CN116275602A - Industrial equipment thermal insulation clothing blanking equipment and application method thereof - Google Patents
Industrial equipment thermal insulation clothing blanking equipment and application method thereof Download PDFInfo
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- CN116275602A CN116275602A CN202310592786.XA CN202310592786A CN116275602A CN 116275602 A CN116275602 A CN 116275602A CN 202310592786 A CN202310592786 A CN 202310592786A CN 116275602 A CN116275602 A CN 116275602A
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- 238000009413 insulation Methods 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims description 12
- 239000002994 raw material Substances 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 238000003698 laser cutting Methods 0.000 claims description 62
- 230000005540 biological transmission Effects 0.000 claims description 29
- 230000003068 static effect Effects 0.000 claims description 25
- 238000004080 punching Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 12
- 238000012546 transfer Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 239000012774 insulation material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/0604—Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of industrial thermal insulation clothing manufacturing, in particular to a blanking device for industrial equipment thermal insulation clothing; comprises a blanking platform and a blanking bottom die detachably arranged in the middle of the blanking platform; the blanking device is fixedly arranged right above the blanking platform in a vertical state through the first supporting frame; the blanking end of the blanking device is coaxially provided with a conducting device; the upper conduction module is fixedly arranged on one side of the first support frame through the first mounting frame and is positioned below the blanking end of the blanking device; the lower conduction module is embedded in the blanking platform; the upper conducting module and the lower conducting module are circumferentially provided with a plurality of groups along the axis of the blanking platform; the invention not only can cut the raw materials of the thermal insulation clothes with different lengths, but also has small occupied area of equipment, and can flexibly change the cutting diameter when holes with different diameters are punched.
Description
Technical Field
The invention relates to the technical field of industrial thermal insulation clothing manufacturing, in particular to industrial equipment thermal insulation clothing blanking equipment and a using method of the industrial equipment thermal insulation clothing blanking equipment.
Background
At present, in the application fields of chemical manufacturing, engineering machinery, engine units and the like, heat preservation operation is generally involved, and heat preservation materials are utilized to coat the machinery, the engine units, the pipelines and the like, so that heat loss in the working process is reduced, and the normal operation of the whole system is effectively ensured.
In the prior art, the basic production process of the thermal insulation clothing is that a user provides equipment size, a manufacturer cuts out a base material with corresponding size on a finished thermal insulation material according to the equipment size provided by the user, and then the cut base material is filled with the thermal insulation material and is subjected to sewing treatment; however, the existing cutting and blanking integrated equipment consists of a large-sized cutting platform and a cutting module arranged corresponding to the cutting platform, and the cutting module is used for cutting or punching the base materials with required shapes on the finished product materials according to the cutting size on the cutting platform, so that the overall length of the formed thermal insulation clothing is long due to the fact that the thermal insulation clothing is mostly used for protecting pipelines and units, and the larger cutting platform is needed for laying thermal insulation clothing raw materials during cutting so that the thermal insulation clothing base materials are cut and blanked through the cutting module, but the larger cutting platform means that a larger place is needed for placing the equipment, so that the production cost is high and space is extremely wasted; and because the heat-insulating clothes are multipurpose and are used for protecting pipelines and units in most ways, the needed cutting mode mainly comprises horizontal cutting and hole punching; however, when the existing equipment is used for punching holes with different diameters, the punching diameters cannot be flexibly changed, the punching cutters with corresponding diameters are needed to be replaced to realize variable-diameter punching, and once the diameters of the punched holes are changed, the punching cutters are needed to be manually replaced, so that the processing efficiency is reduced.
Disclosure of Invention
Aiming at the problems, the blanking equipment for the thermal insulation clothing of the industrial equipment is provided, and by providing the small blanking equipment, not only can the thermal insulation clothing raw materials with different lengths be cut, but also holes with different diameters can be blanked; therefore, the technical problems that in the prior art, cutting and blanking equipment adopts a tiled cutting process, the occupied area of the equipment is large, and blanking cutters with different diameters need to be replaced manually during blanking are solved.
In order to solve the problems in the prior art, the invention provides a blanking device for industrial equipment thermal insulation clothing
An industrial equipment thermal insulation clothing blanking device comprises a blanking platform and a blanking bottom die which is detachably arranged in the middle of the blanking platform; the blanking device is fixedly arranged right above the blanking platform in a vertical state through the first supporting frame; the blanking end of the blanking device is coaxially provided with a conducting device; the upper conduction module is fixedly arranged on one side of the first support frame through the first mounting frame and is positioned below the blanking end of the blanking device; the lower conduction module is embedded in the blanking platform; the upper conducting module and the lower conducting module are circumferentially provided with a plurality of groups along the axis of the blanking platform; the upper conduction module and the lower conduction module are mutually close to the driving end of the lower conduction module in a conduction state to clamp the thermal insulation clothing, so that the thermal insulation clothing is conducted.
