two cylinders driving the clamping jaws to move up and down, and the two synchronous chains positioned at the rear side are respectively and movably tensioned on two chain supporting rollers at the rear sides of the left end and the right end.
The further scheme is as follows: the full-stroke heavy-duty laser pipe cutting chuck further comprises a displacement detection mechanism for detecting the stroke of the cylinder serving as the power source of the up-down clamping jaw and the stroke of the cylinder serving as the power source of the left-right clamping jaw.
The further scheme is as follows: the displacement detection mechanism comprises two displacement sensors, a programmable logic controller, a wireless communication module and a power supply module; the displacement sensor is provided with a driver main body and a detection rod which can do telescopic movement in the driver main body, the programmable logic controller, the wireless communication module and the power supply module of the two displacement sensors are fixedly arranged on the inner end surface of the front cover, the detection rod of one displacement sensor is fixedly connected with a cylinder for driving the clamping jaw to move up and down, and the detection rod of the other displacement sensor is fixedly connected with a cylinder for driving the clamping jaw to move left and right; the two displacement sensors and the wireless communication module are electrically connected with the programmable logic controller, and the power supply module provides working power supply for the displacement detection mechanism; when the laser cutting production line control system is used, the displacement detection mechanism is in wireless communication with the laser cutting production line control host through the wireless communication module.
The further scheme is as follows: the front cover and the rear cover are all integrally disc-shaped structural members, square clamping piece holes which are used for being penetrated by a clamped workpiece in a front-back direction are formed in the middle of the front cover and the rear cover, and the clamping piece holes of the front cover and the rear cover jointly form a workpiece accommodating hole.
The further scheme is as follows: and a middle dust cover of the square tubular plate structural member is detachably arranged in the accommodating hole of the processed workpiece.
Further schemes are as follows: an outer Zhou Fangchen cover of a circular thin plate body is arranged between the outer circumferences of the front cover and the rear cover.
The invention has the positive effects that: (1) According to the invention, through improving the structure of the air cylinder serving as a clamping jaw power source, the stroke adjusting mechanism is arranged in the air cylinder, so that the stroke of the air cylinder can be conveniently adjusted according to different workpieces, the final clamping position of the clamping jaw is correspondingly controlled by the stroke of the power air cylinder, and further the clamping jaw anti-clamping function and the deep groove function of crossing the surface of the workpiece are realized. Therefore, the technical problems that the limited space in the chuck is difficult to install and set, the manufacturing cost is increased, and when the chuck is used for processing a workpiece with a deep groove on the surface, the roller of the clamping jaw possibly enters a working groove and cannot exit, so that serious accidents such as collision, overload or injury to people are caused are effectively solved. (2) Through the improved design of the integral structure, particularly the transmission mechanism between the power cylinder and the clamping jaw, the invention can obviously reduce the integral size of the chuck relative to the existing full-stroke heavy-duty laser pipe cutting chuck on the premise of realizing the technical requirements of large aperture, full-stroke movement of the clamping jaw, heavy load output, anti-pinch and the like, thereby greatly reducing the manufacturing, transportation, installation and use costs of the chuck. (3) According to the invention, the displacement detection mechanism is arranged, so that the automatic detection of the stroke of the clamping jaw can be automatically realized, the automatic detection function of the external dimension of a workpiece to be processed is further realized, the control host of the laser cutting production line can be assisted to judge whether the workpiece to be processed, the chuck and the laser cutting equipment work normally, the condition that the workpiece to be processed collides with a precious cutting element of the laser cutting machine is avoided, and the automation level of the laser cutting machine production line is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention in front view;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the front cover and outer Zhou Fangchen cover of FIG. 2 with the intermediate dust cover removed;
FIG. 4 is a schematic cross-sectional view of the cylinder of the present invention;
FIG. 5 is a schematic plan view of a synchronous mechanism and a transmission mechanism according to the present invention after simplified drawing;
FIG. 6 is a schematic view of the cylinder and driving mechanism of the present invention;
FIG. 7 is a right side view of FIG. 6;
FIG. 8 is a cross-sectional view taken along A-A of FIG. 6;
FIG. 9 is a schematic structural view of a displacement detecting mechanism provided at the rear end face of the front cover according to the present invention;
fig. 10 is a schematic view showing a structure in which the displacement sensor of fig. 9 is mounted on the front cover and the cylinder in a matched manner.
The reference numerals in the above figures are as follows:
a clamping jaw 1; a front cover 2; a rear cover 3;
the cylinder comprises a cylinder 4, a cylinder body 41, a cylinder cover 42, a first cylinder cover 42-1, a second cylinder cover 42-2, a piston 43, a piston rod 44, a stroke adjusting mechanism 45, an adjusting screw 45-1, an adjusting nut 45-2, a sealing element 45-3, a first check ring 45-4, a second check ring 45-5 and a gland 45-6; the movable support assembly 46 of the air cylinder, the guide bracket 46-1, the guide rail 46-2, the sliding block 46-3, the piston rod connector 46-4 and the piston rod support column 46-5;
the power transmission mechanism 5, the power output rack 51, the duplex gear 52, the large gear 52-1, the small gear 52-2, the power wedge 53, the transmission gear 53-1, the transmission gear 54, the fixed rack 55 and the sliding block 56;
a synchronizing mechanism 6 for synchronizing the chain 61, the chain supporting roller 62, and the roller shaft 63;
the device comprises a displacement detection mechanism 7, a displacement sensor 71, a driver main body 71-1, a signal output end 71-1-1, a detection rod 71-2, a programmable logic controller 72, a wireless communication module 73 and a power module 74;
a frame 8; a rotation driving mechanism 9; work material accommodating hole 100, outer Zhou Fangchen cover 101, intermediate dust cover 102.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description.
Example 1
In the embodiment, when the azimuth description is performed, the direction shown in fig. 1 is taken as the front in the description, the direction opposite to the direction shown in fig. 1 is taken as the rear in the description, and the up-down and left-right directions in fig. 1 are still up-down and left-right directions in the description.
Referring to fig. 1 to 10, the full-stroke heavy-duty laser pipe cutting clamping disc of the embodiment mainly comprises clamping jaws 1, a front cover 2, a rear cover 3, an air cylinder 4, a transmission mechanism 5, a synchronous mechanism 6, a displacement detection mechanism 7, a frame 8 and a rotary driving mechanism 9.
The clamping jaw 1 is used for clamping a workpiece during operation of the chuck of the present embodiment. The clamping jaw 1 can be a drum type clamping jaw or a non-drum type clamping jaw in the prior art, and a drum type clamping jaw is preferably adopted. The clamping jaw 1 comprises two clamping jaws which are arranged up and down and two clamping jaws which are arranged left and right; the jaw 1 is of prior art and its construction is not described in detail.
The front cover 2 is a disc-shaped structural member, and a circular or square clamping hole for passing a clamped workpiece during use is formed in the middle of the front cover 2, and the clamping hole in the embodiment is preferably a square hole. Two sliding grooves are respectively arranged on the front cover 2 in the transverse direction and the longitudinal direction; the inner ends of the four sliding grooves are communicated with the clamping piece holes.
The rear cover 3 is a disc-shaped structural member, a clamping hole which is penetrated in the front-back direction and corresponds to the clamping hole of the front cover 2 is arranged in the middle of the rear cover 3, and the clamping holes of the front cover 2 and the rear cover 3 jointly form a workpiece accommodating hole 100 of the chuck of the embodiment.
The air cylinders 4 are used as power sources for the movement of the clamping jaws 1, the four air cylinders 4 correspond to the four clamping jaws 1, the four air cylinders 4 are of the same structure, and each air cylinder 4 corresponds to the power source for one clamping jaw 1. Unlike the existing pneumatic chuck of the same type, which is used as a cylinder structure of a power source, the cylinder 4 of the embodiment is a stroke-adjustable cylinder with a stroke adjusting mechanism, so that the cylinder used as the power source can accurately control the movement position (namely the clamping position during working) of the clamping jaw 1 used as an execution terminal, and the clamping jaw 1 is prevented from being clamped and the deep groove function of the surface of a workpiece is crossed.