Preferably, the blanking device comprises a blanking cylinder; the blanking cylinder is fixedly arranged at the top of the blanking platform in a vertical state through the first supporting frame and is coaxially arranged with the blanking platform; the dynamic laser cutting module is coaxially and fixedly arranged at the driving end of the blanking cylinder and used for carrying out annular cutting on the raw material of the thermal insulation clothing; the lower surface of the dynamic laser cutting module is also coaxially provided with a static laser cutting module for transversely cutting the raw materials of the thermal insulation clothing; the hole blanking module is vertically arranged outside the static laser cutting module and is coaxially arranged with the static laser cutting module, and the hole blanking module is coaxially arranged at the periphery of the static laser cutting module.
Preferably, the dynamic laser cutting module comprises a guide disc, and the guide disc is coaxially and rotatably arranged at the output end of the blanking cylinder through a connecting shaft; the driving disc is coaxially and fixedly arranged outside the connecting shaft through a first bearing and is positioned above the guide disc; the guide disc is also provided with arc-shaped guide grooves in a penetrating way from top to bottom, and a plurality of groups of arc-shaped guide grooves are equidistantly arranged along the circumferential direction of the axis of the connecting shaft; a guide chute is arranged on the driving disc corresponding to the arc-shaped guide slot; the first laser cutting head is arranged below the guide disc in a vertical state, a sliding guide rod is coaxially arranged at the top of the first laser cutting head, and the rod end of the sliding guide rod sequentially penetrates through the arc-shaped guide groove and the guide chute and is in sliding fit connection with the arc-shaped guide groove and the guide chute; the driving element for driving the driving disc to rotate is coaxially and fixedly arranged outside the driving disc; the first rotary driver is fixedly arranged at the front end of the first support frame in a vertical state and is used for driving the connecting shaft to rotate.
Preferably, the driving element comprises an inner fluted disc, the inner fluted disc is coaxially and fixedly arranged outside the driving disc through a mounting ring, the second servo motor is vertically fixedly arranged at the bottom of the guiding disc, an output shaft of the second servo motor penetrates through the driving disc and is arranged towards the guiding disc, and a second driving gear is coaxially arranged on the output shaft of the second servo motor and is in meshed transmission connection with the inner fluted disc.
Preferably, the static laser cutting module comprises a first electric push rod which is coaxially and fixedly arranged at the bottom of the dynamic laser cutting module in a vertical state; the driving end of the first electric push rod is also coaxially provided with a second laser cutting head.
Preferably, the hole blanking module comprises an extension frame, wherein the extension frame is a polygonal frame with two open ends, and a limiting chute and pin holes penetrating through four corners of the limiting chute are also fixedly arranged at the bottom of the extension frame; the blanking knife is detachably arranged in the limiting chute; the pin shaft is arranged in the pin shaft in a pluggable manner and is used for limiting and fixing the blanking cutter matched with the limiting chute; the center of the blanking cutter is also provided with a through hole for avoiding the static laser cutting module in a penetrating way.
Preferably, the upper conductive module includes a second electric push rod; the second electric push rod is fixedly arranged at the front end of the first mounting frame in a vertical state through a second bearing, and the driving end of the second electric push rod faces to the lower conduction module; the first conduction wheel is coaxially and fixedly arranged with the driving end of the second electric push rod through a rotary connecting shaft; one side of the first transmission wheel is also provided with a second rotary driver for driving the first transmission wheel to rotate; the second driven gear is coaxially and fixedly arranged outside the rotary connecting shaft; the third servo motor is vertically and fixedly arranged on the first mounting frame; the output shaft of the third servo motor is also coaxially provided with a third driving gear which is meshed and in transmission connection with the second driven gear; and a flange is further arranged in the middle of the first transmission wheel.
Preferably, the lower conduction module comprises a third electric push rod which is vertically and fixedly arranged at the bottom of the blanking platform through a second mounting frame; the output shaft of the third electric push rod passes through the second mounting frame and is arranged towards the surface of the blanking platform, and the elastic bin is coaxially and fixedly arranged on the upper surface of the second mounting frame; a spring is coaxially arranged in the elastic bin; the telescopic frame is coaxially arranged at the end part of the elastic bin through a guide rod arranged at the tail end, and the guide rod is coaxially arranged in the elastic bin and is abutted against the bottom of the spring through a limiting block arranged at the end part; the second conducting wheel is rotationally arranged in the telescopic frame; the middle part of the second transmission wheel is also provided with a ring groove which is arranged corresponding to the flange.