Referring to fig. 4, as a specific implementation, the cylinder 4 is mainly composed of a cylinder body 41, a cylinder head 42, a piston 43, a piston rod 44, and a stroke adjustment mechanism 45. The cylinder 41 is a hollow tubular structural member with two open ends; the cylinder cover 42 comprises a first cylinder cover 42-1 and a second cylinder cover 42-2, and the first cylinder cover 42-1 and the second cylinder cover 42-2 are respectively and fixedly connected with one open end of the cylinder body 41 in an airtight manner; the piston 43 is arranged in the cylinder 41 in a movable airtight manner and divides the space in the cylinder 41 into two air chambers, and an installation abdication counter bore is arranged in the middle of one side of the piston 43; unlike the solid piston rod of the cylinder commonly used in the existing pneumatic chucks of the same type, the piston rod 44 of the embodiment is a rod body with an inner end opening, an outer end being closed and a counter bore being axially arranged from the open end, the inner end of the piston rod 44 is integrally or fixedly connected with the piston 43, the inner end opening of the piston rod 44 is communicated with the mounting yielding counter bore of the piston 43, and the outer end of the piston rod 44 is in airtight movable extension outwards from the middle of the cylinder cover 42.
The stroke adjusting mechanism 45 mainly comprises an adjusting screw 45-1, an adjusting nut 45-2, a sealing element 45-3, a first check ring 45-4, a second check ring 45-5 and a gland 45-6, wherein the adjusting screw 45-1 is provided with a rod body and a screw head, the rod body of the adjusting screw 45-1 passes through the first cylinder cover 42-1 of the cylinder 4 and the gland 45-6 in an airtight manner through the sealing element 45-3 and then stretches into a counter bore of the piston rod 44, and the screw head of the adjusting screw 45-1 is arranged at the outer side of the first cylinder cover 42-1 of the cylinder 4; the adjusting nut 45-2 is arranged in the counter bore of the piston rod 44 and is in threaded fit connection with the adjusting screw 45-1, and is arranged on the rod body of the adjusting screw 45-1 in a linear motion but in a non-rotatable manner. The first check ring 45-4 is fixedly arranged on the inner side surface of the first cylinder cover 42-1 of the cylinder 4 and positioned on the periphery of the rod body of the adjusting screw 45-1, and the first check ring 45-4 is used for preventing the adjusting screw 45-1 from moving to the outer side of the closed end of the cylinder body 41 of the cylinder 4 when in use; the second check ring 45-5 is fixedly arranged on the end of the rod body of the adjusting screw 45-1 extending into the counter bore of the piston rod 44, and the second check ring 45-5 is used for preventing the adjusting nut 45-2 from falling off from the adjusting screw 45-1 in the process of stroke adjusting operation and use; the gland 45-6 is fixedly arranged in the mounting yielding counterbore of the piston 43 and is connected with the inner end of the piston rod 44.
The method of adjusting the stroke of the piston rod 44 of the cylinder 4 by the stroke adjustment mechanism 45 is: by rotating the adjusting screw 45-1 by the screw head of the adjusting screw 45-1, the adjusting nut 45-2 moves linearly on the adjusting screw 45-1 in the counter bore of the piston rod 44 with respect to the adjusting screw 45-1, and the adjusting nut 45-2 is moved to a corresponding position on the adjusting screw 45-1 according to the requirement of the maximum extension length of the piston rod 44 (i.e., the maximum stroke of the piston rod 44). When the piston rod 44 is in outward extending movement, when the gland 45-6 fixed on the piston 43 is in contact with the adjusting nut 45-2, the movement of the piston 43 is blocked by the adjusting nut 45-2, the piston rod 44 correspondingly stops extending outwards to reach a set stroke, and then the corresponding clamping jaw 1 is enabled to move to a set clamping position, so that the clamping-flattening prevention function of preventing the clamping jaw 1 from flattening a workpiece and the function of preventing the clamping jaw 1 from crossing a deep groove on the surface of a profile are realized.