Preferably, the blanking platform comprises a material carrying platform, the material carrying platform is horizontally supported by the second supporting frame, a circular through hole is further formed in the middle of the material carrying platform in a penetrating mode, the blanking bottom die is embedded in the circular through hole, and auxiliary lines are further engraved on the surface of the blanking bottom die.
A method for using an industrial equipment thermal insulation clothing blanking device, which is applied to the industrial equipment thermal insulation clothing blanking device as claimed in any one of claims 1-9, and comprises the following steps:
s1: the method comprises the steps of (1) taking a thermal insulation coating raw material to be blanked, tiling the thermal insulation coating raw material to a blanking platform, and correcting the posture of the thermal insulation coating raw material through a blanking bottom die;
s2: synchronously driving the upper conduction module and the lower conduction module to work, so that conduction ends of the upper conduction module and the lower conduction module are close to each other to clamp the thermal insulation clothing raw material on the opposite punching platform, and conducting the thermal insulation clothing raw material to a preset point position according to punching setting;
s3: in the blanking process, a dynamic laser cutting module or a static laser cutting module is correspondingly selected to cut the thermal insulation clothing raw material according to blanking requirements, or a mechanical hole blanking module is adopted to perform blanking on the thermal insulation clothing raw material, so that the blanking operability is wide, and the thermal insulation clothing raw material can adapt to the blanking requirements of different products.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the upper conduction module and the lower conduction module are matched, so that the thermal insulation clothing raw material can be randomly changed on the blanking platform according to blanking and cutting tracks without cutting equipment action, and the thermal insulation clothing raw material cutting work for holes with different diameters and different lengths and shapes can be realized by driving the thermal insulation clothing raw material to act; the equipment occupation place is reduced by a wide margin to and need the secondary adjustment to cut the technical problem of article when cutting out for a long time, the equipment adopts dynamic laser cutting module and static laser cutting module to cut out the thermal insulation clothing raw materials simultaneously, can set for the cutting hole diameter at will according to the demand, need not to singly design corresponding blanking mould to the hole.
Drawings
Fig. 1 is a perspective view of an industrial equipment thermal insulation garment blanking apparatus.
Fig. 2 is a side view of an industrial equipment thermal garment blanking apparatus.
Fig. 3 is a front view of an industrial equipment thermal insulation garment blanking apparatus.
Fig. 4 is a cross-sectional view at A-A of fig. 3.
Fig. 5 is a perspective view of a blanking device removed from a thermal insulation garment blanking apparatus of an industrial apparatus.
Fig. 6 is a perspective view of a blanking device in a thermal insulation garment blanking apparatus of an industrial apparatus.
Fig. 7 is a perspective view of a part of the structure of an upper conduction module in a thermal insulation garment blanking device of an industrial device.
Fig. 8 is a perspective view of a blanking platform, a blanking die and a lower conduction module in a thermal insulation garment blanking device of an industrial device.
Fig. 9 is a front view of a lower conduction module in a thermal garment blanking apparatus of an industrial apparatus.
Fig. 10 is a cross-sectional view at B-B of fig. 9.
The reference numerals in the figures are:
1-blanking a platform; 11-a cutting platform; 12-a second support frame; 13-auxiliary lines;
2-blanking a bottom die;
3-blanking device; 31-a first support frame; 32-blanking cylinders; 33-a dynamic laser cutting module; 331-a guide disc; 332-connecting shaft; 333-drive disk; 3331—a first bearing; 334-arcuate guide slots; 335-a guide chute; 336-a first laser cutting head; 3361-slide guide bar; 337-a drive element; 3371-inner toothed disc; 3372-mounting ring; 3374-a second servomotor; 3375—a second drive gear; 34-a static laser cutting module; 341-a first electric putter; 342-a second laser cutting head; 35-a hole blanking module; 351-extension rack; 352-limit sliding groove; 3521-pin holes; 353-blanking guide; 3531-through holes; 354-pin shaft; 36-a rotary drive; 361-a first servomotor; 362-a first drive gear; 363-a first driven gear;
4-conducting means; 41-upper conductive module; 411-second electric push rod; 412-a second bearing; 413-a first idler wheel; 4132-flange; 414-a second rotary drive; 415-a second driven gear; 416-rotating the connecting shaft; 417-third servo motor; 418-a third drive gear; 42-a first mounting frame; 43-lower conductive module; 431-third electric push rod; 432-a second mount; 433-elastic bin; 434-a spring; 435-a telescoping rack; 436-a guide bar; 4361-limiting blocks; 437-second transfer wheel; 438-ring groove.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
See fig. 1 to 10:
an industrial equipment thermal insulation clothing blanking device comprises a blanking platform 1 and a blanking bottom die 2 which is detachably arranged in the middle of the blanking platform 1; the blanking device 3 is fixedly arranged right above the blanking platform 1 in a vertical state through the first supporting frame 31; the blanking end of the blanking device 3 is coaxially provided with a conducting device 4; the conducting device 4 is provided with an upper conducting module 41 and a lower conducting module 43 which are coaxially and correspondingly arranged, and the upper conducting module 41 is fixedly arranged on one side of the first supporting frame 31 through a first mounting frame 42 and is positioned below the blanking end of the blanking device 3; the lower conduction module 43 is embedded in the blanking platform 1; the upper and lower conduction modules 41, 43 are circumferentially arranged with a plurality of groups along the axis of the blanking table 1; the upper conduction module 41 and the lower conduction module 43 are close to each other to clamp the thermal insulation clothes in the conduction state, so that the thermal insulation clothes are conducted.
In a working state, when the thermal insulation clothes are required to be cut, a worker takes the thermal insulation raw materials to be cut and tiles the thermal insulation clothes raw materials to be cut on the blanking platform 1; immediately accessing an external power supply to synchronously drive the upper conduction module 41 and the lower conduction module 43 to act, so that the driving ends of the upper conduction module 41 and the lower conduction module 43 are synchronously close to each other to clamp the thermal insulation clothing raw material on the blanking platform 1, the blanking device 3 is vertically lowered to be close to the thermal insulation clothing raw material after clamping to set and cut the thermal insulation clothing material, and an industrial computer drives the conduction end of the upper conduction module 41 to rotate according to a cutting path input in advance in the computer in the cutting process, so that the thermal insulation clothing raw material clamped by the upper conduction module 41 and the lower conduction module 43 is driven to move along the preset path direction in the industrial computer, the blanking equipment is immobilized, and the thermal insulation clothing raw material walks along the preset path under the conduction device 4; the long-stroke cutting work of the raw materials of the thermal insulation clothing can be realized without a large blanking platform 1; the upper and lower conduction modules 41, 43 are provided with at least eight sets circumferentially along the axis of the blanking table 1.
See fig. 2, 3 and 6:
the blanking device 3 includes a blanking cylinder 32; the blanking cylinder 32 is fixedly arranged at the top of the blanking platform 1 in a vertical state through the first supporting frame 31 and is coaxially arranged with the blanking platform 1; the dynamic laser cutting module 33 is coaxially and fixedly arranged at the driving end of the blanking cylinder 32 and used for carrying out circular cutting on the thermal insulation clothing raw material; the lower surface of the dynamic laser cutting module 33 is also coaxially provided with a static laser cutting module 34 for transversely cutting the raw material of the thermal insulation garment; the hole blanking module 35 is vertically arranged outside the static laser cutting module 34 and is coaxially arranged with the static laser cutting module 34, and the hole blanking module 35 is coaxially arranged at the periphery of the static laser cutting module 34.
In the working state, after the thermal insulation clothing raw material is limited and clamped under the action of the conduction device 4, the static laser cutting module 34 acts to cut the thermal insulation clothing raw material, and the conduction device 4 immediately synchronously acts to conduct the thermal insulation clothing raw material along a required cutting path under the starting state of the static laser cutting module 34; until the cutting work is completed, the hole blanking module 35 is a mechanical cutter, and is used for blanking holes of the thermal insulation clothes by driving the blanking cylinder 32 to move downwards when the holes of the thermal insulation clothes with the same specification are produced in batch, and when holes with different diameters are required to be blanked on the thermal insulation clothes raw material, the dynamic laser cutting module 33 acts, and the cutting size of the holes is correspondingly changed according to the current required cutting size of the holes, so that the holes with the required diameters are cut.
See fig. 2, 4 and 6:
the dynamic laser cutting module 33 comprises a guide disc 331, and the guide disc 331 is coaxially and rotatably arranged at the output end of the blanking cylinder 32 through a connecting shaft 332; the driving disc 333 is coaxially and fixedly arranged outside the connecting shaft 332 and above the guiding disc 331 through the first bearing 3331; the guide disc 331 is also provided with arc-shaped guide grooves 334 in a penetrating way from top to bottom, and the arc-shaped guide grooves 334 are provided with a plurality of groups at equal intervals along the circumferential direction of the axis of the connecting shaft 332; a guide sliding groove 335 is arranged on the driving plate 333 corresponding to the arc-shaped guide groove 334; the first laser cutting head 336 is vertically arranged below the guide disc 331, a sliding guide rod 3361 is coaxially arranged at the top of the first laser cutting head 336, and the rod end of the sliding guide rod 3361 sequentially passes through the arc-shaped guide groove 334 and the guide slide groove 335 and is in sliding fit connection with the arc-shaped guide groove 334 and the guide slide groove 335; a driving element 337 for driving the driving plate 333 to rotate is coaxially and fixedly arranged outside the driving plate 333; the first rotary driver 36 is fixedly disposed at the front end of the first supporting frame 31 in a vertical state for driving the connecting shaft 332 to rotate.