Referring to fig. 3 and 5, each cylinder 4 is provided with a set of cylinder movable support members 46 for supporting the movement of the cylinder 4 and fixedly connecting the front cover 2 and the rear cover 3. Each set of cylinder movable supporting component 46 comprises a guide bracket 46-1 fixedly connected with the front cover 2 and the rear cover 3, two guide rails 46-2 fixedly arranged on the guide bracket 46-1, two sliding blocks 46-3 movably arranged on each guide rail 46-2, a piston rod connector 46-4 fixedly arranged on the extending end of a piston rod 44 of the cylinder 4, and a piston rod supporting column 46-5 fixedly arranged between the front cover 2 and the rear cover 3; each sliding block 46-3 is fixedly connected with the same side of the cylinder body 41 of the cylinder 4, the piston rod connector 46-4 is fixedly arranged on the extending end of the piston rod 44 of the cylinder 4, and each piston rod connector 46-4 is fixedly connected with a corresponding piston rod supporting column 46-5. When the air cylinder 4 is in operation, the cylinder 41 moves by the sliding of the four sliding blocks 46-3 on the two guide rails 46-2 due to the fact that the extending end of the piston rod 44 is fixed.
Referring to fig. 2, 3 and fig. 6 to 8, the transmission mechanism 5 is used for realizing transmission between the air cylinders 4 and the clamping jaws 1, the transmission mechanism 5 is provided with four sets with the same structure, and one set is respectively arranged between each air cylinder 4 and a corresponding clamping jaw 1. The transmission mechanism 5 includes a power take-off rack 51, a double gear 52, a power wedge 53, a transmission gear 54, a fixed rack 55, and a slider 56. The power output rack 51 is fixedly arranged on the cylinder body 41 of the cylinder 4; the duplex gear 52 comprises a large gear 52-1 and a small gear 52-2 which are arranged between the front cover 2 and the rear cover 3 and can coaxially rotate, the gear ratio of the large gear 52-1 to the small gear 52-2 is preferably 2:1 in the embodiment, and the large gear 52-1 of the duplex gear 52 is meshed with the power output rack 51 for transmission; one side of the power wedge block 53 is provided with a transmission gear 53-1, and the power wedge block 53 is meshed with a pinion 52-2 of the duplex gear 52 by the transmission gear 53-1 and is slidably arranged in a corresponding one of four sliding grooves of the front cover 2; the transmission gear 54 is embedded and rotatably arranged in the middle of the power wedge 53 and is driven by the power wedge 53, and the fixed rack 55 is fixedly arranged on the rear end surface of the front cover 2 and meshed with the transmission gear 54, so that the transmission gear 54 can rotate by depending on the fixed rack 55; the rear end face of the sliding block 56 is provided with transmission teeth, and the sliding block 56 is meshed with the transmission gear 54 by the transmission teeth, slidably arranged in the power wedge 53 and positioned at the front side of the power wedge 53. The four clamping jaws 1 are fixedly arranged on the front end face of each sliding block 56.
The transmission process of the transmission mechanism 5 for realizing the motion of the clamping jaw 1 driven by the power of the air cylinder 4 is as follows: when the air cylinder 4 enters and exits, the cylinder body 41 of the air cylinder 4 moves relative to the piston rod 44 by means of the air cylinder movable supporting component 46, the movement of the cylinder body 41 enables the power output rack 51 fixed on the cylinder body 41 to move synchronously, the movement of the power output rack 51 enables the pinion 52-2 of the duplex gear 52 to rotate through the transmission of the large gear 52-1 of the duplex gear 52, the rotation of the pinion 52-2 drives the power wedge 53 meshed with the pinion to slide in the sliding groove of the front cover 2, the sliding of the power wedge 53 drives the transmission gear 54 embedded in the power wedge 53 to rotate by means of the fixed rack 55, and the rotation of the fixed rack 55 drives the sliding block 56 meshed with the fixed rack to slide in the power wedge 53, so that the clamping jaw 1 fixedly arranged on the sliding block 56 moves.
In this embodiment, the power of the cylinder 4 is transmitted to the power wedge 53 through the power output rack 51 and the duplex gear 52, and the torques of the large gear 52-1 (force input) and the small gear 52-2 (force output) of the duplex gear 52 are the same, and the output force of the small gear 52-2 is 2 times of the input force of the large gear 52-1 because the gear ratio of the large gear 52-1 to the small gear 52-2 is 2:1, so that the heavy load output of the chuck of this embodiment is realized; as can be seen from the foregoing transmission mechanism 5, the slide block 56 drives the clamping jaw 1 to move in a centered manner at a movement speed 2 times that of the power wedge 53 during operation, so that the power wedge 53 can move in a full stroke manner with a smaller movement stroke, and thus the overall size of the chuck in this embodiment can be significantly reduced relative to the chuck of the same type, and the manufacturing, transporting, mounting and use costs of the chuck can be greatly reduced.
Referring to fig. 3 and 5, the synchronizing mechanism 6 is used to realize synchronous movement of the two up-down clamping jaws 1 and the two left-right clamping jaws 1 respectively. As a specific implementation, the synchronizing mechanism 6 includes four synchronizing chains 61, eight chain supporting rollers 62, and four roller shafts 63; the front and rear ends of the four roller shafts 63 are fixedly connected with the front cover 2 and the rear cover 3 respectively, one is arranged at each of four corners of the periphery of the workpiece accommodating hole 100 of the chuck in the embodiment, two eight chain supporting rollers 62 are rotatably arranged on the four roller shafts 63 respectively in front and rear directions, two four synchronous chains 61 are arranged respectively in front and rear directions, wherein the two ends of the two synchronous chains 61 positioned at the front side are fixedly connected with the cylinder bodies 41 of the two cylinders 4 for driving the left and right clamping jaws 1 to move respectively, and the two synchronous chains 61 positioned at the front side are movably tensioned on the two chain supporting rollers 62 positioned at the front sides of the left and right ends respectively; the two synchronization chains 61 at the rear side are respectively fixedly connected with the cylinder bodies 41 of the two cylinders 4 driving the clamping jaws 1 to move up and down, and the two synchronization chains 61 at the rear side are respectively movably tensioned on the two chain supporting rollers 62 at the rear sides of the left end and the right end. So that when in work, the two cylinders 4 driving the two clamping jaws 1 in the left and right directions move synchronously under the constraint of the two synchronous chains 61, and further the two clamping jaws 1 in the left and right directions move synchronously; similarly, the two cylinders 4 driving the two clamping jaws 1 to move up and down synchronously move under the constraint of the other two synchronous chains 61, so that the two clamping jaws 1 to move up and down synchronously move.
Referring to fig. 9 and 10, the displacement detection mechanism 7 is configured to detect the displacement information of the cylinder 4 and convert the displacement information into the displacement information of the clamping jaw 1, so as to obtain the peripheral dimensions of the workpiece in the up-down direction and the left-right direction, and wirelessly feed back the peripheral dimensions to the control host of the laser cutting production line, so that the control host can compare and judge whether the additional workpiece or the equipment works normally. As a specific embodiment, the displacement detection mechanism 7 includes two displacement sensors 71, a Programmable Logic Controller (PLC) 72, a wireless communication module 73, and a power module 74. The displacement sensor 71 in this embodiment adopts a commercially available displacement sensor of model WY-01-250, the displacement sensor 71 has a driver main body 71-1 and a detection rod 71-2 which can make telescopic movement in the driver main body 71-1, and a signal output end 71-1-1 is arranged on the driver main body 71-1; the driver body 71-1, the programmable logic controller 72, the wireless communication module 73 and the power module 74 of the two displacement sensors 71 are fixedly arranged on the inner end surface of the front cover 2, the detection rod 71-2 of one displacement sensor 71 is fixedly connected with the cylinder 41 of one cylinder 4 for driving the clamping jaw 1 to move up and down, and the detection rod 71-2 of the other displacement sensor 71 is fixedly connected with the cylinder 41 of one cylinder 4 for driving the clamping jaw 1 to move left and right. The wireless communication module 73 and the signal output ends 71-1-1 of the two displacement sensors 71 are electrically connected with the programmable logic controller 72, and the power module 74 provides working power for the displacement detection mechanism 7, and when in use, the displacement detection mechanism 7 is in wireless communication with a laser cutting line control host applied to the chuck of the embodiment through the wireless communication module 73. The displacement sensor 71, the programmable logic controller 72, the wireless communication module 73 and the power module 74 are all commercially available components, and their own structures and working principles are not described in detail.