In the working state, when holes with different diameters are needed to be cut out on the raw materials of the thermal insulation clothing, an external power supply is connected to drive the driving element 337 to act to drive the driving disc 333 to rotate, and the driving disc 333 in the rotating state guides the first laser cutting head 336 to walk along the track of the arc-shaped guide groove 334 under the action of the guide sliding groove 335, so that the first laser cutting head 336 is driven to radially expand or contract, and the cutting radius of the first laser cutting head 336 is correspondingly adjusted when holes with different diameters are needed to be cut out; after the cutting radius of the first laser cutting head 336 is adjusted, finally driving the first rotary driver 36 to act to drive the dynamic first laser cutting head 336 to integrally rotate, thereby realizing the cutting work of the heat preservation raw materials; the first rotary driver 36 includes a first servo motor 361, the first servo motor 361 is fixedly disposed at the end of the first supporting frame 31 through a connecting frame, and a first driving gear 362 is coaxially and fixedly disposed at the output end of the first servo motor 361; the first driven gear 363 is coaxially and fixedly arranged outside the connecting shaft 332 and is in meshed driving connection with the first driving gear 362.
See fig. 6:
the driving element 337 includes an inner gear plate 3371, the inner gear plate 3371 is coaxially and fixedly arranged outside the driving plate 333 through a mounting ring 3372, a second servo motor 3373 is vertically and fixedly arranged at the bottom of the guiding plate 331, an output shaft of the second servo motor 3373 passes through the driving plate 333 and is arranged towards the guiding plate 331, a second driving gear 3374 is coaxially arranged on the output shaft of the second servo motor 3373, and the second driving gear 3374 is in meshed transmission connection with the inner gear plate 3371.
In the working state, when the driving disc 333 needs to be driven to rotate, an external power supply is connected to drive the second servo motor 3373 to act to drive the second driving gear 3374 to rotate, and the second driving gear 3374 drives the inner tooth disc 3371 which is meshed with the second driving gear 3374 to rotate in the rotating state, so that the driving rotation of the driving disc 333 is realized.
See fig. 4:
the static laser cutting module 34 includes a first electric push rod 341, where the first electric push rod 341 is coaxially and fixedly arranged at the bottom of the dynamic laser cutting module 33 in a vertical state; the driving end of the first electric push rod 341 is further coaxially provided with a second laser cutting head 342.
The second laser cutting head 342 is coaxially disposed with the blanking platform 1, and the second laser cutting head 342 in the non-working state is always in the contracted state driven by the first electric push rod 341 and is shorter than the cutting end of the dynamic laser cutting module 33.
See fig. 6:
the hole blanking module 35 comprises an extension frame 351, wherein the extension frame 351 is a polygonal frame with two open ends, and a limit chute 352 and pin holes 3521 penetrating through four corners of the limit chute 352 are fixedly arranged at the bottom of the extension frame 351; the blanking knife 353 is detachably arranged in the limit chute 352; the pin shaft 354 is arranged in the pin shaft 354 in a pluggable manner and is used for limiting and fixing the blanking cutter 353 matched with the limiting chute 352; the center of the blanking knife 353 is also provided with a through hole 3531 for avoiding the static laser cutting module 34.
Under the operating condition, when blanking the hole of same specification, only need take the blanking sword 353 that corresponds current hole and install the blanking sword in spacing spout 352, insert round pin axle 354 at last with the spacing fixed of blanking sword 353 can, when need carry out the cut-out hole to the thermal insulation clothing raw materials through the blanking sword 353, only need wait to keep warm the raw materials and conduct the thermal insulation clothing raw materials to corresponding blanking point position after the drive of conduction device 4, drive blanking cylinder 32 action, blanking cylinder 32 output shaft extension drive guide dish 331 and extension frame 351 and blanking sword 353 descend in proper order, until the hole of the required diameter of blanking department on the raw materials with the heat preservation.
See fig. 5 and 7:
the upper conduction module 41 includes a second electric push rod 411; the second electric push rod 411 is fixedly installed at the front end of the first installation frame 42 in a vertical state through a second bearing 412, and the driving end of the second electric push rod 411 faces the lower conduction module 43; the first transmission wheel 413 is coaxially and fixedly arranged with the driving end of the second electric push rod 411 through a rotary connecting shaft 416; a second rotation driver 414 for driving the first guiding wheel 413 to rotate is further disposed on one side of the first guiding wheel 413; the second driven gear 415 is coaxially and fixedly arranged outside the rotary connecting shaft 416; the third servo motor 417 is vertically and fixedly arranged on the first mounting frame 42; the output shaft of the third servo motor 417 is also coaxially provided with a third driving gear 418, and the third driving gear 418 is in meshed transmission connection with the second driven gear 415; the middle part of the first guiding wheel 413 is further provided with a flange 4132.
In the working state, when the thermal insulation clothing raw material needs to be driven to transversely move on the blanking platform 1, the second electric push rod 411 is driven to act first, and the first transmission wheel 413 is driven to vertically descend to act towards the lower transmission module 43 which synchronously works; the first transmission wheel 413 is contacted with the transmission end of the lower transmission module 43 to clamp the thermal insulation clothing raw material, the second rotary driver 414 is driven to act after clamping to drive the first transmission wheel 413 to rotate, thereby driving the thermal insulation clothing raw material to transversely move along the cutting direction, realizing the work of driving the thermal insulation clothing raw material to automatically walk, when the cutting path is changed, only the third servo motor 417 is driven to act, the first transmission wheel 413 axially rotates until the transmission direction of the first transmission wheel 413 rotates to be consistent with the cutting path of the thermal insulation clothing raw material, and as the upper transmission module 41 is provided with at least eight groups along the axial direction of the blanking platform 1 at equal intervals, when four groups of the upper transmission module implement reversing adjustment work, the other four groups correspondingly clamp the thermal insulation clothing raw material, and distortion of the thermal insulation clothing raw material clamping points under the path conversion state is avoided.
See fig. 8-10:
the lower conduction module 43 comprises a third electric push rod 431, and the third electric push rod 431 is vertically and fixedly arranged at the bottom of the blanking platform 1 through a second mounting frame 432; the output shaft of the third electric push rod 431 passes through the second mounting frame 432 and is arranged towards the surface of the blanking platform 1, and the elastic bin 433 is coaxially and fixedly arranged on the upper surface of the second mounting frame 432; a spring 434 is coaxially arranged in the elastic bin 433; the telescopic bracket 435 is coaxially arranged at the end part of the elastic bin 433 through a guide rod 436 arranged at the tail end, and the guide rod 436 is coaxially arranged in the elastic bin 433 and is abutted against the bottom of the spring 434 through a limiting block 4361 arranged at the end part; the second transmission wheel 437 is rotatably arranged in the telescopic frame 435; the middle part of the second conductive wheel 437 is further provided with a ring groove 438 corresponding to the flange 4132.
In the working state, when the upper conducting module 41 moves downwards, the output shaft of the third electric push rod 431 extends to push the guide rod 436 to move upwards, and when the guide rod 436 moves upwards, the second conducting wheel 413 moves upwards synchronously and is arranged corresponding to the first conducting wheel 413, and as the middle part of the second conducting wheel 413 is also provided with a ring groove corresponding to the flange 4132; when the first transfer roller 413 corresponds to the second transfer roller 413, the thermal insulation clothing raw material can be further clamped, so that the stability of the thermal insulation clothing raw material in a conduction state is ensured, and when the second transfer roller 413 is far away from the first transfer roller 413 under the driving of the third electric push rod 431; the telescopic frame 435 is pulled back and contracted to the bottom of the blanking platform 1 under the self elastic force of the spring 434.
See fig. 8:
the blanking platform 1 comprises a carrying platform 11, the carrying platform 11 is horizontally supported by a second supporting frame 12, a circular through hole is further formed in the middle of the carrying platform 11 in a penetrating mode, a blanking bottom die 13 is embedded into the circular through hole, and auxiliary lines 13 are further engraved on the surface of the blanking bottom die 13.
Under the operating condition, the material carrying platform 11 is used for tiling the thermal insulation clothing raw materials, so that the thermal insulation clothing raw materials are kept in a flat state, and the blanking bottom die 13 is used for assisting in correcting the thermal insulation clothing raw materials, so that the thermal insulation clothing raw materials are in a vertical posture, and the situation that skew occurs during cutting and the waste of materials during subsequent blanking is avoided.
A method for using an industrial equipment thermal insulation clothing blanking device, which is applied to the industrial equipment thermal insulation clothing blanking device as claimed in any one of claims 1-9, and comprises the following steps:
s1: the raw materials of the thermal insulation clothing to be blanked are taken and spread on a blanking platform 1, and the posture of the raw materials of the thermal insulation clothing is corrected through a blanking bottom die 13;
s2: synchronously driving the upper conduction module 41 and the lower conduction module 43 to work, so that conduction ends of the upper conduction module 41 and the lower conduction module are close to each other to clamp the thermal insulation clothing raw material on the opposite punching platform, and conducting the thermal insulation clothing raw material to a preset point position according to punching setting;
s3: in the blanking process, the dynamic laser cutting module 33 or the static laser cutting module 34 is correspondingly selected to cut the thermal insulation clothing raw material according to blanking requirements, or the mechanical hole blanking module 35 is adopted to perform blanking on the thermal insulation clothing raw material, so that the blanking operability is wide, and the thermal insulation clothing raw material can adapt to the blanking requirements of different products.