The displacement detection mechanism 7 operates on the principle that: when the device is used, the two cylinders 4 for driving the two clamping jaws 1 to move up and down synchronously move, and the strokes are the same, so that only one displacement sensor 71 is needed to detect the stroke of one cylinder; because the two cylinders are the same as the transmission mechanism 5 between the two upward and downward clamping jaws 1, the stroke of the cylinder 4 and the stroke of the upward and downward clamping jaws 1 have a one-to-one correspondence, the displacement sensor 71 sends the detected stroke information of the cylinder 4 to the programmable logic controller 72 in real time, and the programmable logic controller 72 can convert the real-time stroke information of the cylinder 4 into the distance information between the two upward and downward clamping jaws 1 and send the distance information to the laser pipe cutting production line control host through the wireless communication module 73; similarly, the two cylinders 4 for driving the left and right clamping jaws 1 to move synchronously move with the same stroke, so that only one displacement sensor 71 is required to detect the stroke of one cylinder; because the two cylinders are the same as the transmission mechanism 5 between the two left and right clamping jaws 1, the stroke of the cylinder 4 and the stroke of the left and right clamping jaws 1 have a one-to-one correspondence, the displacement sensor 71 sends the detected stroke information of the cylinder 4 to the programmable logic controller 72 in real time, and the programmable logic controller 72 can convert the real-time stroke information of the cylinder 4 into the distance information between the two left and right clamping jaws 1 and send the distance information to the laser pipe cutting production line control host through the wireless communication module 73; when the two left and right clamping jaws 1 and the two up and down clamping jaws 1 move to the set positions, the distance between the two left and right clamping jaws 1 and the distance between the two up and down clamping jaws 1 are the detected external dimensions of the workpiece, and the laser cutting line control host compares the distance information which is sent by the displacement detection mechanism 7 in real time and comprises the distance information between the two left and right clamping jaws 1 and the two left and right clamping jaws 1 with the corresponding dimensions of the built-in workpiece, so that whether the workpiece and equipment are in a normal working state can be judged, the condition that the workpiece collides with the precious cutting element of the laser cutting machine is avoided, and the automatic level of the laser cutting line is improved.
The frame 8 is used as a mounting base of the chuck of the embodiment, and the rear cover 3 is rotatably mounted on the frame 8; the rotary driving mechanism 9 is arranged on the frame 8, and the rotary driving mechanism 9 is used for driving the rear cover 3, the front cover 2 and the components arranged on the rear cover 3 and the front cover 2 to integrally rotate, so that the four clamping jaws 1 clamp a workpiece to be processed in operation and can rotate together. Both the frame 8 and the rotary drive mechanism 9 are well known in the art and their construction and mounting relationship will not be described in detail.
The outer Zhou Fangchen cover 101 is a circular thin plate body, the outer Zhou Fangchen cover 101 is fixedly arranged between the outer circumferences of the front cover 2 and the rear cover 3, and the outer Zhou Fangchen cover 101 is used for preventing dust from entering the chuck from the position between the outer ends of the front cover 2 and the rear cover 3. The outer Zhou Fangchen cover 101 is preferably provided.
In this embodiment, the middle dust cover 102 is a cylindrical plate body structural member with an end surface shape corresponding to the shape (circular or square) of the clamping holes of the front cover 2 and the rear cover 3, and in this embodiment, the middle dust cover 102 adopts a square cylindrical structural member, unlike the prior art that the structural member usually also bears the function of serving as a mounting base, in this embodiment, the middle dust cover 102 is only used for preventing dust from entering the chuck during use, and is not used as a mounting base of other structural members, and the front end and the rear end of the middle dust cover 102 are detachably mounted in the clamping holes of the front cover 2 and the clamping holes of the rear cover 3, so that the middle dust cover 102 in this embodiment can be detached independently, thereby facilitating the internal adjustment, adjustment and overhaul of the chuck. The intermediate dust cap 102 is preferably provided.
The above embodiments are illustrative of the specific embodiments of the present invention, and not restrictive, and various changes and modifications may be made by those skilled in the relevant art without departing from the spirit and scope of the invention, and all such equivalent technical solutions are intended to be included in the scope of the invention.