The invention not only can cut the raw materials of the thermal insulation clothes with different lengths, but also has small occupied area of equipment, and can flexibly change the cutting diameter when holes with different diameters are punched.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. The blanking equipment for the industrial equipment thermal insulation clothing is characterized by comprising a blanking platform (1) and a blanking bottom die (2) detachably arranged in the middle of the blanking platform (1); the blanking device (3) is fixedly arranged right above the blanking platform (1) in a vertical state through the first supporting frame (31); the blanking end of the blanking device (3) is coaxially provided with a conducting device (4); the upper conduction module (41) is fixedly arranged on one side of the first support frame (31) through the first mounting frame (42) and is positioned below the blanking end of the blanking device (3); the lower conduction module (43) is embedded in the blanking platform (1); the upper conduction module (41) and the lower conduction module (43) are circumferentially provided with a plurality of groups along the axis of the blanking platform (1); the driving ends of the upper conduction module (41) and the lower conduction module (43) are mutually close to clamp the thermal insulation clothing in a conduction state, so that the thermal insulation clothing is conducted.
2. An industrial equipment heat insulation garment blanking apparatus according to claim 1, characterized in that the blanking means (3) comprises a blanking cylinder (32); the blanking cylinder (32) is fixedly arranged at the top of the blanking platform (1) in a vertical state through the first supporting frame (31) and is coaxially arranged with the blanking platform (1); the dynamic laser cutting module (33) is coaxially and fixedly arranged at the driving end of the blanking cylinder (32) and used for carrying out circular cutting on the raw materials of the thermal insulation clothing; the lower surface of the dynamic laser cutting module (33) is also coaxially provided with a static laser cutting module (34) for transversely cutting the raw material of the thermal insulation garment; the hole blanking module (35) is vertically arranged outside the static laser cutting module (34) and is coaxially arranged with the static laser cutting module (34), and the hole blanking module (35) is coaxially arranged at the periphery of the static laser cutting module (34).
3. The equipment for blanking the thermal insulation clothing of the industrial equipment according to claim 2, wherein the dynamic laser cutting module (33) comprises a guide disc (331), and the guide disc (331) is coaxially and rotatably arranged at the output end of the blanking cylinder (32) through a connecting shaft (332); the driving disc (333) is coaxially and fixedly arranged outside the connecting shaft (332) and above the guide disc (331) through the first bearing (3331); the guide disc (331) is also provided with arc-shaped guide grooves (334) in a penetrating way from top to bottom, and a plurality of groups of arc-shaped guide grooves (334) are circumferentially equidistant along the axis of the connecting shaft (332); a guide sliding groove (335) is arranged on the driving plate (333) corresponding to the arc-shaped guide groove (334); the first laser cutting head (336) is arranged below the guide disc (331) in a vertical state, a sliding guide rod (3361) is coaxially arranged at the top of the first laser cutting head (336), and the rod end of the sliding guide rod (3361) sequentially penetrates through the arc-shaped guide groove (334) and the guide slide groove (335) and is connected with the arc-shaped guide groove (334) and the guide slide groove (335) in a sliding fit manner; a driving element (337) for driving the driving disc (333) to rotate is coaxially and fixedly arranged outside the driving disc (333); the first rotary driver (36) is fixedly arranged at the front end of the first supporting frame (31) in a vertical state and is used for driving the connecting shaft (332) to rotate.
4. A blanking device for insulation clothing of industrial equipment according to claim 3, characterized in that the driving element (337) comprises an inner toothed disc (3371), the inner toothed disc (3371) is coaxially and fixedly arranged outside the driving disc (333) through a mounting ring (3372), the second servo motor (3373) is fixedly arranged at the bottom of the guiding disc (331) in a vertical state, an output shaft of the second servo motor (3373) passes through the driving disc (333) and is arranged towards the guiding disc (331), a second driving gear (3374) is coaxially arranged on the output shaft of the second servo motor (3373) and is in meshed transmission connection with the inner toothed disc (3371).
5. The equipment for blanking the thermal insulation clothing of the industrial equipment according to claim 2, wherein the static laser cutting module (34) comprises a first electric push rod (341), and the first electric push rod (341) is coaxially and fixedly arranged at the bottom of the dynamic laser cutting module (33) in a vertical state; the driving end of the first electric push rod (341) is also coaxially provided with a second laser cutting head (342).
6. The equipment for blanking the thermal insulation clothing of the industrial equipment according to claim 2, wherein the hole blanking module (35) comprises an extension frame (351), the extension frame (351) is a polygonal frame with two open ends, and a limit chute (352) and pin holes (3521) penetrating through four corners of the limit chute (352) are fixedly arranged at the bottom of the extension frame (351); the blanking knife (353) is detachably arranged in the limit chute (352); the pin shaft (354) is arranged in the pin shaft (354) in a pluggable manner and is used for limiting and fixing a blanking knife (353) matched with the limiting chute (352); the center of the blanking knife (353) is also provided with a through hole (3531) for avoiding the static laser cutting module (34).
7. An industrial equipment heat insulation garment blanking apparatus according to claim 1, characterized in that the upper conduction module (41) comprises a second electric push rod (411); the second electric push rod (411) is fixedly arranged at the front end of the first mounting frame (42) in a vertical state through a second bearing (412), and the driving end of the second electric push rod (411) faces the lower conduction module (43); the first transmission wheel (413) is coaxially and fixedly arranged with the driving end of the second electric push rod (411) through a rotary connecting shaft (416); a second rotary driver (414) for driving the first transmission wheel (413) to rotate is further arranged on one side of the first transmission wheel (413); the second driven gear (415) is coaxially and fixedly arranged outside the rotary connecting shaft (416); the third servo motor (417) is vertically and fixedly arranged on the first mounting frame (42); the output shaft of the third servo motor (417) is also coaxially provided with a third driving gear (418), and the third driving gear (418) is in meshed transmission connection with the second driven gear (415); a flange (4132) is also arranged in the middle of the first transmission wheel (413).
8. The industrial equipment thermal insulation garment blanking equipment according to claim 7, wherein the lower conduction module (43) comprises a third electric push rod (431), and the third electric push rod (431) is vertically and fixedly arranged at the bottom of the blanking platform (1) through a second mounting frame (432); an output shaft of the third electric push rod (431) penetrates through the second mounting frame (432) to face the surface of the blanking platform (1), and the elastic bin (433) is coaxially and fixedly arranged on the upper surface of the second mounting frame (432); a spring (434) is coaxially arranged in the elastic bin (433); the telescopic frame (435) is coaxially arranged at the end part of the elastic bin (433) through a guide rod (436) arranged at the tail end, and the guide rod (436) is coaxially arranged in the elastic bin (433) and is abutted against the bottom of the spring (434) through a limiting block (4361) arranged at the end part; the second transmission wheel (437) is rotatably arranged in the telescopic frame (435); the middle part of the second transmission wheel (437) is also provided with a ring groove (438) which is arranged corresponding to the flange (4132).
9. The blanking equipment for the industrial equipment thermal insulation clothing according to claim 1, wherein the blanking platform (1) comprises a carrying platform (11), the carrying platform (11) is horizontally supported by a second supporting frame (12), a circular through hole is further formed in the middle of the carrying platform (11) in a penetrating mode, the blanking bottom die (2) is embedded in the circular through hole, and an auxiliary line (13) is further carved on the surface of the blanking bottom die (2).
10. A method for using an industrial equipment thermal insulation clothing blanking device, which is applied to the industrial equipment thermal insulation clothing blanking device as claimed in any one of claims 1-9, and comprises the following steps:
s1: the method comprises the steps of taking a thermal insulation coating raw material to be blanked, tiling the thermal insulation coating raw material to be blanked on a blanking platform (1) and correcting the posture of the thermal insulation coating raw material through a blanking bottom die (2);
s2: synchronously driving the upper conduction module (41) and the lower conduction module (43) to work, so that conduction ends of the upper conduction module and the lower conduction module are close to each other to clamp the thermal insulation clothing raw material on the opposite punching platform, and conducting the thermal insulation clothing raw material to a preset point position according to punching setting;
s3: in the blanking process, a dynamic laser cutting module (33) or a static laser cutting module (34) is correspondingly selected to cut the thermal insulation clothing raw material according to blanking requirements, or a mechanical hole blanking module (35) is adopted to perform blanking on the thermal insulation clothing raw material, so that the blanking operability is wide, and the thermal insulation clothing raw material blanking device can adapt to blanking requirements of different products.
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| CN202310592786.XA CN116275602B (en) | 2023-05-24 | 2023-05-24 | Industrial equipment thermal insulation clothing blanking equipment and application method thereof |
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| CN202310592786.XA CN116275602B (en) | 2023-05-24 | 2023-05-24 | Industrial equipment thermal insulation clothing blanking equipment and application method thereof |
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| CN218905534U (en) * | 2022-12-29 | 2023-04-25 | 江苏柏诚新材料有限公司 | Polymer thermal insulation clothing cutting device |
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| CN210315013U (en) * | 2019-06-28 | 2020-04-14 | 江门市意奇高工贸有限公司 | Double-station scouring pad die punching machine |
| CN110467029A (en) * | 2019-08-02 | 2019-11-19 | 深圳市华亚信科技有限公司 | A kind of blanking chip on film device |
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