Claims (10)

1. The utility model provides a full-stroke heavy load laser pipe cutting chuck, includes as the frame of installation basis, locates rotary driving mechanism in the frame, with the back lid that rotary driving mechanism transmission is connected, with back lid fixed connection locates the back lid the place ahead and its upper portion divide up and down to and control the protecgulum that is equipped with a pair of spout respectively, divide up and down to and control to be in the place ahead of protecgulum respectively is equipped with two clamping jaw, locates four cylinders of corresponding four clamping jaw drive power sources between protecgulum and the back lid, respectively set up one set of drive mechanism between four cylinders and four corresponding clamping jaw for realize two synchronous motion respectively to clamping jaw and two control to clamping jaw, its characterized in that: the cylinder is a cylinder internally provided with a stroke adjusting mechanism, the cylinder comprises a cylinder body with a hollow cylindrical structure, two ends of the cylinder body are open, a first cylinder cover and a second cylinder cover are respectively and fixedly connected with two open ends of the cylinder body in an airtight manner, a piston is arranged in the cylinder body in an airtight manner, the inner end of the piston is integrally or fixedly connected with the piston, the outer end of the piston is an airtight rod which is movably extended outwards from the second cylinder cover, the piston rod is a rod body with an open inner end and a closed outer end, a counter bore is axially arranged from the open end, and an installation yielding counter bore is arranged in the middle of one side of the piston; the stroke adjusting mechanism comprises an adjusting screw rod, an adjusting nut, a sealing piece, a first check ring, a second check ring and a gland, wherein the adjusting screw rod is provided with a rod body and a screw head, the rod body of the adjusting screw rod passes through the first cylinder cover and the gland in an airtight manner through the sealing piece and then stretches into a counter bore of the piston rod, and the screw head of the adjusting screw rod is arranged on the outer side of the first cylinder cover; the adjusting nut is arranged in the counter bore of the piston rod and is in threaded fit connection with the adjusting screw rod and can be arranged on the adjusting screw rod in a linear motion manner; the first check ring is fixedly arranged on the inner side surface of the first cylinder cover and positioned on the periphery of the rod body of the adjusting screw, the second check ring is fixedly arranged on the end head of the rod body of the adjusting screw, which extends into the counter bore of the piston rod, and the gland is fixedly arranged in the installation abdication counter bore of the piston and connected with the inner end of the piston rod.
2. The full stroke heavy duty laser cutting tube chuck as set forth in claim 1 wherein: each cylinder is provided with a set of cylinder movable supporting component, each set of cylinder movable supporting component comprises a guide bracket fixedly connected with the front cover and the rear cover respectively, two guide rails fixedly arranged on the guide bracket, two sliding blocks are movably arranged on each guide rail respectively, and a piston rod connector is fixedly arranged on a piston rod extending end of each cylinder; each sliding block is fixedly connected with the same side of the cylinder body, the piston rod connector is fixedly arranged on the extending end of the piston rod, and the piston rod connector is fixedly connected with a corresponding installation connecting column.
3. The full stroke heavy duty laser cutting tube chuck as set forth in claim 1 wherein: the transmission mechanism comprises a power output rack, a duplex gear, a power wedge block, a transmission gear, a fixed rack and a sliding block; the power output rack is fixedly arranged on the cylinder body of the cylinder; the double gear comprises a large gear and a small gear which can coaxially rotate, and the large gear of the double gear is meshed with the power output rack for transmission; one side of the power wedge block is provided with a transmission tooth, and the power wedge block is meshed with a pinion of the duplex gear by the transmission tooth and is slidably arranged in a corresponding one of four sliding grooves of the front cover; the transmission gear is embedded in the middle of the power wedge block and is driven by the power wedge block, and the fixed rack is fixedly arranged on the rear end face of the front cover and meshed with the transmission gear so that the transmission gear can rotate by depending on the fixed rack; the rear end face of the sliding block is provided with a transmission tooth, the sliding block is meshed with the transmission gear by the transmission tooth and is slidably arranged in the power wedge block, the sliding block is arranged on the front side of the power wedge block, and the front end face of each sliding block is fixedly provided with one clamping jaw.
4. A full stroke heavy duty laser cut tube chuck as claimed in claim 3 wherein: the gear ratio of the big gear to the small gear of the duplex gear is 2:1.
5. The full stroke heavy duty laser cutting tube chuck as set forth in claim 1 wherein: the synchronous mechanism comprises four synchronous chains, eight chain supporting rollers and four roller shafts; the front end and the rear end of the four roller shafts are respectively and fixedly connected with the front cover and the rear cover, the eight chain supporting rollers are respectively and rotatably arranged on the four roller shafts in front and rear, the four synchronous chains are respectively arranged in front and rear, two ends of the two synchronous chains positioned at the front side are respectively and fixedly connected with the cylinder bodies of the two cylinders driving the left clamping jaw and the right clamping jaw to move, and the two synchronous chains positioned at the front side are respectively and movably tensioned on the two chain supporting rollers at the front sides of the left end and the right end; two ends of the two synchronous chains positioned at the rear side are respectively and fixedly connected with cylinder bodies of two cylinders driving the clamping jaws to move up and down, and the two synchronous chains positioned at the rear side are respectively and movably tensioned on two chain supporting rollers at the rear sides of the left end and the right end.
6. The full-stroke heavy-duty laser cutting tube chuck according to any one of claims 1 to 5, wherein: the device also comprises a displacement detection mechanism for detecting the cylinder stroke used as the power source of the up-down clamping jaw and the cylinder stroke used as the power source of the left-right clamping jaw.
7. The full stroke heavy duty laser cutting tube chuck as set forth in claim 6 wherein: the displacement detection mechanism comprises two displacement sensors, a programmable logic controller, a wireless communication module and a power supply module; the displacement sensor is provided with a driver main body and a detection rod which can do telescopic movement in the driver main body, the programmable logic controller, the wireless communication module and the power supply module of the two displacement sensors are fixedly arranged on the inner end surface of the front cover, the detection rod of one displacement sensor is fixedly connected with a cylinder for driving the clamping jaw to move up and down, and the detection rod of the other displacement sensor is fixedly connected with a cylinder for driving the clamping jaw to move left and right; the two displacement sensors and the wireless communication module are electrically connected with the programmable logic controller, and the power supply module provides working power supply for the displacement detection mechanism; when the laser cutting production line control system is used, the displacement detection mechanism is in wireless communication with the laser cutting production line control host through the wireless communication module.
8. The full stroke heavy duty laser cutting tube chuck as set forth in claim 1 wherein: the front cover and the rear cover are all integrally disc-shaped structural members, square clamping piece holes which are used for being penetrated by a clamped workpiece in a front-back direction are formed in the middle of the front cover and the rear cover, and the clamping piece holes of the front cover and the rear cover jointly form a workpiece accommodating hole.
9. The full stroke heavy duty laser cutting tube chuck as set forth in claim 8 wherein: and a middle dust cover of the square tubular plate structural member is detachably arranged in the accommodating hole of the processed workpiece.
10. The full stroke heavy duty laser cutting tube chuck as set forth in claim 1 wherein: an outer Zhou Fangchen cover of the annular sheet body is arranged between the outer circumferences of the front cover and the rear cover.
CN202310077335.2A 2023-01-30 2023-01-30 Full-stroke heavy-duty laser pipe cutting clamping disc Pending CN116275612A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310077335.2A CN116275612A (en) 2023-01-30 2023-01-30 Full-stroke heavy-duty laser pipe cutting clamping disc

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310077335.2A CN116275612A (en) 2023-01-30 2023-01-30 Full-stroke heavy-duty laser pipe cutting clamping disc

Publications (1)

Publication Number Publication Date
CN116275612A true CN116275612A (en) 2023-06-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310077335.2A Pending CN116275612A (en) 2023-01-30 2023-01-30 Full-stroke heavy-duty laser pipe cutting clamping disc

Country Status (1)

Country Link
CN (1) CN116275612A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117483945A (en) * 2023-12-29 2024-02-02 常州戴芮珂机电科技有限公司 Air chuck structure of laser cutting machine
CN118455566A (en) * 2024-07-12 2024-08-09 江苏艾维基业智能科技有限公司 Four-jaw double-acting power chuck

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117483945A (en) * 2023-12-29 2024-02-02 常州戴芮珂机电科技有限公司 Air chuck structure of laser cutting machine
CN117483945B (en) * 2023-12-29 2024-03-19 常州戴芮珂机电科技有限公司 Air chuck structure of laser cutting machine
CN118455566A (en) * 2024-07-12 2024-08-09 江苏艾维基业智能科技有限公司 Four-jaw double-acting power chuck

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